Beruflich Dokumente
Kultur Dokumente
instructions
Krah drainage, water
and sewage piping systems
Table of contents
2. Proles
2.1. Prole and ring stiffness 8
2.2. Prole types of KRAH pipes 8
3. Designing
3.1. Calculating of hydraulic parameters 10
3.2. Static calculation of pipes for underground installation 12
3.3. Pipe ttings 12
3.4. Branches 12
3.5. Bends 12
3.6. Reductions 13
3.7. Manholes 13
6. Pipe-in-pipe-method renovation 22
7. Transportation 22
8. Storage 22
9. Quality control 23
DIN 16961-2:2010-03 24
23
KRAH
Structured pipes
Materials Pipe length
Polyethylene (PE63, PE80 and PE100) and polypropylene are The standard laying length (L) of the Krah pipes is six
thermoplastics with excellent properties for the application of meters, because in this way they are easy to handle,
water and sewer, as well as for the fabrication of containers store and transport.
for liquids and solid materials. The environmental friendly
polyethylene and polypropylene are resistant to many che-
micals and very suitable for conveying and storing various
liquids.
45
1. Technical
parameters
1.1. Specic light weight any breaks or cracks, so that the activity of the pipeline
is not drastically affected. As soon as the overload and
The Krah pipes have a very low weight and therefore earth movement ends, the pipe will go back to its initial
are easy to handle during installation, which makes condition and position.
the usage of a crane on site in most of the cases
unnecessary. Another advantage is the high exibility. Even in areas
which are highly affected by 11 earthquakes, our pipes
Specic weight in kg/dm3
are hardly damaged in comparison to pipes made of other
materials. Despite the exibility of the Krah pipes they
have a great capacity to carry loads, so that they are also
suitable for road construction.
Abrasion in mm
Concrete pipe
PP or PE pipe
PVC pipe
Inch
Wall roughness
67
2. Profiles
2.1. Prole and ring stiffness Prole type: SQ
The ring stiffness will be determined for each prole, This prole pipe has a smooth inside and outside includ-
based upon the long-term elasticity module of the ing internal proles with one or more layers. This prole
Polyethylene (Youngs module), the moment of inertia of has a very high long-term stiffness therefore it is very
the prole and the diameter of pipe. Using structural pipe suitable for extremely high loads and big diameters.
walls signicantly reduces the weight of the pipes com-
pared to pipes used in regular construction with equal
ring stiffness. The structural wall of Krah pipes makes it Profile Ix
e [mm] se [mm]
no [mm4/mm]
possible to use these pipes for large static loads.
PR 317 - 47 548 6.02 - 36.38 15.61 - 82.94
OP 14 942 - 194 000 32.98 - 75 56.39 - 132.44
2.2. Prole types of KRAH pipes SQ1 7 700 - 27 000 22.74 - 37.52 45.35 - 68.68
SQ2 34 400 - 107 900 41.32 - 65.07 74.48 - 108.99
Prole type: PR SQ3 92 000 - 300 000 60.04 - 95.99 103.35 - 153.18
This prole has a smooth inside surface and the outside Prole type: ST
surface is proled with an Olympic-rings-alike pattern.
The main characteristics of this prole are also its low Pipes with the prole type ST are specially made for ver-
weight and very high stiffness. tical tanks, where different wall thicknesses in one pipe
are required to save material. The calculation method
is according to DVS 2205.
89
3. Designing
3.1. Calculating of hydraulic Relative
fulfill-
Correlation
between
Relative
fulfill-
Correlation
between
parameters ment of hydraulic radius ment of hydraulic
the pipe and diameter the pipe radius and di-
h/D 4Rh/D h/D ameter 4Rh/D
(1)
Head losses
Figure 1. Nomogram
Volumetric ow rate
Gradient
10 11
3.2. Static calculation of pipes for All ttings are fabricated from pipes of the type VW or
SQ. Generally the i ttings are designed corresponding
underground installation
to the required stiffnesses and in consideration of the
welding factors. Every tting can have any kind of pipe
A signicant advantage of Krah pipes is that they can be end and can be assembled with the existing pipe sys-
easily tailored to the needs of various types of projects. tem with any jointing technique.
In accordance with the different norms and standards,
the pipes must be selected in accordance with their
class of nominal ring stiffness (SN), as SN2 (only for
pipes DN> 500), SN4, SN8 or SN16 (in accordance with
the standard ISO9969), or in accordance with any other
stiffness standard (DIN16961, ASTM F894, NBR 7373
etc) notwithstanding the testing methods (at constant
speed or constant load).
OD200/OD160 mm
OD400/OD315 mm
OD560/OD500 mm
ID800/OD500 mm
12 13
To make it easier to inspect them, all Krah manholes have manholes are also produced, which are normally used
a yellow inside surface. to divert water from parking lots to the piping.
Inspection manhole for rainwater DN/ID1600 Inspection manhole for rainwater DN/ID1500
These manholes are meant to divert rainwater. In most NB! If possible, please avoid using square angle turns in
cases these manholes have a smooth base, and are the ow channel. To prevent a turn with a square angle
between 200 mm and 1000 mm in diameter. Grated we recommend the use of a manhole body with a suitable
diameter into which a gently sloping ow channel can be
built.
A turn inside manhole ID800 Rainwater manholes
Inspection manhole
This is used to reduce the ow speed in rainwater and Rainwater manholes with electro-fusion ttings
sewage piping.
14 15
4. Jointing methods
for KRAH pipes
3. The fusion areas must be free from dirt andhumi-
4.1. Jointing pipes using dity and be out of direct sunlight.
integrated electro-fusion ttings 4. If the outside temperature is below +5C, additio-
nal measures must be used, such as a tent and
heating fan.
A complete pipe system is always just as secure as its 5. Check the sockets and spigots for possible dama-
weakest component. The weakest component is the joint. ge during transportation.
Therefore it is important to choose the most suitable and 6. Remove the protective film only when you are
permanent one. The welding of small diameter plastic ready to start cleaning the pipes and are going to
pipes and fittings with the help of electro fusion has joint immediately.
been a common method in the market for years. Above 7. Install the pipe in a way that the welding wire is
all because this jointing technique is very favourable, easily accessible.
simple and secure, which has caused Krah to develop 8. The sockets and spigots must be cleaned
this technique for big pipes according to DVS 2207-1. with detergent and paper which is not fluffy or
colored.
A fusion wire is included into the socket of the pipe. After 9. Mark the spigot with waterproof marker on the
putting the socket and spigot of the two pipes, that shall length of the pipe which enters the socket (at least
be jointed, together, the wire is heated with the help 120mm).
of a special fusion device whereby the two pipe ends 10. Joint the pipes and make sure that the spigot goes
(the socket and the spigot) are welded together. This into the socket as far as the previously marked
jointing technique allows pipes to be installed in such line. Make sure that there is no moisture between
a short period of time never achieved before. With only the sockets and spigots.
one welding device it is possible to install a pipeline of 11. In cases where the pipes are larger than DN/ID
72m with a diameter of 1200mm inbetween 8 hours. 800, an internal support ring for the spigot must
The installation speed is now depending on the trench be installed (ca 20 mm from the end of the pipe).
works. 12. After nishing these preparations start immedia-
Fusion adapter tely with the fusion process.
Socket
Pulling chain
for fusion
13. Place the KRAH pulling chain into the special chan-
1. Power source: The power of the generator must be nel at the end of the socket. The tensioner must
at least 15 kVA. Ensure the stable characteristics be placed at least 25 cm away from the welding
of the current! wire.
2. Fusion can only be performed by authorized 14. Pull the chain until the value of the tightening
personnel. torque is reached, as presented in the chart
below.
15. In cases where the pipeline is short make sure the of the tightening torque is reached in the chart
sockets and spigots are xed properly and cannot below.
move. 19. When the fusion time is over mark the fusion with
16. Joint the fusion equipment with the welding wire waterproof marker (No. of fusion, date, voltage
using the adapter. If necessary, bend and cut the used, time, name of operator).
ends of the welding wire for the adapter so it is as 20. Remove the adapter from the welding wires.
close as possible to the socket. Make sure the wel- 21. Do not move the pipe during the cooling period.
ding wires wont touch each other (short circuit). 22. After the cooling period (about 35 45 mins)
17. Enter the fusion parameters (read from the barco- remove the pulling chain and the inside support
de with special equipment or enter manually). ring.
Begin the fusion process. 23. Checking and testing of the drainage and sewage
18. At the beginning of the last third of the fusion, pull piping joints is regulated with the standard EN
the pulling chain again until the required value 1610:200.
item 14 item 16
Fusion parameters for KRAH pipes for manual input and tightening torques for pulling chain.
Send an enquiry for the parameters for bigger diameter.
16 17
4.2. Jointing KRAH pipes using
gasket
Gasket
Spigot
Gaskets
18 19
Minimum width of trench (OD+x)
m
DN
Unsupported trench
Supported trench
> 60 60
225 OD + 0.40 OD + 0.40
> 225 to 350 OD + 0.50 OD + 0.50 OD + 0.40
> 350 to 700 OD + 0.70 OD + 0.70 OD + 0.40
> 700 to 1200 OD + 0.85 OD + 0.85 OD + 0.40
> 1200 OD + 1.00 OD + 1.00 OD + 0.40
Size of pipe;
Material of pipe and wall thickness;
Characteristics of the ground.
The width of the base layer must be equal to the width 5.4. Packing
of the trench, if it has not already been determined
otherwise. The width of the base layer for the piping While installing Krah pipes, the side- and initial backll
installed into the embankment must be four times OD, must be packed at least up to 90% of the standard den-
if it has not been determined otherwise. sity - Proctor density.
The depth of the initial backll, c (see Figure 1) must If required, the initial backll, which is directly over the
be 150 mm over the cylinder and 100 mm over the pipe, must be packed manually. The nal backll, which
joints. is directly over the pipe, cannot be packed mechanically
until the total depth of the lling material over the pipe
All soft ground under the base of the trench must be is 300 mm. The total depth of the cover directly over the
removed and replaced with material suitable for the pipe before mechanical packing depends on the type of
base layer. packing equipment. While deciding upon the packing
equipment, the number of passing throughs and the
depth of the layer to be packed, the material to be pac-
5.3. Backll ked and the pipe to be installed must be considered.
20 21
6. Pipe-in-pipe-method
renovation
The reconstruction of damaged sewage pipes using the restoration Pipe-in-pipe-method is very important. Krah pipes
are perfect for restoring broken pipes. The stiffness of the pipes is calculated using actual loads. Also, in order to restore
short pipes, Krah provides suitable solutions. Welding will take place within the pipe. Pipes are available in lengths of
1 m to 6 m. With Krah pipes it is possible to restore the static throughput capacity of a sewage piping system without
digging it out. In cases of longer trenches, it is possible to use up to 18 m of pre-produced pipes. In cases of DN 800
pipes or with pipes that have larger diameters, it is possible to insert single pipes into the existing sewage piping and
to joint them using internal extrusion welding.
7. Transportation
It is very easy to transport Krah pipes, as the pipes are lightweight. During transportation the pipes must be secured
to prevent them from moving. In special cases, if the pipes are delivered in a container, the space should be used
efciently and the lengths of pipe must be adjusted to the transportation conditions.
8. Storage
While storing pipes and pipe ttings it is important to This means that each layer of pipes shall be in the
ensure that the ground is smooth and to avoid point opposite direction to the next layer the socket is side-
loads. Further, it must be made sure that there are no by-side with the spigot. Sockets cannot be in contact
stones or any other objects with sharp ends. Then, it is with the sockets in the next layer.
important to check that the spigots and sockets of the
pipes loaded on each other are in different directions.
The raw materials and any other input are tested regarding
the melting ow ratio, moisture and colour. Usually any
new delivery of material is tested before it is stored. Every
test is documented, analysed and led. Measuring the width of the pipe wall
22 23
Marking DIN 16961-2:2010-03
Depending on the used pipe standard, the marking can Annex B (INFORMATIVE)
be different. A minimum marking is: The pipes shall Methods of assessing the load capacity of pipes
be marked at intervals of maximum 2m, at least once
per pipe. B.1 General
The marking must include at least the following: One of the most frequent uses of profiled pipes is in
buried piping systems. Before these are installed, proof of
No. of standard (e.g. EN13476) their load bearing capacity is required to be provided.
Nominal dimension (e.g. DN/ID 1000)
Producer (e.g. Krah Pipes) This proof can be provided in the form of structural design
Ring stiffness class (e.g. SN8 in accordance with calculations or computational graphs or tables based on
the standard EN13476) practical experience and comparative calculations.
Ring elasticity (e.g. RF30 in accordance with the
standard EN13476) Structural design based on analysis or computation is
Material of pipe (e.g. PEHD) not generally necessary in thermoplastic pipe design. In
practice, each calculated prediction of the behaviour of a
pipe is heavily dependent on the conditions assumed for
the purposes of the calculation corresponding to actual
conditions on-site. With this in mind, in critical cases it is
recommended that the input data be carefully checked
and veried by carrying out soil analyses and monitoring
pipe-laying operations.
24 25
Tabel B.1 Conditions on which the graphs in Figure B.1 are based
Pipe system Systems intended to be installed underground and complying with the requirements of
DIN 16961 Parts 1 and 2
Compaction GOOD
Granular soil to be used as bedding is carefully placed in the embedment and
compacted, after which the soil is placed in layers not more than 30 cm thick
and each layer carefully compacted. The pipe shall be covered with a layer at
least 15 cm thick. The trench is then lled with (any type of) soil and compacted.
Proctor density of embedment 95 %
Compaction AVERAGE
Granular soil to be used as bedding is placed in layers not more than 30 cm
thick and each layer carefully compacted. The pipe shall be covered with a
layer at least 15 cm thick. The trench is then lled with (any type of) soil and
compacted.
Proctor density of embedment ! 90 %
Timbering Prior to compaction, the timbering shall be removed as recommended in DIN EN 1610.
The proven exibility of the pipes is such that failure will not occur, even when the pipes are subjected to unforeseen
loads or are improperly installed. Deections of up to 15 % do not adversely affect the correct functioning (i.e. the
durability, hydraulic properties and leak tightness) of the pipe system.
If structural calculations are necessary (for instance because the laying conditions are other than those given in Table
B.1), a method specied in DIN EN 1295-1 should be used. In Germany, method ATV-DVWK A 127 (DWA-A 127) is
generally used. Recommended deection values can be found in CEN/TS 15223.
The specications of CEN/TS 15223 and DIN EN 13476-1 are limited to pipes up to 1 200 mm in diameter. However,
the interaction between pipe and the ground surrounding it is always largely the same, irrespective of the diameter
of the pipe. The reason for this is the dominance of the surrounding ground. Calculations in accordance with ATV-
DVWK-A 127 (DWA-A 127) show that the pipe diameter hardly affects the results of the stress and deection analyses.
This is also conrmed in Figure B.1. The main factor is the excellent soil and laying quality that is recommended for
large pipes.
Gaasi tee 11 / 75306 Rae vald / Harjumaa / Eesti /
Tel: +372 684 1050 / Fax: +372 684 1051 /
info@krah-pipes.ee / www.krah-pipes.ee