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60.18 40 CFR Ch.

I (7110 Edition)

Technique. This document may be ob- 60.107a(b)(1)(iv), 60.334(h)(1), 60.4360, and


tained from the American Public 60.4415(a)(1)(ii).
Health Association, 1015 18th Street, (2) [Reserved]
NW., Washington, DC 20036, and is in- (n) This material is available for pur-
corporated by reference for appendix A chase from IHS Inc., 15 Inverness Way
to part 60, Method 29, Sections 9.2.3; East, Englewood, CO 80112.
10.3; and 11.1.3. (1) International Organization for
(k) This material is available for pur- Standards 81784: 1996(E), Recipro-
chase from the American Hospital As- cating Internal Combustion Engines
sociation (AHA) Service, Inc., Post Of- Exhaust Emission Measurementpart
fice Box 92683, Chicago, Illinois 60675 4: Test Cycles for Different Engine Ap-
2683. You may inspect a copy at EPAs plications, IBR approved for 60.4241(b).
Air and Radiation Docket and Informa-
(2) [Reserved]
tion Center (Docket A9161, Item IV
J124), Room M1500, 1200 Pennsylvania [48 FR 3735, Jan. 27, 1983]
Ave., NW., Washington, DC.
EDITORIAL NOTE: For FEDERAL REGISTER ci-
(1) An Ounce of Prevention: Waste tations affecting 60.17, see the List of CFR
Reduction Strategies for Health Care Sections Affected, which appears in the
Facilities. American Society for Finding Aids section of the printed volume
Health Care Environmental Services of and on GPO Access.
the American Hospital Association.
Chicago, Illinois. 1993. AHA Catalog 60.18 General control device and
No. 057007. ISBN 0872586735. IBR ap- work practice requirements.
proved for 60.35e and 60.55c. (a) Introduction. (1) This section con-
(l) This material is available for pur- tains requirements for control devices
chase from the National Technical In- used to comply with applicable sub-
formation Services, 5285 Port Royal parts of 40 CFR parts 60 and 61. The re-
Road, Springfield, Virginia 22161. You quirements are placed here for admin-
may inspect a copy at EPAs Air and istrative convenience and apply only to
Radiation Docket and Information facilities covered by subparts referring
Center (Docket A9161, Item IVJ125), to this section.
Room M1500, 1200 Pennsylvania Ave., (2) This section also contains require-
NW., Washington, DC. ments for an alternative work practice
(1) OMB Bulletin No. 9317: Revised used to identify leaking equipment.
Statistical Definitions for Metropoli- This alternative work practice is
tan Areas. Office of Management and placed here for administrative conven-
Budget, June 30, 1993. NTIS No. PB 93
ience and is available to all subparts in
192664. IBR approved for 60.31e.
40 CFR parts 60, 61, 63, and 65 that re-
(2) [Reserved]
quire monitoring of equipment with a
(m) This material is available for
40 CFR part 60, Appendix A7, Method
purchase from at least one of the fol-
21 monitor.
lowing addresses: The Gas Processors
Association, 6526 East 60th Street, (b) Flares. Paragraphs (c) through (f)
Tulsa, OK, 74145; or Information Han- apply to flares.
dling Services, 15 Inverness Way East, (c)(1) Flares shall be designed for and
PO Box 1154, Englewood, CO 801501154. operated with no visible emissions as
You may inspect a copy at EPAs Air determined by the methods specified in
and Radiation Docket and Information paragraph (f), except for periods not to
Center, Room B108, 1301 Constitution exceed a total of 5 minutes during any
Ave., NW., Washington, DC 20460. You 2 consecutive hours.
may inspect a copy at EPAs Air and (2) Flares shall be operated with a
Radiation Docket and Information flame present at all times, as deter-
Center, Room 3334, 1301 Constitution mined by the methods specified in
Ave., NW., Washington, DC 20460. paragraph (f).
(1) Gas Processors Association Stand- (3) An owner/operator has the choice
ard 237786, Test for Hydrogen Sulfide of adhering to either the heat content
and Carbon Dioxide in Natural Gas specifications in paragraph (c)(3)(ii) of
Using Length of Stain Tubes, 1986 Revi- this section and the maximum tip ve-
sion, IBR approved for 60.105(b)(1)(iv), locity specifications in paragraph (c)(4)

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Environmental Protection Agency 60.18

of this section, or adhering to the re- value of the gas being combusted is
quirements in paragraph (c)(3)(i) of this greater than 37.3 MJ/scm (1,000 Btu/scf).
section. (iii) Steam-assisted and nonassisted
(i)(A) Flares shall be used that have a flares designed for and operated with
diameter of 3 inches or greater, are an exit velocity, as determined by the
nonassisted, have a hydrogen content methods specified in paragraph (f)(4),
of 8.0 percent (by volume), or greater, less than the velocity, Vmax, as deter-
and are designed for and operated with mined by the method specified in para-
an exit velocity less than 37.2 m/sec graph (f)(5), and less than 122 m/sec (400
(122 ft/sec) and less than the velocity, ft/sec) are allowed.
Vmax, as determined by the following (5) Air-assisted flares shall be de-
equation: signed and operated with an exit veloc-
ity less than the velocity, Vmax, as de-
Vmax=(XH2K1)* K2
termined by the method specified in
Where: paragraph (f)(6).
Vmax=Maximum permitted velocity, m/sec. (6) Flares used to comply with this
K1=Constant, 6.0 volume-percent hydrogen. section shall be steam-assisted, air-as-
K2=Constant, 3.9(m/sec)/volume-percent hy- sisted, or nonassisted.
drogen. (d) Owners or operators of flares used
XH2=The volume-percent of hydrogen, on a to comply with the provisions of this
wet basis, as calculated by using the Amer- subpart shall monitor these control de-
ican Society for Testing and Materials
vices to ensure that they are operated
(ASTM) Method D194677. (Incorporated by
reference as specified in 60.17). and maintained in conformance with
their designs. Applicable subparts will
(B) The actual exit velocity of a flare provide provisions stating how owners
shall be determined by the method or operators of flares shall monitor
specified in paragraph (f)(4) of this sec- these control devices.
tion. (e) Flares used to comply with provi-
(ii) Flares shall be used only with the sions of this subpart shall be operated
net heating value of the gas being com- at all times when emissions may be
busted being 11.2 MJ/scm (300 Btu/scf) vented to them.
or greater if the flare is steam-assisted (f)(1) Method 22 of appendix A to this
or air-assisted; or with the net heating part shall be used to determine the
value of the gas being combusted being compliance of flares with the visible
7.45 MJ/scm (200 Btu/scf) or greater if emission provisions of this subpart.
the flare is nonassisted. The net heat- The observation period is 2 hours and
ing value of the gas being combusted shall be used according to Method 22.
shall be determined by the methods (2) The presence of a flare pilot flame
specified in paragraph (f)(3) of this sec- shall be monitored using a thermo-
tion. couple or any other equivalent device
(4)(i) Steam-assisted and nonassisted to detect the presence of a flame.
flares shall be designed for and oper- (3) The net heating value of the gas
ated with an exit velocity, as deter- being combusted in a flare shall be cal-
mined by the methods specified in culated using the following equation:
paragraph (f)(4) of this section, less
than 18.3 m/sec (60 ft/sec), except as
provided in paragraphs (c)(4) (ii) and
(iii) of this section.
(ii) Steam-assisted and nonassisted
where:
flares designed for and operated with
HT=Net heating value of the sample, MJ/scm;
an exit velocity, as determined by the
where the net enthalpy per mole of offgas
methods specified in paragraph (f)(4), is based on combustion at 25 C and 760 mm
equal to or greater than 18.3 m/sec (60 Hg, but the standard temperature for de-
ft/sec) but less than 122 m/sec (400 ft/ termining the volume corresponding to one
sec) are allowed if the net heating mole is 20 C;

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60.18 40 CFR Ch. I (7110 Edition)

Ci=Concentration of sample component i in tectable emissions, as indicated by an


ppm on a wet basis, as measured for instrument reading of less than 500
organics by Reference Method 18 and meas- ppm above background. An owner or
ured for hydrogen and carbon monoxide by
ASTM D194677 or 90 (Reapproved 1994) (In-
operator may use an optical gas imag-
corporated by reference as specified in ing instrument instead of a 40 CFR
60.17); and part 60, Appendix A7, Method 21 mon-
Hi=Net heat of combustion of sample compo- itor. Requirements in the existing sub-
nent i, kcal/g mole at 25 C and 760 mm Hg. parts that are specific to the Method 21
The heats of combustion may be deter- instrument do not apply under this sec-
mined using ASTM D238276 or 88 or D4809 tion. All other requirements in the ap-
95 (incorporated by reference as specified
plicable subpart that are not addressed
in 60.17) if published values are not avail-
able or cannot be calculated. in paragraphs (g), (h), and (i) of this
section apply to this standard. For ex-
(4) The actual exit velocity of a flare ample, equipment specification re-
shall be determined by dividing the quirements, and non-Method 21 instru-
volumetric flowrate (in units of stand- ment recordkeeping and reporting re-
ard temperature and pressure), as de- quirements in the applicable subpart
termined by Reference Methods 2, 2A, continue to apply. The terms defined in
2C, or 2D as appropriate; by the unob- paragraphs (g)(1) through (5) of this
structed (free) cross sectional area of section have meanings that are specific
the flare tip. to the alternative work practice stand-
(5) The maximum permitted velocity, ard in paragraphs (g), (h), and (i) of this
Vmax, for flares complying with para- section.
graph (c)(4)(iii) shall be determined by (1) Applicable subpart means the sub-
the following equation. part in 40 CFR parts 60, 61, 63, or 65
Log10 (Vmax)=(HT+28.8)/31.7 that requires monitoring of equipment
Vmax=Maximum permitted velocity, M/sec with a 40 CFR part 60, Appendix A7,
28.8=Constant Method 21 monitor.
31.7=Constant
(2) Equipment means pumps, valves,
HT=The net heating value as determined in
paragraph (f)(3). pressure relief valves, compressors,
open-ended lines, flanges, connectors,
(6) The maximum permitted velocity, and other equipment covered by the ap-
Vmax, for air-assisted flares shall be de- plicable subpart that require moni-
termined by the following equation. toring with a 40 CFR part 60, Appendix
Vmax=8.706+0.7084 (HT) A7, Method 21 monitor.
Vmax=Maximum permitted velocity, m/sec (3) Imaging means making visible
8.706=Constant emissions that may otherwise be invis-
0.7084=Constant ible to the naked eye.
HT=The net heating value as determined in
paragraph (f)(3). (4) Optical gas imaging instrument
(g) Alternative work practice for moni- means an instrument that makes visi-
toring equipment for leaks. Paragraphs ble emissions that may otherwise be
(g), (h), and (i) of this section apply to invisible to the naked eye.
all equipment for which the applicable (5) Repair means that equipment is
subpart requires monitoring with a 40 adjusted, or otherwise altered, in order
CFR part 60, Appendix A7, Method 21 to eliminate a leak.
monitor, except for closed vent sys- (6) Leak means:
tems, equipment designated as (i) Any emissions imaged by the opti-
leakless, and equipment identified in cal gas instrument;
the applicable subpart as having no de- (ii) Indications of liquids dripping;

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Environmental Protection Agency 60.18

(iii) Indications by a sensor that a (ii) Quality improvement plans; or


seal or barrier fluid system has failed; (iii) Complying with standards for al-
or lowable percentage of valves and
(iv) Screening results using a 40 CFR pumps to leak.
part 60, Appendix A7, Method 21 mon- (7) When the alternative work prac-
itor that exceed the leak definition in tice is used to detect leaking equip-
the applicable subpart to which the ment, the regulated equipment in para-
equipment is subject. graph (h)(1)(i) of this section must also
(h) The alternative work practice be monitored annually using a 40 CFR
standard for monitoring equipment for part 60, Appendix A7, Method 21 mon-
leaks is available to all subparts in 40 itor at the leak definition required in
CFR parts 60, 61, 63, and 65 that require the applicable subpart. The owner or
monitoring of equipment with a 40 CFR operator may choose the specific moni-
part 60, Appendix A7, Method 21 mon- toring period (for example, first quar-
itor. ter) to conduct the annual monitoring.
(1) An owner or operator of an af- Subsequent monitoring must be con-
fected source subject to CFR parts 60, ducted every 12 months from the initial
61, 63, or 65 can choose to comply with period. Owners or operators must keep
the alternative work practice require- records of the annual Method 21 screen-
ments in paragraph (i) of this section ing results, as specified in paragraph
instead of using the 40 CFR part 60, Ap- (i)(4)(vii) of this section.
pendix A7, Method 21 monitor to iden-
(i) An owner or operator of an af-
tify leaking equipment. The owner or
fected source who chooses to use the
operator must document the equip-
alternative work practice must comply
ment, process units, and facilities for
with the requirements of paragraphs
which the alternative work practice
(i)(1) through (i)(5) of this section.
will be used to identify leaks.
(2) Any leak detected when following (1) Instrument Specifications. The
the leak survey procedure in paragraph optical gas imaging instrument must
(i)(3) of this section must be identified comply with the requirements in
for repair as required in the applicable (i)(1)(i) and (i)(1)(ii) of this section.
subpart. (i) Provide the operator with an
(3) If the alternative work practice is image of the potential leak points for
used to identify leaks, re-screening each piece of equipment at both the de-
after an attempted repair of leaking tection sensitivity level and within the
equipment must be conducted using ei- distance used in the daily instrument
ther the alternative work practice or check described in paragraph (i)(2) of
the 40 CFR part 60, Appendix A7, this section. The detection sensitivity
Method 21 monitor at the leak defini- level depends upon the frequency at
tion required in the applicable subpart which leak monitoring is to be per-
to which the equipment is subject. formed.
(4) The schedule for repair is as re- (ii) Provide a date and time stamp for
quired in the applicable subpart. video records of every monitoring
(5) When this alternative work prac- event.
tice is used for detecting leaking equip- (2) Daily Instrument Check. On a
ment, choose one of the monitoring fre- daily basis, and prior to beginning any
quencies listed in Table 1 to subpart A leak monitoring work, test the optical
of this part in lieu of the monitoring gas imaging instrument at the mass
frequency specified for regulated equip- flow rate determined in paragraph
ment in the applicable subpart. Re- (i)(2)(i) of this section in accordance
duced monitoring frequencies for good with the procedure specified in para-
performance are not applicable when graphs (i)(2)(ii) through (i)(2)(iv) of this
using the alternative work practice. section for each camera configuration
(6) When this alternative work prac- used during monitoring (for example,
tice is used for detecting leaking equip- different lenses used), unless an alter-
ment the following are not applicable native method to demonstrate daily in-
for the equipment being monitored: strument checks has been approved in
(i) Skip period leak detection and re- accordance with paragraph (i)(2)(v) of
pair; this section.

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60.18 40 CFR Ch. I (7110 Edition)

(i) Calculate the mass flow rate to be meter that will not be exceeded in the
used in the daily instrument check by actual performance of the leak survey.
following the procedures in paragraphs Do not exceed the operating param-
(i)(2)(i)(A) and (i)(2)(i)(B) of this sec- eters of the flow meter.
tion. (C) Open the valve on the flow meter
(A) For a specified population of to set a flow rate that will create a
equipment to be imaged by the instru- mass emission rate equal to the mass
ment, determine the piece of equip- rate specified in paragraph (i)(2)(i) of
ment in contact with the lowest mass this section while observing the gas
fraction of chemicals that are detect- flow through the optical gas imaging
able, within the distance to be used in instrument viewfinder. When an image
paragraph (i)(2)(iv)(B) of this section, of the gas emission is seen through the
at or below the standard detection sen- viewfinder at the required emission
sitivity level. rate, make a record of the reading on
(B) Multiply the standard detection the flow meter.
sensitivity level, corresponding to the (v) Repeat the procedures specified in
selected monitoring frequency in Table paragraphs (i)(2)(ii) through (i)(2)(iv) of
1 of subpart A of this part, by the mass this section for each configuration of
fraction of detectable chemicals from the optical gas imaging instrument
the stream identified in paragraph used during the leak survey.
(i)(2)(i)(A) of this section to determine
(vi) To use an alternative method to
the mass flow rate to be used in the
demonstrate daily instrument checks,
daily instrument check, using the fol-
apply to the Administrator for ap-
lowing equation.
proval of the alternative under
k 60.13(i).
Edic = ( Esds ) xi (3) Leak Survey Procedure. Operate
i=1 the optical gas imaging instrument to
Where: image every regulated piece of equip-
ment selected for this work practice in
Edic = Mass flow rate for the daily instrument
check, grams per hour accordance with the instrument manu-
xi = Mass fraction of detectable chemical(s) i facturers operating parameters. All
seen by the optical gas imaging instru- emissions imaged by the optical gas
ment, within the distance to be used in imaging instrument are considered to
paragraph (i)(2)(iv)(B) of this section, at or be leaks and are subject to repair. All
below the standard detection sensitivity emissions visible to the naked eye are
level, Esds. also considered to be leaks and are sub-
Esds = Standard detection sensitivity level
ject to repair.
from Table 1 to subpart A, grams per hour
k = Total number of detectable chemicals (4) Recordkeeping. You must keep
emitted from the leaking equipment and the records described in paragraphs
seen by the optical gas imaging instru- (i)(4)(i) through (i)(4)(vii) of this sec-
ment. tion:
(ii) Start the optical gas imaging in- (i) The equipment, processes, and fa-
strument according to the manufactur- cilities for which the owner or operator
ers instructions, ensuring that all ap- chooses to use the alternative work
propriate settings conform to the man- practice.
ufacturers instructions. (ii) The detection sensitivity level se-
(iii) Use any gas chosen by the user lected from Table 1 to subpart A of this
that can be viewed by the optical gas part for the optical gas imaging instru-
imaging instrument and that has a pu- ment.
rity of no less than 98 percent. (iii) The analysis to determine the
(iv) Establish a mass flow rate by piece of equipment in contact with the
using the following procedures: lowest mass fraction of chemicals that
(A) Provide a source of gas where it are detectable, as specified in para-
will be in the field of view of the opti- graph (i)(2)(i)(A) of this section.
cal gas imaging instrument. (iv) The technical basis for the mass
(B) Set up the optical gas imaging in- fraction of detectable chemicals used
strument at a recorded distance from in the equation in paragraph (i)(2)(i)(B)
the outlet or leak orifice of the flow of this section.

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Environmental Protection Agency 60.19

(v) The daily instrument check. fied in an applicable requirement for


Record the distance, per paragraph the submittal of a notification, appli-
(i)(2)(iv)(B) of this section, and the flow cation, report, or other written com-
meter reading, per paragraph munication to the Administrator, the
(i)(2)(iv)(C) of this section, at which the owner or operator shall postmark the
leak was imaged. Keep a video record submittal on or before the number of
of the daily instrument check for each days specified in the applicable re-
configuration of the optical gas imag- quirement. For example, if a notifica-
ing instrument used during the leak tion must be submitted 15 days before
survey (for example, the daily instru- a particular event is scheduled to take
ment check must be conducted for each place, the notification shall be post-
lens used). The video record must in- marked on or before 15 days preceding
clude a time and date stamp for each the event; likewise, if a notification
daily instrument check. The video must be submitted 15 days after a par-
record must be kept for 5 years. ticular event takes place, the notifica-
(vi) Recordkeeping requirements in tion shall be delivered or postmarked
the applicable subpart. A video record on or before 15 days following the end
must be used to document the leak sur- of the event. The use of reliable non-
vey results. The video record must in- Government mail carriers that provide
clude a time and date stamp for each indications of verifiable delivery of in-
monitoring event. A video record can formation required to be submitted to
be used to meet the recordkeeping re- the Administrator, similar to the post-
quirements of the applicable subparts mark provided by the U.S. Postal Serv-
if each piece of regulated equipment se- ice, or alternative means of delivery,
lected for this work practice can be including the use of electronic media,
identified in the video record. The agreed to by the permitting authority,
video record must be kept for 5 years. is acceptable.
(vii) The results of the annual Meth- (c) Notwithstanding time periods or
od 21 screening required in paragraph postmark deadlines specified in this
(h)(7) of this section. Records must be part for the submittal of information
kept for all regulated equipment speci- to the Administrator by an owner or
fied in paragraph (h)(1) of this section. operator, or the review of such infor-
Records must identify the equipment mation by the Administrator, such
screened, the screening value measured time periods or deadlines may be
by Method 21, the time and date of the changed by mutual agreement between
screening, and calibration information the owner or operator and the Adminis-
required in the existing applicable sub- trator. Procedures governing the im-
part. plementation of this provision are
(5) Reporting. Submit the reports re- specified in paragraph (f) of this sec-
quired in the applicable subpart. Sub- tion.
mit the records of the annual Method (d) If an owner or operator of an af-
21 screening required in paragraph fected facility in a State with dele-
(h)(7) of this section to the Adminis- gated authority is required to submit
trator via e-mail to CCG- periodic reports under this part to the
AWP@EPA.GOV. State, and if the State has an estab-
[51 FR 2701, Jan. 21, 1986, as amended at 63 lished timeline for the submission of
FR 24444, May 4, 1998; 65 FR 61752, Oct. 17, periodic reports that is consistent with
2000; 73 FR 78209, Dec. 22, 2008] the reporting frequency(ies) specified
for such facility under this part, the
60.19 General notification and re- owner or operator may change the
porting requirements. dates by which periodic reports under
(a) For the purposes of this part, this part shall be submitted (without
time periods specified in days shall be changing the frequency of reporting) to
measured in calendar days, even if the be consistent with the States schedule
word calendar is absent, unless oth- by mutual agreement between the
erwise specified in an applicable re- owner or operator and the State. The
quirement. allowance in the previous sentence ap-
(b) For the purposes of this part, if an plies in each State beginning 1 year
explicit postmark deadline is not speci- after the affected facility is required to

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