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QLT M10 Engine Kubota D1105

Parts List for Portable Light Towers


English
QLT M10 Engine Kubota D1105

Parts Index ............................................................................................... 5

Warranty and Liability ............................................................................ 7

Safety Precautions for Portable Light Towers....................................... 9

Ordering Spare Parts ............................................................................ 13

Parts Lists............................................................................................... 15

Printed Matter N

1310 3012 37 Ed.01


ATLAS COPCO - PORTABLE ENERGY DIVISION
www.atlascopco.com 03/2012
QLT M10
PARTS INDEX
QLT M10

PART PAGE
A
AXLE ASSEMBLY .................................................................................. 32, 33

B
BATTERY ASSEMBLY ................................................................................. 21
BALLAST BOX ASSEMBLY........................................................................ 19
BODY ASSEMBLY.................................................................................. 24, 25

C
CONTROL BOX ASSEMBLY....................................................................... 26

D
DRAWBAR ASSEMBLY............................................................................... 27

E
ENGINE ASSEMBLY .................................................................................... 34
ENGINE COOLANT ...................................................................................... 17
ENGINE OIL................................................................................................... 16
EXHAUST PIPE ASSEMBLY ....................................................................... 35

F
FLOODLIGHT ASSEMBLY.................................................................... 29, 42
FRAME ASSEMBLY ............................................................................... 30, 31
FUEL TANK ASSEMBLY ............................................................................. 43

G
GANG BOX ASSEMBLY, HDW ASSEMBLY ............................................. 37
GENERATOR ................................................................................................. 44

H
HDW ASSEMBLY........................................................................ 38, 39, 40, 41

L
LIGHTING ASSEMBLY ................................................................................ 18

P
PARCOOL EG ................................................................................................ 17
PAROIL E........................................................................................................ 16

R
RADIATOR ASSEMBLY ......................................................................... 22, 23

S
SERVICE PAK ................................................................................................ 15

T
TOWER ASSEMBLY ..................................................................................... 28

W
WINCH ASSEMBLY...................................................................................... 36

5
6
INSTRUCTION MANUAL

Warranty and Liability Limitation


Use only authorized parts.
Any damage or malfunction caused by the use of unauthorized parts is not covered
by Warranty or Product Liability.
The manufacturer does not accept any liability for any damage arising for modifica-
tions, additions or conversions made without the manufacturer's approval in writing.

Copyright 2012, Atlas Copco Compressors LLC, RockHill SC USA.


Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and
drawings

Limitation de garantie et de responsabilit


Utiliser uniquement les pices homologues.
Tout dommage ou mauvais fonctionnement d lutilisation de pices non homo-
logues nest pas couvert par la garantie ou la responsabilit des produits dfectueux.
Le fabriquant dcline toute responsabilit en cas de dommage faisant suite des
modifications, des ajouts ou des conversions effectus sans laccord crit du fabri-
quant.

Copyright 2012, Atlas Copco Compressors LLC, RockHill SC USA.


Toute utilisation ou copie du contenu, ou dune parte de celui-ci, non autorise est
interdite.
Cette interdiction sapplique en particulier aux marques de commerce, aux dnomi-
nations des modles, aux numros des pices et aux schmas.

Limitacin de garanta y responsabilidad


Use slo piezas autorizadas.
La garanta o responsabilidad del producto no cubre ningn dao o funcionamiento
defectuoso provocado por el uso de piezas no autorizadas.
El fabricante no acepta ninguna responsabilidad por los daos provocados por modi-
ficaciones, adiciones o conversiones realizadas sin la aprobacin por escrito del fab-
ricante.

Derechos de reproduccin 2012, Atlas Copco Compressors LLC, RockHill SC USA.


Est prohibida toda utilizacin o reproduccin total o parcial no autorizada de estos
contenidos,
en especial de las marcas registradas, denominaciones de modelos, nmeros de
piezas y planos

7
8
1. SAFETY PRECAUTIONS FOR PORTABLE LIGHT TOWERS
To be read attentively and acted accordingly before towing, lifting, operating, performing maintenance or repairing the compressor
precautions or by non-observance of ordinary caution and due care required in
handling, operating, maintenance or repair, also if not expressly mentioned in
this instruction manual, is disclaimed by Atlas Copco.
1.1 INTRODUCTION The manufacturer does not accept any liability for any damage arising from the
use of non-original parts and for modifications, additions or conversions made
The policy of Atlas Copco is to provide the users of their equipment with safe, without the manufacturers approval in writing.
reliable and efficient products. Factors taken into account are among others: If any statement in this manual does not comply with local legislation, the
- the intended and predictable future use of the products, and the stricter of the two shall be applied.
environments in which they are expected to operate,
- applicable rules, codes and regulations, Statements in these safety precautions should not be interpreted as suggestions,
- the expected useful product life, assuming proper service and recommendations or inducements that it should be used in violation of any
maintenance, applicable laws or regulations.
- providing the manual with up-to-date information.
Before handling any product, take time to read the relevant instruction manual.
Besides giving detailed operating instructions, it also gives specific
information about safety, preventive maintenance, etc. 1.2 GENERAL SAFETY PRECAUTIONS
Keep the manual always at the unit location, easy accessible to the operating
personnel. 1 The owner is responsible for maintaining the unit in a safe operating
See also the safety precautions of the engine and possible other equipment, condition. Unit parts and accessories must be replaced if missing or
which are separately sent along or are mentioned on the equipment or parts of unsuitable for safe operation.
the unit. 2 The supervisor, or the responsible person, shall at all times make sure that
These safety precautions are general and some statements will therefore not all instructions regarding machinery and equipment operation and
always apply to a particular unit. maintenance are strictly followed and that the machines with all
accessories and safety devices, as well as the consuming devices, are in
Only people that have the right skills should be allowed to operate, adjust,
good repair, free of abnormal wear or abuse, and are not tampered with.
perform maintenance or repair on Atlas Copco equipment. It is the
responsibility of management to appoint operators with the appropriate 3 Whenever there is an indication or any suspicion that an internal part of a
training and skill for each category of job. machine is overheated, the machine shall be stopped but no inspection
covers shall be opened before sufficient cooling time has elapsed; this to
Skill level 1: Operator
avoid the risk of spontaneous ignition of oil vapour when air is admitted.
An operator is trained in all aspects of operating the unit with the push-buttons,
and is trained to know the safety aspects. 4 Normal ratings (pressures, temperatures, speeds, etc.) shall be durably
marked.
Skill level 2: Mechanical technician
5 Operate the unit only for the intended purpose and within its rated limits
A mechanical technician is trained to operate the unit the same as the operator.
(pressure, temperature, speeds, etc.).
In addition, the mechanical technician is also trained to perform maintenance
and repair, as described in the instruction manual, and is allowed to change 6 The machinery and equipment shall be kept clean, i.e. as free as possible
settings of the control and safety system. A mechanical technician does not from oil, dust or other deposits.
work on live electrical components. 7 To prevent an increase in working temperature, inspect and clean heat
Skill level 3: Electrical technician transfer surfaces (cooler fins, intercoolers, water jackets, etc.) regularly.
An electrical technician is trained and has the same qualifications as both the See the maintenance schedule.
operator and the mechanical technician. In addition, the electrical technician 8 All regulating and safety devices shall be maintained with due care to
may carry out electrical repairs within the various enclosures of the unit. This ensure that they function properly. They may not be put out of action.
includes work on live electrical components.
9 Care shall be taken to avoid damage to safety valves and other pressure-
Skill level 4: Specialist from the manufacturer relief devices, especially to avoid plugging by paint, oil coke or dirt
This is a skilled specialist sent by the manufacturer or its agent to perform accumulation, which could interfere with the functioning of the device.
complex repairs or modifications to the equipment. 10 Pressure and temperature gauges shall be checked regularly with regard to
In general it is recommended that not more than two people operate the unit, their accuracy. They shall be replaced whenever outside acceptable
more operators could lead to unsafe operating conditions. Take necessary steps tolerances.
to keep unauthorized persons away from the unit and eliminate all possible 11 Safety devices shall be tested as described in the maintenance schedule of
sources of danger at the unit. the instruction manual to determine that they are in good operating
When handling, operating, overhauling and/or performing maintenance or condition.
repair on Atlas Copco equipment, the mechanics are expected to use safe 12 Mind the markings and information labels on the unit.
engineering practices and to observe all relevant local safety requirements and
ordinances. The following list is a reminder of special safety directives and 13 In the event the safety labels are damaged or destroyed, they must be
precautions mainly applicable to Atlas Copco equipment. replaced to ensure operator safety.
These safety precautions apply to machinery processing or consuming air. 14 Keep the work area neet. Lack of order will increase the risk of accidents.
Processing of any other gas requires additional safety precautions typical to the 15 When working on the unit, wear safety clothing. Depending on the kind of
application and are not included herein. activities these are: safety glasses, ear protection, safety helmet (including
Neglecting the safety precautions may endanger people as well as environment visor), safety gloves, protective clothing, safety shoes. Do not wear the
and machinery: hair long and loose (protect long hair with a hairnet), or wear loose
- endanger people due to electrical, mechanical or chemical influences, clothing or jewelry.
- endanger the environment due to leakage of oil, solvents or other 16 Take precautions against fire. Handle fuel, oil and anti-freeze with care
substances, because they are inflammable substances. Do not smoke or approach with
- endanger the machinery due to function failures. naked flame when handling such substances. Keep a fire-extinguisher in
All responsibility for any damage or injury resulting from neglecting these the vicinity.

9
1.3 SAFETY DURING TRANSPORT AND INSTALLATION has sufficient air intake for operation. If necessary, install extra air intake
ducts.
To lift a unit, all loose or pivoting parts, e.g. doors and towbar, shall first be 3 When operating in a dust-laden atmosphere, place the unit so that dust is
securely fastened. not carried towards it by the wind. Operation in clean surroundings
considerably extends the intervals for cleaning the air intake filters and the
Do not attach cables, chains or ropes directly to the lifting eye; apply a crane cores of the coolers.
hook or lifting shackle meeting local safety regulations. Never allow sharp
bends in lifting cables, chains or ropes. 4 Never remove a filler cap of the cooling water system of a hot engine. Wait
until the engine has sufficiently cooled down.
Helicopter lifting is not allowed.
It is strictly forbidden to dwell or stay in the risk zone under a lifted load. 5 Never refill fuel while the unit is running, unless otherwise stated in the
Never lift the unit over people or residential areas. Lifting acceleration and Atlas Copco Instruction Book (AIB). Keep fuel away from hot parts such
retardation shall be kept within safe limits. as air outlet pipes or the engine exhaust. Do not smoke when fuelling.
When fuelling from an automatic pump, an earthing cable should be
1 Before towing the unit: connected to the unit to discharge static electricity. Never spill nor leave
- check the towbar, the brake system and the towing eye. Also check the oil, fuel, coolant or cleansing agent in or around the unit.
coupling of the towing vehicle,
- check the towing and brake capability of the towing vehicle, 6 All doors shall be shut during operation so as not to disturb the cooling air
- check that the towbar, jockey wheel or stand leg is safely locked in the flow inside the bodywork and/or render the silencing less effective. A door
raised position, should be kept open for a short period only e.g. for inspection or
- ascertain that the towing eye can swivel freely on the hook, adjustment.
- check that the wheels are secure and that the tyres are in good condition 7 Periodically carry out maintenance works according to the maintenance
and inflated correctly, schedule.
- connect the signalisation cable, check all lights and connect the
pneumatic brake couplers, 8 Stationary housing guards are provided on all rotating or reciprocating
- attach the safety break-away cable or safety chain to the towing vehicle, parts not otherwise protected and which may be hazardous to personnel.
- remove wheel chocks, if applied, and disengage the parking brake. Machinery shall never be put into operation, when such guards have been
removed, before the guards are securely reinstalled.
2 To tow a unit use a towing vehicle of ample capacity. Refer to the
documentation of the towing vehicle. 9 Noise, even at reasonable levels, can cause irritation and disturbance
which, over a long period of time, may cause severe injuries to the nervous
3 If the unit is to be backed up by the towing vehicle, disengage the overrun system of human beings.
brake mechanism (if it is not an automatic mechanism). When the sound pressure level, at any point where personnel normally has
4 Never exceed the maximum towing speed of the unit (mind the local to attend, is:
regulations). below 70 dB(A): no action needs to be taken,
above 70 dB(A): noise-protective devices should be provided for people
5 Place the unit on level ground and apply the parking brake before continuously being present in the room,
disconnecting the unit from the towing vehicle. Unclip the safety break- below 85 dB(A): no action needs to be taken for occasional visitors
away cable or safety chain. If the unit has no parking brake or jockey staying a limited time only,
wheel, immobilize the unit by placing chocks in front of and/or behind the above 85 dB(A): room to be classified as a noise-hazardous area and an
wheels. When the towbar can be positioned vertically, the locking device obvious warning shall be placed permanently at each
must be applied and kept in good order. entrance to alert people entering the room, for even
6 To lift heavy parts, a hoist of ample capacity, tested and approved relatively short times, about the need to wear ear
according to local safety regulations, shall be used. protectors,
above 95 dB(A): the warning(s) at the entrance(s) shall be completed
7 Lifting hooks, eyes, shackles, etc., shall never be bent and shall only have with the recommendation that also occasional visitors
stress in line with their design load axis. The capacity of a lifting device shall wear ear protectors,
diminishes when the lifting force is applied at an angle to its load axis. above 105 dB(A): special ear protectors that are adequate for this noise
8 For maximum safety and efficiency of the lifting apparatus all lifting level and the spectral composition of the noise shall be
members shall be applied as near to perpendicular as possible. If required, provided and a special warning to that effect shall be
a lifting beam shall be applied between hoist and load. placed at each entrance.
9 Never leave a load hanging on a hoist. 10 Insulation or safety guards of parts the temperature of which can be in
excess of 80 C (175 F) and which may be accidentally touched by
10 A hoist has to be installed in such a way that the object will be lifted
personnel shall not be removed before the parts have cooled to room
perpendicular. If that is not possible, the necessary precautions must be
temperature.
taken to prevent load-swinging, e.g. by using two hoists, each at
approximately the same angle not exceeding 30 from the vertical. 11 Never operate the unit in surroundings where there is a possibility of
taking in flammable or toxic fumes.
11 Locate the unit away from walls. Take all precautions to ensure that hot air
exhausted from the engine and driven machine cooling systems cannot be 12 If the working process produces fumes, dust or vibration hazards, etc., take
recirculated. If such hot air is taken in by the engine or driven machine the necessary steps to eliminate the risk of personnel injury.
cooling fan, this may cause overheating of the unit; if taken in for 13 When using compressed air or inert gas to clean down equipment, do so
combustion, the engine power will be reduced. with caution and use the appropriate protection, at least safety glasses, for
the operator as well as for any bystander. Do not apply compressed air or
inert gas to your skin or direct an air or gas stream at people. Never use it
to clean dirt from your clothes.
1.4 SAFETY DURING USE AND OPERATION 14 When washing parts in or with a cleaning solvent, provide the required
ventilation and use appropriate protection such as a breathing filter, safety
1 When the unit has to operate in a fire-hazardous environment, each engine glasses, rubber apron and gloves, etc.
exhaust has to be provided with a spark arrestor to trap incendiary sparks. 15 Safety shoes should be compulsory in any workshop and if there is a risk,
2 The exhaust contains carbon monoxide which is a lethal gas. When the however small, of falling objects, wearing of a safety helmet should be
unit is used in a confined space, conduct the engine exhaust to the outside included.
atmosphere by a pipe of sufficient diameter; do this in such a way that no 16 If there is a risk of inhaling hazardous gases, fumes or dust, the respiratory
extra back pressure is created for the engine. If necessary, install an organs must be protected and depending on the nature of the hazard, so
extractor. Observe any existing local regulations. Make sure that the unit must the eyes and skin.

10
17 Remember that where there is visible dust, the finer, invisible particles will 18 When repair has been completed, the machine shall be barred over at least
almost certainly be present too; but the fact that no dust can be seen is not one revolution for reciprocating machines, several revolutions for rotary
a reliable indication that dangerous, invisible dust is not present in the air. ones to ensure that there is no mechanical interference within the machine
or driver. Check the direction of rotation of electric motors when starting
18 Never operate the unit at pressures or speeds below or in excess of its
up the machine initially and after any alteration to the electrical
limits as indicated in the technical specifications.
connection(s) or switch gear, to check that the oil pump and the fan
function properly.
19 Maintenance and repair work should be recorded in an operators logbook
for all machinery. Frequency and nature of repairs can reveal unsafe
1.5 SAFETY DURING MAINTENANCE AND REPAIR conditions.
20 When hot parts have to be handled, e.g. shrink fitting, special heat-
Maintenance, overhaul and repair work shall only be carried out by adequately resistant gloves shall be used and, if required, other body protection shall
trained personnel; if required, under supervision of someone qualified for the be applied.
job.
21 When using cartridge type breathing filter equipment, ascertain that the
1 Use only the correct tools for maintenance and repair work, and only tools correct type of cartridge is used and that its useful service life is not
which are in good condition. surpassed.
2 Parts shall only be replaced by genuine Atlas Copco replacement parts. 22 Make sure that oil, solvents and other substances likely to pollute the
3 All maintenance work, other than routine attention, shall only be environment are properly disposed of.
undertaken when the unit is stopped. Steps shall be taken to prevent 23 Before clearing the unit for use after maintenance or overhaul, check that
inadvertent starting. In addition, a warning sign bearing a legend such as operating pressures, temperatures and speeds are correct and that the
work in progress; do not start shall be attached to the starting equipment. control and shutdown devices function correctly.
On engine-driven units the battery shall be disconnected and removed or
the terminals covered by insulating caps.
On electrically driven units the main switch shall be locked in open
position and the fuses shall be taken out. A warning sign bearing a legend
such as work in progress; do not supply voltage shall be attached to the 1.6 TOOL APPLICATIONS SAFETY
fuse box or main switch.
4 Before dismantling any pressurized component, the compressor or Apply the proper tool for each job. With the knowledge of correct tool use and
equipment shall be effectively isolated from all sources of pressure and the knowing the limitations of tools, along with some common sense, many
entire system shall be relieved of pressure. Do not rely on non-return accidents can be prevented.
valves (check valves) to isolate pressure systems. In addition, a warning
Special service tools are available for specific jobs and should be used when
sign bearing a legend such as work in progress; do not open shall be
recommended. The use of these tools will save time and prevent damage to
attached to each of the outlet valves.
parts.
5 Prior to stripping an engine or other machine or undertaking major
overhaul on it, prevent all movable parts from rolling over or moving.
6 Make sure that no tools, loose parts or rags are left in or on the machine.
Never leave rags or loose clothing near the engine air intake. 1.7 SPECIFIC SAFETY PRECAUTIONS
7 Never use flammable solvents for cleaning (fire-risk).
8 Take safety precautions against toxic vapours of cleaning liquids. Batteries
9 Never use machine parts as a climbing aid. When servicing batteries, always wear protecting clothing and glasses.
10 Observe scrupulous cleanliness during maintenance and repair. Keep away 1 The electrolyte in batteries is a sulphuric acid solution which is fatal if it
dirt, cover the parts and exposed openings with a clean cloth, paper or hits your eyes, and which can cause burns if it contacts your skin.
tape. Therefore, be careful when handling batteries, e.g. when checking the
charge condition.
11 Never weld on or perform any operation involving heat near the fuel or oil
systems. Fuel and oil tanks must be completely purged, e.g. by steam- 2 Install a sign prohibiting fire, open flame and smoking at the post where
cleaning, before carrying out such operations. Never weld on, or in any batteries are being charged.
way modify, pressure vessels. Disconnect the alternator cables during arc 3 When batteries are being charged, an explosive gas mixture forms in the
welding on the unit. cells and might escape through the vent holes in the plugs.
12 Support the towbar and the axle(s) securely if working underneath the unit Thus an explosive atmosphere may form around the battery if ventilation
or when removing a wheel. Do not rely on jacks. is poor, and can remain in and around the battery for several hours after it
has been charged. Therefore:
13 Do not remove any of, or tamper with, the sound-damping material. Keep - never smoke near batteries being, or having recently been, charged,
the material free of dirt and liquids such as fuel, oil and cleansing agents. - never break live circuits at battery terminals, because a spark usually
If any sound-damping material is damaged, replace it to prevent the sound occurs.
pressure level from increasing.
4 When connecting an auxiliary battery (AB) in parallel to the unit battery
14 Use only lubricating oils and greases recommended or approved by Atlas (CB) with booster cables: connect the + pole of AB to the + pole of CB,
Copco or the machine manufacturer. Ascertain that the selected lubricants then connect the - pole of CB to the mass of the unit. Disconnect in the
comply with all applicable safety regulations, especially with regard to reverse order.
explosion or fire-risk and the possibility of decomposition or generation of
hazardous gases. Never mix synthetic with mineral oil.
15 Protect the engine, alternator, air intake filter, electrical and regulating
components, etc., to prevent moisture ingress, e.g. when steam-cleaning.
16 When performing any operation involving heat, flames or sparks on a
machine, the surrounding components shall first be screened with non-
flammable material.
17 Never use a light source with open flame for inspecting the interior of a
machine.

11
12
ORDERING SPARE PARTS

ORDERING SPARE PARTS


Always quote the part number, the designation and the quantity of the
parts required, as well as the type and the serial number of the machine.
EXPLANATION OF THE COLUMNS
REF : REFERENCE CODE
Establishes the connection between a part in the list and a part in the illus-
tration.
"" means that the part is not shown in the illustration.
PART NUMBER
If no part number is given, the part cannot be obtained as a spare part.
Parts marked with a dot are part of the assembly listed right above them.
DESIGNATION
Usually this is the name of the part. For standard parts, in addition to the
name, a number of characteristics are given.
QTY : QUANTITY
Indicates the quantity of the part concerned. "AR" stands for "As
Required".

COMMANDE DE PICES DETACHEES


Toujours indiquer le numro de pice, la dsignation, la quantit dsire
ainsi que le type et le numro de srie du groupe.
EXPLICATION DES INTITULES DES COLONNES
REF : CODE DE REFERENCE
Rfre la pice dtache spcifie dans la liste et sur lillustration. ""
implique que la pice nest pas indique sur lillustration.
PART NUMBER : NUMERO DE PIECE DETACHEE
Si le numro nest pas indiqu, la pice nest pas disponible en tant que
pice de rechange.
Les pices indiques par un point gras font partie de lensemble se trou-
vant au-dessus des pices dtaches correspondantes.
DESIGNATION
En gnral, le nom de la pice. Sil sagit de pices standard, outre la
dsignation, un certain nombre de caractristiques sont indiques.
QTY : QUANTITE
Indique la quantit de la pice dtache. AR indique As required,
cest--dire la quantit dterminer selon le cas.

PEDIDO DE PARTES
Siempre comunicar el nmero de parte, la designacin y la cantidad
deseada as como el tipo y el nmero de serie de la mquina.
INFORMACIONES SOBRE LAS COLUMNAS
REF : CODIGO DE REFERENCIA
Establece la conexin entre una parte en la lista y una parte en la ilus-
tracin.
"" quiere decir que la parte no est ilustrada.
PART NUMBER : NUMERO DE PARTE
Si no se da ningn nmero, quiere decir que la parte no est disponible
como parte de recambio.
Partes marcadas con un punto son partes del conjunto indicado ms arriba.
DESIGNATION : DESIGNACION
Principalmente el nombre de la parte. En caso de partes estndares, el
nombre es seguido por especificaciones.
QTY : CANTIDAD
Indica la cantidad de la parte correspondiente. La indicacin "AR" sig-
nifica "As Required" (como sea requerido).

13
14
SERVICE PAK

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

- 1310 3120 02 SERVICE PAK 200 HR


A - OIL FILTER ENGINE 1
B - FUEL FILTER 1

- 1310 3120 10 SERVICE PAK 1000 HR / ANNUAL


A - OILFILTER ENGINE 1
B - FUELFILTER 1
C - AIR FILTER 1

15
ENGINE OIL
PAROIL E

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

A 1615 5953 00 1.3 - GALLON (5 LITER) CONTAINER 1


B 1615 5954 00 5.2 - GALLON (20 LITER) PAIL 1

16
ENGINE COOLANT
PARCOOL EG

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

A 1604 5308 00 1.3 - GALLON (5 LITER) CONTAINER 1


B 1604 5307 00 6.5 - GALLON (25 LITER) PAIL 1

17
LIGHTING ASSEMBLY

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 1310 0725 23 LICENSE PLATE LIGHT 1


15 1310 0725 49 TAIL LIGHT 2
20 1310 0725 50 TAIL LIGHT GROMMET 2
25 1310 0725 54 BUTT CONNECTOR 1
30 1310 0725 57 RUBBER GROMMET 1
35 1310 0725 84 REFLECTOR, AMBER 2
40 1310 0725 85 REFLECTOR, RED 2
45 1310 0725 86 REAR TAIL LIGHT HARNESS 1
50 1310 0725 87 MAIN TAIL LIGHT HARNESS 1

18
BALLAST BOX ASSEMBLY

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 1310 0725 48 SNAP BUSHING 1


15 1310 0727 40 BALLAST BOX, 50-60HZ 1
20 1310 0727 41 BALLAST BOX TOP 1
25 1310 0726 06 BALLAST, 1KW, 60HZ, 120V 4
30 1310 0725 55 HOLE PLUG 4

19
FUEL TANK ASSEMBLY

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 1310 0727 36 FUEL TANK STRAP 2


15 1310 0726 24 FUEL TANK ASSEMBLY 1
(For details see page 43)

20
BATTERY ASSEMBLY

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 1310 0725 13 WASHER 1


15 1310 0725 30 BATTERY CABLE, RED 1
20 1310 0725 31 BATTERY CABLE, BLACK 1
25 1310 0727 22 BATTERY TERMINAL COVER (BLACK) 1
30 1310 0727 23 BATTERY TERMINAL COVER (RED) 1
35 1310 0727 93 BATTERY BRACKET 1
40 1310 0727 94 BATTERY STAY 1

21
RADIATOR ASSEMBLY

22
RADIATOR ASSEMBLY

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 1310 0726 75 RADIATOR 4


15 1310 0726 90 RADIATOR MOUNT BRACKET 1
20 1310 0726 91 RADIATOR UPPER HOSE 1
25 1310 0726 95 RADIATOR LOWER HOSE 1
30 1310 0727 03 RADIATOR RAIL MOUNT 1
35 1310 0727 07 BOTTOM BAFFLE 1
40 1310 0727 16 FINGER GUARD 1
45 1310 0727 18 FAN SHROUD 1

23
BODY ASSEMBLY

24
BODY ASSEMBLY

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 1310 0725 39 WHEEL FENDER 2


15 1310 0725 89 TOWER CRADLE 1
20 1310 0726 76 DOOR PANEL 2
25 1310 0727 17 FRONT PANEL 1
30 1310 0727 28 TOWER SUPPORT 1
35 1310 0727 31 TOP PLATE 1
40 1310 0727 43 A-FRAME SUPPORT 1
45 1310 0727 44 RIB SUPPORT 1
50 1310 0727 49 REAR PANEL 1
55 1310 0727 61 TOP PANEL 1
60 1310 0727 63 BODY CROSSBAR 1
65 1310 0727 87 SIDE PANEL, LEFT HAND 1
70 1310 0727 90 SIDE PANEL, RIGHT HAND 1
75 1310 0728 10 OVERFLOW BOTTLE 1

25
CONTROL BOX ASSEMBLY

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 1310 0725 34 HOUR METER 1


15 1310 0725 83 DUPLEX RECEPTACLE 1
20 1310 0726 03 CIRCUIT BREAKER, 15A 4
25 1310 0726 04 CIRCUIT BREAKER, 20A 1
30 1310 0726 08 CAPACITOR 4
35 1310 0727 38 CAPACITOR STRAP 1
40 1310 0726 27 CIRCUIT BREAKER, 25A 1
45 1310 0726 48 PLASTIC PLUG 1
50 1310 0727 37 CONTROL BOX 1
55 1310 0726 85 CAPACITOR 1
60 1310 0727 04 WEASTP PSA 3
65 1310 0728 13 CONTROL PANEL 1

26
DRAWBAR ASSEMBLY

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 1310 0725 35 BALL HITCH 1


15 1310 0725 41 SWIVEL JACK, SIDE WIND 1
20 1310 0725 61 SNAP RING 1
25 1310 0725 79 CHAIN ASSEMBLY 2
30 1310 0725 98 DRAWBAR 1
35 1310 0726 31 PINTLE HITCH 1
40 1310 0727 81 QUICK LINK 2

27
TOWER ASSEMBLY

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 1310 0725 42 HANDLE 1


15 1310 0725 96 4" TOWER SECTION 1
20 1310 0726 11 3" TOWER SECTION 1
25 1310 0726 15 2" TOWER SECTION 1
30 1310 0727 67 WINCH ASSEMBLY 1
(For details see page 36)

28
FLOODLIGHT ASSEMBLY

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 1310 0726 26 T-BAR WELDMENT 2


15 1310 0726 73 COIL CORD 1
20 1310 0727 68 GANG BOX ASSEMBLY 1
(For details see page 37)
25 1310 0727 69 FLOODLIGHT HARDWARE ASSEMBLY 1
(For details see page 37)
30 - LIGHT HARDWARE ASSEMBLY 1
(For details see page 38)
35 - T-BAR HARDWARE ASSEMBLY 1
(For details see page 38)
40 1310 0725 37 FLOODLIGHT ASSEMBLY 4
(For details see page 42)

29
FRAME ASSEMBLY

30
FRAME ASSEMBLY

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 1310 0725 06 SWIVEL JACK, TOP WIND 2


15 1310 0725 40 SWIVEL JACK, SIDE WIND 1
20 1310 0725 43 PLUNGER KIT 2
25 1310 0725 61 SNAP RING 3
30 1310 0725 63 PLASTIC PLUG 2
35 1310 0726 02 LATCH BRACKET 1
40 1310 0726 22 OUTRIGGER WELDMENT 2
45 1310 0726 30 TOWER SPRING 1
50 1310 0727 08 AXEL ASSEMBLY 1
55 1310 0727 15 HEX NUT 6
60 1310 0728 59 WHEEL NUT 10
65 1310 0725 93 AXLE 1
(For details see page 32)
70 1310 0727 77 TOWER SWIVEL BASE 1
75 1310 0727 83 FRAME 1
80 1310 0728 14 TIRE AND WHEEL ASSEMBLY 2

31
AXLE ASSEMBLY

1310 0725 93_01

32 1310 0725 93/01


AXLE ASSEMBLY

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

- 1310 0725 93 AXLE ASSEMBLY (From page 30)


10 1310 0727 09 AXLE NUT 8
15 1310 0727 10 WASHER 8
20 1310 0727 11 U-BOLT 4
25 1310 0727 12 AXLE SPRING 2
30 1310 0727 13 SHACKLE STRAP 4
35 1310 0727 14 HEX BOLT 6
40 1310 0727 15 AXLE NUT 6
45 1310 0725 46 FRONT AXLE HANGER 2
50 1310 0725 47 REAR AXLE HANGER 2

1310 0725 93/01 33


ENGINE ASSEMBLY

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 1310 0725 82 OVERFLOW BOTTLE 1


15 1310 0726 65 TERMINAL INSULATOR 1
20 1310 0726 84 GENERATOR 1
(For details see page 44)
25 1310 0727 55 TEMPERATURE SWITCH 1
30 1310 0727 66 EXHAUST PIPE ASSEMBLY 1
(For details see page 35)
35 1310 0728 00 ENGINE MOUNT 1
40 1310 0728 04 GENSET RISER 1
45 1310 0728 05 ENGINE ASSEMBLY 1
50 1310 0728 06 FUEL LINE ASSEMBLY 1
55 1310 0728 07 RISER HARDWARE ASSEMBLY 1
(For details see page 40)
60 1310 0728 08 ENGINE MOUNT ASSEMBLY 2
(For details see page 40)

34
EXHAUST PIPE ASSEMBLY

1310 0727 66_01

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

- 1310 0727 66 EXHAUST PIPE ASSEMBLY (From page 34)


10 1310 0725 13 WASHER 1
15 1310 0725 51 U-BOLT CLAMP 2
20 1310 0727 34 EXHAUST ASSEMBLY 1
25 1310 0726 68 MUFFLER 1
30 1310 0727 05 MIDDLE EXHAUST PIPE ASSEMBLY 1
35 1310 0727 30 TAILPIPE 1
40 1310 0727 58 GASKET 1
45 1310 0728 17 HANGER 1

1310 0727 66/01 35


WINCH ASSEMBLY

1310 0727 67_01

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

- 1310 0727 67 WINCH ASSEMBLY (From page 28)


10 1310 0725 07 PULLEY 2
15 1310 0725 10 CABLE ASSEMBLY 1
20 1310 0725 24 WINCH 1
25 1310 0725 26 WINCH HANDLE 1
30 1310 0726 70 CABLE ASSEMBLY 6
35 1310 0728 49 WINCH HARDWARE ASSEMBLY 7

36 1310 0727 67/01


GANG BOX ASSEMBLY, HDW ASSEMBLY

1310 0727 68/01,1310 0727 69/01

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

GANG BOX ASSEMBLY HDW ASSEMBLY


- 1310 0727 68 GANG BOX ASSEMBLY (From page 29) - 1310 0727 69 HDW ASSEMBLY (From page 29)
35 1310 0725 91 CONDUIT NUT 3/4" 4
10 1310 0725 03 COVER AND GASKET 1 40 1310 0725 04 CORD GRIP 3/4" NPT 1
15 1310 0725 33 GANG BOX 1 45 1310 0725 05 CORD GRIP 1/2" NPT 4
20 1310 0726 74 CLOSED END CONNECTOR 1 50 1310 0725 92 CONDUIT NUT 1/2" 1
25 1310 0726 93 5 POSITION CONNECTOR 8
30 1310 0726 94 GROUND WIRE ASSEMBLY 1
13100 727 69/01

1310 0727 68/01

1310 0727 68/01,1310 0727 69/01 37


HDW ASSEMBLY

201363

38
HDW ASSEMBLY

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

HDW ASSEMBLY
- HDW ASSEMBLY (From page 29)
10 1310 0726 59 FLAT WASHER 8
15 1310 0728 51 HEX NUT 4

HDW ASSEMBLY
- HDW ASSEMBLY (From page 29)
20 1310 0725 56 PLASTIC PLUG 2
25 1310 0726 39 HEX SCREW 2
30 1310 0726 42 HEX NUT 2
35 1310 0726 54 FLAT WASHER 4

39
HDW ASSEMBLY

1310 0728 07/01, 1310 0728 08/01

40 1310 0728 07/01, 1310 0728 08/01


HDW ASSEMBLY

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

HDW ASSEMBLY
- 1310 0728 07 HDW ASSEMBLY (From page 34)
10 1310 0726 28 VIBRATION MOUNT (GREEN) 2
15 1310 0726 40 HEX NUT 4
20 1310 0726 52 FLAT WASHER 1
25 1310 0726 53 FLAT WASHER 4
30 1310 0726 64 LOCKWASHER 4

1310 0728 07/01

HDW ASSEMBLY
- 1310 0728 08 ENGINE MNT ASSEMBLY (From page 34)
35 1310 0726 53 FLAT WASHER 2
40 1310 0726 64 LOCKWASHER 2
45 1310 0727 33 HEX SCREW 4
50 1310 0727 95 VIBRATION MOUNT (BLUE) 1

1310 0728 08/01

1310 0728 07/01, 1310 0728 08/01 41


FLOODLIGHT ASSEMBLY

1310 0725 37_01

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

- 1310 0725 37 FLOODLIGHT ASSEMBLY (From page 29)


10 1310 0726 43 LAMP 4
15 1310 0726 50 ELECTRICAL CABLE 1
20 1310 0725 05 CORD GRIP 4
25 1310 0725 21 LOCKWASHER 1
30 1310 0726 23 FLOODLIGHT ASSEMBLY 1

42 1310 0725 37/01


FUEL TANK ASSEMBLY

1310 0726 24_01

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

- 1310 0726 24 FUEL TANK ASSEMBLY (From page 20)


10 1310 0726 25 FUEL TANK, 30 GALLON 1
15 1310 0726 05 FUEL CAP, 3.5 1
20 1310 0725 81 STAND PIPE 1
30 1310 0725 52 BRASS PLUG FITTING 1
35 1310 0725 15 BARB FITTING 1
40 1310 0725 14 ELBOW FITTING 1

1310 0726 24/01 43


GENERATOR

1310 0726 84_01

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

- 1310 0726 84 GENERATOR (From page 34)


10 1310 0726 85 CAPACITOR 1
15 1310 0725 28 DIODE 1

44 1310 0726 84/01


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