113.

9601139601
ACF

111.1111111111
SAC/SBA
/MB
Treated water 110

ACF sizing
Flux 20
A 5.698005698
d 2.6941800208

A Drinking water 135

6075
0.253125
Say 3

B Feed to DM Plant 113.9601139601

say 110

C Service water 5

Feed to softner plant

D (assumed20cum/hr) 89.4736842105
Say 90

E Process water 85

F Sealing water 25

Filter outlet 318

Filter Inlet 327.8350515464
Cum/hr

Cum/hr

Cum/hr

m/hr
m2
m

Persons
l/d
m3/hr
cum/hr

cum/hr
cum/hr Shesha nil informed to consider 110cum plant 50 for process 60 for ste

Cum/hr

Cum/hr
Cum/hr

Cum/hr

Cum/hr
nt 50 for process 60 for steam generation

0
DM feed tank
Capacity 440
L 15
B 10
Effective depth 3
Volume of tank 450
free board 0.5
dead zone 1.2
h 4.7

Filter waste backwash tank

Bach wash required for PSF&ACF together 130
L 7
B 6
Effective depth 3.5
Volume of tank 147
free board 0.5
dead zone 0.5
h 4.5

Filter backwash tank

Bach wash required for PSF&ACF together 130
L 7
B 7
Effective depth 2.7
Volume of tank 132.3
free board 0.5
dead zone 1.3
h 4.5

DM water tank
Capacity 1200
D 12
H 10.8
Volume 1220.832

Degassed Water Tank

Capacity 100
L 8
B 7
Effective depth 2
Volume of tank 112

Bulk acid tanks

Acid required for DM plant for 30 days

For SAC 36000
For MB 1440
37.44
For CPU 0
37.44
Considering L/D = 3 to 5

alkali required for DM plant for 30 days

For SBA 26606.512
For MB 1440
28.046512
For CPU 0
Total 28.046512

N-Pit sizing

From CPU 0
From SAC/SBA?MB 100
Backwash water 0
Total with 20% margin 120
Capacity of each compartment 60
L 5
B 7
D 3.5
Volume 122.5
m3/hr (4hrs storage

6
12

6
12

6
12

12
m3/hr 66
L/D=0.9

m3/hr

3 6
 12

kg
kg
m3 1.212121
Taken from VATECH Doc

kg
kg
m3
Taken from VATECH Doc

cum
3.75
 Flow 100
Operatio hrs 140
A) MB sizing
Anion Load 0.1
Regeneration level 60

Exchange capacity 2.5

Resin required 560
Cation load 0.5
Regeneration level 60

Exchange capacity 25
Resin required 280
Total resin (cation plus Anion) 840
Velocity in MB 40
Diameter of MB 1.784577
Say 1.8
Min Bed Depth 1
Resin volume based on Min Bed depth 2.754
Provided resin (cation +Anion) 2800
Free board 100%
Vessel dimensions 1.8 Diameter * 2.4 M h
HCL Chemical required (100%) 84
HCL Chemical required (30%) 280
NaoH Chemical required(100%) 84
NaoH Chemical required(48 %) 175
HCL- Measuring tank sizing (assuming injection concentration as 4% and ejector is 1:1 s
Tank Capacity with 50% margin 1575
say 2
Diameter 1.5
Height excluding free board 1.2
Volume of tank 2.1195

NaOH- Measuring tank sizing (assuming injection concentration as 4% and ejector is 1:1
Tank Capacity with 50% margin 1575
say 2
Diameter 1.5
Height excluding free board 1.2
Volume of tank 2.1195

B SAC sizing
Cation Load 250
Regeneration level 60
Exchange capacity 59
Operating hours 20
Resin required 8474.576
Velocity 35
Diameter 1.907793
 Say 2.2
Min resin Bed 1.2
Resin volume based on min resin bed depth 4.55928
Required resin 5000
Depth based resin requirement 1315.997
say 1.4
Height of vessel (considering 100% Free board) 2.8
HCL Chemical required (100%) 300
HCL Chemical required (30%) 1000
Measuring tank sizing (assuming injection concentration as 4% and ejector is 1:1 so con
Tank Capacity with 50% margin 5625
say 5.8
Diameter 2.5
Height excluding free board 1.2
Volume of tank 5.8875

B SBA sizing
Cation Load 68.1
Regeneration level 35
Exchange capacity 21.5
Operating hours 20
Resin required 6334.884
Velocity 35
Diameter 1.907793
Say 2.2
Min resin Bed 1.2
Resin volume based on min resin bed depth 4.55928
Required resin 6.334884
Depth based resin requirement 1.667338
say 1.7
Height of vessel (considering 100% Free board) 3.4
Naoh Chemical required (100%) 221.7209
Naoh Chemical required (48%) 461.9186
Measuring tank sizing (assuming injection concentration as 4% and ejector is 1:1 so con
Tank Capacity with 50% margin 4157.267
say 4.5
Diameter 2.2
Height excluding free board 1.2
Volume of tank 4.55928

Both SAC SBA MB under regeneration

Total HCL 384
Total Naoh 305.7209
Total HCL as CaCo3 526.08
Total Naoh as CaCo3 382.1512
Total Cation 500
Total Anion 136.2
Excess acid as caco3 26.08
Excess alkali as caco3 245.9512

Total HCL 300

Total Naoh 221.7209
Total HCL as CaCo3 411
Total Naoh as CaCo3 277.1512
Total Cation 500
Total Anion 136.2
Excess acid as caco3 -200
Excess alkali as caco3 85.52093
 PPM
Asummed
Asummed-Including 10%
dearation
litres
PPM
Asummed
Asummed-Including 30 %
dearation
litres
litres
m/hr
m
m
m
m3

.8 Diameter * 2.4 M height

kg
kg
kg
kg
% and ejector is 1:1 so concentration in measurig tank is 8%

m3

m3

4% and ejector is 1:1 so concentration in measurig tank is 8%

m3

m3

litres 49
m/hr 62 65.04997
 m3
litres

kg
kg
d ejector is 1:1 so concentration in measurig tank is 8%

m3

m3

Total anion load+silica+ Co2 in degasse outlet - Bicarbonates

litres
m/hr

m3
m3

kg
kg
d ejector is 1:1 so concentration in measurig tank is 8%

m3

m3

Kg
Kg
Kg
Kg
Kg
Kg
kg
Kg

Kg
Kg
Kg
Kg
Kg
kg
Kg
Kg