Beruflich Dokumente
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Training report
On
MECHANICAL ENGINEERING
This is to certify that the EXERGY ANALYSIS OF STEAM POWER PLANT FOR
DIFFERENT GRADES OF COAL and submitted by Nitin Chotella having Roll
No 1369740015 for the partial fulfillment of the requirements for the
degree of Bachelor of Technology (B.Tech), embodies the bonafide work
done by him/her under my supervision.
Place: ____________________
Date: ____________________
2
DECLARATION BY CANDIDATES
I further declare that to the best of my knowledge and belief the project does not
contain any part of any work which has been submitted for the award of any other
degree or certificate either this institute or any other university/deemed university of
India or any other country.
Nitin Chotella
M.E. VII SEM
Roll No. 1369740015
3
Acknowledgement
This report gives the details of the project work done in six weeks summer training at
the end of semester for partial fulfillment of the requirements for the degree of
Bachelor of Technology (B.Tech).
I am very grateful to my Project Coordinator/ Supervisor for his/her help and able
guidance for the project. I am very thankful to my company for providing me
resources and facilities to help in the project.
____________________
Signature of the Student
4
ABSTRACT
This work is based on the application of second law of thermodynamics for energy efficient design
and operation of the conventional coal fired power generating station.the steam power plant has been
used for the analysis at present working condition.
The energy assessment must be made through the energy quantity as well as the quality
.but the usual energy analysis evaluates the energy generally on its quantity only. However ,the
exergy analysis assesses the energy on quantity as well as the quality . the primary objectives of this
project are to analyze the system components separately to identify and quantify the sites having
largest energy and exergy losses .in addition ,the effect of varying the reference environment state
on this analysis will also be presented the aim of the exergy analysis is to identify the magnitudes
and the locations of real energy losses to improve the existing systems processes or components
.This project deals with an energy and exergy analysis performed on an operating 250MW unit of
NTPC-SAIL power company limited ,Bhilai 3,(CG) India.
The exergy losses occurred in the various subsystems of the plant and their components have been
calculated using the mass ,energy and exergy balance equations.
The distribution of the exergy losses in several plant components during the real time plant running
conditions has been assessed to locate the process irreversibility.
The first law efficiency and the second law efficiency of the plant have also been calculated .the
comparison between the energy losses and exergy losses of the individual components of the plants
shows that maximum energy losses in present working condition occurred in the boiler. The real
losses of energy which has scope for the improvement are given as maximum exergy losses that
occurred in the combustor in boiler subsystem .
The results of the exergy analysis indicate that the boiler produces the highest exergy destruction.
5
TABLE OF CONTENTS
Certificate 2
Abstract 4
Acknowledgement 5
Table of contents 6
List of figures 10
List of tables 12
Nomenclature 13
Subscript 14
Chapter 1 Introduction
1.1 Energy 15
1.2 Exergy 17
6
1.2.3.1 Exergy transfer by work 19
2.1 Introduction 27
7
3.3.2 Air preheater 36
3.3.3 Boiler 37
3.3.4 Turbine 38
3.3.5 Deaerator 39
3.3.6 Condenser 41
4.1 Boiler 44
4.5 Condenser 48
4.7 Deaerator 50
8
5.4 Study of performance of boiler and air preheater with the usage of different grades of
9
LIST OF FIGURES
Fig4.1 Boiler
Fig4.7 Deaerator
Fig 5.1 Graphical representation of exergetic efficiency of different units of the power plant
1
0
Fig5.2 Pie chart for exergy destruction in various components of the power plant.
Fig5.4 Graphical representation of the variation of boiler exergetic efficiency with a variation in
reference temperature
Fig5.5 Graphical comparison of the thermal and exergetic efficiency of the turbine
Fig 5.6 Graphical representation of the variation of exergetic efficiency with variation in reference
temperature.
Fig 5.6 Graphical representation of air preheater exergetic efficiency v/s calorific value of coal
1
1
LIST OF TABLES
Table 5.3 Exergy destruction and exergetic efficiency at different reference temperatures in the
turbine
Table5.4 Exergy destruction and exergetic efficiency of the boiler for different grades of coal.
Table5.5 Exergy destruction and exergetic efficiency of air preheater for different coal grades
Table 5.11 Composition of grades of coal used for analysis in the project
1
2
NOMENCLATURE
C Carbon [%]
a Air
B Boiler
CH Chemical
CV Control volume
D Destruction
DG Dry gas
ECO Economizer
EVA Evaporator
G Combustion gas
i Inlet
KN Kinetic
o Outlet
P Product
PH Physical
PT Potential
R.H Re-heater
S.H Super-heater
ST Steam turbine
th Theoretic
WG Wet gas
1
4
CHAPTER 1
INTRODUCTION
1.1 ENERGY
The concept of energy was first introduced in mechanics by newton when he hypothesized about
kinetic and potential energies .however the emergence of energy as unifying concepts in physics was
th
not adopted until the middle of 19
Century and was considered one of the major scientific achievements in that century .The concept of
energy is so familiar to us today that it is intuitively obvious ,yet we have difficulty in defining it
exactly . Energy is a scalar quantity that can not be observed directly but can be recorded and
evaluat4ed by indirect measurements .The absolute value of energy of system is difficult to
measure , whereas its energy change is rather easy to calculate .In our life the example for energy are
endless. The sun is the major source of the earths energy .It emits a spectrum of energy that travels
across space as electromagnetic radiation. Energy is also associated with the structure of matter and
can be released by chemical and atomic reactions .Through out history ,the emergence of civilization
has been characterized by the discovery and effective application of energy to societys needs.
One of the most fundamental law of nature is the conservation of energy principle . It simply state
that during an interaction ,energy can change from one form to another but the total amount of
energy remains constant.
When a new energy source, such as geothermal well ,is discovered ,the first thing the
explorers do is estimate the amount of energy contained in the source .This information alone,
however ,is of little value in deciding whether to build a power plant on that site .what we really
need to know is the work potential of the source-that is ,the amount of energy we can extract as
useful work .T he rest of the energy will eventually be discarded as waste energy and is not worthy
of our consideration .Thus ,it would be very desirable to have a property to enable us to determine
the useful work potential of a given amount of energy at some specified state.
This property is Exergy ,which is also called the availability or available energy. The work potential
of the energy contained in a system at a specified state is simply the maximum useful work that can
be obtained from the system. You will recall that the work done during a process depends on the
initial state, the final state, and the process path. That is,
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7
Work = f (initial state, process path, final state)
Despite the rapid developments in renewable energy utilization, it can be estimated that, fossil fuel
dependency will continue for decades. Lignite is one of the most widely used fossil fuels in Turkey
due to its vast reserves. According to IEA, approximately 65% of the total energy demand is met by
coal in India. However, because of the environmental effects and combustion difficulties of the low
grade lignite, an improved method for its better utilization is required. As a result, pre-treatment of
coal is widely used for lowering the combustion emissions.
The aim of this study is to study a coal based thermal power plant and perform an exergy analysis
based on the second law of thermodynamics to evaluate the exergetic efficiency and exergy
destruction of the overall plant and each of its components, and to identify the extent and exact
location of the exergy destruction in the system. Finally, the power plant is modeled assuming
various types of coal that are currently employed in real thermal power plants. The results are
compared in terms of energy generation, exergetic efficiency and CO2 emissions for each type of
coal.
1.2.1Definition of exergy
It is the maximum possible useful work that could be obtained from the system at a given state in
specified environment. The work potential of the energy contained in a system at a specified state
is simply the maximum useful work that can be obtained from the system.Work output is
maximized when the process between two specified states is executed in a reversible manner, as
therefore, all the irreversibilities are disregarded in determining the work potential.
1.2.2Exergy destruction
Irreversibilities such as friction , mixing, chemical reaction, heat transfer through a finite
temperature difference, unrestrained expansion, non quasieqilibrium compression or expantion
always generate entropy and anything that generate entropy always destroys exergy.The exergy
destroyed is proportional to the entropy generated , it is expressed as
Xdestroyed = (T0S) >0 1.4
Note that exergy destroyed is a positive quantity for any actual process and becomes zero for
reversible process. Exergy destroy represent the lost work potential and is also called the
irreversibility or lost work for the decrease of exergy and the exergy destruction is applicable to any
1
8
kind of system undergoing any kind of process since any system and its surroundings can be
enclosed by a sufficiently large arbitrary boundary across which there is no heat, work and mass
transfer, and thus, any system and its surrounding constitute an isolated system. No actual process is
truly reversible and thus, some exergy is destroyed during a process .Therefore, the exergy of the
universe which can be considered to be an isolated system is continuously decreasing. The more
irreversible a process is , the larger the exergy destruction during that process. No exergy is
destroyed during a reversible process.
Xdestroyed =0 1.5
The decease of exergy principle does not imply that the exergy of system can not increase. The
exergy change of a system can be positive or negative during a process but the exergy destroyed can
not be negative.
Xdestroyed, impossible <0 1.6
Therefore,the exergy transfer with work such as shaft work and electrical work is equal to the work
W itself.in the case of a system that involves boundary work,such as piston cylinder devise ,the work
done to push the atmospheric air out of the way during expansion can not be transferred, and thus it
must be subtracted .also, during a compression process , part of the work is done by the atmospheric
air,thus we need to supply less useful work from a external source .
1
9
The work done by or against the atmospheric pressure has significance only for system whose
volume changes during the process.it has no significance for cyclic devices and system whose
boundary remain fixed during a process such as steady flow devices like turbine and heat exchanger
etc.
20
1.2.4.2. Exergy of kinetic energy
It is:-
2
Xke=KE=V /2 1.12
Mass balance:
1= 2=
Energy balance:
2 2
(u1+p1v1+V1 /2 +gZ1)+ Q/m = (u2+p2v2+V2 /2 +gZ2)+ w/m 1.14
Exergy balance:
SECOND LAW EFFICIENCY:it is the ratio of the actual thermal efficiency ( i )to the maximum
possible (reversible ) thermal efficiency( rev).
Therefore,
II= I/ rev
In other words,
LHV=HHV-2.395mw MJ/kg
2.So far as the institutional framework is concerned, coal industry is pre-dominantly managed
through a number of coal companies directly under the control of Government of India. Though the
practice of allotting coal blocks for captive purposes to the private sector has been there for quite
some time, it is only in the recent past, in the last 2 years particularly, a number of coal blocks have
2
5
been allotted and are being allotted to both public sector power companies and private sector power
plants. The results of these decisions would be forthcoming in next 2-3 years when one could expect
that a reasonable amount of coal production would be taking place through organizations other than
the state controlled coal companies.
Combustion calculations have been made using following formulae and expressions:
27
Volume of SO2 present in combustion gas
VSO2=0.7S 2.6
VH2O=1.244(W+9H) 2.9
VWG(TH)=VDG(TH)+VH2O 2.10
Va=mfuel.Va 2.12
VG=m.VWG 2.13
2
8
sample c++ programme output for combustion calculation using formulae mentioned above:-
Study of the schematic of the power plant is necessary before we begin exergy analysis of the plant. The
following diagram shows a scheme of the power plant with the important component that ve been
analyzed in this project .the streams that have been numbered are useful for study of this project. The
important parameter like temperature , pressure ,mass flow of the numbered streams have been obtained
for calculation of this project. The shown schematic is for a 250 MW unit of a power plant.
0
Main steam temperature 540 C
0
Reheat temperature 540 C
2.boiler is the location where most of the exergy destruction in the plant takes place and needs
maximum attention on its operation for optimum use of available energy of the fuel
3. calculation of heat input to the plant , boiler,heat rejection in the condencer ,heat exchange in the
pre water heater ,turbine work, pump work ,heat rate and steam rate of the entire power plant
4.calculation of irrevercsibility for each component in the plant and effect of reference temperature.
B Exceeding 5600 but not 19.6 to 23.8 Exceeding 6049 but not
exceeding 6200 exceeding 6454
C Exceeding 4940 but not 23.9 to 28.6 Exceeding 5597 but not
exceeding 5600 exceeding. 6049
D Exceeding 4200 but not 28.7 to 34.0 Exceeding 5089 but not
exceeding 4940 Exceeding 5597
E Exceeding 3360 but not 34.1 to 40.0 Exceeding 4324 but not
exceeding 4200 exceeding 5089
F Exceeding 2400 but not 40.1 to 47.0 Exceeding 3865 but not
exceeding 3360 exceeding. 4324
G Exceeding 1300 but not 47.1 to 55.0 Exceeding 3113 but not
exceeding 2400 exceeding 3865
3
4
Table3.3 Composition of designed coal
Forced draught fans are installed at the inlet to the air pre heater and so they handle cold air.
35
Mf(A/F)vdp/ fd
3
v is the specific volume of inlet air(m /kg)
Specification:
3.3.2Air preheater:
Specifications:
Make : BHEL
Type : Ljungstrom Trisector (Regenerative)
Air heater size : 27.5 VI-80-TM 2000 (2300)
No. of Air Preheater : 2 per Boiler
2
Total Heating Surface per Air Heater : 20280 m
3.3.3Boiler:
Specification
Manufacturer : M/s. BHEL (C.E.Design.)
Type :Natural circulation, Water tube, Tangential firing,
Dry, Radiant Reheat, Single drum, Top Supported, Bare tube Economiser, Balanced draft furnace.
Type of Firing : Tilting Tangential.
Minimum load at which steam generator : 30%
can be operated continuously with complete flame, stability without oil support (%MCR)
3.3.4Turbine:
Construction
Three cylinder reheat condensing turbine
Single flow HP Turbine with 24 reaction stages : Make: BHEL, Tiruchy
3.3.5Deaerator:
Specifications:
Type : Horizontal spray cum Tray type
Design Pressure (ata) : 8 & FV
Hydrotest Pressure (ata) :10.4
Storage tank Design Temperatuer : 250C
Heater design temperature : 350C
Hydrotest temperature : Ambient
Operating Pressure (ata) :6.04
Operating Temperature C : 158.3 C
No. of trays : 280
No Of Spray nozzle : 52
Indirect contact heater- In this type of heaters , the feed water passes through hairpin tubes in
two,four or occasionally six flows,while the steam is passed over the tubes.Baffles are provided to
direct the flow of steam through the tube nest.
Specifications:
Pipe Size (DIA X th) : 16 X 0.889
Type : shell and tube U Bend Tubes
Position : Horizontal
Total tube Surface Area : 460 Sq. M
No. of water pass : Two
No. of Tubes : 498
3.3.6 Condenser:
The work done and efficiency of a steam turbine plant is increased if the exhaust pressure of the
turbine is reduced.This is because of the fact that the average temperature at which heat is rejected in
a cycle is reduced.It can be made possible by employing a condenser in which steam exhausts and
gets condensed.
Thus, condenser is defined as a closed vessel in which steam from steam turbine is condensed by
cooling water and vacuum is maintained , resulting in an increase in work done and efficiency of a
steam power plant and use of condensate as the feed water to the boiler.
Specifications:
Manufacturer : BHEL, Hardwar
Type and Number of Pass : Surface type / 2 - Pass
0
Design condition : 250 MW, CW Inlet Temp. 31.2 C.
Cooling water flow
Water Velocity
41
Total head drop across condenser
( CW inlet flange to CW outlet flange )
: 31700 M3 / hr.
No. of Passes :2
Arrangement with respect to turbine
Axis : Perpendicular
Boiler feed pump:
This pump increases the pressure of the feed water upto boiler pressure to push the feed water into the
boiler.Boiler feed pumps are multistage as they increase the pressure of the fluid flow to a very
high value.
Specifications:
Make / Model : VOITH, Germany, R16K.1
Manufacturer : BHEL, Hyderabad
Model Number and No. of Pumps : FK6D30 / 3 Nos.
Casing outer, type : Barrel type
Casing inner, type : Radially split type
Casing design pressure (ata) and minimum
wall thickness (mm )
: 292 / 62
Booster / Main Pump flow : 458540 Kg/hr. ( 505 m3 / hr.)
Design inlet conditions
Suction Temperature : 159.2 Deg. C
Suction pressure ( Booster / Main pump ) : 7.204 ata
4
2
Condensate extraction pump:
This pump extracts condensate from the condenser system and pushes the fluid into the feed
water heater circuit.
Specifications:
Manufacturer : BHEL, Hyderabad
Model Number and No. of Pumps : EN6J40 / 500, 2 Nos.
Number of stages : 6 ( Six )
Type of first stage impeller : Double suction, radial
Impeller diameter : 388 mm (OD)
Suction specific speed (US Units) : 11080
Design pressure of bowl and discharge
Components : 39 ata
Inlet Temperature : 44.4 Deg. C
Discharge pressure : 24.3 ata
4
3
CHAPTER 4
Exergy analysis of components in the power plants
4.1 Boiler
Fig4.1 Boiler
Mass balance:-
m28 +m1+m3=m2+m4+m31
Energy balance:-
m28h28+ m1h1+ m3h3= m2h2+m4h4+m31h31
Boiler efficiency:-
steam flow rate steam enthalpy feed water enthalpy 100
Boiler efficiency= 4.1
fuel firing rate calorific value of fuel
boiler=ms(h2-h1)+mr(h4-h3)/(mf) LHV
4
4
Exergy analysis:-
Exergy in (Ein)=E1+E3+E28+E30
Exergy out(Eout)=E2+E4+E31
Work input(W)=W fan =1978 kw
Exergy destruction(Ed)=W+Ein-Eout
Second law efficiency
II =(E2+E4-E1-E3)/(E28+E30+E31+Wfan)
Exergy balance:-
Exergy in (Ein)=E2+E4
Exergy out(Eout)=E3+E5+E6+E7+E8+E9+E10+E11+E12
Work output(W)=W turbine =250000 kw
Exergy destruction(Ed)= Ein-Eout -Wturbine
Second law efficiency
II =( Wturbine)/( E2+E4-( E3+E5+E6+E7+E8+E9+E10+E11+E12)
4
5
4.3 Air fan
Mass balance:-
m31+m29=m30+m32
Energy balance:-
m31h31+m29h29=m30h30+m32h32
Exergy balance:-
Exergy in (Ein)=E29+E31
Exergy out(Eout)=E30+E32
Exergy destruction(Ed)= Ein- Eout
Mass balance:-
m12+m33=m13+m34
Energy balance:-
m12h12+m33h33=m13h13+m34h34
Exergy balance:-
Exergy in (Ein)=E12+E33
Exergy out(Eout)=E13+E34
Exergy destruction(Ed)= Ein- Eout
Mass balance:-
m5+m26=m1+m27
Energy balance:-
m5h5+m26h26=m1h1+m27h27
Exergy balance:-
Exergy in (Ein)=E5+E26
Exergy out(Eout)=E1+E27
Exergy destruction(Ed)= Ein- Eout
Fig4.7 Deaerator
Mass balance:-
m7+m22+m24=m23
Energy balance:-
m7h7+m22h22+m24h24=m23h23
Exergy balance:-
Exergy in (Ein)=E7+E22+E24
Exergy out(Eout)=E23
Exergy destruction(Ed)= Ein- Eout
Second law efficiency:
II =( Eout)/( Ein)
=( E23)/( E7+E22+E24)
5
0
4.8 Condenser pump P1
Mass balance:-
m13=m14
Energy balance:-
m13h13+Wp1=m14h14
Exergy balance:-
Exergy in (Ein)=E13
Exergy out(Eout)=E14
Work input=772kw
Exergy destruction(Ed)= Ein- Eout +Wp1
Second law efficiency:
II =( Eout)/( Ein)
=( E13-E14)/( Wp1)
5
1
4.9 Circulation pump
Mass balance:-
m23=m25
Energy balance:-
m23h23+Wp2=m25h25
Exergy balance:-
Exergy in (Ein)=E23
Exergy out(Eout)=E25
Work input=3270kw
Exergy destruction(Ed)= Ein- Eout +Wp2
Fig 5.1 Graphical representation of exergetic efficiency of different units of the power plant
Inference:- The graph clearly shows that the turbine has maximum exergetic efficiency while the
boiler shows minimum exergetic efficiency and maximum exergy destruction.
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4
Fig5.2 Pie chart for exergy destruction in various components of the power plant.
Inference:- the Pie chart shows that a major part of the exergy destruction takes place in the boiler .of the
remaining part of the total exergy destruction condenser, feed water heaters play a major role.
55
5.2 Analysis of steam generator(boiler)
Boiler is the location for most of the exergy destruction in the plant and needs maximum attention on
its designing and operation forn an optimum use of available energy of the fuel.
.
Adiabatic combustion of coal in boiler to convert its chemical energy to thermal energy ,results in
consumption of exergy.further this thermal energy is transferred to working fluid( in the form of
heat)across a larger temperature difference ,which invites excessive exergy conversion steam urbine
0 0
at boiler outlet at conventional plant varies from 435 C to 460 C with feed water inlet turbine of
0 0 0
140 C to 195 C while the furnace temperature is around 850-1150 C in radient zone and flue gas
0 0
varies from 350 Cto 750 Cin conventive zone.
In boiler,various heat exchangers (sensible heat exchangers i.e. economizer, vaporizers i.e. super
heaters,prmary super heaters,de super heaters and secondary super heaters and air preheater) are
arranged in a manner to obtain maximum heat transfer through an optimum combination of radient
and convective heat transfer.water is added to steam (at first and second stage of attemperation)on its
way of super heating for an effective control of steam temperature at different locations.
Based on energy conversion and energy losses,thermal efficiency of the boiler is found to be 48.70%
in case of present working data. Based on exergy losses and destruction ,exergetic efficiency of the
boiler has been worked out as 21.708% in case of present working data.
5
6
Fig 5.3 thermal and exergetic efficiency comparison
In the analysis of the plant the cycle was assumed to be operate at steady state with no heat transfer
from any component to its surrounding and negligible kinetic and potential energy effect. Certain
compound such as boiler stop valve, fuel oil pump coolers, induced draught and forced draught fan
neglected in the analysis and pressure drop along pipe line were assumed to be negligible.
In order to perform the exergy analysis of the plant ,the details steam properties , mass ,energy ,
exergy balance for the unit were conducted.
The exergy value of each component was calculated by the energy component is in an open (control
volume ) system and there are only physical exergy associated with material steam for this
calculation , specific enthalpy and specific entropy are due to the difference in temperature and
pressure between streams .this mean that the exergy input of each component was calculated by the
difference between two streams .
It is apparent from the boiler analysis ,energy efficiency is 48.70% and exergy efficiency is 21.708%
for working data .In boiler subsystem the maximum exergy and energy efficiency is obtained for
combustion in the boiler. This large exergy loss is mainly due to the combustion reaction and to the
large temperature difference during heat transfer between the combustion gas and steam .
.
57
5.2.1 Effect of surrounding temperature on exergetic efficiency of the boiler
The exergy analyisis for the boiler was performed for different surrounding temperatures(dead
0
state).Study was made for the temperature of 10,15,20,25 and 30 C.The analysis showed that with
an increase in the surrounding temperature causes a decrease in the exergetic efficiency of the boiler.
Table 5.2 Boiler efficiency variation with temperature
%
EXERGETIC % EXERGY
TEMPERATURE(K) EFFICIENCY DESTRUCTION
283 23.14 60.99
288 22.85 61.671
293 22.565 62.352
298 22.27 63.21
303 21.97 63.74
Inference:-the table clearly shows that as the reference temperature increases there is a reduction in
the boiler exergetic efficiency and a increase in the exergy destruction.
Inference:- it is observed that the exergetic efficiency of the boiler is 23.94% at 283K which reduces
to 21.97% at 303K.
5
8
5.3 Analysis of turbine
Based on the exergy associated with incoming and outgoing streams and mechanical output generated by the
turbine.thermal efficiency and exergetic efficiency of turbine have been worked as 63.857% and 96.463% for
the working data.
Fig5.5 Graphical comparison of the thermal and exergetic efficiency of the turbine
5.4 Study of performance of boiler and air preheater with the usage of
different grades of coal in the power plant
It is observed that as the grade of coal used in the power plant is changed ,a change in
exergetic efficiency and exergy destruction of two components :-Boiler and Air Preheater takes
place.
This change in performance is mainly due to inability of the components to harness the exergy
thus leading to higher exergy destruction and low exergetic efficiency.
6
0
Table5.4 :-exergy destruction and exergetic efficiency of the boiler for different grades of
coal.
Inference:-it is observed that the best exergetic efficiency of the boiler is seen when bituminous coal (designed
coal) is used. This is maily because of low exerg destruction ,while for higher grades of coal there is poorer
combustion leading to poor exergetic efficiency .
Fig 5.6 Graphical representation of air preheater exergetic efficiency vs calorific value of coal
Inference:- The effect of exergetic efficiency with different grades of coal has been shown.
It is observed that as the calorific value of coal increases the exergetic efficiency decreases.this is because the
exergy utilization in the component decreases for the higher grade of coal.
It is obsereved that the exergetic efficiency of the air preheater is the highest at 62% when a low grade of coal
(3500kj/kg) is used ,while an efficiency of 54.906% is observed when high grade coal (6454 kj/kg ) is used.
6
2
Table 5.6 Exergy analysis for temperature (To)=298k.
6
3
Table 5.7Exergy analysis for temperature (To)=283k.
6
4
Table 5.8Exergy analysis for temperature (To)=288k.
6
5
Table 5.9 Exergy analysis for temperature (To)=293k.
6
6
Table 5.10Exergy analysis for temperature (To)303k.
6
7
Composition of grades of coal used for analysis in the project
design coal
bituminous1
component percentage
component percentage
carbon 42
carbon 32.92
hydrogen 2.76
hydrogen 3.2
nitrogen 1.22
nitrogen 1.28
sulphur 0.41
sulphur 0.4
oxygen 9.89
oxygen 7.2
moisture 5.98
moisture 13
(a) (b)
indonesian
coal
bituminous2
component Percentage
component percentage
carbon 58.96
carbon 36.22
hydrogen 4.16
hydrogen 2.64
nitrogen 1.02
nitrogen 1.09
sulphur 0.56
sulphur 0.55
oxygen 11.88
oxygen 7.25
moisture 9.43
moisture 4.39
(c) (d)
6
8
CHAPTER 6
#include<conio.h>
void main()
clrscr();
float H,C,O,S,N,CO2,SO2,O2,H2O,N2,O2r,O2H,O2S,O2F,n,nCO2,nO2,nSO2,nH2O,nN2,M,pCO2,pO2,pSO2
,pH2O,pN2;
scanf("%f",&H);
scanf("%f",&S);
scanf("%f",&O);
="); scanf("%f",&C);
scanf("%f",&N);
6
9
scanf("%f",&M);
CO2=(C*44/1200);
printf("\n\nCO2 produced=%f(kg/kg of
coal)\n\n",CO2); H2O=(H*9/100)+M/100;
SO2=S*2/100 ;
N2=(N*2/100)+((254.654/45.86)*.77);
printf("\n\nN2 produced=%f(kg/kg of
coal)\n\n",N2); O2r=(C*32)/1200;
O2H=H*8/100;
O2S=S/100; O2F=(O/50)+
((254.654/45.86)*.23); O2=O2F-
O2r-O2H-O2S;
printf("\n\nO2 produced=%f(kg/kg of
coal)\n\n",O2); nCO2=CO2/44;
nSO2=SO2/64;
nH2O=H2O/18;
nO2=O2/32;
nN2=N2/28;
n=nCO2+nSO2+nH2O+nO2+nN2;
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pCO2=nCO2*100/n;
pSO2=nSO2*100/n;
pH2O=nH2O*100/n;
pO2=nO2*100/n;
printf("\n\npercentage of O2 produced=%f\n\n",pO2);
pN2=nN2*100/n;
printf("\n\npercentage of N2 produced=%f\n\n",pN2);
getch();
#include<stdio.h>
#include<conio.h>
void main()
clrscr();
float h,c,o,n,b,LHV,ech;
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1
printf("\nenter the percentage of hydrogen =");
scanf("%f",&h);
="); scanf("%f",&c);
scanf("%f",&o);
scanf("%f",&n); b=1.0437+.1882*(h/c)
ech=b*LHV;
%f",ech); getch();
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2
6.3 C++ programme for calculation of density and specific heat of combustion
gas
#include<stdio.h>
#include<conio.h>
void main()
clrscr();
float Vco2,Vo2,Vco,Vh,Vn,pco2,po2,pco,ph,pn,pgas,Cc;
char ans;
do
scanf("%f",&Vco2);
scanf("%f",&Vo2);
scanf("%f",&Vco);
scanf("%f",&Vh);
scanf("%f",&Vn);
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3
pco2=44/22.4;
po2=32/22.4;
pco=28/22.4;
ph=2/22.4;
pn=28/22.4;
pgas=(Vco2*pco2+Vo2*po2+Vco*pco+Vh*ph+Vn*pn)/100;
Cc=(Vco2*.48+Vo2*.334+Vn*.319+Vco*.321+Vh*.312)/100;
ans=getche();
while(ans=='y');
}
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4
REFERENCES
[1] P.K. Nag , (2008). Power Plant Engineering, by Tata McGraw-Hill Publishing Company
Limited, 7 West Patel Nagar, New Delhi 110 008
[2] P.K. Nag , (2008). Thermo dynamics, by Tata McGraw-Hill Publishing Company Limited, 7
West Patel Nagar, New Delhi 110 008
[3] Research Paper on Energy and Exergy Analysis of a Steam Power Plant in Egypt by A.
Rashad*, and A. El Maihy* , presented in 13th International Conference on AEROSPACE
SCIENCES & AVIATION TECHNOLOGY.
[4] Energy and Exergy Analysis of a 500 KW Steam Power Plant at Benso Oil Palm
Plantation (BOPP) by C. Mborah and E.K. Gbadam , Mechanical
Engineering Department , University of Mines and Technology, Tarkwa, Ghana
[7] R.S.Khurmi Tables with Mollier diagram in si units by S.Chand and company limited
[11] Dr.R.Yadav Steam and gas turbines and power plant engineering in S.I units., central
publishing house a , Allahabad.