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STUDIES, DEHRADUN
DISSERTATION
Associate Professor
Mr. Akhil Damodaran
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Place: DEHRADUN
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BBA[Auto Marketing]
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ACKNOWLEDGEMENT
Cold chain logistics is a booming area in developing country like China. However, not all
cold chain programs receive positive results. There are drivers and barriers for the
development of cold chain logistics. The thesis focused on finding the drivers and barriers of
cold chain logistics for Third-party logistics (3PL) companies in China. Two case companies
were interviewed and related scientific papers were interpreted in order to find relevant drives
and barriers. Five significant drivers and three significant barriers were identified. Social
requirement, development of food industry, customer demands, technology innovation and
positive profits encourage the booming of cold chain logistics. While, the unregulated market
order, increasing number of competitors and high investment impede the development of it.
Generally speaking, the prospects for cold chain logistics are promising, in spite of some
barriers. 3PL companies could evaluate factors of cold chain and uncover the major barrier
for their own program, in order to achieve better result.
INTRODUCITON
A cold chain is a temperature-controlled supply chain (Cold Chain, 2007). A wide variety
of food, pharmaceutical, and chemical products are degraded by improper exposure to
temperature, humidity, light or particular contaminants. Some products, such as
pharmaceuticals, require more than a simple cold chain. Such products require end-to- end
management and visibility of the required temperature parameters.
The Cold Chain While globalization has made the relative distance between regions of the
world much smaller, the physical separation of these same regions is still a very important
reality. The greater the physical separation, the more likely freight can be damaged in one of
the complex transport operations involved. Some goods can be damaged by shocks while
others can be damaged by undue temperature variations. For a range of goods labeled as
perishables, particularly food (produces), their quality degrades with time since they maintain
chemical reactions which rate can be mostly mitigated with lower temperatures. It takes time
and coordination to efficiently move a shipment and every delay can have negative
consequences, notably if this cargo is perishable. To ensure that cargo does not become
damaged or compromised throughout this process, businesses in the pharmaceutical, medical
and food industries are increasingly relying on the cold chain.
The cold chain involves the transportation of temperature sensitive products along a supply
chain through thermal and refrigerated packaging methods and the logistical planning to
protect the integrity of these shipments. There are several means in which cold chain products
can be transported, including refrigerated trucks and railcars, refrigerated cargo ships as well
as by air cargo.
The cold chain is thus a science, a technology and a process. It is a science since it requires
the understanding of the chemical and biological processes linked with perish ability. It is
technology since it relies on physical means to insure appropriate temperature conditions
along the supply chain. It is a process since a series of tasks must be performed to prepare,
store, transport and monitor temperature sensitive products. From an economic development
perspective, the cold chain enables many developing countries to take part in the global
perishable products market either as producers or as consumers. The growth is associated
with a higher propensity to consume fruits, vegetables, fish and meat products. Increasing
income levels create a change in diet with amongst others a growing demand for fresh fruit
and higher value foodstuffs such as meat and fish. Persons with higher socioeconomic status
are more likely to consume vegetables and fruit, particularly fresh, not only in higher
quantities but also in greater variety. Consumers with increasing purchase power have
become preoccupied with healthy eating, therefore producers and retailers have responded
with an array of exotic fresh fruits originating from around the world. From a geographical
perspective, the cold chain has the following impacts:
Local. Timely distribution to the final consumer of perishables, namely grocery stores
and restaurants.
Some domestic or transnational supply chains may only require one transportation mode, but
many times ground shipments are only one link in a combination of transport modes. This
makes intermodal transfers critical for the cold chain. Intermodal shipments typically use
either 20 or 40 foot refrigerated containers that are capable of holding up to 26 tons of food.
The container makes loading and unloading periods shorter and less susceptible to damage
both on the container and its cargo. The environments in these containers are controlled
electronically by either plugging into a generator or power source on the ship or truck. The
efficiency of cold chain logistics permitted the consolidation of cold storage facilities.2.
Emergence of Cold Chain LogisticsWhile global commodity chains are fairly modern
expansions in the transportation industry, the refrigerated movement of temperature sensitive
goods is a practice that dates back to 1797 when British fishermen used natural ice to
preserve their fish stock piles while at sea. This process was also seen in the late 1800s for the
movement of food from rural areas to urban consumption markets, namely dairy products.
Cold storage was also a key component of food trade between colonial powers and their
colonies. For example, in the late 1870s and early 1880s, France was starting to receive large
shipments of frozen meat and mutton carcasses from South America, while Great Britain
imported frozen beef from Australia and pork and other meat from New Zealand. This
process was incited by a shortage of meat production in Europe and substantial surpluses in
developing countries. By 1910, 600,000 tons of frozen meat was being brought into Great
Britain alone. The first reefer ship for the banana trade was introduced in 1902 by the
United Food Company. This enabled the banana to move from an exotic fruit that had a small
market because it arrived in markets too ripe, to one of the world's most consumed fruit. Its
impacts on the reefer industry were monumental.The temperature controlled movement of
pharmaceuticals and medical supplies is a much more recent activity than the shipping of
refrigerated or frozen food. Since the 1950s, logistical third party companies began to emerge
and institute new methods for successfully transporting these global commodities. Before
their emergence, cold chain processes were mostly managed in house by the manufacturer. In
the United States, Food and Drug Administration restrictions and accountability measures
over the stability of the cold chain incited many of these companies to rely on specialty
couriers rather than completely overhauling their supply chain facilities. Specialization has
led many companies to not only rely on major shipping service providers such as the United
Parcel Service (UPS) and Fedex, but also more focused industry that have developed a niche
logistical expertise around the shipping of temperature sensitive products. The potential to
understand local rules, customs and environmental conditions as well as an estimation of the
length and time of a distribution route make them an important factor in global trade. As a
result, the logistics industry is experiencing a growing level of specialization and
segmentation of cold chain shipping in several potential niche markets within global
commodity chains. Whole new segments of the distribution industry have been very active in
taking advantage of the dual development of the spatial extension of supply chains supported
by globalization and the significant variety of goods in circulation.The reliance on the cold
chain continues to gain importance. Within the pharmaceutical industry for instance, the
testing, production and movement of drugs relies heavily on controlled and uncompromised
transfer of shipments. A large portion of the pharmaceutical products that move along the
cold chain are in the experiment or developmental phase. Clinical research and trials is a
major part of the industry that costs millions of dollars, but one that also experiences a failure
rate of around 80%. According to the Healthcare Distribution Management Association about
10% of drugs are temperature sensitive. If these shipments should experience any
unanticipated exposure to variant temperature levels, they run the risk of becoming
ineffective or even harmful to patients.In all the supply chains it is concerned with, cold chain
logistics favor higher levels of integration since maintaining temperature integrity requires a
higher level of control of all the processes involved. It may even incite third party logistics
providers to acquire elements of the supply chain where time and other performance factors
are the most important, even farming. This may involve the acquisition of produce farms (e.g.
orange groves) to insure supply reliability. Temperature control in the shipment of foodstuffs
is a component of the industry that has continued to rise in relation with international trade.
As a growing number of countries focus their export economy around food and produce
production, the need to keep these products fresh for extended periods of time has gained in
importance for commercial and health reasons. The cold chain is also public health
issue since the proper transport of food products will reduce the likeliness of bacterial,
microbial and fungal contamination of the shipment. Also, the ability to transport medical
goods over long distances enables more effective responses to healthcare issues (e.g.
distribution of vaccines).3. Providing Temperature Controlled Environments The success of
industries that rely on the cold chain comes down to knowing how to ship a product with
temperature control adapted to the shipping circumstances. Cold chain operations have
substantially improved in recent decades and the industry is able to answer the requirement of
a wide range of products. Different products require the maintenance of different temperature
levels to ensure their integrity throughout the transport chain. The industry has responded
with the setting of temperature standards that accommodate the majority of products. The
most common temperature are "banana" (13 C), "chill" (2 C), "frozen" (-18 C) and "deep
frozen" (-29 C), each related to specific product groups. Staying within this temperature
range is vital to the integrity of a shipment along the supply chain and for perishables it
enables to insure an optimal shelf life. Any divergence can result in irrevocable and expensive
damage; a product can simply lose any market value or utility.Being able to ensure that a
shipment will remain within a temperature range for an extended period of time comes down
largely to the type of container that is used and the refrigeration method. Factors such as
duration of transit, the size of the shipment and the ambient or outside temperatures
experienced are important in deciding what type of packaging is required. They can range
from small insulated boxes that require dry ice or gel packs, rolling containers, to a 53 footer
reefer which has its own powered refrigeration unit. The major cold chain technologies in
providing a temperature controlled environment during transport involve:
Dry ice. Solid carbon dioxide, is about -80C and is capable of keeping a shipment
frozen for an extended period of time. It is particularly used for the shipping of
pharmaceuticals, dangerous goods and foodstuffs and in refrigerated unit load devices
for air cargo. Dry ice does not melt, instead it sublimates when it comes in contact
with air.
Gel packs. Large shares of pharmaceutical and medicinal shipments are classified as
chilled products, which means they must be stored in a temperature range between 2
and 8C. The common method to provide this temperature is to use gel packs, or
packages that contain phase changing substances that can go from solid to liquid and
vice versa to control an environment. Depending on the shipping requirements, these
packs can either start off in a frozen or refrigerated state. Along the transit process
they melt to liquids, while at the same time capturing escaping energy and
maintaining an internal temperature.
Eutectic plates. Also known as "cold plates". The principle is similar to gel packs.
Instead, plates are filled with a liquid and can be reused many times. Eutectic plates
have a wide range of applications, such as maintaining cold temperature for rolling
refrigerated units. They can also be used in delivery vehicles to keep temperature
constant for short periods of time, a process that can be suitable for deliveries in noise
sensitive areas or for night deliveries.
Liquid nitrogen. An especially cold substance, of about -196C, used to keep
packages frozen over a long period of time. Mainly used to transport biological cargo
such as tissues and organs. It is considered as an hazardous substance for the purpose
of transportation.
Quilts. Insulated pieces that are placed over or around freight to act as buffer in
temperature variations and to maintain the temperature relatively constant. Thus,
frozen freight will remain frozen for a longer time period, often long enough not to
justify the usage of more expensive refrigeration devices. Quilts can also be used to
keep temperature sensitive freight at room temperature while outside conditions can
substantially vary (e.g. during the summer or the winter).
Reefers. Generic name for a temperature controlled transport unit, which can be a
van, small truck, a semi trailer or a standard ISO container. These units, which are
insulated, are specially designed to allow temperature controlled air circulation
maintained by an attached and independent refrigeration plant. A reefer is therefore
able to keep the cargo temperature cool and even warm. The term reefer increasingly
apply to refrigerated forty foot ISO containers with the dominant size being 40 high-
cube footers (45R1 being the size and type code).
Modal choice. Several key factors play into how the shipment will be moved.
Distance between the origin and the final destination (which often includes a set of
intermediary locations), the size and weight of the shipment, the required exterior
temperature environment and any time restrictions (perishability) of the product all
effect the available transportation options. Short distances can be handled with a van
or a truck, while a longer trip may require an airplane or a container ship. In this case,
the cost / perishability ratio becomes a factor in modal choice.
The "Last Mile". The last stage is the actual delivery of the shipment to its
destination, which in logistics is often known as the "last mile". Key considerations
when arranging a final delivery concern not only the destination, but the timing of the
delivery so the critical labor and warehousing space is available. Trucks and vans, the
primary modes of transportation for this stage, must meet the specifications necessary
to transfer the cold chain shipment. Since many deliveries of cold chain products,
particularly groceries, are taking place in an urban setting congestion and parking
difficulties Also important is the final transfer of the shipment into the cold storage
facilities as there is potential for a breach of integrity.
Integrity and quality assurance. After the shipment has been delivered, any
temperature recording devices or known temperature anomalies must be recorded and
made known. This is the step of the logistical process that creates trust and
accountability, particularly if liability for a damaged shipment is incurred. If problems
or anomalies that compromise a shipment do occur, an effort must be made to identify
the source and find corrective actions.
Therefore, the setting and operation of cold chains is dependent on the concerned supply
chains since each cargo unit to be carried has different requirements in terms of demand, load
integrity and transport integrity. Because of the additional tasks involved as well as the
energy required for the refrigeration unit transportation costs for cold chain products is much
higher than regular goods. The ongoing rise in standards of living and economic
specialization will remain important drivers for years to come in the growing demand for
perishable goods and the cold chain logistics supporting their transport.6. Food
Transportation Any major grocery store around the world is likely to carry tangerines from
South Africa, apples from New Zealand, bananas from Costa Rica and asparagus from
Mexico. Thus, a cold chain industry has emerged to service these commodity chains.
However, the level of application of cold chain technology varies substantially according to
the level of development. About 70% of all the food consumed in the United States is handled
by the cold chains. For China, less than 25% of the meat and about 5% of the fruits and
vegetable is. Alone, the United States imports about 30% of its fruits and vegetables and 20%
of its food exports can be considered perishables. The uncompromised quality and safety of
this food is often taken for granted, despite being the main reason behind the ability to sell the
food. The cold chain serves the function of keeping food fresh for extended periods and
eliminating doubts over the quality of the food products. Still, about 25% of all food products
transported in the cold chain are wasted each year due to breaches in integrity leading to
fluctuations in temperature and product degradation. There is a variety of methods for the
transport of food products with the banana accounting for the world's most significant
commodity transported in the food cold chain with 20% of all seaborne reefers trade. Land,
sea and air modes all have different operations for keeping food fresh throughout the
transport chain. Depending on their speed, different modes will service different cold chain
markets. Innovations in packaging, fruit and vegetable coatings, bioengineering (controlled
ripening), and other techniques reducing the deterioration of food products have helped
shippers extend the reach of perishable products. For food products such as fruits and
vegetables, time has a direct impact on their shelf life and therefore on the potential revenue a
consignment may generate. Concomitantly, new transport technologies have permitted the
shipment of perishable products over longer distances. For instance, improved roads and
intermodal connections along the African coast reduced food transport time to European
markets from 10 days to 4 days. Moving away from ice refrigeration has allowed for much
greater distances to be traveled and has greatly increased the size of the global food market,
enabling many developing countries to capture new opportunities. Another efficient mode for
transporting foodstuffs is air travel. While this is a preferred form of travel for highly
perishable and valuable goods due to its ability to move much faster over longer distances, it
does lack the environment control and transfer ease of the ground and sea transports. Also,
during the flight the cargo is stored in a 15C 20C environment, but close to 80% of the
time the package is exposed to exterior weather while waiting to be loaded onto the plane or
being moved to and from the airfield. This is troubling considering the value of the food and
the importance placed behind quality and freshness. In order for this form of food transport to
experience growth among market users, more uncompromising strategies and regulations will
have to be embraced and enacted.Food transportation is an industry that has fully adapted to
the cold chain and can, despite the problems with air transport, be considered the most
resilient, particularly since a large majority of food products have a better tolerance to
temporary variations of transport temperatures. It is thecold chain distribution center that
represents one of the most efficient link in cold chain logistics by providing facilities where
vast amount of perishable food products can be received from a large amount of suppliers,
stored, sorted and assembled into loads bound for respective grocery stores. These facilities
usually have several storages areas with different temperature settings to handled regular
grocery goods at ambient temperature, produces, dairy, meat and frozen products. As a result,
small errors can be compounded without the concern of irreversible damage. For instance, for
the transportation of produces, for every hour of delay in the pre-cooling of shipments, an
equivalent one day loss of shelf life must be accounted.The usage of refrigerated containers
has particularly helped, since they account for more than 50% of all the refrigerated cargo
transported in the world. Source loading can be an important factor extending the shelf life
of a cold chain product since it is loaded in a reefer directly at the place of production without
additional handling and risks for further breaches in the chain of integrity. For instance,
source loading into a reefer can expand the shelf life of chilled meat by about 25 days (from
30-35 days to 55-60 days) from conventional methods and thus considerably expand the
market potential of the product.The efficiency and reliability of temperature controlled
transportation has reached a point which allows the food industry to take advantage of global
seasonable variations, meaning that during the winter the southern hemisphere can export
perishable goods to the northern hemisphere while an opposite trade, generally of smaller
scale, takes place during the summer. Countries such as Chile have substantially benefited
from this and have developed an active agricultural and food transformation industry mainly
servicing the North American market during the winter, but also with several niche markets
such as wine. A similar issue concerns some African countries such as Kenya that have
developed a fresh produce and flower industries catering the European market. The fast food
industry is also an active user of cold chain logistics as every outlet can be considered as a
factory, with dozens of workers with schedules and shifts, inventory management and the
supply chain of components (many of which are temperature sensitive), and which are
assembly lines producing quality-controlled and high-volume products.
Cold chain management has two categories: managing equipment and managing people.
frequent breakdowns in cold chain (sometimes for a long time) because of the lack of
fuel, spare parts and back-up energy source;
incorrect use of the Vaccines Vial Monitor (VVM) as a management tool; and
lack of planning for emergencies resulting in organisations not having effective cold
chain systems during responses.
These problems slow down improvement in routine vaccination services and hinder efforts to
eliminate and eradicate disease. To solve these problems, it is necessary to:
(Taken from Mid Level Management Course for EPI Managers, Module 8: Cold Chain
Management, World Health Organisation, 2004)
Logistics
A rapid logistics evaluation can determine the status of materials and vaccines management at
field level, along with the status of the vaccine distribution strategy. Based on this
information, and taking into account the geography of the country, Expanded Program on
Immunization (EPI) managers can decide which option to use.
Whatever the chosen immunisation strategies, the cold chain structure is based on two
options: fast cold chain (see active cold chain) and slow cold chain (see passive cold chain).
(Taken from Mid Level Management Course for EPI Managers, Module 8: Cold Chain
Management, World Health Organisation, 2004.)
Example: See Logistics requirements for a vaccination site. (Source: Medecins Sans
Frontieres)
shipping/customs clearance/storage;
vaccine management;
The equipment used in active cold chain is split into two categories as follows:
compression refrigerators/freezers;
absorption refrigerators/freezers.
Compression Equipment
These are the models most commonly used. They run solely on electricity (220V / 110V or on
a battery). These models use little energy, require little maintenance, produce significant
amounts of cold quickly and are easy to repair. They are equipped with a thermostat for
setting the desired temperature. Some models require only eight hours of energy per day (ice
lined refrigerators).
Solar models are of the compression type (source of energy: solar panels, battery). They are
expensive and maintaining them requires specialized knowledge.
Note: These models may only be equipped with an HFC 134a coolant which is not harmful
for the environment (the ozone layer). This is valid only for compression models since
absorption models function with a water/ammonia/helium (or hydrogen*) mixture.
(*) Cannot be purchased locally given the risk that the hydrogen will explode.
Absorption models
The energy sources are: kerosene, gas, electricity (heating resistor). They use more energy
and require more maintenance. They produce less cold and are slower. However, they are
suitable for situations where electricity is not available or reliable.
Since the cooling circuit is closed, it is not possible to fill it with gas or repair it if there is a
leak. However, these models are very reliable.
Models used to store vaccines are particularly well insulated and equipped with a temperature
stabilizing device, except for the kerosene model which does not have a thermostat (the best
known manufacturers are Sibir and Electrolux). They are used extensively for the Extended
Vaccinations Programs (EVP).
Domestic absorption models are generally insulated less well and it is occasionally difficult to
maintain a low temperature for storing vaccines, particularly when the external temperature is
high (higher than 32C).
The efficiency of the models that run on oil depends on the quality of the fuel. Decanting and
filtering are often required. A kit is available to modify certain burners, in order to improve
operating efficiency, despite oil of inferior quality.
These include passive thermal systems that commonly use phase change materials (PCM)
such as water/ice or dry ice. These shipping systems are the most basic and cost effective.
Some of the basic systems in use are as follows:
refrigerators and, in some areas, the new water-jacket refrigerators for province,
county and township levels.
Some villages do not have access to a refrigerator for vaccine storage and therefore use:
isothermal packaging/control materials like paper to wrap the vaccines up when using
a vaccine carrier;
ice packs or ice, as a last resort, to keep the vaccines at a temperature between +2C
and 8C;
a thermometer to measure the temperature inside the vaccine refrigerator and cold
boxes; and
a chart to record the day and time of the temperature of the vaccine refrigerator. The
chart should be used to record the temperature two times a day (morning and night).
Insulated shipping containers are a type of packaging used to ship temperature sensitive
products such as foods, pharmaceuticals, and chemicals. They are used as part of a cold chain
to help maintain product quality or condition.
reflective materials;
Insulated shipping containers are part of a comprehensive cold chain which controls and
documents the temperature of a product through its entire distribution cycle. The containers
may be used with a refrigerant or coolant such as:
dry ice
Some products (such as frozen meat) have sufficient thermal mass to contribute to the
temperature control, etc
A temperature data logger is often enclosed to monitor the temperature inside the container
for its entire shipment.
Labels and appropriate documentation (internal and external) are usually required.
Personnel throughout the cold chain need to be aware of the special handling and
documentation required for some controlled shipments. With some regulated products,
complete documentation is required.
Respecting certain parameters concerning position helps the refrigerator function well:
in a well aerated area, cool if possible, but not ventilated (risk that the flame will be
blown out in the case of a model running on oil or gas);
with a space of 30 to 40 cm around the equipment in order to allow air to circulate and
facilitate maintenance;
Maintenance is essential for ensuring that the equipment runs well, but having trained,
conscientious and stable staff is the best guarantee of this.
A minimum amount of spare parts (glass, wicks, etc.) must be available. In the case of
maintenance and small repairs, the staff must be specially trained; in the case of major
repairs, a refrigeration technician is required.
Storage: specific rules apply depending on the type of equipment (chest or front
opening) and the products to be stored in it.
To simplify maintenance and repair, cold chain equipment managers and donors are advised
to procure the same types and models of equipment. The costs of spare parts, tools, repairs,
and fuel to run the equipment must not be overlooked during budget preparation. As the pie
chart shows, these costs are much more significant over a ten-year period than the initial cost
to purchase cold chain equipment.
Customs
Regarding the customs clearance of the vaccines, the same procedures as described in the
Customs topic apply, but with additional specific requirements linked to vaccine
management. Note that requirements vary from country to country.
The first step in the customs clearance process, is contacting the following entities to obtain
or verify the import procedures:
WHO office: vaccines must meet WHO recommended norms and standards (pre-
qualification process); and
submission of vaccine shipping documents (as soon as they are received) with a
request to customs authority for the provisional clearance of shipment to the nominated C&F
agent;
C&F agent immediately processes the shipping documents as per established rules
and regulations of government and contacts customs and airlines to coordinate the arrival,
transport, checking and safe storage of the vaccines;
continuous contact is maintained well in advance with the concerned airlines to get
accurate and updated information of the flight arrivals of the shipments;
once the flight arrives, immediate action is taken to release and take delivery of the
vaccine shipment and to safely transport the vaccines to the cold storage locations;
C&F agent checks the cold-chain monitor(s) and other mechanism (if necessary) to
identify and reconfirm that the vaccines arrived in good condition before removing the
shipment from the airport;
irrespective of the condition of the vaccines at the time of clearance, the C&F agent
clears the vaccines and delivers as per regular procedures;
the C&F agent informs the concerned official(s) in a timely manner and arranges for
the cold room and the required staff to be ready and available to receive/store the vaccines;
there should be a system in place to arrange to open the cold room and liaise/contact
with the store keeper/cold room staff at any time (24-hours/day, including weekends and
holidays);
under no circumstances can any vaccine be left unattended, or outside of the cold
room in an open space;
in emergencies, the use of charter flights is very common. There are separate rules,
regulations, systems and procedures for clearance of charter flights with vaccines including
obtaining special permission for landing, fly over etc. and various no objection certificates
(NOCs) from Ministry of Civil Aviation, etc.
Shipping
This involves:
Isothermal Packaging
Control Materials
Monitoring Means
All shipping documents for vaccine shipments should be sent in advance of arrival of
shipment. The number of days will be determined by the destination country rules. This
requirement has been established to facilitate the pre-customs formalities for clearance of
vaccines to ensure prompt clearance of the heat or cold sensitive items upon arrival. Some
countries have an exceptional early release procedure pending document processing during
emergencies.
The following original documents must accompany the consignment when it is shipped, and a
copy of these must also be placed in the box numbered one:
airway bill;
suppliers invoice;
packing list;
lot release certificate issued by the national regulatory authority of the country of
manufacture for each lot of vaccine supplied; and
The shipping carton containing the documents should be clearly labelled with the words
Containing vaccine shipping documentation.
Due to the sensitive nature of vaccines, shipments are handled with utmost diligence and
special care. Vaccines are mostly transported by air.
instructions to: Telephone consignee upon arrival (repeat telephone number); and
For all vaccines other than oral polio vaccine (OPV), the following instruction should be
stated in the AWB:
Airlines web online tracking is checked before the arrival of every vaccines shipment to see if
there is any change in schedule. Constant touch with airlines and customs and forwarding
agents is maintained.
Storage
After arrival vaccines are cleared and immediately offloaded from the aircraft and directly
loaded onto trucks for further transportation to the cold storage facility. Delivery of vaccines
at the cold storage is strictly monitored to ensure maintenance of the cold chain in an
appropriate manner. Some countries have special requirements for vaccines. There is
therefore no standard clearing process but generally the following will apply.
Vaccine management
The vaccines must be kept at the correct temperature when being transported. Maintenance of
the cold chain requires vaccines and diluents to be:
stored at the correct temperature in stores at the provincial, county, city, township or
village health centres;
The figure below illustrates the cold chain from manufacturer to end user (child to be
vaccinated), including all steps along the chain, in order to ensure a proper cold chain.
Distribution
From a logistics point of view, the same principles of distribution apply as in general logistics
distribution. These principles are covered in the Distribution topic with the exception of the
use of specialised carriers and containers as discussed in this topic. The distribution of cold
chain should be built into the organizational distribution plan to maximize on the limited
transport facilities available during emergencies.
In the cold chain the logistician must pay particular attention to the vaccine arrival and
temperature control.
Vaccine Arrival
Every international shipment of vaccines from a manufacturer should include a blank vaccine
arrival report (VAR) form, as shown on the following page. When the shipment arrives, the
individual responsible for monitoring vaccine arrivals and storage fills in the VAR and gives
a copy to the local office of the procuring agency. The report documents the condition of the
shipment and the quantities received, and it confirms that all other necessary documentation
is included. If problems occur, the VAR can be the basis for initiating corrective action or
making claims.
advance notification
sufficient icepacks
The organisation of supply within a country is an integral part of the overall cold chain
system, and should be properly planned and executed. There are two types of supply
procedures:
Some vaccines are very resistant to heat and are shipped from the manufacturer without
insulation. They are, however, damaged by temperatures above +48C. A special device is
therefore used to monitor temperatures during shipment. One indicator is included with each
shipment of minimum doses. The shipping indicator should be kept with vaccines if they
have to be stored outside the cold chain.
In cold climates, vaccines should be protected from freezing during transport. They should
therefore be packed with a cold-chain monitor and Freeze Watch TM, according to the
procedures. To avoid damage to the vaccines the staff must know how temperatures are
monitored and understand how to interpret temperature readings (indexes).
DT, TT Storage + 8C + 2C
To retain maximum potency a vaccine should be kept in its safe temperature range.
Quality Control Tools:
A. Evolution
According to Fernie and Sparks [2], cold chains have been evolving since 1980s. Earlier, cold
chains simply meant storing at a specific temperature in warehouses and refrigerated vehicles.
There was no awareness of integrating the supply chain links and as a result billions of
dollars worth of losses occurred every year.
B. Storage Facilities
Warehouses are a critical component in the Cold Chain Logistics. Duiven and Binard [3]
describe cold stores or refrigerated warehouses as facilities for handling and storing
perishables under controlled temperatures in order to maintain product quality.
C. Food Packaging
Packaging is a necessary element because the proper insulation materials can keep the
temperature of the product as a cushion while they are in the weak links of the supply chain.
D. Distribution: Challenges
Apart from food production, distribution of food is a big business [4]. Transport is an important
link in the cold chain as temperature maintenance and safety enhance shelf life of perishable
food. The takes in food, pharmaceutical, and chemical cold chains are high.
The huge wastage of perishable food occur due to factors like: lack of pre-cooling and storage
facilities, dearth of refrigerated carriers, fragmented supply chains, poor scarce application of
latest tools and technologies, poor product knowledge and lack of professionals. There is
also a need to bring in efficiency in existing cold chain networks. Without an efficient
supply chain there is a high cost of wastage for the companies. The cold chain network can
be made efficient by development of basic infrastructure.
RESEARCH METHODOLOGY
WHAT IS RESEARCH? :
All the methods used by the social research in their fact & finding mission constitute
methodology. Methodology is defined as The study of methods by which gets
knowledge ,it deals with the cognitive processes imposed on research by problems
arising from the nature of its subject matter. The motive of researcher is to uncover
truth or fact method comprises the procedure used for generating, collecting, and
evaluating the data. Methods are ways of obtaining information for assessing
explanations .
Research Design
UNIVERSE
Type of Research
The research methodology is adopted for this research work is descriptive type
wherein 20 workers & 30 company executive of were taken as sample unit.
1. Primary Source
2. Secondary Source
Primary Data:-
It is the data which is collected for the first time by investigator to serve a particular
purpose, such a data is of original nature & is first hand information. The sources
from where these data can be collected are known as a primary source.
1. Questionnaire
2. Interview
3. Observation method
DATA ANALYSIS AND INTERPRETATION
Agree 60
Disagree 40
Chart Title
Disagree; 40%
Agree; 60%
2 Please furnish details about storage capacity and capacity utilization
Storage Capacity
14%
50%
36%
3. Please indicate your assessment of the impact of fiscal incentives (so far provided by the
Government for development of cold chain infrastructure) on consumers, producers and
Economy as a whole. The assessment of the impact may be explained separately for each
component of the cold chain infrastructure.
Agree 56
Disagree 44
Chart Title
Diagree; 44%
agree; 56%
4. Amount of Fiscal Incentive availed by the Cold Chain Projects
Sr.No. Year Excise Custom Duty Sales Interest Subsidy Others
Duty Tax
1. 2012-13 50 30 20 40 20
2. 2013-14 60 55 45 55 40
3. 2014-15 75 75 60 85 60
1 2012-13
Excise Duty Custom Duty Sales Tax
Interest Subsidy Others
13%
31%
25%
13% 19%
5. Amount of Financial Assistance received for the cold chain project from different Central & State
Agencies
1 2010-11
NHM; 10%
Others; 30%
NHB; 15%
MFPI; 20%
State Govt; 25%
6. Suggestion if any for introduction of any other scheme to boost the Cold Chain Infrastructure.
Agree 58
Disagree 42
Chart Title
agree Disagree
42%
58%
8 Suggest any other incentive required which according to you would motivate the entrepreneurs to
enhance investment in developing more cold chain
Agree 75
Disagree 25
Chart Title
Diagree; 25%
agree; 75%
7 Please furnish details about storage capacity and Capacity utilization
Storage Capacity
17%
50%
33%
8 Details of Production, Domestic Sales, Exports and Imports
1 2012-13
8%
4%
8% 31%
16%
16%
16% 3%
9. Please furnish list of Items/Products along with the ITC(HS) Code traded in the cold chain project.
Agree 65
Disagree 35
Chart Title
Disagree; 35%
agree; 65%
CONCLUSION
In cold chain distribution channel, connections between steps are weak links due to the cold
products characteristics. Risks of cold chain distribution always exist in the whole distribution
process, especially in these weak links. Thus, cold products characteristics is the reason for their
quality risk.
Cold chain products characteristics lead to complex requirements during the whole
distribution process. These requirements have a single aim: to keep the temperature steady. Any
small mistake can lead to serious consequences from quality damage to product waste. In
distribution channel, transport network, transport mode, transport pattern, city logistics and
warehouse structure are five aspects which connect the ordinary distribution process. Their way
of operation can determine the efficiency and result of distribution process. Weak links in
these processes have a great chance to cause quality damage or other problems. Therefore, in
cold chain distribution process, there are several weak links which may cause some problems with
product quality.
Several kinds of risks in general supply chain may lead to different potential consequences.
Risk in distribution channel is a category in supply chain risks. These risks have different
possibility to happen, which depends on the management method of distribution. Thus,
Risks in distribution channel always exist and need to be carefully managed and dealt with.
In cold chain distribution process, risks also exist like ordinary distribution risks. More
over, it shares more risks which related to temperature control of cold products.
Weak links of cold chain and risk of cold chain can lead to results of risks in weak links of cold
chain distribution channel. In order to manage and control theses risks, risk assessment is
needed to evaluate and analyse each and every single risks. In risk assessment process,
risks must be identified firstly. Then to their different properties, measures need to be take in
order to reduce their chance of happening. Strategy and methods need to be carefully chosen
in order to have the best and fair results. Then managers can make choices and decisions
according to these results assessment is going to help a lot with finding and dealing with risks
in weak links of cold chain distribution channel.
Human handling in delivery and storage process is another weak link exist in cold chain
distribution process. Human handlings efficiency and results are greatly depend on each worker.
Therefore, it is hard to control the outcome of human work and this is a weak link in cold chain
distribution process.
Resource management of different participants is the third weak link since the whole cold chain is
composed by several participants. Even if there is a certain general criteria for cold products, it is still
hard to manage how each participants dealing with it. As a consequence, it is hard to track which ones
responsibility is for the quality damage.
Product package is the fourth weak link since different materials and the way package went can affect
the temperature keeping. Some package offers a better condition for cold products while others do not.
In other circumstances, too easy to spoil the package can bring difficulty in transportation. Maybe
some small actions can make damage of package and it will cost more cold products to fulfil the
certain needs.
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