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The process is conventional and easy. We can divide the process into four main categories.
Wheat flour along with other ingredients is mixed with water and dough is prepared. Then it is
kept at a normal room temperature for about couple of minutes to allow proper fermentation.
Then it is placed in biscuit molding trays and these trays are placed in oven for baking. After
requisite baking, trays are taken out, cooled and biscuits are packed manually. But we are
showing the whole process flow chart of Nabisco from bringing out the raw materials to ending
of the process.
Preparing of dough
Molding
Baking
Packaging
Bake Biscuits
Quality
Using isCream
certain
if if
End of Process
Bake Biscuits Yes Passing to the cream Checking
mixing machine quality
No
Yes
Passing to the
packaging
Coolin Packaging
department
g manually
Cartooning
No
Transferring into
Putting 36- 48
warehouse
packets of biscuit in
a carton & putting
cartons in case
sealing
Passing to the
packaging
Coolin department Packaging
g manually
Cartooning
Passing to the
packaging
Coolin Placing Delivered Fine Cutting
department
g on in feed to former sealing unit
conveyor area unit
Cartooning Discharge
area
Every wrapper has an in feed conveyor, a film feed assembly (back stand), a film forming area
(former), bottom seal (fin seal), a cutting head and a discharge area. Food and non-food products
created by processing equipment, are placed on the in feed conveyor of the flow wrapper. This
can be done by hand feeding or by using an automated feeding solution. As the in feed conveyor
delivers product to the forming area, film is drawn from the film feed assembly into the forming
area, where a film tube is formed around the product and a fin seal is created. The film tube and
the product are then delivered to the cutting head. The cutting head creates the end seals while it
cuts apart adjoining wrapped products into individual packages, and delivers the packages to the
discharge area. From the discharge area, the packages can be either cartooned at a packing
station or accumulated for packing at a later time.
Benefits of Automated Packaging Systems
Reduce Employment Costs: With these packaging systems, Nabisco needs fewer
workers. A single person can operate multiple machines at a single instant of time. Thus,
it reduces your employment costs.
Consistency: These packaging systems are consistent in performance as these dont get
tired and perform flawlessly at the end of the day as they did at the beginning of the day.
Improved Safety: With these packaging systems, the chances of causing an injury for
example, dangerous environments such as those with temperature extremes or radioactive
and toxic atmospheres to the person who is operating them are minimal. As these
machines are fully automated and a user has to do a limited amount of work. Increased
automation means an improved safety for individuals operating them.