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Use of Low Sulphur Fuel Oils

Preliminary Issue - January 2010

Rule Note
NR 559 DT R00 E

Marine Division
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MARINE DIVISION
GENERAL CONDITIONS
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In particular, the Society does not engage in any work relating to the design, building, production ARTICLE 13
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respectively. appear in other documents issued by the Society.
BV Mod. Ad. ME 545 k - 17 December 2008
RULE NOTE NR 559

NR 559
Use of Low Sulphur Fuel Oils

SECTION 1 USE OF LOW SULPHUR FUEL OILS

Preliminary Issue - January 2010


Section 1 Use of Low Sulphur Fuel Oils
1 General 3
1.1 Application
1.2 Documents to be submitted
1.3 Definitions
2 Fuel oil supply system 4
2.1 General
2.2 Segregation of LSFO and other fuel oils
2.3 Requirements related to the viscosity, lubricity and density of LSFO
2.4 Control and monitoring systems
3 Design of boilers and diesel engines 5
3.1 General
3.2 Boilers
3.3 Diesel engines
4 Procedures 5
4.1 Fuel changeover procedure
4.2 Fuel verification procedure
5 On-board tests 6
5.1 Tests of the boilers with LSHO
5.2 Tests of diesel engines with LSFO
5.3 Verification of the fuel changeover

2 Bureau Veritas Preliminary Issue - January 2010


NR 559, Sec 1

SECTION 1 USE OF LOW SULPHUR FUEL OILS

1 General Table 1 : Documents to be submitted

1.1 Application Item I/A


Document
n (1)

1.1.1 The requirements of this Rule Note apply to existing 1 A For the fuel oil supply system:
and new ships intended to use low sulphur fuel oils (LSFO) Piping diagram with control, monitor-
in order to comply with certain Regulations such as EU ing and safety instrumentation
Directive 2005/33/EC or California Code of Regulation Operating principle
Titles 13 and 17.
2 A (2) For boilers:
characteristics required for LSFO (vis-
1.1.2 The requirements of this Rule Note address the cosity, flash point, ignition and com-
design of diesel engines and boilers and that of their fuel oil bustion properties, etc.)
supply systems. drawing of the burner
diagram of the fuel oil supply
1.1.3 For multi-engine plants (power generation plant or list of sensors fitted to the burner and
propulsion plant), the Society may accept the capability of a furnace
limited number of engines to operate with LSFO, on a case specification of the control, monitor-
by case basis. ing and safety systems including the
specific functions related to the opera-
tion with LSFO
1.2 Documents to be submitted
operating manual of the boiler with
possible restrictions of operation in
1.2.1 The plans and documents to be submitted are listed case of use of LSFO
in Tab 1. test report or alternative justifications
demonstrating the ability of the boiler
to burn LSFO
1.3 Definitions
3 A (2) For diesel engines:
1.3.1 Low Sulphur Fuel Oil characteristics required for LSFO (vis-
cosity, flash point, ignition and com-
For the purpose of this Rule Note, Low Sulphur Fuel Oil bustion properties, etc.)
(LSFO) means a fuel oil having a sulphur content less than diagram of the fuel oil supply
the limit imposed in [1.1.1] above. It may be desulphured
diagram of the lubricating oil system
heavy fuel oil or distillate fuel oil.
specification of the control, monitor-
ing and safety systems including the
1.3.2 Distillate Fuel Oil specific functions related to the opera-
Distillate Fuel Oil means a fuel oil complying with the tion with LSFO
following ISO 8217 standard grades: operating manual of the engine with
possible restrictions of operation in
DMA (Marine Gas Oil) case of use of LSFO
test report or alternative justifications
DMB (Marine Diesel Oil).
demonstrating the ability of the engine
to burn LSFO
1.3.3 Normal fuel oils - other fuel oils
4 I Fuel changeover procedure
Normal fuel oils or other fuel oils means the fuel oils
other than LSFO, which are normally supplied to the main 5 I Fuel verification procedure
and auxiliary engines and to the boilers when the ship oper- 6 I For boilers, a risk analysis
ates outside the regulated areas.
7 I On-board test report
1.3.4 Regulated area (1) I : to be submitted for information
A regulated area is an area where, in pursuance of the regu- A : to be submitted for approval
lations mentioned in [1.1.1] above, only LSFO may be (2) For existing ships, the above documents are to be sub-
used. mitted by the owner to the Society.

Preliminary Issue - January 2010 Bureau Veritas 3


NR 559, Sec 1

2 Fuel oil supply system 2.2.3 Fuel oil separators


Fuel oil separators are to be suitable for the different types
of fuels that need to be purified (LSFO and other fuel oils).
2.1 General
2.2.4 Arrangements to avoid contamination of
2.1.1 Compliance with BV Rules LSFO tanks
The fuel oil supply system is to comply with the relevant Arrangements are to be made to avoid possible contamina-
requirements of NR467 Rules for Steel Ships, Part C, and in tion of LSFO tanks by other fuel oils, in particular during
particular with those concerning: changeover procedures. For that purpose, valves on the sup-
the flash point of the fuel oil ply and return lines are to be provided with automatic inter-
lock system. Alternatively, a suitable procedure for manual
the arrangement of the fuel oil tanks operation may be accepted.
the fuel oil piping system
2.2.5 Arrangements for flushing
the boiler and engine fuel oil supply systems The part of the fuel oil service system that is common to
the automated operation of boilers and engines (in case LSFO and to other fuel oils is to be capable of being fully
of AUT notation) flushed prior to entry in the regulated area.

2.1.2 Continuous operation 2.3 Requirements related to the viscosity,


The concerned engines, boilers, pumps, valves and other lubricity and density of LSFO
equipment are to be designed for continuous operation with
LSFO. 2.3.1 Viscosity and temperature control
Arrangements are to be made to permanently maintain the
2.1.3 Compatibility of fuel oils viscosity of distillate fuel oils within the range required by
the engine or boiler manufacturer. For that purpose, coolers
Before any changeover, the compatibility between fuel oils
or chillers with viscosity control system may be required.
is to be checked by means of a suitable on-board kit or
ascertained by a recognized laboratory. Distillate fuel oil tanks are to be located remote from any
source of heat, so that the temperature within the tank may
2.2 Segregation of LSFO and other fuel oils not exceed the ambient air temperature. In particular they
should not be located adjacent to tanks containing heated
fuel oils.
2.2.1 Arrangement of tanks
During changeover procedure, fuel oil temperature changes
Dedicated storage, settling and service tanks are to be pro-
are to be progressive to avoid possible damage of boiler or
vided for the low sulphur fuel oil, with a capacity sufficient
engine components due to thermal shock. A mixing tank is
to allow the operation of the ship during the required period
normally to be provided for that purpose.
(e.g. when the ship is at berth or operating in a specific
area).
2.3.2 Pumps and valves
Note 1: The storage and service tanks may be combined and the
Pumps and valves are to be suitable for the different
settling tank may be omitted if the quality of the LSFO complies
with the engine or boiler manufacturers specifications without the
expected viscosity and lubricity of the fuel oils. Dedicated
necessity for settling, purification or other treatments. LSFO pumps, where used, are to be duplicated with auto-
matic starting of the stand-by pump.
Note 2: Only one service tank may be accepted for LSFO.
Note 1: A single dedicated LSFO pump may be accepted where a
Note 3: Tanks may be used alternatively for distillate fuel oils and stand-by boiler or engine is available for immediate operation with
for other fuel oils provided that: LSFO.
the tank heating arrangements, where provided, can be readily
cut off, 2.4 Control and monitoring systems
the tank is completely drained and cleaned before being filled
up with a different type of fuel oil. 2.4.1 If distillate fuel oils are used, the fuel oil control,
monitoring and alarm systems are to be include the follow-
2.2.2 Arrangement of fuel oil piping system ing functions:

Piping system may be common to distillate fuel oils and to automatic adjustment of the temperature and viscosity
other fuel oils only if: alarm and safety thresholds

it is provided with a high temperature alarm, indication of the heating systems status (in operation or
not)
the heat tracing systems can be readily disabled, and
indication of wrong status of certain auxiliaries (e.g.
the heaters can be by-passed. pumps dedicated to LSFO operation not in service).

4 Bureau Veritas Preliminary Issue - January 2010


NR 559, Sec 1

3 Design of boilers and diesel engines 3.2.2 The risk analysis required inTab 1 is to address the
operation of the boiler with distillate fuel oils including dur-
ing the fuel changeover. The following items are to be con-
3.1 General sidered:
abnormal fuel oil viscosity or temperature at the burner
3.1.1 The submitted documents are to include a confirma- inlet
tion of the capability of the boilers and diesel engines to
failure of atomizing fluid
operate with LSFO.
failure of ignition device
For existing ships, the owner is to submit to the Society the
abnormal combustion / loss of flame
details of the modifications and operational restrictions, if
any, that are deemed necessary for the safe and reliable failure of control, monitoring or safety systems.
operation of the equipment. The risk analysis is to demonstrate that the risk of explosion
during operation with distillate fuel oil, in particular during
3.2 Boilers the fuel changeover, is extremely improbable (see definition
in NR467 Rules for Steel Ships, Part E, Ch 2, App 1).

3.2.1 Boilers intended to operate with distillate fuel oils are


to be designed taking into account the following require-
3.3 Diesel engines
ments:
3.3.1 Engines intended to operate with LSFO are to be
a) The ignition devices are to be so located as to allow effi- designed taking into account the following properties of
such fuel oils:
cient ignition of the fuel spray, for the different types of
fuel oil. a) ignition and combustion characteristics

b) The flame supervision sensors, their number and loca- b) viscosity


tion are to be suitable for the different flame patterns. c) density and heating value
Ignition burners are to be provided with their own flame
d) lubricity
supervision sensors.
Engine adjustments necessary for LSFO operation are to be
c) Steam atomization burners may be used only if there is automatic. Manual adjustments may be accepted only if
no heating stage in the burner that could result in the they can be readily activated.
vaporization of distillate fuel oils. Note 1: Modifications of engines may affect their NOx emissions.
Existing engines certified according to MARPOL Annex VI may be
d) The burner safety system is to include a function that: required to be re-certified.

prevents the boiler from being started on distillate 3.3.2 The quality of the lubricating oil (alkalinity) and the
fuel oil, if one of the fuel oil heating devices is still in arrangement of the lubricating oil system are to be adapted
operation to the engine operation with LSFO and other fuel oils. The
relevant design and operating requirements of the engine
prevents the fuel oil heating systems from being put manufacturer (in particular the cylinder oil feed rate) are to
into service when the boiler is operated with distil- be complied with.
late fuel oils. Where different types of lubricating oils are required, the
necessary storage tanks, service tanks, changeover arrange-
e) The boiler control system is to allow for a post-purge
ments, etc. are to be provided. The propulsion and the
sequence after normal stop or trip of the burner. power generation capabilities of the ship are not to be
affected by the lubricating oil changeover. A partial reduc-
f) The burner control system is to allow automatic adjust-
tion in propulsion capability may however be accepted dur-
ment of the operating parameters affected by the fuel oil ing the changeover provided that suitable precautions are
properties, such as: taken by the operators to avoid impairing the safety of the
ship.
air / fuel ratio

fuel oil flow 4 Procedures


fuel oil pressure
4.1 Fuel changeover procedure
ignition threshold

fuel oil high temperature alarm setting 4.1.1 The fuel changeover procedure required in Table 1 is
to be prepared by the shipyard or the owner in conjunction
duration of the purge sequences. with the boiler and engine manufacturers.

Preliminary Issue - January 2010 Bureau Veritas 5


NR 559, Sec 1

4.1.2 The fuel changeover procedure is to include: 5 On-board tests


the possible operational restrictions during the fuel
changeover 5.1 Tests of the boilers with LSFO

the list of all the actions necessary for the safe switching 5.1.1 The following tests are to be carried out:
between LSFO and other fuel oils (manual and auto- testing of the monitoring, alarm and safety systems (in
matic actions), particular flame supervision system)
testing of the ignition devices
the detailed procedure for the manual actions and the
list of the parameters to be monitored verification of the purge automatic sequences
operation at various loads including low load.
the safety measures to be followed in case of failure or
alarm
5.2 Tests of diesel engines with LSFO
for engines, the lubricating oil change procedure (where
5.2.1 Engines are to be tested with LSFO during the sea tri-
relevant).
als in accordance with the relevant requirements of NR467
Rules for Steel Ships, Part C, Ch 1, Sec 15, [3.5].
4.2 Fuel verification procedure Note 1: For existing ships, alternative test conditions may be
accepted by the Society, subject to special consideration.
4.2.1 The fuel verification procedure is to be submitted for
information in accordance with Appendix VI to MARPOL 5.3 Verification of the fuel changeover
Annex VI.
5.3.1 The changeover capability of the fuel oil supply sys-
tem, boiler and engines is to be checked during the sea tri-
4.2.2 In addition to the requirements provided in MARPOL
als.
Annex VI, Regulation 18.5 and Appendix V, the following
Note 1: The lubricating oil changeover, where required for engines,
characteristics of the LSFO are to be measured:
is also to be checked.
viscosity Note 2: For existing ships, alternative conditions for the verification
of fuel changeover capability may be accepted by the Society, sub-
flash point. ject to special consideration.

6 Bureau Veritas Preliminary Issue - January 2010

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