The superior metering solution at extreme pipe temperatures

Non-intrusive ultrasonic flow measurement

FLEXIM Refinery Solutions with the WaveInjector
Reliable - Safe - Efficient

In partnership Non-Invasive Flow - Spent Acid Strength - Quality Control

Unrivalled advantages of the non-intrusive flow Unique features of the The WaveInjector has been specifically engineered for high-temperature applications. Using patented technology,
the WaveInjector thermally separates the ultrasonic transducers from the hot pipe, allowing operation at process
measurement with FLUXUS in Refineries: FLUXUS flow meters: temperatures up to 400 C and beyond.

The operational conditions in refineries are very demanding: extreme temperatures, highly viscose and abrasive media in
ppNo process shut-downs for in- ppNo leaks ppEngineered for the measurement of combination with very diversified application areas.
stallation - virtually maintenance ______ liquid and gas flow rates as well as Conventional orifice / differential pressure, coriolis and vortex meters, which are used to measure refinery flows, face well-
free (no need for frequent work in ppNo pressure losses thermal energy quantities known shortcomings - often being maintenance intensive, requiring process stops for installation and causing pressure losses
hazardous areas) ______ ______
______ within the pipe reducing the plants availability and profitability.
ppIndependent of pipe material, ppHighest accuracy and reliability FLEXIM is an active leader in many areas of process instrumentation. As a world wide FLEXIM GmbH Atmospheric and Vacuum
ppTrouble-free and highly reliable diameter, wall thickness and even at highly viscose, particle pioneer in the non-intrusive flow measurement of liquids and gases, FLEXIM has been Berlin, Germany Distillation Columns
operation at extreme tempera- internal pressure loaded liquids or wet gas leading the way in ultrasonic clamp-on flow metering for more than 20 years. In ad- Phone: +49 30 93 66 76 60 ____
Unique measuring technology
tures up to +400 C and beyond - ______ ______ ______
dition to non-intrusive flow measurement, FLEXIM specializes in innovative online Fax: +49 30 93 66 76 80
no line clogging, no wear and tear Coker and Visbreaker
______ ppAccurate and repeatable ppFree of wear and tear with no main- process analytics using ultrasonic technology and refractometry. Year after year, the info@flexim.com With the WaveInjector FLEXIM provides a metrological alternative, which offers fundamental advantages and has proven it-
measurement readings - www.flexim.com ____
tenance required due to measure- Berlin-based company continues its substantial investment in research and develop- self in numerous refinery applications worldwide. Without the need for pipe work or process shut-downs, the WaveInjector
ppCertified for operation within even at the lowest flow rates
hazardous areas ment outside the pipe wall ment in order to maintain and further improve its position as an industry leader. In FLEXIM Instruments UK Ltd. Cracker is mounted to the outer surface of the pipe. Rugged mounting fixtures provide long-term stable measurement even on pipes
(high turndown ratio) ______ Northwich, UK ____ with extreme vibration.
(ATEX, IECEx, FM) keeping with its core principles, FLEXIM takes customer feedback very seriously.
______ Phone: +44 1606 781 420
ppEvery measurement system Every generation of FLEXIM products is directly driven by customer and industry needs. Heat Transfer Lines A wide range of ultrasonic transducers and transmitters guarantee the ideal adaptation to the individual measurement task,
Fax: +44 1606 784 544
is pre-calibrated in house (traceable ____ independent of pipe material, wall thickness and measurement range - even within hazardous areas (ATEX (IECEx) Zone 1 and
sales@flexim.co.uk
Technical facts to national standards) and delivered www.flexim.co.uk Gas Separation and Processing 2, FM Class I, Div. 1 and 2).
with a calibration certificate The FLEXIM Commitment to Customer Service FLEXIM France SARL ____
Temperature ranges: ______ ______ Strasbourg, France
with WaveInjector: -190 C to +400 C (up to +600 C are applicable) ppIntegrated temperature compensa- Phone: +33 388 27 78 02 Alkylation
FLEXIM considers itself not only a manufacturer of measuring instruments, but also ____
without WaveInjector: -40 C to +200 C (for gases up to +100C) tion according to ANSI/ASME MFC- a provider of technical and consulting services. These services include on-site info@flexim.fr
5.1-2011 regulations and digital www.flexim.fr Tank Storage
Flow rates: measurements, laboratory analysis, project handling, training, commissioning,
signal processing guarantee a high FLEXIM Instruments ____
Liquids: 0.01 to 25 m/s instrument rentals and consulting services. The companys focus and dedication is
zero point and flow measurement directed towards providing the highest quality equipment with the best support and Benelux B.V. Mobile Flow and Energy Surveys
Gases: 0.01 to 35 m/s
stability service possible. Berkel en Rodenrijs, Netherlands ___
Phone: +31 10 24 92 333
Repeatability: 0.15% of reading 0.01 m/s
Fax: +31 10 24 92 339

Subject to change without notification! 2014/03

Accuracy:
Liquids:
Gases:
(if field calibrated):
Pipe sizes (outer diameter):
Transducer directly at pipe:
with WaveInjector:
Protection degree:
Ex approvals:
benelux@flexim.com
1.2% of reading 0.01 m/s www.flexim.com
1% ... 3% of reading 0.01 m/s FLEXIM Instruments
0.5% of reading 0.01 m/s (liquids and gases) Asia Pte Ltd.
Singapore
Phone: +65 67 94 53 25
6 ... 6500 mm (liquids), 10 ... 1100 mm (gases) Fax: +65 68 62 28 36
40 to 1000 mm salessg@flexim.com
www.flexim.com
up to IP68
ATEX (IECEx) Zone 1 and 2, FM Class I, Div. 1/2 FLEXIM Instruments China
Shanghai, China
no limitations for liquids

BUREFENERYV2-1EN
Phone: +86 21 64 95 75 20
Pressurisation:
> 5 bar for gases in steel pipes shanghai@flexim.com
www.flexim.com

3 2

Unrivalled advantages of the non-intrusive flow
measurement with FLUXUS in Refineries:
ppNo process shut-downs for in-
stallation - virtually maintenance
free (no need for frequent work in
hazardous areas)
______
ppTrouble-free and highly reliable
operation at extreme tempera-
tures up to +400 C and beyond -
no line clogging, no wear and tear
______
ppCertified for operation within
hazardous areas
(ATEX, IECEx, FM)
______
Technical facts
Temperature ranges:
with WaveInjector:
without WaveInjector:
Flow rates:
Liquids:
Gases:
Repeatability:
Accuracy:
Liquids:
Gases:
(if field calibrated):
Pipe sizes (outer diameter):
Transducer directly at pipe:
with WaveInjector:
Protection degree:
Ex approvals:
Pressurisation:
The superior metering solution at extreme pipe temperatures
Non-intrusive ultrasonic flow measurement
FLEXIM Refinery Solutions with the WaveInjector
Reliable - Safe - Efficient
In partnership Non-Invasive Flow - Spent Acid Strength - Quality Control
Unique features of the The WaveInjector has been specifically engineered for high-temperature applications. Using patented technology,
the WaveInjector thermally separates the ultrasonic transducers from the hot pipe, allowing operation at process
FLUXUS flow meters: temperatures up to 400 C and beyond.
The operational conditions in refineries are very demanding: extreme temperatures, highly viscose and abrasive media in
ppNo leaks ppEngineered for the measurement of combination with very diversified application areas.
______ liquid and gas flow rates as well as Conventional orifice / differential pressure, coriolis and vortex meters, which are used to measure refinery flows, face well-
ppNo pressure losses thermal energy quantities known shortcomings - often being maintenance intensive, requiring process stops for installation and causing pressure losses
______ ______
within the pipe reducing the plants availability and profitability.
ppIndependent of pipe material, ppHighest accuracy and reliability FLEXIM is an active leader in many areas of process instrumentation. As a world wide FLEXIM GmbH Atmospheric and Vacuum
diameter, wall thickness and even at highly viscose, particle pioneer in the non-intrusive flow measurement of liquids and gases, FLEXIM has been Berlin, Germany Distillation Columns
internal pressure loaded liquids or wet gas leading the way in ultrasonic clamp-on flow metering for more than 20 years. In ad- Phone: +49 30 93 66 76 60 ____
Unique measuring technology
______ ______ ______
dition to non-intrusive flow measurement, FLEXIM specializes in innovative online Fax: +49 30 93 66 76 80
Coker and Visbreaker
ppAccurate and repeatable ppFree of wear and tear with no main- process analytics using ultrasonic technology and refractometry. Year after year, the info@flexim.com With the WaveInjector FLEXIM provides a metrological alternative, which offers fundamental advantages and has proven it-
measurement readings - www.flexim.com ____
tenance required due to measure- Berlin-based company continues its substantial investment in research and develop- self in numerous refinery applications worldwide. Without the need for pipe work or process shut-downs, the WaveInjector
even at the lowest flow rates
ment outside the pipe wall ment in order to maintain and further improve its position as an industry leader. In FLEXIM Instruments UK Ltd. Cracker is mounted to the outer surface of the pipe. Rugged mounting fixtures provide long-term stable measurement even on pipes
(high turndown ratio) ______ Northwich, UK ____ with extreme vibration.
keeping with its core principles, FLEXIM takes customer feedback very seriously.
Phone: +44 1606 781 420
ppEvery measurement system Every generation of FLEXIM products is directly driven by customer and industry needs. Heat Transfer Lines A wide range of ultrasonic transducers and transmitters guarantee the ideal adaptation to the individual measurement task,
Fax: +44 1606 784 544
is pre-calibrated in house (traceable ____ independent of pipe material, wall thickness and measurement range - even within hazardous areas (ATEX (IECEx) Zone 1 and
sales@flexim.co.uk
to national standards) and delivered www.flexim.co.uk Gas Separation and Processing 2, FM Class I, Div. 1 and 2).
with a calibration certificate The FLEXIM Commitment to Customer Service FLEXIM France SARL ____
______ ______ Strasbourg, France
-190 C to +400 C (up to +600 C are applicable) ppIntegrated temperature compensa- Phone: +33 388 27 78 02 Alkylation
FLEXIM considers itself not only a manufacturer of measuring instruments, but also ____
-40 C to +200 C (for gases up to +100C) tion according to ANSI/ASME MFC- a provider of technical and consulting services. These services include on-site info@flexim.fr
5.1-2011 regulations and digital www.flexim.fr Tank Storage
measurements, laboratory analysis, project handling, training, commissioning,
signal processing guarantee a high FLEXIM Instruments ____
0.01 to 25 m/s instrument rentals and consulting services. The companys focus and dedication is
zero point and flow measurement directed towards providing the highest quality equipment with the best support and Benelux B.V. Mobile Flow and Energy Surveys
0.01 to 35 m/s
stability service possible. Berkel en Rodenrijs, Netherlands ___
Phone: +31 10 24 92 333
0.15% of reading 0.01 m/s
Fax: +31 10 24 92 339
Subject to change without notification! 2014/03
benelux@flexim.com
1.2% of reading 0.01 m/s www.flexim.com
1% ... 3% of reading 0.01 m/s FLEXIM Instruments
0.5% of reading 0.01 m/s (liquids and gases) Asia Pte Ltd.
Singapore
Phone: +65 67 94 53 25
6 ... 6500 mm (liquids), 10 ... 1100 mm (gases) Fax: +65 68 62 28 36
40 to 1000 mm salessg@flexim.com
www.flexim.com
up to IP68
ATEX (IECEx) Zone 1 and 2, FM Class I, Div. 1/2 FLEXIM Instruments China
Shanghai, China
no limitations for liquids
BUREFENERYV2-1EN
Phone: +86 21 64 95 75 20
> 5 bar for gases in steel pipes shanghai@flexim.com
www.flexim.com
3 2

Unrivalled advantages of the non-intrusive flow
measurement with FLUXUS in Refineries:
ppNo process shut-downs for in-
stallation - virtually maintenance
free (no need for frequent work in
hazardous areas)
______
ppTrouble-free and highly reliable
operation at extreme tempera-
tures up to +400 C and beyond -
no line clogging, no wear and tear
______
ppCertified for operation within
hazardous areas
(ATEX, IECEx, FM)
______
Technical facts
Temperature ranges:
with WaveInjector:
without WaveInjector:
Flow rates:
Liquids:
Gases:
Repeatability:
Accuracy:
Liquids:
Gases:
(if field calibrated):
Pipe sizes (outer diameter):
Transducer directly at pipe:
with WaveInjector:
Protection degree:
Ex approvals:
Pressurisation:
The superior metering solution at extreme pipe temperatures
Non-intrusive ultrasonic flow measurement
FLEXIM Refinery Solutions with the WaveInjector
Reliable - Safe - Efficient
In partnership Non-Invasive Flow - Spent Acid Strength - Quality Control
Unique features of the The WaveInjector has been specifically engineered for high-temperature applications. Using patented technology,
the WaveInjector thermally separates the ultrasonic transducers from the hot pipe, allowing operation at process
FLUXUS flow meters: temperatures up to 400 C and beyond.
The operational conditions in refineries are very demanding: extreme temperatures, highly viscose and abrasive media in
ppNo leaks ppEngineered for the measurement of combination with very diversified application areas.
______ liquid and gas flow rates as well as Conventional orifice / differential pressure, coriolis and vortex meters, which are used to measure refinery flows, face well-
ppNo pressure losses thermal energy quantities known shortcomings - often being maintenance intensive, requiring process stops for installation and causing pressure losses
______ ______
within the pipe reducing the plants availability and profitability.
ppIndependent of pipe material, ppHighest accuracy and reliability FLEXIM is an active leader in many areas of process instrumentation. As a world wide FLEXIM GmbH Atmospheric and Vacuum
diameter, wall thickness and even at highly viscose, particle pioneer in the non-intrusive flow measurement of liquids and gases, FLEXIM has been Berlin, Germany Distillation Columns
internal pressure loaded liquids or wet gas leading the way in ultrasonic clamp-on flow metering for more than 20 years. In ad- Phone: +49 30 93 66 76 60 ____
Unique measuring technology
______ ______ ______
dition to non-intrusive flow measurement, FLEXIM specializes in innovative online Fax: +49 30 93 66 76 80
Coker and Visbreaker
ppAccurate and repeatable ppFree of wear and tear with no main- process analytics using ultrasonic technology and refractometry. Year after year, the info@flexim.com With the WaveInjector FLEXIM provides a metrological alternative, which offers fundamental advantages and has proven it-
measurement readings - www.flexim.com ____
tenance required due to measure- Berlin-based company continues its substantial investment in research and develop- self in numerous refinery applications worldwide. Without the need for pipe work or process shut-downs, the WaveInjector
even at the lowest flow rates
ment outside the pipe wall ment in order to maintain and further improve its position as an industry leader. In FLEXIM Instruments UK Ltd. Cracker is mounted to the outer surface of the pipe. Rugged mounting fixtures provide long-term stable measurement even on pipes
(high turndown ratio) ______ Northwich, UK ____ with extreme vibration.
keeping with its core principles, FLEXIM takes customer feedback very seriously.
Phone: +44 1606 781 420
ppEvery measurement system Every generation of FLEXIM products is directly driven by customer and industry needs. Heat Transfer Lines A wide range of ultrasonic transducers and transmitters guarantee the ideal adaptation to the individual measurement task,
Fax: +44 1606 784 544
is pre-calibrated in house (traceable ____ independent of pipe material, wall thickness and measurement range - even within hazardous areas (ATEX (IECEx) Zone 1 and
sales@flexim.co.uk
to national standards) and delivered www.flexim.co.uk Gas Separation and Processing 2, FM Class I, Div. 1 and 2).
with a calibration certificate The FLEXIM Commitment to Customer Service FLEXIM France SARL ____
______ ______ Strasbourg, France
-190 C to +400 C (up to +600 C are applicable) ppIntegrated temperature compensa- Phone: +33 388 27 78 02 Alkylation
FLEXIM considers itself not only a manufacturer of measuring instruments, but also ____
-40 C to +200 C (for gases up to +100C) tion according to ANSI/ASME MFC- a provider of technical and consulting services. These services include on-site info@flexim.fr
5.1-2011 regulations and digital www.flexim.fr Tank Storage
measurements, laboratory analysis, project handling, training, commissioning,
signal processing guarantee a high FLEXIM Instruments ____
0.01 to 25 m/s instrument rentals and consulting services. The companys focus and dedication is
zero point and flow measurement directed towards providing the highest quality equipment with the best support and Benelux B.V. Mobile Flow and Energy Surveys
0.01 to 35 m/s
stability service possible. Berkel en Rodenrijs, Netherlands ___
Phone: +31 10 24 92 333
0.15% of reading 0.01 m/s
Fax: +31 10 24 92 339
Subject to change without notification! 2014/03
benelux@flexim.com
1.2% of reading 0.01 m/s www.flexim.com
1% ... 3% of reading 0.01 m/s FLEXIM Instruments
0.5% of reading 0.01 m/s (liquids and gases) Asia Pte Ltd.
Singapore
Phone: +65 67 94 53 25
6 ... 6500 mm (liquids), 10 ... 1100 mm (gases) Fax: +65 68 62 28 36
40 to 1000 mm salessg@flexim.com
www.flexim.com
up to IP68
ATEX (IECEx) Zone 1 and 2, FM Class I, Div. 1/2 FLEXIM Instruments China
Shanghai, China
no limitations for liquids
BUREFENERYV2-1EN
Phone: +86 21 64 95 75 20
> 5 bar for gases in steel pipes shanghai@flexim.com
www.flexim.com
3 2
Field-Proven
Clamp-On Flow Measurement Refinery Flows

Methan / Ethan
Gas, 5 C - 30 C LPG &
Gas LPG, 5 C - 30 C, app. 5 bar
Fuel Gas
Separation Sweetening,
Light Crude Distillate Treating &
Gasplant:
5 C - 30 C Blending
Polymerisation,
Alkylation, Iso-Naphtha LPG
Isomerisation 5 C - 30 C

Light Naphtha, 30 C - 90 C
C5 - C6
Hydrogen Light cracked Naphtha Aviation Gasoline
30 C - 90 C
Gasoline
State-of-the-Art Ultrasonic Technology for Flow Measurement in Refineries Atmospheric
Distillation
30 C - 60 C
Sweetening,
Distillation Columns (ADU / VDU) Flow Measurement of Gases
______ Treating & ______ ______
Heavy Naphtha, 90 C - 150 C Catalytic Reformate, 30 C - 150 C Blending
The multitude of processes in a refinery form a complex In comparison to conventional measurement technologies the C6 - C12
90 C - 200 C
Reforming Automotive Gasoline Especially at the heavier hydrocarbons and residue lines, Being maintenance free and not requiring process shuts-downs FLEXIM also offers the accurate and reliable
(Desulfurisation)
system of material and energy flows. FLUXUS ultrasonic clamp-on liquid and gas flow meters offer conventional inline flow measurement technologies, such as DP for installation, it is, besides the safety aspect, also a very cost clamp-on flow measurement of gases such as
the superior solution for virtually any liquid and gaseous me- meters, often struggle with impulse line clogging causing opera- efficient metering solution. hydrogen, natural gas and many other media.
Crude Oil
Everything is flowing, from incoming crude to outgoing dia, especially within challenging applications. up to 280 C C9 - C16 Kerosene, 165 C - 275 C
tional and safety issues. FLEXIMs WaveInjector measures from For measuring hydrogen streams, FLEXIM also provides non- This can be the case when measuring (bidirec-
hydrocarbon products. For the safe and efficient operation 150 C - 275 C
the outside of the pipe wall, independent of the internal pressure intrusive ultrasonic gas flow meter solutions eliminating the risk tional) volume or mass flow rates over a huge
of such processes these flows need to be monitored. Kerosene & Jet Fuel and temperature, solving flow applications such as: for potential leaks. turndown ratio during gas separation and sub-
Also for portable measurements sequent processing or at fuel gas lines feeding
______ Middle Distillate, 210 C - 300 C ppCrude oil heating prior to ADU
Harsh process conditions can place heavy demands on flow
C10 - C20
175 C - 300 C Hydrocracked ppADU outlets with various distillates Fluid Catalytic Cracking (FCC) Cracker or other refinery processes.
meters - especially at temperatures between 200 C to signi- With the FLUXUS F/G60X portable flow meters, FLEXIM also
Gas
Naphtha ______ The FLUXUS gas flow meters are independent
provides solutions for the temporary measurement of liquids, 90 C - 150 C ppOverflash circulation
ficantly more than 400C. Butane, 30 C - 60 C Distillates Flow meters in FCC reflux lines or fractionator bottoms face the of the pipe material, wall thickness and diam-
gases and thermal energy / BTU quantities - even within haz- ppADU and VDU Residues challenge of the abrasive catalyst particles in the slurry causing a eter, do not cause internal pressure losses
Furthermore, its not only liquid hydrocarbons over a broad > C20 Sweetening,

viscosity range, but also gases and thermal energy quantities ardous areas (ATEX / IECEx Zone 2 and FM Class I, Div. 2 > 300 C
Fluid Catalytic
Treating &
Blending Diesel Fuel Oils ppLVGO outlets high degree of wear and tear on any inline measurement systems. and arent limited by any maximum process
that need to be measured accurately and reliably. approved). Cracker
(Desulfurisation)
Light cracked ppHVGO outlets FLEXIMs clamp-on ultrasonic flow meters are neither affected by pressures. Even low pressurised gas lines
Distillate,

Atmospheric Residue
215 C - 275 C ppSlop Oil abrasion, nor can it be a leakage risk. down to 5 bar can be precisely monitored.
350 C - 400 C Moreover, with the WaveInjector there is no need for process Another significant advantage of the non-intru-
Gas
shut-downs during installation and preventive maintenance is Tank Storage - Hydrocarbon Product sive measurement solution lies within the fact,
not required. that the system can never be a risk for leaks by
Identification and Tank Dewatering
Butane,
Distillate Oil Fuels
30 C - 60 C
Light Vacuum Distillate ______ itself and the installation does not require any
C20 - C40
LVGO, 200 C - 275 C Coking (DCU) and Visbreaking process shut-downs.
Vacuum 360 C - 400 C Diesel, 150 C - 250 C
______ With the FLUXUS HPI meter, it is possible to combine flow me-
Hydrocracker
Distillation (Desulfurisation)
Delayed Coking works under extreme process conditions with tering with hydrocarbon product identification. As hydrocar-
(app. 0 bar) Heavy Vacuum Distillate Heavy cracked Distillate Light Fuel Oils
the highly viscose and particle loaded medium tending to already bon products can be distinguished through the ultrasonic signal, Other Refinery Applications Spent Acid Strength Measurement
C40 - C70
HVGO, 275 C - 375 C
275 C - 350 C Residues C20 - C40
the FLUXUS HPI meter is the meter of choice in tank storage ______ ______
400 C - 500 C coke before reaching the drum.
Sweetening,
applications when different hydrocarbons are successively FLUXUS clamp-on ultrasonic flow meters are

Within alkylation plants highly concentrated sulfuric or hydrofluoric acid is
Treating & Thus, a very reliable but also accurate flow rate monitoring at
Blending passing through the lines. Moreover, it is also the ideal tool for the ideal choice for a wide spectrum of flow ap- used to form high molecular weight olefins from lower molecular weight
the coker feed lines is essential to prevent such premature coke
Vacuum Residue tank dewatering applications as water / hydrocarbon cuts can plications within a refinery. fractions. It is of crucial importance to continuously monitor the concentra-
350 C - 450 C, Heavy Fuel Oils formation and avoid operational safety risks.
C40 - C70 clearly be detected. Previously proven flow applications include the tion level of the process fed and spent acid for acid recovery processes and
Numerous times, the WaveInjector has proven its high reliabil-
clamp-on measurement of: further process improvements. FLEXIMs process analysers PIOX measure
ity at such extreme conditions without showing any measure-
Heavy cracked Distillate
ment drift, not causing internal pressure drops and offering a
Portable Flow and Energy Surveys ppHeat transfer oil lines
the acids concentration either non-intrusively from the pipe wall outside by
275 C - 350 C
______ determining the liquids sonic velocity, which stands in distinct relation to its
virtually maintenance-free solution. ppCooling and circulation water lines
Coker Naphtha, 200 C - 250 C Not every measurement point within a refinery needs to be temperature compensated concentration, or inline by refractometry.
constantly monitored by a permanent meter. Thus, it is helpful
ppHighly pressurised and strongly vibrating
Delayed Coker
Hydro Cracking (HCU)
Petroleum Coke
______ to employ FLEXIMs range of hazardous area portable liquid and
quench water lines (coker cutting water) Hydrocarbon Quality Assurance
gas flow meters for regular surveys and check metering / veri- ppPipes within a refinerys wastewater treat- ______
Hydro Cracking operates at high temperature and pressure ment plants
fication tasks. By the use of non-intrusive temperature probes, The online analysis of hydrocarbon products, such as aromates, oil distil-
ranges with highly dynamic flow rates. Such conditions place
Visbreaker
Thermally cracked Residue FLEXIMs portable flow meters also allow thermal energy ppTechnical gases and compressed air lines lates or raffinates is of utmost importance to guarantee agreed quality levels.
high demands on the employed inline flow meters, such as
300 C - 350 C
measurements for efficiency monitoring of heat exchangers or ppSmall diameter lines with very low flow ve- FLEXIMs inline Process Refractometer PIOX R is the ideal measuring solu-
Vortex meters, and often require NACE compliant material
Light cracked Distillate
plant wide energy audits. locities (e.g.anti-foam agents and chemical tion for such real time analysis and can either determine the content of satu-
215 C - 275 C certificates. Being mounted outside the pipe wall, the Wave-
mixing / dosing) rated aromatic and olefin compounds or, as another example, the quality of
Injector can never be a safety risk for the process by itself.
Recognizing this advantage, the ultrasonic measurement
ppand many other support processes oil distillates and waxes making cost intensive laboratory testing obsolete.
Asphalt
Asphalt / Bitumen
Blowing
200 C - 325 C system has already been put in place at many HCU loop control
points with pipe temperatures up to 400C and pressure rates
4 Lubricants of around 200 bar. 7
Field-Proven
Clamp-On Flow Measurement Refinery Flows

Methan / Ethan
Gas, 5 C - 30 C LPG &
Gas LPG, 5 C - 30 C, app. 5 bar
Fuel Gas
Separation Sweetening,
Light Crude Distillate Treating &
Gasplant:
5 C - 30 C Blending
Polymerisation,
Alkylation, Iso-Naphtha LPG
Isomerisation 5 C - 30 C

Light Naphtha, 30 C - 90 C
C5 - C6
Hydrogen Light cracked Naphtha Aviation Gasoline
30 C - 90 C
Gasoline
State-of-the-Art Ultrasonic Technology for Flow Measurement in Refineries Atmospheric
Distillation
30 C - 60 C
Sweetening,
Distillation Columns (ADU / VDU) Flow Measurement of Gases
______ Treating & ______ ______
Heavy Naphtha, 90 C - 150 C Catalytic Reformate, 30 C - 150 C Blending
The multitude of processes in a refinery form a complex In comparison to conventional measurement technologies the C6 - C12
90 C - 200 C
Reforming Automotive Gasoline Especially at the heavier hydrocarbons and residue lines, Being maintenance free and not requiring process shuts-downs FLEXIM also offers the accurate and reliable
(Desulfurisation)
system of material and energy flows. FLUXUS ultrasonic clamp-on liquid and gas flow meters offer conventional inline flow measurement technologies, such as DP for installation, it is, besides the safety aspect, also a very cost clamp-on flow measurement of gases such as
the superior solution for virtually any liquid and gaseous me- meters, often struggle with impulse line clogging causing opera- efficient metering solution. hydrogen, natural gas and many other media.
Crude Oil
Everything is flowing, from incoming crude to outgoing dia, especially within challenging applications. up to 280 C C9 - C16 Kerosene, 165 C - 275 C
tional and safety issues. FLEXIMs WaveInjector measures from For measuring hydrogen streams, FLEXIM also provides non- This can be the case when measuring (bidirec-
hydrocarbon products. For the safe and efficient operation 150 C - 275 C
the outside of the pipe wall, independent of the internal pressure intrusive ultrasonic gas flow meter solutions eliminating the risk tional) volume or mass flow rates over a huge
of such processes these flows need to be monitored. Kerosene & Jet Fuel and temperature, solving flow applications such as: for potential leaks. turndown ratio during gas separation and sub-
Also for portable measurements sequent processing or at fuel gas lines feeding
______ Middle Distillate, 210 C - 300 C ppCrude oil heating prior to ADU
Harsh process conditions can place heavy demands on flow
C10 - C20
175 C - 300 C Hydrocracked ppADU outlets with various distillates Fluid Catalytic Cracking (FCC) Cracker or other refinery processes.
meters - especially at temperatures between 200 C to signi- With the FLUXUS F/G60X portable flow meters, FLEXIM also
Gas
Naphtha ______ The FLUXUS gas flow meters are independent
provides solutions for the temporary measurement of liquids, 90 C - 150 C ppOverflash circulation
ficantly more than 400C. Butane, 30 C - 60 C Distillates Flow meters in FCC reflux lines or fractionator bottoms face the of the pipe material, wall thickness and diam-
gases and thermal energy / BTU quantities - even within haz- ppADU and VDU Residues challenge of the abrasive catalyst particles in the slurry causing a eter, do not cause internal pressure losses
Furthermore, its not only liquid hydrocarbons over a broad > C20 Sweetening,

viscosity range, but also gases and thermal energy quantities ardous areas (ATEX / IECEx Zone 2 and FM Class I, Div. 2 > 300 C
Fluid Catalytic
Treating &
Blending Diesel Fuel Oils ppLVGO outlets high degree of wear and tear on any inline measurement systems. and arent limited by any maximum process
that need to be measured accurately and reliably. approved). Cracker
(Desulfurisation)
Light cracked ppHVGO outlets FLEXIMs clamp-on ultrasonic flow meters are neither affected by pressures. Even low pressurised gas lines
Distillate,

Atmospheric Residue
215 C - 275 C ppSlop Oil abrasion, nor can it be a leakage risk. down to 5 bar can be precisely monitored.
350 C - 400 C Moreover, with the WaveInjector there is no need for process Another significant advantage of the non-intru-
Gas
shut-downs during installation and preventive maintenance is Tank Storage - Hydrocarbon Product sive measurement solution lies within the fact,
not required. that the system can never be a risk for leaks by
Identification and Tank Dewatering
Butane,
Distillate Oil Fuels
30 C - 60 C
Light Vacuum Distillate ______ itself and the installation does not require any
C20 - C40
LVGO, 200 C - 275 C Coking (DCU) and Visbreaking process shut-downs.
Vacuum 360 C - 400 C Diesel, 150 C - 250 C
______ With the FLUXUS HPI meter, it is possible to combine flow me-
Hydrocracker
Distillation (Desulfurisation)
Delayed Coking works under extreme process conditions with tering with hydrocarbon product identification. As hydrocar-
(app. 0 bar) Heavy Vacuum Distillate Heavy cracked Distillate Light Fuel Oils
the highly viscose and particle loaded medium tending to already bon products can be distinguished through the ultrasonic signal, Other Refinery Applications Spent Acid Strength Measurement
C40 - C70
HVGO, 275 C - 375 C
275 C - 350 C Residues C20 - C40
the FLUXUS HPI meter is the meter of choice in tank storage ______ ______
400 C - 500 C coke before reaching the drum.
Sweetening,
applications when different hydrocarbons are successively FLUXUS clamp-on ultrasonic flow meters are

Within alkylation plants highly concentrated sulfuric or hydrofluoric acid is
Treating & Thus, a very reliable but also accurate flow rate monitoring at
Blending passing through the lines. Moreover, it is also the ideal tool for the ideal choice for a wide spectrum of flow ap- used to form high molecular weight olefins from lower molecular weight
the coker feed lines is essential to prevent such premature coke
Vacuum Residue tank dewatering applications as water / hydrocarbon cuts can plications within a refinery. fractions. It is of crucial importance to continuously monitor the concentra-
350 C - 450 C, Heavy Fuel Oils formation and avoid operational safety risks.
C40 - C70 clearly be detected. Previously proven flow applications include the tion level of the process fed and spent acid for acid recovery processes and
Numerous times, the WaveInjector has proven its high reliabil-
clamp-on measurement of: further process improvements. FLEXIMs process analysers PIOX measure
ity at such extreme conditions without showing any measure-
Heavy cracked Distillate
ment drift, not causing internal pressure drops and offering a
Portable Flow and Energy Surveys ppHeat transfer oil lines
the acids concentration either non-intrusively from the pipe wall outside by
275 C - 350 C
______ determining the liquids sonic velocity, which stands in distinct relation to its
virtually maintenance-free solution. ppCooling and circulation water lines
Coker Naphtha, 200 C - 250 C Not every measurement point within a refinery needs to be temperature compensated concentration, or inline by refractometry.
constantly monitored by a permanent meter. Thus, it is helpful
ppHighly pressurised and strongly vibrating
Delayed Coker
Hydro Cracking (HCU)
Petroleum Coke
______ to employ FLEXIMs range of hazardous area portable liquid and
quench water lines (coker cutting water) Hydrocarbon Quality Assurance
gas flow meters for regular surveys and check metering / veri- ppPipes within a refinerys wastewater treat- ______
Hydro Cracking operates at high temperature and pressure ment plants
fication tasks. By the use of non-intrusive temperature probes, The online analysis of hydrocarbon products, such as aromates, oil distil-
ranges with highly dynamic flow rates. Such conditions place
Visbreaker
Thermally cracked Residue FLEXIMs portable flow meters also allow thermal energy ppTechnical gases and compressed air lines lates or raffinates is of utmost importance to guarantee agreed quality levels.
high demands on the employed inline flow meters, such as
300 C - 350 C
measurements for efficiency monitoring of heat exchangers or ppSmall diameter lines with very low flow ve- FLEXIMs inline Process Refractometer PIOX R is the ideal measuring solu-
Vortex meters, and often require NACE compliant material
Light cracked Distillate
plant wide energy audits. locities (e.g.anti-foam agents and chemical tion for such real time analysis and can either determine the content of satu-
215 C - 275 C certificates. Being mounted outside the pipe wall, the Wave-
mixing / dosing) rated aromatic and olefin compounds or, as another example, the quality of
Injector can never be a safety risk for the process by itself.
Recognizing this advantage, the ultrasonic measurement
ppand many other support processes oil distillates and waxes making cost intensive laboratory testing obsolete.
Asphalt
Asphalt / Bitumen
Blowing
200 C - 325 C system has already been put in place at many HCU loop control
points with pipe temperatures up to 400C and pressure rates
4 Lubricants of around 200 bar. 7
Field-Proven
Clamp-On Flow Measurement Refinery Flows

Methan / Ethan
Gas, 5 C - 30 C LPG &
Gas LPG, 5 C - 30 C, app. 5 bar
Fuel Gas
Separation Sweetening,
Light Crude Distillate Treating &
Gasplant:
5 C - 30 C Blending
Polymerisation,
Alkylation, Iso-Naphtha LPG
Isomerisation 5 C - 30 C

Light Naphtha, 30 C - 90 C
C5 - C6
Hydrogen Light cracked Naphtha Aviation Gasoline
30 C - 90 C
Gasoline
State-of-the-Art Ultrasonic Technology for Flow Measurement in Refineries Atmospheric
Distillation
30 C - 60 C
Sweetening,
Distillation Columns (ADU / VDU) Flow Measurement of Gases
______ Treating & ______ ______
Heavy Naphtha, 90 C - 150 C Catalytic Reformate, 30 C - 150 C Blending
The multitude of processes in a refinery form a complex In comparison to conventional measurement technologies the C6 - C12
90 C - 200 C
Reforming Automotive Gasoline Especially at the heavier hydrocarbons and residue lines, Being maintenance free and not requiring process shuts-downs FLEXIM also offers the accurate and reliable
(Desulfurisation)
system of material and energy flows. FLUXUS ultrasonic clamp-on liquid and gas flow meters offer conventional inline flow measurement technologies, such as DP for installation, it is, besides the safety aspect, also a very cost clamp-on flow measurement of gases such as
the superior solution for virtually any liquid and gaseous me- meters, often struggle with impulse line clogging causing opera- efficient metering solution. hydrogen, natural gas and many other media.
Crude Oil
Everything is flowing, from incoming crude to outgoing dia, especially within challenging applications. up to 280 C C9 - C16 Kerosene, 165 C - 275 C
tional and safety issues. FLEXIMs WaveInjector measures from For measuring hydrogen streams, FLEXIM also provides non- This can be the case when measuring (bidirec-
hydrocarbon products. For the safe and efficient operation 150 C - 275 C
the outside of the pipe wall, independent of the internal pressure intrusive ultrasonic gas flow meter solutions eliminating the risk tional) volume or mass flow rates over a huge
of such processes these flows need to be monitored. Kerosene & Jet Fuel and temperature, solving flow applications such as: for potential leaks. turndown ratio during gas separation and sub-
Also for portable measurements sequent processing or at fuel gas lines feeding
______ Middle Distillate, 210 C - 300 C ppCrude oil heating prior to ADU
Harsh process conditions can place heavy demands on flow
C10 - C20
175 C - 300 C Hydrocracked ppADU outlets with various distillates Fluid Catalytic Cracking (FCC) Cracker or other refinery processes.
meters - especially at temperatures between 200 C to signi- With the FLUXUS F/G60X portable flow meters, FLEXIM also
Gas
Naphtha ______ The FLUXUS gas flow meters are independent
provides solutions for the temporary measurement of liquids, 90 C - 150 C ppOverflash circulation
ficantly more than 400C. Butane, 30 C - 60 C Distillates Flow meters in FCC reflux lines or fractionator bottoms face the of the pipe material, wall thickness and diam-
gases and thermal energy / BTU quantities - even within haz- ppADU and VDU Residues challenge of the abrasive catalyst particles in the slurry causing a eter, do not cause internal pressure losses
Furthermore, its not only liquid hydrocarbons over a broad > C20 Sweetening,

viscosity range, but also gases and thermal energy quantities ardous areas (ATEX / IECEx Zone 2 and FM Class I, Div. 2 > 300 C
Fluid Catalytic
Treating &
Blending Diesel Fuel Oils ppLVGO outlets high degree of wear and tear on any inline measurement systems. and arent limited by any maximum process
that need to be measured accurately and reliably. approved). Cracker
(Desulfurisation)
Light cracked ppHVGO outlets FLEXIMs clamp-on ultrasonic flow meters are neither affected by pressures. Even low pressurised gas lines
Distillate,

Atmospheric Residue
215 C - 275 C ppSlop Oil abrasion, nor can it be a leakage risk. down to 5 bar can be precisely monitored.
350 C - 400 C Moreover, with the WaveInjector there is no need for process Another significant advantage of the non-intru-
Gas
shut-downs during installation and preventive maintenance is Tank Storage - Hydrocarbon Product sive measurement solution lies within the fact,
not required. that the system can never be a risk for leaks by
Identification and Tank Dewatering
Butane,
Distillate Oil Fuels
30 C - 60 C
Light Vacuum Distillate ______ itself and the installation does not require any
C20 - C40
LVGO, 200 C - 275 C Coking (DCU) and Visbreaking process shut-downs.
Vacuum 360 C - 400 C Diesel, 150 C - 250 C
______ With the FLUXUS HPI meter, it is possible to combine flow me-
Hydrocracker
Distillation (Desulfurisation)
Delayed Coking works under extreme process conditions with tering with hydrocarbon product identification. As hydrocar-
(app. 0 bar) Heavy Vacuum Distillate Heavy cracked Distillate Light Fuel Oils
the highly viscose and particle loaded medium tending to already bon products can be distinguished through the ultrasonic signal, Other Refinery Applications Spent Acid Strength Measurement
C40 - C70
HVGO, 275 C - 375 C
275 C - 350 C Residues C20 - C40
the FLUXUS HPI meter is the meter of choice in tank storage ______ ______
400 C - 500 C coke before reaching the drum.
Sweetening,
applications when different hydrocarbons are successively FLUXUS clamp-on ultrasonic flow meters are

Within alkylation plants highly concentrated sulfuric or hydrofluoric acid is
Treating & Thus, a very reliable but also accurate flow rate monitoring at
Blending passing through the lines. Moreover, it is also the ideal tool for the ideal choice for a wide spectrum of flow ap- used to form high molecular weight olefins from lower molecular weight
the coker feed lines is essential to prevent such premature coke
Vacuum Residue tank dewatering applications as water / hydrocarbon cuts can plications within a refinery. fractions. It is of crucial importance to continuously monitor the concentra-
350 C - 450 C, Heavy Fuel Oils formation and avoid operational safety risks.
C40 - C70 clearly be detected. Previously proven flow applications include the tion level of the process fed and spent acid for acid recovery processes and
Numerous times, the WaveInjector has proven its high reliabil-
clamp-on measurement of: further process improvements. FLEXIMs process analysers PIOX measure
ity at such extreme conditions without showing any measure-
Heavy cracked Distillate
ment drift, not causing internal pressure drops and offering a
Portable Flow and Energy Surveys ppHeat transfer oil lines
the acids concentration either non-intrusively from the pipe wall outside by
275 C - 350 C
______ determining the liquids sonic velocity, which stands in distinct relation to its
virtually maintenance-free solution. ppCooling and circulation water lines
Coker Naphtha, 200 C - 250 C Not every measurement point within a refinery needs to be temperature compensated concentration, or inline by refractometry.
constantly monitored by a permanent meter. Thus, it is helpful
ppHighly pressurised and strongly vibrating
Delayed Coker
Hydro Cracking (HCU)
Petroleum Coke
______ to employ FLEXIMs range of hazardous area portable liquid and
quench water lines (coker cutting water) Hydrocarbon Quality Assurance
gas flow meters for regular surveys and check metering / veri- ppPipes within a refinerys wastewater treat- ______
Hydro Cracking operates at high temperature and pressure ment plants
fication tasks. By the use of non-intrusive temperature probes, The online analysis of hydrocarbon products, such as aromates, oil distil-
ranges with highly dynamic flow rates. Such conditions place
Visbreaker
Thermally cracked Residue FLEXIMs portable flow meters also allow thermal energy ppTechnical gases and compressed air lines lates or raffinates is of utmost importance to guarantee agreed quality levels.
high demands on the employed inline flow meters, such as
300 C - 350 C
measurements for efficiency monitoring of heat exchangers or ppSmall diameter lines with very low flow ve- FLEXIMs inline Process Refractometer PIOX R is the ideal measuring solu-
Vortex meters, and often require NACE compliant material
Light cracked Distillate
plant wide energy audits. locities (e.g.anti-foam agents and chemical tion for such real time analysis and can either determine the content of satu-
215 C - 275 C certificates. Being mounted outside the pipe wall, the Wave-
mixing / dosing) rated aromatic and olefin compounds or, as another example, the quality of
Injector can never be a safety risk for the process by itself.
Recognizing this advantage, the ultrasonic measurement
ppand many other support processes oil distillates and waxes making cost intensive laboratory testing obsolete.
Asphalt
Asphalt / Bitumen
Blowing
200 C - 325 C system has already been put in place at many HCU loop control
points with pipe temperatures up to 400C and pressure rates
4 Lubricants of around 200 bar. 7
Field-Proven
Clamp-On Flow Measurement Refinery Flows

Methan / Ethan
Gas, 5 C - 30 C LPG &
Gas LPG, 5 C - 30 C, app. 5 bar
Fuel Gas
Separation Sweetening,
Light Crude Distillate Treating &
Gasplant:
5 C - 30 C Blending
Polymerisation,
Alkylation, Iso-Naphtha LPG
Isomerisation 5 C - 30 C

Light Naphtha, 30 C - 90 C
C5 - C6
Hydrogen Light cracked Naphtha Aviation Gasoline
30 C - 90 C
Gasoline
State-of-the-Art Ultrasonic Technology for Flow Measurement in Refineries Atmospheric
Distillation
30 C - 60 C
Sweetening,
Distillation Columns (ADU / VDU) Flow Measurement of Gases
______ Treating & ______ ______
Heavy Naphtha, 90 C - 150 C Catalytic Reformate, 30 C - 150 C Blending
The multitude of processes in a refinery form a complex In comparison to conventional measurement technologies the C6 - C12
90 C - 200 C
Reforming Automotive Gasoline Especially at the heavier hydrocarbons and residue lines, Being maintenance free and not requiring process shuts-downs FLEXIM also offers the accurate and reliable
(Desulfurisation)
system of material and energy flows. FLUXUS ultrasonic clamp-on liquid and gas flow meters offer conventional inline flow measurement technologies, such as DP for installation, it is, besides the safety aspect, also a very cost clamp-on flow measurement of gases such as
the superior solution for virtually any liquid and gaseous me- meters, often struggle with impulse line clogging causing opera- efficient metering solution. hydrogen, natural gas and many other media.
Crude Oil
Everything is flowing, from incoming crude to outgoing dia, especially within challenging applications. up to 280 C C9 - C16 Kerosene, 165 C - 275 C
tional and safety issues. FLEXIMs WaveInjector measures from For measuring hydrogen streams, FLEXIM also provides non- This can be the case when measuring (bidirec-
hydrocarbon products. For the safe and efficient operation 150 C - 275 C
the outside of the pipe wall, independent of the internal pressure intrusive ultrasonic gas flow meter solutions eliminating the risk tional) volume or mass flow rates over a huge
of such processes these flows need to be monitored. Kerosene & Jet Fuel and temperature, solving flow applications such as: for potential leaks. turndown ratio during gas separation and sub-
Also for portable measurements sequent processing or at fuel gas lines feeding
______ Middle Distillate, 210 C - 300 C ppCrude oil heating prior to ADU
Harsh process conditions can place heavy demands on flow
C10 - C20
175 C - 300 C Hydrocracked ppADU outlets with various distillates Fluid Catalytic Cracking (FCC) Cracker or other refinery processes.
meters - especially at temperatures between 200 C to signi- With the FLUXUS F/G60X portable flow meters, FLEXIM also
Gas
Naphtha ______ The FLUXUS gas flow meters are independent
provides solutions for the temporary measurement of liquids, 90 C - 150 C ppOverflash circulation
ficantly more than 400C. Butane, 30 C - 60 C Distillates Flow meters in FCC reflux lines or fractionator bottoms face the of the pipe material, wall thickness and diam-
gases and thermal energy / BTU quantities - even within haz- ppADU and VDU Residues challenge of the abrasive catalyst particles in the slurry causing a eter, do not cause internal pressure losses
Furthermore, its not only liquid hydrocarbons over a broad > C20 Sweetening,

viscosity range, but also gases and thermal energy quantities ardous areas (ATEX / IECEx Zone 2 and FM Class I, Div. 2 > 300 C
Fluid Catalytic
Treating &
Blending Diesel Fuel Oils ppLVGO outlets high degree of wear and tear on any inline measurement systems. and arent limited by any maximum process
that need to be measured accurately and reliably. approved). Cracker
(Desulfurisation)
Light cracked ppHVGO outlets FLEXIMs clamp-on ultrasonic flow meters are neither affected by pressures. Even low pressurised gas lines
Distillate,

Atmospheric Residue
215 C - 275 C ppSlop Oil abrasion, nor can it be a leakage risk. down to 5 bar can be precisely monitored.
350 C - 400 C Moreover, with the WaveInjector there is no need for process Another significant advantage of the non-intru-
Gas
shut-downs during installation and preventive maintenance is Tank Storage - Hydrocarbon Product sive measurement solution lies within the fact,
not required. that the system can never be a risk for leaks by
Identification and Tank Dewatering
Butane,
Distillate Oil Fuels
30 C - 60 C
Light Vacuum Distillate ______ itself and the installation does not require any
C20 - C40
LVGO, 200 C - 275 C Coking (DCU) and Visbreaking process shut-downs.
Vacuum 360 C - 400 C Diesel, 150 C - 250 C
______ With the FLUXUS HPI meter, it is possible to combine flow me-
Hydrocracker
Distillation (Desulfurisation)
Delayed Coking works under extreme process conditions with tering with hydrocarbon product identification. As hydrocar-
(app. 0 bar) Heavy Vacuum Distillate Heavy cracked Distillate Light Fuel Oils
the highly viscose and particle loaded medium tending to already bon products can be distinguished through the ultrasonic signal, Other Refinery Applications Spent Acid Strength Measurement
C40 - C70
HVGO, 275 C - 375 C
275 C - 350 C Residues C20 - C40
the FLUXUS HPI meter is the meter of choice in tank storage ______ ______
400 C - 500 C coke before reaching the drum.
Sweetening,
applications when different hydrocarbons are successively FLUXUS clamp-on ultrasonic flow meters are

Within alkylation plants highly concentrated sulfuric or hydrofluoric acid is
Treating & Thus, a very reliable but also accurate flow rate monitoring at
Blending passing through the lines. Moreover, it is also the ideal tool for the ideal choice for a wide spectrum of flow ap- used to form high molecular weight olefins from lower molecular weight
the coker feed lines is essential to prevent such premature coke
Vacuum Residue tank dewatering applications as water / hydrocarbon cuts can plications within a refinery. fractions. It is of crucial importance to continuously monitor the concentra-
350 C - 450 C, Heavy Fuel Oils formation and avoid operational safety risks.
C40 - C70 clearly be detected. Previously proven flow applications include the tion level of the process fed and spent acid for acid recovery processes and
Numerous times, the WaveInjector has proven its high reliabil-
clamp-on measurement of: further process improvements. FLEXIMs process analysers PIOX measure
ity at such extreme conditions without showing any measure-
Heavy cracked Distillate
ment drift, not causing internal pressure drops and offering a
Portable Flow and Energy Surveys ppHeat transfer oil lines
the acids concentration either non-intrusively from the pipe wall outside by
275 C - 350 C
______ determining the liquids sonic velocity, which stands in distinct relation to its
virtually maintenance-free solution. ppCooling and circulation water lines
Coker Naphtha, 200 C - 250 C Not every measurement point within a refinery needs to be temperature compensated concentration, or inline by refractometry.
constantly monitored by a permanent meter. Thus, it is helpful
ppHighly pressurised and strongly vibrating
Delayed Coker
Hydro Cracking (HCU)
Petroleum Coke
______ to employ FLEXIMs range of hazardous area portable liquid and
quench water lines (coker cutting water) Hydrocarbon Quality Assurance
gas flow meters for regular surveys and check metering / veri- ppPipes within a refinerys wastewater treat- ______
Hydro Cracking operates at high temperature and pressure ment plants
fication tasks. By the use of non-intrusive temperature probes, The online analysis of hydrocarbon products, such as aromates, oil distil-
ranges with highly dynamic flow rates. Such conditions place
Visbreaker
Thermally cracked Residue FLEXIMs portable flow meters also allow thermal energy ppTechnical gases and compressed air lines lates or raffinates is of utmost importance to guarantee agreed quality levels.
high demands on the employed inline flow meters, such as
300 C - 350 C
measurements for efficiency monitoring of heat exchangers or ppSmall diameter lines with very low flow ve- FLEXIMs inline Process Refractometer PIOX R is the ideal measuring solu-
Vortex meters, and often require NACE compliant material
Light cracked Distillate
plant wide energy audits. locities (e.g.anti-foam agents and chemical tion for such real time analysis and can either determine the content of satu-
215 C - 275 C certificates. Being mounted outside the pipe wall, the Wave-
mixing / dosing) rated aromatic and olefin compounds or, as another example, the quality of
Injector can never be a safety risk for the process by itself.
Recognizing this advantage, the ultrasonic measurement
ppand many other support processes oil distillates and waxes making cost intensive laboratory testing obsolete.
Asphalt
Asphalt / Bitumen
Blowing
200 C - 325 C system has already been put in place at many HCU loop control
points with pipe temperatures up to 400C and pressure rates
4 Lubricants of around 200 bar. 7

Unrivalled advantages of the non-intrusive flow
measurement with FLUXUS in Refineries:
ppNo process shut-downs for in-
stallation - virtually maintenance
free (no need for frequent work in
hazardous areas)
______
ppTrouble-free and highly reliable
operation at extreme tempera-
tures up to +400 C and beyond -
no line clogging, no wear and tear
______
ppCertified for operation within
hazardous areas
(ATEX, IECEx, FM)
______
Technical facts
Temperature ranges:
with WaveInjector:
without WaveInjector:
Flow rates:
Liquids:
Gases:
Repeatability:
Accuracy:
Liquids:
Gases:
(if field calibrated):
Pipe sizes (outer diameter):
Transducer directly at pipe:
with WaveInjector:
Protection degree:
Ex approvals:
Pressurisation:
The superior metering solution at extreme pipe temperatures
Non-intrusive ultrasonic flow measurement
FLEXIM Refinery Solutions with the WaveInjector
Reliable - Safe - Efficient
In partnership Non-Invasive Flow - Spent Acid Strength - Quality Control
Unique features of the The WaveInjector has been specifically engineered for high-temperature applications. Using patented technology,
the WaveInjector thermally separates the ultrasonic transducers from the hot pipe, allowing operation at process
FLUXUS flow meters: temperatures up to 400 C and beyond.
The operational conditions in refineries are very demanding: extreme temperatures, highly viscose and abrasive media in
ppNo leaks ppEngineered for the measurement of combination with very diversified application areas.
______ liquid and gas flow rates as well as Conventional orifice / differential pressure, coriolis and vortex meters, which are used to measure refinery flows, face well-
ppNo pressure losses thermal energy quantities known shortcomings - often being maintenance intensive, requiring process stops for installation and causing pressure losses
______ ______
within the pipe reducing the plants availability and profitability.
ppIndependent of pipe material, ppHighest accuracy and reliability FLEXIM is an active leader in many areas of process instrumentation. As a world wide FLEXIM GmbH Atmospheric and Vacuum
diameter, wall thickness and even at highly viscose, particle pioneer in the non-intrusive flow measurement of liquids and gases, FLEXIM has been Berlin, Germany Distillation Columns
internal pressure loaded liquids or wet gas leading the way in ultrasonic clamp-on flow metering for more than 20 years. In ad- Phone: +49 30 93 66 76 60 ____
Unique measuring technology
______ ______ ______
dition to non-intrusive flow measurement, FLEXIM specializes in innovative online Fax: +49 30 93 66 76 80
Coker and Visbreaker
ppAccurate and repeatable ppFree of wear and tear with no main- process analytics using ultrasonic technology and refractometry. Year after year, the info@flexim.com With the WaveInjector FLEXIM provides a metrological alternative, which offers fundamental advantages and has proven it-
measurement readings - www.flexim.com ____
tenance required due to measure- Berlin-based company continues its substantial investment in research and develop- self in numerous refinery applications worldwide. Without the need for pipe work or process shut-downs, the WaveInjector
even at the lowest flow rates
ment outside the pipe wall ment in order to maintain and further improve its position as an industry leader. In FLEXIM Instruments UK Ltd. Cracker is mounted to the outer surface of the pipe. Rugged mounting fixtures provide long-term stable measurement even on pipes
(high turndown ratio) ______ Northwich, UK ____ with extreme vibration.
keeping with its core principles, FLEXIM takes customer feedback very seriously.
Phone: +44 1606 781 420
ppEvery measurement system Every generation of FLEXIM products is directly driven by customer and industry needs. Heat Transfer Lines A wide range of ultrasonic transducers and transmitters guarantee the ideal adaptation to the individual measurement task,
Fax: +44 1606 784 544
is pre-calibrated in house (traceable ____ independent of pipe material, wall thickness and measurement range - even within hazardous areas (ATEX (IECEx) Zone 1 and
sales@flexim.co.uk
to national standards) and delivered www.flexim.co.uk Gas Separation and Processing 2, FM Class I, Div. 1 and 2).
with a calibration certificate The FLEXIM Commitment to Customer Service FLEXIM France SARL ____
______ ______ Strasbourg, France
-190 C to +400 C (up to +600 C are applicable) ppIntegrated temperature compensa- Phone: +33 388 27 78 02 Alkylation
FLEXIM considers itself not only a manufacturer of measuring instruments, but also ____
-40 C to +200 C (for gases up to +100C) tion according to ANSI/ASME MFC- a provider of technical and consulting services. These services include on-site info@flexim.fr
5.1-2011 regulations and digital www.flexim.fr Tank Storage
measurements, laboratory analysis, project handling, training, commissioning,
signal processing guarantee a high FLEXIM Instruments ____
0.01 to 25 m/s instrument rentals and consulting services. The companys focus and dedication is
zero point and flow measurement directed towards providing the highest quality equipment with the best support and Benelux B.V. Mobile Flow and Energy Surveys
0.01 to 35 m/s
stability service possible. Berkel en Rodenrijs, Netherlands ___
Phone: +31 10 24 92 333
0.15% of reading 0.01 m/s
Fax: +31 10 24 92 339
Subject to change without notification! 2014/03
benelux@flexim.com
1.2% of reading 0.01 m/s www.flexim.com
1% ... 3% of reading 0.01 m/s FLEXIM Instruments
0.5% of reading 0.01 m/s (liquids and gases) Asia Pte Ltd.
Singapore
Phone: +65 67 94 53 25
6 ... 6500 mm (liquids), 10 ... 1100 mm (gases) Fax: +65 68 62 28 36
40 to 1000 mm salessg@flexim.com
www.flexim.com
up to IP68
ATEX (IECEx) Zone 1 and 2, FM Class I, Div. 1/2 FLEXIM Instruments China
Shanghai, China
no limitations for liquids
BUREFENERYV2-1EN
Phone: +86 21 64 95 75 20
> 5 bar for gases in steel pipes shanghai@flexim.com
www.flexim.com
3 2