Beruflich Dokumente
Kultur Dokumente
Crane
Process /
Treat
Discharge
Segregate
Waste
& Collect
Hold
Return to
Shore
Component
Subsystem
Marine Animals
Garbage System
Hazardous Materials
Trash
Platform Air Emissions
garner the support needed from Congress, the requires careful analyses and trade-offs across a
Administration, other Federal agencies, and the vessels projected life cycle, from concept
states to craft and implement national development to disposal. There are many
environmental standards that apply specifically variables to consider and many opportunities to
to Navy vessels throughout all U.S. waters. compare costs and savings that could be
encountered while the vessel is being designed,
TOTAL OWNERSHIP COST built, operated, maintained/upgraded, and
disposed of. The TOC analysis may, for
New ships and submarines are being example, indicate that up-front investments in
designed and procured on the basis of pollution abatement and other environmental
performance specifications and TOC. This systems are warranted to meet anticipated
environmental requirements over the life of the Navy is having to focus more attention on
vessel, relying on future cost avoidances to quality-of-life and other Sailor-retention issues,
offset the higher costs incurred today. so it is becoming even more important to
A high degree of environmental systems minimize the environmental management
commonality will have significant payoffs burden on ships force. Shipboard waste
during the acquisition phase because it will management is often a collateral duty that takes
promote commercial competition, minimize the Sailor away from his primary functions. Not
exposure to sole-source supply constraints, and only are waste sorting, collection, and handling
provide procurement efficiencies (technical duties typically unpleasant, but in times of
documentation applicable to an entire class or significant manning reductions, they are an
more than one class, reduced contract added responsibility for the Sailor.
administration burden, contract options for Environmental equipment and systems should
additional units, etc.). The more vessels in a share similar designs, configurations, and
class and the more classes that can be covered arrangements within a class or, hopefully,
by a particular environmental system, the greater throughout the Fleet. Procedures for their
the cost savings (avoidance) that will accrue. A operation and maintenance will reflect diverse
single or very limited number of environmental experience on different platforms and in
system designs, especially where open-system different operating scenarios, thereby providing
architecture (OSA) is applied to environmental Sailors with standardized and familiar
system design, will also simplify Fleet-wide environmental responsibilities from ship to ship.
installation, configuration management, logistics For example, the design, technical
support, and environmental capability ugrades. documentation, and logistics support for several
Other benefits were identified in Table 2. solid waste processing machines developed by
It is important to recognize, however, the Navy in the mid-90s and installed throughout
that the minimum TOC for an environmental the surface Fleet are identical on every ship.
system or capability may be attained only by Another example is the backfit kits the Navy
increasing a cost element at a particular phase of developed to convert shipboard air-conditioning
the vessels life cycle. For example, the cost of and refrigeration (AC&R) plants to use non-
the current backfit of the new Navy-developed chlorofluorocarbon refrigerants, where the
oily waste ultrafiltration system on later DDG 51 opportunity was taken during design to automate
Class ships will not only ensure routine and standardize the plants monitoring and
compliance with todays oil discharge control subsystems using programmable logic
restrictions (thereby avoiding regulatory controllers (PLCs), thereby substantially
violations), but also compliance with anticipated reducing and simplifying the Sailors role in
lower discharge limits around the world (thereby efficiently operating and maintaining the plants.
avoiding the need to integrate and backfit more Another major benefit of environmental
advanced technology on these ships sometime in systems commonality is in the area of training.
the future). The Navy is exploring ways to reduce the
training burden on Sailors to reduce their
SAFETY, HEALTH, AND QUALITY OF workload at sea and in port. The Navy is
LIFE especially interested in reducing inter-
deployment training requirements to provide
The Navy recognizes that new Sailors Sailors with more personal time. Common
are more environmentally aware and concerned environmental systems within a vessel class and
than past generations and, indeed, an added across classes will eliminate different operator
component to the Navy's mission is a strong and maintenance training requirements for hull-
commitment to protecting the marine unique systems. For example, blackwater is
environment. There is enthusiasm on board managed on different surface ships by holding,
ships and submarines for minimizing the adverse incineration, or biological treatment; the
environmental impact of operating the vessel technological differences among these
and its various systems. On the other hand, the approaches to wastewater management are
reflected in their operation, maintenance, environmental problem and identify any
cleaning, and interfacing with other ship systems variations encountered on a single vessel or from
and, therefore, in associated Sailor training one vessel to another, both within a class and
requirements. Commonality will also make from one class to another. Numerous factors
distance support (remote equipment/system may have to be considered, depending on the
monitoring and maintenance planning) more nature of the environmental problem and
feasible. shipboard issues. Examples of Navy-side
variations can include:
How Do We Achieve Commonality? Vessel type and features (e.g., dry-bilge
design, large crew, available deck space).
Fleet environmental systems Unique shipboard systems (e.g., aircraft
commonality must be a major goal of ship and launch catapults) or maintenance/repair
ship systems design and acquisition processes. capabilities (e.g., hazardous materials used
The degree of commonality that can be attained for aircraft maintenance).
within a vessel class or across classes will Time of day (e.g., mealtime trash, peaks in
depend on several major factors, including: the use of toilets and showers, reduced
Whether the environmental system is to be visibility at night).
backfit, forward-fit onto new construction, Geographic location (e.g., increased use of
or incorporated into a new ship or air-conditioning and showers in hot
submarine design (e.g., a blackwater climates, waste discharge restrictions in
vacuum-collection system is not generally the internationally designated special
a practical backfit). areas, travel through whale breeding
The size, configuration, and arrangement areas).
of the system (e.g., a large modern thermal Mission (e.g., littoral peacekeeping,
destruction system for solid wastes that resupply, covert operations) and
incorporates automated materials deployment scenarios (underway time,
handling, staging, and preprocessing may distance from shore, ports visited).
be suitable for an aircraft carrier but not Weather and sea conditions (e.g., deck
for a small surface combatant). runoff, inclined operation of
The specific technology involved in terms environmental equipment).
of process and product, automation, Special hazards (e.g., storage of
manpower required, etc. (e.g., a solid ammunition, fuels, food supplies).
waste baler that produces large 1000-lb Survivability and damage control
bales of paper and cardboard that must be requirements(e.g., fire, flooding, and
mechanically lifted and stored on board is chemical, biological, and radiological
a manpower- and space-intensive waste (CBR) attack).
management option that could be Health and safety risks to crew.
considered only for large-deck ships). Access to shoreside waste offload and
The type and extent of interfacing with disposal capabilities.
other ship systems (e.g., a ship-wide New environmental issues associated
piping and pumping system to collect with new or upgraded weapons systems,
blackwater, graywater, and oily waste and HM&E equipment, or propulsion systems.
deliver these waste streams at appropriate Factors such as these are identified and
feed rates to a newly installed centralized evaluated to determine whether a one-size-fits-
incinerator would require extensive all mitigation approach to a particular
connections, compartment penetrations, environmental problem will work for the entire
and probably an incinerator fuel supply). Fleet or at least a single class of vessels, or
The first step in exploring the potential whether different variations or solutions are
for commonality in a shipboard environmental required according to vessel type, class, mission,
system is to thoroughly characterize the etc. For example, do sewage incinerators make
sense for both a surface combatant equipped equipment and systems wherever possible,
with a vacuum-CHT (VCHT) system that NAVSEA has always assessed industry products
generates 1,200 gallons/day of blackwater and and developmental programs in deciding
an aircraft carrier that could generate as much whether it is necessary to embark on in-house
180,000 gallons/day? Are the development of Navy-specific shipboard
cost/weight/complexity tradeoffs for CHT environmental solutions. Many NAVSEA
versus VCHT systems the same for all ship studies over the years have focused on or
classes? Can a solid waste incinerator that can considered surveys and assessments of
accommodate the quantity of trash generated on commercial markets. NAVSEAs experience
an aircraft carrier fit into a destroyer? Will the over several decades, however, has been that
relatively small projected manning for the COTS environmental equipment typically does
DD 21 Class demand a fundamentally different, not function reliably or is otherwise not well
multi-stream waste handling concept than the suited for use on Navy vessels. Nevertheless, a
waste management systems being implemented close examination of maritime and non-maritime
for DDG 51 Class new construction or the industry capabilities is always the starting point
LPD 17 Class? How can the Navy efficiently for defining what the Navy needs to do to solve
address shipboard environmental problems, in the Fleets environmental problems as
terms of avoiding the proliferation of class- or effectively and cost-efficiently as possible.
ship-unique environmental solutions, while In addition to the Navy-side factors
major decisions are pending for new propulsion identified above, the type and degree of
concepts (electric drive, ICR gas turbine, etc.) commonality that the Navy can achieve or
for future surface combatant classes, while new specify also depends on industry-side
missions (payloads, manning, increased littoral opportunities and constraints, including:
presence) are being contemplated for Commercial state of the art for land-based
submarines, and while Smart Ship successes and marine environmental technologies.
are being gradually transitioned into the Fleet? Projected private sector environmental
If different approaches appear to be required, R&D plans and schedules.
the challenge becomes to determine whether and Industry standards and specifications.
how the differences can be minimized to attain Industry interest in a limited Navy market
as much commonality as possible (such as and/or the commercial marketability of
through scale-up, modularity, or Navy-tailored environmental solutions.
decentralization). R&D programs and plans at other Federal
Fully characterizing a Fleet agencies.
environmental problem entails: Under todays DoD/Navy acquisition reform
Defining the Navys requirements in terms environment, NAVSEA is focusing on the
of mission and operations; environmental application or development of several important
laws, regulations, and policies; safety, RDT&E tools to explore and incorporate
health, and quality of life; and TOC. commonality for shipboard environmental
Pursuant to acquisition reform trends, systems, including:
establishing shipboard performance and Identification of industry products,
interface specifications for the capabilities, and technology developments
environmental solution. (e.g., through various types of
Identifying and analyzing the gap between announcements in the Commerce Business
the Navys needs and the commercial state Daily (CBD)), especially as they relate to
of the art (which encompasses vessels of actual or potential maritime applications.
the USCG, merchant fleet, allied navies, Navy laboratory and shipboard evaluation
and passenger cruise lines) in terms of and demonstration of commercial
technology, shipboard compatibility, and environmental components and systems.
cost. Development of Navy performance and
Even though acquisition reform interface specifications based on
guidance emphasizes the use of COTS
environmental laws and regulations, Fleet from different manufacturers and vendors
operational requirements, and technology (e.g., to avoid reliance on sole-source
readiness. supply of a critical component) (see
Open system architecture (OSA), wherein Figure 3).
the Navy decides for an environmental Exploration of quality-assurance/quality-
system the appropriate level to break the control (QA/QC) approaches for ensuring
system between a Navy-controlled side commonality of best management
(e.g., to ensure that compartment and practices aboard ship, e.g., a Navy
utility constraints on different ship classes Environmental Management System
do not create needless variants of the (EMS) based on internationally
overall system) and an open side that recognized EMS principles.
can accommodate competing components
Physical Interfaces:
Geometric [size, weight, CG]
Foundations, connections, piping, etc.
Functional Interfaces:
Power consumption
Cooling water and air flow
Data Interfaces, Control, Monitoring
Human Factors
Design Standards
Survivability/Vulnerability:
Shock/Vibration/EMI/EMC
Fatigue, corrosion, environmental Industry chooses the
Implementations
OSA Concept Requires No GFE
FIGURE 3. Generic Open System Architecture (OSA) Design Approach for a Shipboard System
FIGURE 4. Surface Fleet Solid Waste Processing Equipment (Large Pulper, Small Pulper,
Metal/Glass Shredder, and Plastics Waste Processor) Is Identical on Every Ship
For these solid waste processing
machines, commonality was achieved at several Oily Waste Treatment Systems
levels. At the level of the ships functional
environmental capability, a flexible suite of four There are several important differences
basic processing machines meets the diverse between solid wastes and oily wastes (primarily
solid waste management needs of every surface bilgewater) generated on Navy ships that relate
ship. At the system level, each ship class to the type of shipboard solution needed and,
receives as many of each machine as needed to therefore, to the nature of cross-platform
meet its waste generation rate. System-level commonality:
commonality across the Fleet is also derived Unlike solid wastes, bilgewater generation
from other features of NAVSEAs solution: is not directly related to crew size, but
The installation of whatever combination rather to the type of ship and the particular
of Large Pulpers and Small Pulpers is systems thereon.
needed to meet the ships pulpable-waste The discharge quality requirement is
generation rate and available deck space. driven by one overriding legal
The Large Pulper and Small Pulper are requirement: a worldwide maximum limit
geometrically similar and operated the of 15 ppm of oil.
same.
These equipments are procured and Whereas Navy ships did not have solid
supported to Navy drawings. waste processing capabilities prior to the
development of the suite of equipment
In addition to these facets of commonality that described previously, all Navy surface
are external to the system, there are internal ships are already equipped with bulk oil
commonality features, including: separation technology (parallel-plate
The use on all machines of a common gravity OWSs).
PLC. The components of the Navy shipboard
The Plastics Waste Processor system itself solid waste stream have not changed
consists of four subsystems (Compress- significantly over the years, but the
Melt Units, Closed-Loop Cooling Units, change to gas-turbine propulsion over the
Plastics Shredders, and Heat Sealers) that last 20 years has resulted in significantly
can be combined in various ways to meet reduced bilgewater generation rates that,
target processing rates and space in turn, increases oil and contaminants
limitations. concentrations in the bilgewater. These
The Metal/Glass Shredder and Plastics higher oil concentrations, combined with
Shredder are identical designs, although the increased shipboard use of detergents
the same actual machine cannot be used and other oil-emulsifying substances that
alternately for both waste streams because end up in the bilges, degrade the operation
there is no practical way to remove all of the gravity OWSs to the point where
plastic debris from the shredder to avoid the ability to meet the 15-ppm oil limit is
plastic being illegally discharged in the in jeopardy.
bags of shredded metal and glass. An evaluation of potential technologies
Because this was a Fleet-wide backfit to separate oil from bilgewater concluded that
program that responded to an externally- the most effective approach is to retain the
established timetable, the quickest and most OWSs already installed throughout the Fleet
cost-effective way to outfit ships with the (which typically remove >98% of the oil in the
required new waste management capabilities influent) and polish the OWS effluent with a
was to design equipment to Level III drawings, different technology capable of consistently
enforce rigid configuration control, and equip removing the residual oil down to 15 ppm or less
every ship with identical machines. and coping with a wide range of contaminants.
Ceramic ultrafiltration membranes used in a Engineering Development Model (EDM) units
cross-flow filtration process were found to were developed and tested at 10 gpm
present the best combination of effectiveness, incorporating one particular commercially
reliability, scalability, and shipboard supplied membrane to demonstrate that this is a
compatibility. These membranes essentially viable technology for shipboard application. In
allow water, but not oil, to pass through, thereby response to the very successful laboratory and
concentrating the oily waste and producing an shipboard evaluations, an initial (Block 1)
environmentally acceptable effluent for system performance and interface specifications
discharge. Although ultrafiltration membranes package was provided for incorporation into
had been used commercially for other Arleigh Burke (DDG 51) Class ships beginning
applications, no membrane systems had been with DDG 89 (see Figure 5). An improved
used for processing oily wastewater. The Navy (Block 2) system was installed and evaluated on
had to develop its own systems for its unique USS Rushmore (LSD 47), with the result that
military shipboard environment, mindful, space and weight have been reserved on the new
however, of the need to eventually have San Antonio (LPD 17) Class for oily waste
production systems commercially manufactured membrane treatment systems.
for installation in the Fleet. This presented the At the time the 10-gpm treatment
Navy with the opportunity to strategically plan system was designed, there was only one
the design of these systems to address as many technically acceptable commercial membrane
ship classes as possible with the fewest available. Membrane technology has evolved
variations in hardware, software, operations, significantly since that time and Navy laboratory
installation, and logistics. testing indicated that there are now several
Shipboard bilgewater generation rates commercial products that can potentially meet
across the surface Fleet were analyzed to the Navys requirements. The availability of
determine the most widely-applicable processing ultrafiltration membranes from more than one
(flow) rates for oily waste membrane- supplier promises continuing technology
ultrafiltration treatment systems. Prototype and