7034 14 PDF

DeviceNet Diagnostics &
Configuration
EMERSON Process Management Educational Services Copyrighted Material / Duplication Prohibited

EMERSON Process Management Educational Services Course 7034 - Rev 6 - 3/15/04 Copyrighted Material / Duplication Prohibited
18-2
Objectives
Upon completion of this module you will be able to
y Configure a DeviceNet Card and Port
y Run DeltaV Diagnostics
y Configure a DeviceNet Device and Signal
y Download
y Configure a Control Module
y Modify On-line parameters
18-3
DeviceNet Interface Card
LED's:
Green - On powered and self tests are good.
Red - Failed and/or not communicating to the controller.
Yellow (port 1) Off - Not enabled, not communicating or
no device configured for this
1 - +24VDC Return
port.
Blinking - Communication
5 - +24 VDC
2 - CAN LO
problem exists.
4 - CAN HI
3 - Shield
8 - Shield
On - Good communications and
at least one device is
configured on the port
Bare
Red
White
Black
Blue
Bare
1 2 3 4 5 6 7 8
18-4
DeviceNet Interface Card Configuration
Configuring the DeviceNet master requires the addition of a card to the DeltaV sub-
system and configuring the port.
Select the I/O card then click the right mouse
button. Select either the Auto-Sense I/O cards
or New Card option from the pop-up menu
which appears.
Selecting the Auto-sense I/O cards option
automatically auto-senses the I/O cards on the
network.
Selecting the New Card option displays the
Add Card dialog box requiring you to select
the Card Class, Card Type and Slot Position.
18-5
Selecting the Auto-sense I/O cards option displays the Auto-Sensed Card dialog box
containing a comprehensive listing of currently
installed cards. Those cards which have
recently been installed are displayed in blue.
Clicking the dialog boxs OK button displays
a confirmation box indicating the number of
the slot in which the DeviceNet interface
card was auto-sensed.
The DeviceNet card may be placed in any
available slot in the I/O sub-system.
18-6
Using the DeltaV Explorer, you will see that DeviceNet interface card 13 has been
added to the database and must be downloaded. You will also see that P01 (Port 1) is a
DeviceNet port, which also must be downloaded, utilizing 125K bit/s default network
communications.
Note: Before downloading the DeviceNet interface card, you may want to configure the
ports properties.
18-7
DeviceNet Port Configuration
Select P01 then click the right mouse button. Select the Properties option from the pop-up
menu which appears. The P01 Properties dialog box appears.
The P01 Properties dialog box is used to specify the DeviceNet cards behavior. On-line
Help provides detailed information
on all configurable properties.
18-8
Check the Enabled box to enable Port 1 on the DeviceNet card. This allows the DeviceNet
card to communicate with the DeviceNet network and other DeviceNet devices.
18-9
The Action in event of controller failure option permits you to specify how the port will
function (react) in the event of a controller failure. The options include
y Stop Scanning The DeviceNet card stops polling and devices on the network
take failure action.
y Continue Scanning The
DeviceNet card continues to act
as the master by transmitting the
last outputs it received from the
controller.
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18-11
The Baud rate option permits you to select the rate at which information will be sent
over the DeviceNet network. Baud rates affect the allowable cable distances.
Note: All devices on the network must
utilize the same Baud rate. The DeltaV
default Baud rate is 125K bit/s.
18-12
y Some devices use switches, located on the front of the device, to configure the
baud rate. Consult the device documentation for the information.
y The EDS file for some devices supports a baud rate parameter for configuration
through DeltaV.
y Some devices support the use of the DeviceNet objects baud rate attribute to set
the baud rate. Consult the devices documentation. Use DeltaV Diagnostics to
set the baud rate for this type of device. Be sure to disable I/O Polling for the
device and to reset or power cycle the device for the baud rate to take effect.
y If the device supports neither switches nor the baud rate parameter, use a
diagnostic tool to configure the baud rate. Consult the device documentation for
information.
y The EDS file for some devices supports an auto baud rate parameter for
configuration through DeltaV. Enable this parameter and attach the device to the
network.
18-13
Download the DeviceNet port by selecting the DeviceNet card then clicking the right
mouse button. Select the Download option from the pop-up menu which appears then
the DeviceNet Card, 1 Port option from the slide-off menu.
Important: Downloading a DeviceNet port affects the properties of the
port only and not the devices on
the network.
Note: Downloading the card takes care
of the port.
18-14
Workshop - DeviceNet Card Configuration
This workshop requires you to configure the DeviceNet master and its associated port.
Step 1. Select the I/O card and click the right mouse button. Select the Auto-sense I/O
cards option from the pop-up menu which appears.
A dialog box appears indicating the slot into which the card was inserted. Once
confirmed, click the OK button to continue.
Note: An alternative method is to select the New Card option from the pop-up menu.
You will then be prompted to select the new cards Class, Type and Slot Position.
Step 2. Select the interface card to display its current status.
Note: You will see that the card has been added to the database but must now be
downloaded and its respective port must be downloaded as well. You should configure
the Port properties before downloading.
18-15
Workshop - Configuring the DeviceNet Port
Configure a DeviceNet port in the following manner.
Step 1. Select the port and click the right mouse button. Select the Properties option
from the pop-up menu which appears.
Step 2. Check the Properties dialog boxs Enabled box and select the Stop Scanning
option from the Action in event of controller failure: field. Set the Baud rate
to 125K and click the OK button to continue.
Step 3. With the DeviceNet card selected, click the right mouse button and select the
Download option from the pop-up menu which appears and the DeviceNet
Card, 1Port option from its slide-off menu.
Step 4. Once the download is complete. access the DeltaV Explorer. Select the
DeviceNet card and check the ports status.
Question: Is P01 enabled?
Question: What is the baud rate?
18-16
DeviceNet Diagnostics
Selecting the DeviceNet card shown below displays PO1 and card parameters.
18-17
Selecting PO1 displays the ports parameters including the number of devices on the
network.
18-18
18-19
To Refresh the ports diagnostic information, select PO1 and click the right mouse
button. Select the Rescan Port (Auto Sense Devices) option from the pop-up menu
which appears. When necessary, you will be prompted to Rescan the port.
18-20
A device has been added to the network and Auto Sensed at node address 63. Select the
device. The right window pane displays parameter information for the new device.
Note: This address is reserved for a new device added to the network.
18-21
Select DEV063 then click the right mouse button. Select the Display Communications
Statistics option from the pop-up menu which appears. The DeviceNet Device
Communication Statistics dialog box appears.
Select the Help button from the DeviceNet Device Communication Statistics dialog box
to launch the Help screen for definitions and possible corrections that may be required.
18-22
Select DEV063 then click the right mouse button. Select the Display Device Information
option from the pop-up menu which appears. The DevicNet Device Information dialog
box appears.
General device diagnostic information is displayed in the DevicNet Device Information
dialog box. The Actual column
represents the physical device on the
network while Configured indicates
how the device was configured in
DeltaV. Both columns should match.
Note: Two additional tabs Input
and Output once the device has
been configured.
18-23
Select DEV063 then click the right mouse button. Select the Set Device Address option
from the pop-up menu which appears. The Set DeviceNet Device Address dialog box
appears.
Choose an available address from 1 to 61 using the drop-down menu. Once selected,
click the OK button to send the new
address to the device on the
network. The DeltaV databases
configured address must match.
18-24
A confirmation message appears indicating that the new address has been sent to the
device. Click the messages OK button to continue.
18-25
Select PO1 then click the right mouse button. Select the Rescan Port (Auto-Sense
Devices) option from the pop-up menu to update the new device address in the
DeviceNet Diagnostics. The new device address, DEV003, is displayed.
18-26
Selecting DEV003 displays its current status: I/O Polling Enabled, NO.
Note: The Device must be configured in the DeltaV database to enable I/O Polling.
18-27
Workshop - Using DeviceNet Diagnostics
Step 1. Display DeviceNet Cards parameters by selecting the card in the DeltaV
Diagnostics window.
Step 2. Double click the card and select the port P01 to view its parameters.
Step 3. While the port remains selected, refresh the diagnostic information by
clicking the right mouse button and selecting the Rescan Port (Auto-Sense
Devices) option from the pop-up menu.
Question: What is the DEV063s current status?
Question: Is I/O Polling enabled?
Step 4. Check DEV063s communications statistics by selecting the device, clicking
the right mouse button and selecting the Display Communication Statistics
option from the pop-up menu which appears.
Note: Click the Help button on the DeviceNet Device Communication Statistics dialog
box to display key word definitions and a list of possible corrective actions.
18-28
Workshop - Using DeviceNet Diagnostics
Step 5. Display information specific to Device 63 by selecting the device, clicking the
right mouse button and selecting Display Device Information from the pop-up
menu which appears.
Step 6. Review the General information in the DeviceNet Device Information dialog
box which appears.
Question: Record the information in the General tabs Actual and Configured columns:
Actual Configured
Product Name ___________ ____________
Vendor ID ___________ ____________
Device Type ___________ ____________
Product Code ___________ ____________
Revision ___________ ____________
Serial Number ___________ ____________
Input Data Size ___________ ____________
Output Data Size ___________ ____________
Step 7. When finished, click the OK button to dismiss the dialog box.
18-29
Workshop - Setting the Device Address
Step 1. From the Diagnostics - DeltaV window, select DEV063. Click the right mouse
button and select the Set Device Address option from the pop-up menu which
appears. The Set DeviceNet Device Address dialog box appears.
Step 2. Set DEV063s address to 3 using the drop-down menu. Click the OK button
to continue.
Step 3. Click the OK button on the confirmation box indicating that the new address
has been sent to the device.
Step 4. Rescan port P01. Once selected, click the right mouse button and select the
Rescan Port (Auto-Sense Devices) option from the pop-up menu which
appears. The new device, DEV03, should appear.
Step 5. Double click the device, DEV03, to check its current status.
Question: Is DEV03s I/O Polling enabled?
Question: What is the condition of the yellow LED on the Interface card and why?
Hint: The device must be configured in order for polling to be enabled!
18-30
DeviceNet Device Configuration
Configure a DeviceNet device by selecting P01, then clicking the right mouse button.
Select the New DeviceNet Device option from the pop-up menu which appears. The
Browse dialog box appears.
18-31
The Browse dialog box appears containing a list of all DeviceNet devices in the library.
Select the appropriate manufacturer then click the OK button to continue.
18-32
Select the device type from the Browse dialog box then click the OK button to continue.
Select the major revision number from the Browse dialog box then click the OK button
to continue.
18-33
DeviceNet protocol specifies that the device manufacture provide a text file for every
device. This file is referred to as an EDS file, the file contains device parameter
information including:
y Number of parameters
y Parameter groupings
y Parameter name
y Minimum, maximum and default values
y Units
y Data format
y Scaling
EDS files may also specify the default I/O polling sizes.
When imported into the DeltaV Library, the EDS file creates a new DeviceNet revision.
When the revision is added to the port it creates a new DeviceNet device.
18-34
18-35
DeviceNet Device Properties Configuration
Configure the DeviceNet devices properties by selecting the device, PDT1, then
clicking the right mouse button. Select the Properties option from the pop-up menu
which appears. The Properties dialog box appears.
18-36
18-37
Use the Properties dialog box to define the devices operating characteristics.
Check the Enable I/O Polling box to enable the device to exhange I/O data with the
DeviceNet master. You may also wish to enter an optional Description at this time.
18-38
If the actual device and the device being configured do not match, the connection is
broken and no data is exchanged. Also, the vendor ID, device, type, product code, and
input/output sizes cannot be read from the device. The verification identifies only in
these items but does not read back the values.
Disable I/O polling and download the device. Read back the vendor ID, device, type,
product code, and input/output sizes using DeltaV Diagnostics to troubleshoot the
communications problem.
18-39
Using the Address pull-down menu, select an address between 1 and 61.
Note: The address you select must match the address of the device on the network.
18-40
The size of the Input and Output are defined, in bytes, by the EDS. DeltaV uses the
defaults that are in the EDS. If sizes are not available, DeltaV will set sizes to 0.
Note: Input and Output bytes are
configurable. Refer to the manufacturers
product documentation for additional
information.
18-41
Downloading Devices Using DeltaV
The DeviceNet port must be downloaded when a new device is added in order to permit
the DeltaV DeviceNet interface and the network device to communicate. Download the
DeviceNet port by selecting the port, P01, then clicking the right mouse button. Select
the Download option from the pop-up menu which appears then select the DeviceNet
Port option from its slide-off menu.
Refer to Books on line for additional
information.
18-42
Workshop - Configuring the DeviceNet Device
Configure a DeviceNet device in the following manner.
Step 1. Select the port and click the right mouse button. Select the New DeviceNet
Device option from the pop-up menu which appears.
Step 2. Select Cutler-Hammer Products from the Browse dialog box which appears
and click the OK button to continue.
Step 3. Select the device type, Advantage Starter, and click the OK button to
continue.
Step 4. Select the devices revision number, 4, and click the OK button to continue.
Step 5. The Cutler-Hammer Advantage Starter appears in the DeltaV Explorer
window as PDT1. Change the devices name to MOTOR_STARTER.
18-43
Workshop - Configuring the DeviceNet Device
Step 6. With the device selected, click the right mouse button and select the
Properties option from the pop-up menu to configure the devices properties.
Step 7. Enable I/O Polling.
Step 8. Enter a brief description of the device in the Properties dialog boxs
Description field.
Step 9. Set the devices address to 3 to match the address set previously in the
Diagnostics workshop.
Important: Do not change the Input and Output size as part of this workshop.
Step 11. Click the OK button to continue.
Step 12. Select PO1, click the right mouse button and select download from the pop-up
menu, select DeviceNet port from the slide off menu.
18-44
18-45
DeviceNet Device Signal Configuration
Configure the DeviceNet devices signal by selecting the device then clicking the right
mouse button. Select the New DeviceNet Signal option from the pop-up menu which
appears. The New DeviceNet Signal dialog box appears.
18-46
Enter, on the New DeviceNet Signal dialog box, an
optional Description and the devices Signal Tag.
Use the Browse button to display a list of available
tags that were pre-configured or type in the DST
name, if known.
18-47
Set the Signal direction, whether it is an Input or
Output signal, and starting input or output byte
location, Byte offset, for the signals information.
Note: Refer to the manufacturers product
documentation for additional information.
18-48
Select the signals Data type from the pull-down list
of options.
18-49
Check the Use Scaling box to scale the values for the
DeltaV system. Once checked, enter the low and high
scale values.
18-50
Specify the First bit used for DeltaV to read from or
write to. Also, specify the Number of bits that the
DeltaV system reads from or writes to for this signal.
18-51
Workshop - Configuring the DeviceNet Signal
Configure the DeviceNet devices signal in the following manner.
Step 1. Select the device and click the right mouse button. Select the New DeviceNet
Signal option from the pop-up menu which appears.
Step 2. On the New DeviceNet Signal dialog box which appears, enter a brief
description in the Description field, set the Signal direction to Input, and set
the Data type to Boolean.
18-52
Step 3. Refer to the manufacturers product documentation when specifying the the
First bit used for DeltaV to read from or write to. For this workshop, enter the
number 2 as the first bit used. Basic Motor Control is being used for input
assembly type.
18-53
Step 4. Configure a second DeviceNet Signal as the signals Output. Repeat the
steps above with the exception of Step 2, set the Signal direction to Output.
Step 5. Once again, refer to the manufacturers product documentation when
specifying the the First bit used. For this workshop, enter the number 0 as the
first bit used. Basic Motor Starter is being used for output assembly type.
18-54
18-55
Download the devices properties and signals only by selecting the device, Motor_Starter,
then clicking the right mouse button. Select the Download option from the pop-up menu
which appears and select Properties and Signals from its slide-off menu.
18-56
Workshop Downloading the DeviceNet Signal
Download the DeviceNet signal configuration in the following manner.
Step 1. Select the DeviceNet device. Select the Download option from the pop-up
menu and Properties and Signals from its slide-off menu.
Step 2. Return to the DeltaV Diagnostics window and select the port. Click the right
mouse button and select the Rescan Port (Auto-Sense Devices) from the pop-
up menu which appears.
Question: Is I/O Polling enabled?
Question: Record the information in the General tabs Actual and Configured columns:
Actual Configured
Product Name ___________ ____________
Vendor ID ___________ ____________
Device Type ___________ ____________
Product Code ___________ ____________
Revision ___________ ____________
Serial Number ___________ ____________
Input Data Size ___________ ____________
Output Data Size ___________ ____________
18-57
Workshop Configuring the Control Module
18-58
Workshop
Adding a DeviceNet Module
Step 1. Add a module as shown above.
a. Drag and drop the module template named STARTER_DNET from the
Module Library. Path is Module Template Communications
Busses STARTER_DNET.
b. Rename module to Starter.
c. Open Starter with Control Studio.
Step 2. Select the DC1 function block.
Step 3. In the Parameter window double click IO_IN1, Browse for R_StarterS001.
Step 4. In the Parameter window double click IO_OUT1, Browse for R_StarterS002.
Step 5. Assign Module Properties, Assign to CTLR, Save and download module.
18-59
Workshop
Verifying Control Module and Device operation
Step 1. Select Control Module Starter and Open with Control Studio On-Line.
Note: If Starter module is already open go on-line in studio application.
Step 2. Select the DC1 function block, double click SP_D in the parameter window.
Select Start from the Named Set drop down window.
Step 3. Verify that the Cutler-Hammer motor starter has energized.
Step 4. Select the DC1 function block, double click SP_D in the parameter window.
Select Stop from the Named Set drop down window.
Step 5. Verify that the Cutler-Hammer motor starter has de-energized.
18-60
Workshop
Verifying Control Module and Device operation
Step 6. Optional for the user to add the Starter module to the DeltaV Operate display.
Step 7. Optional for the user to verify operations from DeltaV Operate display.
Hint: Use Dynamo set FRSModules to Start and Stop the Starter.
18-61
Considerations for Writing Output Signals
If you are writing output signals to a Profibus, DeviceNet or AS-Interface device that
has been configured for failsafe action, be sure your control module is configured to
track the failsafe action in the device should it occur. For example, if communication
between the DeltaV system and the device is disrupted the device itself may drive its
outputs to a failsafe state. The DeltaV system must know this has occurred and take
appropriate action so that outputs are not driven to the last good state by the DeltaV
system when communication with the device is restored. Configure your control module
so that this happens, because the Profibus, DeviceNet, and AS_Interface standards do
not support readback of output values.
Profibus DP, DeviceNet and AS-Interface output signals should be written in control
modules by means of an external reference parameter, which writes the value to the I/O
card even when signal status is Bad. If you use a Profibus DP, DeviceNet or AS-
Interface DST reference in function blocks such as AO, DO, PID, and DC the value is
not written when signal status is Bad. It is important for the control module to be able to
write the failsafe value to the I/O card when the Profibus DP, DeviceNet or AS-Interface
device is in the failsafe state, to prevent a bump when the failsafe state has cleared.
18-62
If your Profibus DP, DeviceNet or AS-Interface device goes to a failsafe state due to a
failure in the device or a loss of communication with the DeltaV system, the status of its
DSTs in the DeltaV system is Bad. The figure above shows a technique for analog
outputs using a DeltaV PID function block. A condition function block detects Bad
status in the output DST and after the failsafe time duration, causes the PID block output
to track the failsafe value in the device. After the failsafe state in the device clears, the
PID block initializes from the failsafe value.
18-63
The figure above shows a similar technique for a discrete output using the Device
Control function block. The condition block is used in the same way as in the figure. In
this case the DC block becomes interlocked to the 0 (passive) state when the device goes
to failsafe state. When the failsafe state clears, SP_D and CAS_IN_D are in the passive
state, and can be written to the active state at the appropriate time.
18-64
The figure above illustrates using the condition block when you are writing the discrete
output with boolean or expression logic. Whether the output is maintained or pulsed, the
idea is to be sure the output is the device failsafe value when the device is in the failsafe
state.
18-65
Modification of On-line Device Parameters
You can read and modify on-line device parameter values by selecting the device,
PDT1, then clicking the right mouse button. Select the Modify Parameters option from
the pop-up menu which appears.
18-66
You can read and modify parameter values in an on-line device. When you modify an
on-line devices parameter values, the value is stored in both the device and in the
configuration database. The value is written to the device and read back from the
device. If the write and read are successful, the value is stored in the database.
Important: Parameter modifications made at the device level affect only that device.
Any new devices of the same type inherit the parameter values specified in the EDS
files.
18-67
When you modify parameter values for an on-line device, the values are stored in both
the device and in the configuration database. Because the modified device parameters
may affect the control of the process, a Modify Parameters confirmation dialog box
appears.
Click the Yes button if you wish to continue modifying the on-line devices parameters.
18-68
Click the Select All button from the
Modify Parameters dialog box to
highlight all configurable parameters.
18-69
Select the Read button to populate
the Modify Parameter dialog boxs
Value column.
18-70
In the example to the right, the Input
Assembly Type parameter has been
selected for modification. Selecting
the Modify button permits you to
change the parameters value.
18-71
Clicking the Modify button displays a dialog box which permits you to change the
specific parameter. Clicking the dialog boxs Value field displays a pull-down menu of
options.
Note: Any parameter modifications made at
the device level affect only that device.
EDS in the library is not affected.
18-72
The NVRAM button
Some devices require an explicit
command to save parameter values
in non-volatile memory. If you are
modifying parameter values for a
device with this requirement, the
NVRAM button is enabled on the
Modify Parameters dialog box.
Click this button to save the
parameter values to non-volatile
memory. If you download the
parameters to a device with this
requirement, the save command is
sent automatically if the parameter
download is successful.
18-73
Modification of Off-line Device Parameters
If you modified any parameters in an off-line device, you will receive a message stating
that the DeltaV system cannot communicate with the device and you are given the
option of modifying the parameters off-line. Click the Yes button to continue.
When you modify parameter values in an off-line device, the values are stored in the
database only. Later you may download the device to synchronize the values in the
database with the values in the device.
18-74
18-75
Workshop Modifying On-Line Parameters
Configure the DeviceNet devices signal
Step 1. Select the device and click the right mouse button. Select the Modify
Parameters option from the pop-up menu which appears.
Step 2. Select the Yes button on the Modify Parameters dialog box.
Step 3. Left mouse click on the Select All button, then left mouse click on the Read
button.
Step 4. Left mouse click on the Mac ID, left mouse click on the Modify button.
Step 5. In the value window change 3(device address) to 63(default device address).
Step 6. Launch DeltaV Diagnostics.
Step 7. Re-scan the DeviceNet Port.
Question: What is Motor_Starter showing for integrity problems?
18-76
Workshop Modifying On-Line Parameters
Question: Does DEV063 appear in the list of devices?
Question: Does the Cutler Hammer DeviceNet Interface display address 063 with LED
pattern?
Question: What color are the LEDs being displayed and what is the color significance?
Step 8. Remove power from the DeviceNet Network by unplugging the power at the
power strip.
Step 9. Remove the DeviceNet Interface card and terminal block from the DeltaV I/O
carrier.
Step 10. Disconnect all DeviceNet cables from the T-connectors and Power Tap.
Disconnect all Terminators from the T-connectors.
Step 11. Place all components in the simulator container provided.
18-77
Download the device or parameters by selecting the device. Click the right mouse
button and select the Download option from the pop-up menu then select either the
Parameters or Device option from the slide-off menu.
18-78
The Download complete dialog box appears once the download is finished. Click the
boxs Close button to continue.
18-79
The Confirm downloading parameters confirmation message appears. Click the Yes
button to download the devices parameters.
18-80
The Choose Parameters dialog
box appears permitting you to
select those parameters which
you wish to have downloaded.
Important: It is recommended
that you de-select MAC ID and
Baud Rate.
Click the Download button to
download the selected
parameters.
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