PiT Op Manager-Production

Operation | Plant iT Manager, Production Operation
Version V8.20
ProLeiT AG
Einsteinstrasse 8, D-91074 Herzogenaurach, Germany
Phone: +49 (0) 9132 777-0
Fax: +49 (0) 9132 777-150
E-Mail: info@proleit.com
Internet: http://www.proleit.com
Hotline
E-mail: hotline@proleit.com
Plant iT, V8.20

R02, Edition: 14. July 2011
PiT_op_Manager-Production.doc
No responsibility can be assumed for the details contained in this manual;

changes can be made at any time. The software described in this document is
subject to the license conditions.
Designations for hardware and software mentioned in this manual are
registered trademarks of hardware and software products.
Plant iT Operation | Plant iT Manager, Production Operation

V8.20, R02 2
Table of contents
Table of contents
1 Introduction..............................................................................................................5
2 Producing orders with the order list .....................................................................6

2.1 Order list: Processing possibilities.............................................................................6
2.1.1 Edit menu ...................................................................................................6
2.1.2 Go to menu .................................................................................................7
2.1.3 Context menu................................................................................................8
2.2 View of the order list ..................................................................................................8
2.2.1 Filtering: Setting the representation of the view .........................................10
2.2.2 Orders: List overview ..................................................................................10
2.2.3 Details area.................................................................................................12
2.3 Order processing: Manage orders and order templates .........................................15
2.3.1 Special considerations for processing order templates..............................15
2.3.2 Create order or edit order dialogs .................................................16
2.3.3 Batch iT orders: Replacements tab .........................................................23
2.3.4 Liqu iT orders: Replacements tab............................................................30
2.3.5 Other tabs ...................................................................................................31
2.4 Print/export order list................................................................................................31
2.5 Production control....................................................................................................32
2.5.1 General production sequence ....................................................................32
2.5.2 Operator commands ...................................................................................33
2.6 Start-up fault and start-up failure .............................................................................35
2.7 Change batch count for running orders...................................................................38
2.7.1 Batch data group ....................................................................................38
2.7.2 Replacements .............................................................................................38
2.7.3 Batch-related bills of materials....................................................................38
3 Search in the process documentation ................................................................39

3.1 Search: Evaluate order history ................................................................................39
3.1.1 View of the selection function .....................................................................39
3.1.2 View of the detailed data for an order.........................................................41
3.2 Search: Evaluate warehouse movements...............................................................42
3.2.1 View ............................................................................................................42
3.3 Search: Evaluate reports .........................................................................................42
3.3.1 Procedure: Select the required reports.......................................................42
3.4 Search: Evaluate measured value views and reports .............................................43
3.4.1 View for report selection .............................................................................43
3.4.2 Procedure: Select the required reports.......................................................43
4 Analyze details for the production process........................................................44

4.1 Diagnosis of sequences (C160 SEQ) and operations (C20 PHC, C320 SEQ-
Controller, C520 SEQ-Controller)............................................................................44
4.2 Diagnosis of the resource use .................................................................................45
4.3 Diagnosis of object control matrixes........................................................................45
4.4 Diagnosis of automation objects..............................................................................46

V8.20, R02 3
Table of contents
4.5 Diagnosis of active batches.....................................................................................46

4.6 Diagnosis of system bookings .................................................................................47
4.7 Diagnosis of storage locations.................................................................................47

V8.20, R02 4
Introduction
1 Introduction
This manual provides information concerning the operation of the Plant iT

Manager for the following function areas:
Create and start orders

The production orders are created and started from the order list.
Search production documentation

The technological sequences of the plant processes are documented, for
example, in step logs or measured value views.
Analyze details for the production process

You can analyze elements from the process control system used for the
production process in detail through to the object level. These are, for
example, sequence objects or object control matrixes.
Target groups
The audience for this manual are the staff at production plants who evaluate,
optimize or analyze the technological execution of the production.
Content
The content of this manual as an overview:
Producing orders with the order list

It explains how you edit orders and so control the production.

It explains how you can quickly find and evaluate details for the production
process.
Search: Evaluate order history

It explains how you can quickly find and evaluate orders. Such orders
contain the following data: Order data, step logs, batch reports.
Search: Evaluate warehouse movements

It explains how you can quickly find and evaluate warehouse movements.
Search: Evaluate reports

It explains how you can quickly find and evaluate reports.
Search: Evaluate measured value views and reports

It explains how you can quickly find and evaluate measured value views.

V8.20, R02 5
Order list: Processing possibilities
2 Producing orders with the order list
The order list is used to edit Liqu iT and Batch iT orders at a central position
and control the production.
You can use the Order list dialog to control and monitor the order
processing. In addition, you can copy orders, create new orders and create and
delete order templates.
You can open the order list in the Plant iT Manager display.
Control element Invocation

Main menu Select Production | Orders
Toolbar Select Orders
Note
Only some of the options are available for most orders. Because the control recipes, for
example, are created only when an order is started, it is not possible to jump to the
control recipe for an order in the locked status.
2.1 Order list: Processing possibilities

The functions for the order processing can be reached via:

Main menu Edit, Go to menus
Toolbar The corresponding symbols in the toolbar
Context menu Grouping of the Edit and Go to menu items as context
menu in the list representation of the order list
2.1.1 Edit menu
The Edit menu normally applies to the row currently selected in the list. The
content of this menu can also be displayed with a right-click in the appropriate
line in the context menu.
Depending on the status of the selected order, the following actions can be
performed in the Edit menu.
Legend
Menu Description
Orders
Create order Creates a new order directly or based on an order template. A

dialog for entering the order data is displayed.
Edit order The order processing dialog opens.
Show order The dialog with the order data is displayed.
Copy order After a prompt, the current line will be copied. The copy will be
added at the end of the order list.

V8.20, R02 6
Order list: Processing possibilities
Menu Description
Delete order Deletes the selected order. This action cannot be undone.
Move order Opens a dialog in which the start time of an order can be
changed.
Order templates
Create order template An order template can be added for each process area. This is
not possible when the All or Not assigned tab is selected.
Edit order template Opens an order template for processing from a submenu.
Delete order template Deletes the order template.
General
Group-delete orders After selection, a dialog for selecting the type of the orders to
be deleted is displayed.
- Locked orders
- Completed orders
- Aborted orders
- Orders with start-up faults
- Orders with start-up failure
Sort order list A dialog is displayed in which you define several levels with
which the order list will then be resorted.
2.1.2 Go to menu
The Go to menu appears for an opened order list and always applies to the
row currently selected in the order list. The content of this menu can also be
displayed with a right-click in the appropriate line in the context menu.
The individual menu items vary depending on whether a Batch iT or Liqu iT
order is involved.
Menu Description
Shared
Process area If the All tab is open: Jumps to the process area to which the
selected order is assigned.
Recipe Opens the recipe or the process description used to create
this order.
Liqu iT orders
Parameterization of the Opens the procedure used as basis for the selected order.
procedure
Sequence overview Opens the appropriate sequence overview for the selected
order.
Batch iT orders
Batch list Opens the appropriate batch list for the selected order.
Control recipe Opens the control recipe for a batch generated after the order
start.
Bill of materials Opens the bill of materials used to create this order (provided
one was used).
Use of resources Opens the Resource use window.

V8.20, R02 7
View of the order list
2.1.3 Context menu
When you right-click an order in the order list, the context menu will appear as a
grouping of the Edit and Go to menu items.
Buttons for the order control

The buttons for the order control are also available:
Menu item Description

Start/Resume - Starts orders.
- Releases for production interrupted or locked orders
Lock/Pause Interrupts running or released orders.

Cancel - Aborts an order. Aborted orders cannot be re-released.
- Resets orders in the Start-up failure status to the Locked
status.
Reset Deletes all error information and all control recipes that have
not yet been produced. The order can then be restarted.
Acknowledge Acknowledges messages.
2.2 View of the order list

The order list window is divided into three main areas.
The upper part contains filter possibilities for the representation of orders.
The center part provides a tabular listing of the individual orders with
overview information.
The lower part shows detailed information about the selected order.
Depending on whether a Liqu iT or Batch iT order is involved, the left-hand
tabs display additional information. A legend with the status of the order is
also available.

V8.20, R02 8
Figure 1
Column settings and search

In tables, you can customize the column representation and display a search
dialog when you click the first cell of the table:
Figure 2
Tabs for process areas

The tabs with process areas shown above the tabular list group the orders.
Further information
Detailed information about the creation of process areas is contained in the
following manual:
Plant iT Configuration Configuration Client, Area-Related Settings

V8.20, R02 9
2.2.1 Filtering: Setting the representation of the view
The display of orders can be filtered according to various criteria.
Filtering based on the time of the order start

The display can be filtered based on the time of the order start. The search time
is the time when a search was started.
You can select either a date or a time interval in the selected list at the side in
the Search time calendar element.
Orders with the selected interval for the order start will be sought in the opened
process area.
You can specify restrictions in this dialog that help find a specific log.
Filtering for area

If the All tab is selected for the representation of orders, this selection
structure can be used to filter orders according to area. The area can be
selected in three ways. Use the eraser symbol to reset the filter.
Area Displayed data

All Shows all global (inter-process cell) orders
Process cell Shows all orders assigned to the selected process cell
Process line Shows all orders assigned to the selected process line or
global and process cell-related orders of which at least one
step is assigned to this process line
Recipe group Shows all orders assigned to the selected recipe group.
Note
Only those levels can be selected for which the order list is released in the Plant iT
Configuration Client. This is parameterized in the Plant iT Configuration Client.
2.2.2 Orders: List overview
In the list representation of the order list, each row corresponds to an order.
Symbols that indicate the status of the order and the associated sequences or
batches are prefixed to the order number.
Columns legend
Column Description
Order number Shows the order number or designation of the order.
Batch number Shows the batch number for a Liqu iT order.
Status Shows the status of the associated order.
Start time (set) Shows the parameterized start time when the production of
this order should start.
Start time (actual) Shows the actual start time when this order started.
End time Shows the time when the order completed.
Duration Shows the runtime of the order provided it has an end time.
Quantity planned Shows the planned quantity to be produced.

V8.20, R02 10
Column Description
Quantity actual Shows the quantity already produced.
Unit Shows the unit of the quantity.
Batch planned Shows the total number of batches that constitute the order.
Batch running Shows the number of started batches.
Batch actual Shows the number of batches already produced.
Recipe name Shows the unique name of the recipe.
Recipe designation Shows the national language designation of the recipe.
Recipe version Shows the recipe version.
Recipe group name Shows the unique name of the recipe group.
Recipe group Shows the national language designation of the recipe group.
designation
Procedure name Shows the unique procedure name.
Procedure designation Shows the national language designation of the procedure.
Procedure version Shows the procedure version.
Bill of materials Shows the national language designation of the bill of
designation materials.
Bill of materials name Shows the unique name of the bill of materials.
Bill of materials version Shows the version of the bill of materials.
Product name Shows the unique name of the product.
Product designation Shows the national language designation of the product.
Process line name Shows the unique name of the process line on which the
corresponding unit batch will be produced.
Line designation Shows the national language of the designation of the process
line on which the corresponding order will be produced.
Process unit name Shows the unique name of the process cell on which the
corresponding order will be produced.
Process unit Shows the national language of the designation of the process
designation cell on which the corresponding order will be produced.
Start unit procedure Shows the name of the unit procedure (sequence) within the
name procedure of the order.
Start unit procedure Shows the national language designation of the unit procedure
designation (sequence) within the procedure of the order.
Creator Shows the user who created the order.
Order started by Shows the user who started the order.
Graphical comment If a comment exists for the order, an appropriate symbol will
be displayed.
Graphical hyperlink If a hyperlink exists for the order, an appropriate symbol will be
displayed.
Chronological Shows the sequential order in which the orders will be
processing processed.
Calculated start time Shows the calculated time when the order will be started.
Maximum start time
Calculated run time Shows the calculated duration for which the order will run.
Standard batch size Shows the optimum size of a batch.
Residual batch size Shows the size of a batch not produced with the optimum
quantity.
Residual batch count Shows the number of batches not produced with the optimum
quantity.

V8.20, R02 11
Column Description
SAP number Shows the internal order identification transferred from SAP
(only for an order via SAP)
Simulation Specifies a note whether this order will be started in
simulation.
JobID Shows the unique numeric order identification.
System Indicates whether a Batch iT or Liqu iT order is involved.
Server number Shows the area number of the server.
Time of the last change Shows when the order was last changed.
Display of the error description

Orders and unit batches in the start-up failure or start-up error state contain a
button with an information symbol in the first column.
A double-click on the order opens a dialog that shows a description of the
present failure.
Further information
Further information: Chapter 2.6, "Start-up fault and start-up failure"
Three different symbols are possible:
Symbol Meaning
Error
Info
Warning
In addition, individual symbols can be displayed in the I column that you can
assign on the Properties tab in the order processing dialog.
Show comment
If a comment for an order was entered during the order creation, this will be
indicated by the symbol in the Graphical comment column. A double-
click on the order opens a dialog that shows the associated comment.
2.2.3 Details area
You see here detailed information about the selected order.

For Batch iT orders, a hierarchically structured table with information about
the batch data of the order exists in addition to the order.
The sequence overview is also displayed for Liqu iT orders.
Order tab
The header data that describes an order is displayed on this tab.

V8.20, R02 12
Figure 3
Legend
Dialog element Description

Order
Order number Shows the order number or designation of the order.

Start time (set) Shows the parameterized start time when the production of
this order should start.
Start time (actual) Shows the actual start time when this order started.
End time Shows the time when the order completed.
Duration Shows the runtime of the order provided it has an end time.
Simulation If activated: Indicates that the order was started in simulation.
Creator Shows the user who created the order.
Order started by Shows the user who started the order.
Process cell / process line
Process cell Shows the unique name of the process cell on which the
Process line Shows the unique name of the process line on which the
Product
Name Shows the unique name of the produced product.

Designation Shows the national language designation of the produced
product.
Quantity planned Shows the planned quantity to be produced.
Quantity actual Shows the actual produced quantity.
Recipe
Name Shows the unique name of the recipe.

Designation Shows the national language designation of the recipe.
Procedure
Name Shows the unique procedure name.

Designation Shows the national language designation of the procedure.
Start unit procedure
Name Shows the unique name of the start unit procedure.

Designation Shows the national language designation of the start unit
procedure.
Liqu iT: Sequence overview tab

The sequence overview will be displayed on this tab.

V8.20, R02 13
Further information
Further information about the sequence overview is contained in the following
manual:
Plant Liqu iT Operation Sequences
You also have the possibility here to display only sequences for the selected
order.
Batch iT: Batch data tab

The order shows the individual batches. The batches are separated into unit
batches.
Figure 4
Legend
Level Description
1 Shows the batches of the orders.
2 Shows the unit batches of the batches.
You can customize the column representation and display a search dialog
when you click the first cell of the table.
Columns legend
Column Description
Step designation Unit batch designation
Graphical status information Graphical status information about the batch / unit
batch
Graphical error display Graphical error information about the batch / unit batch
Status Status of the batch / unit batch
Step number Number of the unit batch
Station Station of the batch / unit batch
Step name Name of the unit batch
Quantity planned Quantity that should be produced
Quantity actual Produced actual quantity
Unit Physical unit
Target process unit: Name Name of the production target
Target process unit: Designation of the production target
Designation
Target process unit class Process unit class of the production target

V8.20, R02 14
Order processing: Manage orders and order templates
Column Description
Unit recipe version Version of the unit recipe
Unit bill of materials Batch-related bill of materials
Step product: Name Unit batch product name
Step product: Designation Unit batch product designation
2.3 Order processing: Manage orders and order templates

The menus for creating and processing an order or an order template are
activated for opened order list.
Create order
How to create a new order or template:
Using the Edit | Create order menu
Using the Edit button in the toolbar
Edit order
To open the order processing dialog:
Using the Edit | Edit order menu
Using the Edit button in the toolbar
Using the context menu with a right-click on an order in the order list
With a double-click on an order in the order list
Note
Orders with the start-up fault or start-up failure status can be opened only from the
editing menu.
Instead, a double-click opens a dialog with detailed information about the pending fault.
Copy order
Orders can be copied when you open an order and save it with a different order
number.
2.3.1 Special considerations for processing order templates
Order templates are used to quickly create an appropriate order for a process
area.
The templates do not have any connection to an order based on it, i.e. you can
also subsequently change a template although orders based on it exist.
You generally process an order template in the same manner as an individual
order. Some special considerations must also be observed.
To create an order template, you must have selected a process area in the
order list.
The processing dialog of an order template provides an additional menu
for the order data fields in which you can specify whether this data should
be visible and editable in an order:

V8.20, R02 15
Figure 5
2.3.2 Create order or edit order dialogs
In this dialog you can specify the data for an order. The dialog is opened non-
modal, i.e. the operating possibility in Plant iT Manager remains in its complete
scope.
When you create an order and the All tab for the process area is open, you
must first select a process area in a dialog to which the new order should be
assigned.
Figure 6
Only when you click the Save button will the entered data be accepted. After
saving, the window will be closed and the created or changed order displayed
in the order list.
Note
Mandatory fields that have not been filled will cause an error message when the order
is saved.
2.3.2.1 Assignment
Select the recipe, bill of materials or procedure that can be assigned to the
order.

V8.20, R02 16
Figure 7
Assignment Description
Recipe Depending on the type of the recipe, either a Liqu iT or a Batch iT
order will be created.
Bill of materials A Batch iT order will be created.
Procedure A Liqu iT order will be created.
Note
Recipe:
Only those master recipes assigned to the preselected process area or higher-level
areas are made available for selection.
Bill of materials:
Only those bills of materials assigned to the preselected process area or higher-level
areas are made available for selection. If at least one released process description is
assigned to this bill of materials, the first assigned process description from the list of
the assignments will be preselected immediately.
Further details about the order

Depending on the assignment, additional fields for the definition of an order for
which inputs are also required will be displayed in the dialog:
Assignment Fields
Recipe (Batch iT) Order group:
- Start mode
Recipe group:
- Name, version, designation
Batch data group:
- Structure, quantity, unit, number, button for calculating the
batch sizes
Bill of materials Order group:
(Batch iT) - Start mode
Bill of materials + process description group:
- Bill of materials, version, recipe
Batch data group:
- Structure, quantity, unit, number, button for calculating the
batch sizes

V8.20, R02 17
Assignment Fields
Recipe (Liqu iT) Order group:
- Batch number
Recipe group:
Procedure group:
Start unit procedure group:
- Name, designation
Procedure (Liqu iT) Order group:

- Batch number
Procedure group:
Start unit procedure group:
- Name, designation
2.3.2.2 Notes group
If notes are stored in a recipe, bill of materials, process description or

procedure, they will be displayed in the Notes field.
2.3.2.3 Order with recipe
Order group: Order number

) Specify an order number or a designation.
Figure 8
It corresponds to the identification of an order in the order list and at the runtime
of an order. The order number does not need to be unique and so can be
assigned more than once.
An order number can also be specified using a rule for the recipe (Batch iT) or
the procedure (Liqu iT) defined in the Configuration Client. This rule is assigned
to a recipe or a procedure during the creation in the Plant iT Manager.
The field for the order number then has a gray background and cannot be
edited:
Figure 9
A click on the right-hand symbol makes the field editable. This requires that the
Edit generated order names right is present.
Further information
Further information about rules for the automatic assignment of order names is
contained in the following manual:

V8.20, R02 18
Plant iT Configuration Configuration Client, System Settings
Liqu iT: Order group: Batch number

For Liqu iT orders, you can automatically assign the batch number when a rule
for the automatic assignment of a batch number is used. This rule is defined in
the Configuration Client.
) Assign a batch number when no rule for the automatic assignment of a
batch number is active.
Order group: Planned start time

) Specify a start time for the order.
Figure 10
When you click the Planned start time calendar element, you will be given
the possibility to select a date. Another field for editing the time then appears
under this field.
The system will then automatically transfer a released order to the controller at
the specified time; this starts the order.
When you click the button, the order will be released immediately after the
release for production (transfer to the controller).
Further information
Further information about the time-controlled order start is contained in the
following manual:
Plant iT Configuration Plant Modeling
Batch iT: Order group: Start mode of the order*

) In this field, specify in which mode the order is started.
Figure 11

V8.20, R02 19
The Start order normally mode is preselected by default; it is the active

production mode.
The Start order with simulation mode corresponds to the test run of
an order. No true production is performed here, but only the production
sequence simulated. Simulated orders are visible in the production overviews
(batch matrix and batch list).
The following differences to the production mode exist:
The peripherals are not activated.
The user programs in the PLC are not executed.
The assigned control matrixes are not reserved.
There is no reservation and booking of quantities.
Recipe group: Name, version and designation

The name, the version and the national language designation of the recipe that
uses the order for the production are displayed here.
Batch iT: Batch data group

You can optionally specify here the number or the quantity of the batches of
the order still to be produced.
Figure 12
In the division selection list, the division of the batches into standard orders
and residual batches can be calculated in accordance with the selection. The
minimum, optimum and maximum batch size will be displayed in the Tooltip
for the Quantity input field. These batch sizes are specified in the recipe.

V8.20, R02 20
Figure 13
Column title Description

Split equally The quantity is divided by the number of batches.
One residual batch The number of batches is calculated using the quantity and
the optimum batch size. A residual batch will be created for
the remainder.
Two residual batches The number of batches is calculated using the quantity and
the optimum batch size. Two residual batches will be created
for the remainder.
The largest possible The largest possible number of optimum batches will be
number of batches in produced for this option. If this is not possible, it will be split.
the standard size
Batches with standard The quantity is calculated using the number of batches and
size the standard batch size. No residual batches will be created.
Batches with minimum The quantity is calculated using the number of batches and
size the minimum batch size. No residual batches will be created.
Batches with maximum The quantity is calculated using the number of batches and
size the maximum batch size. No residual batches will be created.
Individual The batch division can be set individually.

User-defined: The batch division is made using a user-defined SP that can
Procedure for the be specified in the parameterization.
batch calculation
The standard batch corresponds to the batch size of the selected bill of
materials or the selected recipe. The residual batch corresponds to the
proportion of a standard batch with regard to the specified order planned
quantity.
Example for the largest possible number of batches in the

standard size:
Batch size of the recipe: 100 kg
The batch count of the order: 2
Planned quantity of the order:150 kg
This corresponds to a batch division:

V8.20, R02 21
Standard batch count: 1

Standard batch size: 100 kg
Residual batch count: 1
Residual batch size: 50 kg
Enter in the Quantity input field the planned quantity for the order and select
the appropriate unit with .

The adaptation of the batch count is based on the parameterization of the batch
sizes of the selected recipe or the selected bill of materials.
) Click the button if you require an automatic adaptation of the batch

count of the order after a change to the planned quantity of the order.
The batch sizes can be parameterized as follows:
Batch size (min): 200 kg
Batch size (max): 750 kg
Standard batch size: 500 kg
Example 1:
Planned quantity: 700 kg
Calculated batch count: 1
-> Residual batches = 1 (700 kg)
Example 2
Planned quantity: 1100 kg
Calculated batch count: 3
-> Standard batches = 1 (500 kg)
-> Residual batches = 2 (each 300 kg)
Note
During the calculation of the batch count, an attempt will be made to manufacture as
many standard batches as possible. The size and number of the residual batches
results from the minimum and maximum of the batch sizes. If the planned quantity
produces an unfavorable division ratio, the order cannot be saved.
Liqu iT: Procedure group: Name, version, designation

The name, the version and the national language designation of the procedure
that uses the order for the production are displayed here.
Liqu iT: Start unit procedure group: Name, designation

The name and the national language designation of the unit procedure used to
start the order are displayed here.
If the start unit procedure specified in the procedure is a master sequence, the
sequence that will be started must be selected here.

V8.20, R02 22
2.3.2.4 Batch iT order with bill of materials
Bill of materials + process description group: Bill of materials,

version, recipe
The name, the version of the bill of materials and the assigned recipe that uses
the order for the production are displayed here.
The selection of a bill of materials requires the selection of a process
description assigned to the bill of materials.
) Select an assigned process description in the recipe selection list.
Bill of materials + process description option
Figure 14
If you have selected a bill of materials for an order in the assignment

selection, the selection fields for the bill of materials with process description for
this order will be displayed.
You can use the edit button to create or remove batch-related bills of
materials.
When you click this button, the editing possibility of a batch-related bill of
materials for each batch will be activated on the Replacements tab in the
lower area of the dialog in the table.
Attention!
When you have created batch-related bills of materials and subsequently change the
number of batches, all batch-related bills of materials that no longer match the batch
count will be deleted irrevocably from the database when saved.
2.3.2.5 Liqu iT order with procedure
The inputs for a Liqu iT order to which a procedure is assigned corresponds to

that of a Liqu iT order with assigned recipe, although without displayed data for
a recipe.
2.3.3 Batch iT orders: Replacements tab
Replacements apply to:

Process units
Materials
Recipe parameters and setpoints
Batch-related bills of materials
If variable process units (which must be replaced in the order list) are
parameterized in the used recipe or in the bill of materials with process

V8.20, R02 23
description replacements with the order list mode, or materials used as

sources for the operations (which must be replaced in the order list), a row will
be added to the table for each type of replacement.
Figure 15
All elements are listed in the table for replacements:

That have the Order mode replacement mode in the preselected recipe
or in the bill of materials with process description,
That are declared as variable process units, or
The raw materials that support the replacement in the order list.
Details about the product(s)

The unit batch level gives you the possibility to set the setpoints, products and
storage locations for the unit batches.
Input of a product
The product can be entered only when the unit batch supplies a product that
must be supplied in the order list.
To replace a product:
) Click the cell to be edited.
The selection button is displayed.
) Select the required material in the materials selection list.
Figure 16
) If you want to accept the setting for all batches of the order made in a
batch, select the row with the required setting and click the button.

V8.20, R02 24
Input of the setpoints

Setpoints can be input under the following conditions:
The base unit recipe manufactures a product or a part of the main product.
The unit batch sizes are marked for scaling the order size.
The input must conform to the numeric data format.
To enter a setpoint:
) Click the cell to be edited and change the value.
) If you want to accept the setting for all batches of the order made in a
batch, select the row with the required setting and click the button.
Note
The value of the setpoint size of the unit batch will be changed automatically after each
change of the base setpoint of the order. The size is based on the calculation of the
standard batch size and the residual batch size, and on the division ratio of the base
unit recipes. The calculated values can be manipulated at any time. At the order
runtime, the specified setpoints of the unit batches are scaled using the rule of three.
Selection of the process units (variable replacement)

This level gives you the possibility to select the process units for variable-set
transfers, sources and targets specified in the base recipe. The selection
depends on the parameterization of the process unit classes in the physical
plant model.
The following process unit replacement options are available:
Option Description
Order list The variable process units must be replaced in the order list.
The order will not be saved if no replacement has been made.
PLC The variable process units must be replaced in the order list.
The order will not be saved if no replacement has been made.
Note
For process unit classes with the Order list replacement mode, a selection list of all
process units of this process unit class that are part of the routing table of all involved
operations (instances) is provided.
The complete base recipe sequence is considered here. Consequently, it is generally
possible that the involved operations have more source-target combinations than the
available process units. However, with regard to the interoperability of used process
units within the recipe sequence, these source-target combinations may be greatly
restricted.
Note
The available replacements are shown grouped according to process unit class and
variable (identifier). If, for example, in the base recipe, a process unit class is set
variable within different operations and these contain identical variables, they will be
made available for selection just once, namely uniquely, in the list as replacement.

V8.20, R02 25
Legend for the symbols
Symbol Description
Replacement of a variable transfer process unit class with the Dosing class
option. These process units correspond to a set of automatic scales.
Depending on the configuring of the process unit class, the replacement can
be made in the order list or controller.
Replacement of a variable process unit class of the Miscellaneous type with
the Dosing class option. These process units correspond to a set of manual
scales. Depending on the configuring of the process unit class, the
replacement can be made in the order list or controller.
Replacement of a variable process unit class of the Miscellaneous type.
Depending on the configuring of the process unit class, the replacement can
be made in the order list or controller.
Replacement of a variable process unit class of the Silo type. Depending on
the configuring of the process unit class, the replacement can be made in the
order list or controller.
Replacement of a variable process unit class of the Transfer type.
Note:
The replacement must be made in the order list, irrespective of the
configuring of the process unit class. A replacement in the controller is not
supported.
How to proceed
) Change to the cell that you want to edit and select one of the displayed
process units from the selection list.
) Change the suggested default values if necessary.
Figure 17
Material replacements
This level gives you the possibility to select the storage locations (silos) of the
raw materials specified for automatic dosings in the base recipe. The selection
depends on the parameterization of the materials in the system material master
data.
The following material replacement options are available:
Option Description
Order list The materials must be replaced in the order list. The order will
not be saved if no replacement has been made.
PLC The materials must be replaced in the PLC. The order will not
be saved if no replacement has been made.
Order list + PLC The replacement of the materials is freely selectable. The
selection of storage locations (silos) or the replacement in the
controller is available. By default, Automatic replacement
in the PLC is preselected here.

V8.20, R02 26
Note
For the Order list or Order list + PLC replacement mode, only the process
units of the Silo type that maintain just the expected material as stock and
parameterized as source of all involved operations (dosing) are available.
Materials that have the Order list + PLC option contain the Automatic
replacement in the PLC option as additional selection. This option permits the
replacement of the material in the controller at the order runtime.
How to proceed
) Change to the cell that you want to edit and select one of the displayed
storage locations from the selection list.
Figure 18
Input of recipe parameters and setpoints

This level gives you the possibility to enter the values for recipe parameters and
the setpoints of the operations that have the Order list replacement mode in
the recipe or in the process description assigned to the bill of materials.
Note
As standard, the value assigned as default in the recipe or in the bill of materials is
entered.
The names of the corresponding unit recipe (if present) and the operation are displayed
in front of the name of each local recipe parameter. If a parameter occurs more than
once in the list, the entries are also numbered consecutively. The number is displayed
in brackets after the parameter name.
For the setpoints of the operations, the names of the corresponding unit recipe (if
present), the operation and the source (raw material, silo or variable) are displayed. If
an operation with the same source occurs more than once in the list, the entries are
also numbered consecutively. The number is displayed in brackets after the source.
Legend
Symbol Description
Specification of the setpoint of an operation that had the Order list
replacement mode in the base recipe.
Specification of the setpoint of a recipe parameter that had the Order list
replacement mode in the base recipe.
How to proceed
) Click the value in the cell to be edited.
You now find yourself in edit mode of the cell and can enter or select a
value depending on the data type.

V8.20, R02 27
Error messages
If you specify invalid values for the recipe parameters, an appropriate error
message will be displayed. Value violations can occur in the following cases:
When values are entered that do not correspond to the data format of the
recipe parameter:
The <RecipeParameter1> parameter is invalid. A number is expected.
When the values cause a limit violation:
The value of the <RecipeParameter1> parameter lies outside the
permitted limits.
The limits are specified in the definition of the recipe parameter and in the
parameterization of the setpoint / actual value of the operation. If the
parameterization of the lower limit and the upper limit represents the value
0, no limit checks are performed, this means the value can be freely
chosen provided this value conforms to the set data format.
When the value of the operation setpoint does not conform to the numeric
data format:
The SetValue parameter is invalid. A number is expected.
Batch-related bills of materials

Batch-related bills of materials always have the List type and consequently
independent of the type of the bill of materials assigned to the order and of the
system setting.
At the bill of materials header level you have the possibility to derive a batch-
related bill of materials for the associated batch and modify its bill of materials
items.
Further information
Further information: Chapter 2.3.2.4, "Batch iT order with bill of materials"
How to proceed
To modify the bill of materials items:
) Change to the bill of materials header of the bill of materials whose items
are to be edited.
After clicking the Derive batch-related bill of materials
button, an image of the bill of materials assigned to the order for the
selected batch will be loaded and made available for editing.
Figure 19
Bill of materials items

The items that belong to the bill of materials (bill of materials lines) are made
available for editing here in tabular form.

V8.20, R02 28
How to proceed
To edit a bill of materials item:
) Click the cell to be edited.
) To change the material of the bill of materials items, click the Material
name column in the required cell.
) A selection list with the materials opens.
Figure 20
To edit the values of the bill of materials item:

) Click the cell and change the value.
Note
The parameter input or selection depends on the parameter definition. Invalid values
will be marked.
Select the unit

A planned quantity unit can be selected for each bill of materials item.
If the unit differs from the bill of materials unit, the entered quantities are
converted at runtime into the bill of materials unit. The visualization and
booking, however, is made in the specified unit of the bill of materials item.
Use for all batches

) If you want to accept the setting for all batch-related bills of materials of the
order made in a batch, select the line with the required setting and click the
button.
Attention!
Batch-related bills of materials are always permanently linked with an order and a
batch. It is not possible to independently edit or delete such bills of materials. If the
order is deleted, all batch-related bills of materials assigned to the order will also be
deleted.
Note
The batch-related bill of materials is transferred only for the batch count set at the time
of the transfer. Any added batches will not be transferred automatically.
Further information
Further information about the management of Batch iT bills of materials is
contained in the following manual:
Plant Batch iT Operation Plant iT Manager (for Batch iT)

V8.20, R02 29
2.3.4 Liqu iT orders: Replacements tab
Details about parameters of the unit procedures

If the selected procedure or the recipe expects order parameters, they are
displayed below:
This requires that the replacement mode of the parameter in the recipe or in the
procedure has been set to order start.
Figure 21
Further information
Further information about the editing of procedures and recipes is contained in
the following manual:
Plant iT Configuration Plant iT Manager, Procedural Components
Details about FIFOs of the unit procedures

When you use FIFOs, make the required preselections at the FIFO
replacements level.
Figure 22
Note
All parameter inputs and selections depend on the parameter definition. Invalid values
will be marked.

V8.20, R02 30
Print/export order list
2.3.5 Other tabs
Tab Description
Parameter Shows the parameters that can be assigned to an order.
Properties Permits the assignment of an individual symbol for the order
used as identification in the order list.
Any document can also be assigned as attachment. This can
be opened by a hyperlink in the order list.
Manual inputs Shows manual inputs for the order.
Comment Permits the input of a comment for the order.
2.4 Print/export order list

You can call from the Report menu in the toolbar a report from the order list for
printing or export.
How to proceed
To print the order list:
) Select Report | Order list in the toolbar.
The print/export view of the order list will be generated:
Figure 23
) Click the Print button in the toolbar.

The order list will be printed.
To export an order list:
) Click the Export button in the toolbar and select the required export
format.
The Export dialog opens.
) Select or enter the file name and the path or confirm with OK.
The order list will be exported in the selected format.

V8.20, R02 31
Production control
2.5 Production control

This chapter explains the possibilities of the production control.
2.5.1 General production sequence
You can call the functions described in this chapter from the associated button,
the menu or the context menu.
Further information
Further information: Chapter 2.1, "Order list: Processing possibilities"
A newly-created order initially has the locked status. The operator must
execute the Release command to remove an order from this status.
The order changes to the idle status. Only in this status will an order be
considered for the production control.
The system then checks the order, the required materials and raw materials are
reserved and a control recipe created for each batch of the order. If any faults
are detected during this task, the batch server sets the order in the start-up
fault status. The production is then not performed.
Further information
If the reservation of the materials and the creation of the control recipes is
successful, the order changes to the waiting status. The order retains this
status until it is requested from the controller. The request causes the control
recipes created for the order to be sent to the controller. The further check
performed there results in the order being accepted or rejected.
If the order is rejected, its status changes to start-up failure and it will not be
further produced.
Further information
If, however, the order is accepted by the controller, it receives the Running
status that it retains until the end of the production of the last batch.
It then changes to the Completed status. As deviation from this normal
execution, operator commands can affect the production at various places as
shown in the figure below.
Diagram
Initial status Subsequent Subsequent Subsequent status using command
status status (for
(automatic) faults)
- - - Release Lock Hold Resume Cancel Reset
Locked Idle
Idle Waiting (create the Start-up fault Locked
control recipe,
reserve raw
materials)

V8.20, R02 32
Production control
Initial status Subsequent Subsequent Subsequent status using command

status status (for
(automatic) faults)
Waiting Starting (wait for Start-up fault Locked
request from the
PLC)
Start-up fault Locked
Start-up failure Running Locked
Starting Running Start-up failure Aborting
Running Completed Held Aborting
Held Running Aborting
Completing Completed Aborting
Completed
Aborting Aborted
Aborted
2.5.2 Operator commands
An order can be controlled by various commands.
Release order for production

How to release an order:
) Select an order in the order list or select a batch in the details view of an
order.
) Click the Start command from the toolbar or the from the context menu.
The following security prompt is displayed before the release:
Do you really want to release? Order: <Order number> batch: <Batch
number>
- When you select an order in the list, the value All for the batch number
appears in the security prompt.
- When you select an order, the associated batch number appears in the
security prompt.
) Confirm this prompt with Yes.
The display changes to waiting in the Status column.
The system controls automatically the further execution:
Initially the system creates the control recipes. The status changes to waiting.
If the production is possible, the batches are started. The status changes to
running.
Note
The command is also possible from the Start-up failure status. An attempt is made
here to restart the order with the previously generated control recipes.
Hold/lock order
How to hold an order:
order.

V8.20, R02 33
Production control
) Click the Hold command from the toolbar or the from the context menu.
The following security prompt is displayed before the hold:
Do you really want to hold? Order: <Order number> batch: <Batch
number>
- When you select an order in the list, the value All for the batch number
- When you select an order, the associated batch number appears in the
security prompt.
In the Status column, the display for the running order changes to
interrupted and for an order in the waiting status returns to the locked
status.
A held order is not considered by the controller until it is released again.
Further information
Further information about the batch list is contained in the following manual:
Abort order
How to abort an order:
order.
) Click the Abort command from the toolbar or the from the context menu.
The following security prompt is displayed before the abort:
Do you really want to abort? Order: <Order number> batch: <Batch
number>
When you select an order in the list, the value All for the batch number
When you select an order, the associated batch number appears in the
security prompt.
The display changes to aborted in the Status column.
An aborted order can no longer be released.
Note
For the abort, a prompt is issued whether the batches running in the controller should
also be aborted.
If this prompt is confirmed with Yes, the running batches are also aborted immediately;
if not, the batches run normally to end. No further batches or unit batches, however, will
be started.

V8.20, R02 34
Start-up fault and start-up failure
2.6 Start-up fault and start-up failure

The system shows detailed information for faults.
Fault information about orders and the operation of the dialogs

As described previously in chapter 2.5, "Production control", checks are made
at various places in the system during the start action of an order.
If one of these checks determines a fault or a failure that prevents the order
start, the order will be placed in the start-up fault or start-up failure status. In
this case, a symbol that indicates a description will be shown in front of the
order in the order list (see Figure 24).
Figure 24
When you double-click the order, a dialog opens that displays the failure cause.
The two different fault representations described below are always possible.
Start-up fault system error

Start-up faults are faults determined before sending data to the controller.
The following figure illustrates a description for a start-up fault.

V8.20, R02 35
Figure 25
This shows what generated the fault, what batch and unit batch caused this
fault and what type of fault is involved. The detailed information is irrelevant for
the operator.
A special case of the start-up fault are faults that occur during the linking of
process descriptions with the bills of materials. Such error messages contain
information about each material in the bill of materials.
Figure 26

V8.20, R02 36
Start-up failure system error

Start-up failures are faults determined by the controller.
The error message can be displayed for a single batch or for the complete
order, depending on whether an order or a single batch is selected in the order
list.
The following figure illustrates a description for a start-up failure.
Figure 27
The view contains in the upper part the error message delivered by the
controller followed by detailed information for all elements involved with this
batch.
Note
The hotline requires these details in case of a fault.

V8.20, R02 37
Change batch count for running orders
2.7 Change batch count for running orders

To change the batch count, the order must be stopped. The changes are
performed by the order processing dialog.
If the residual batches of the order are produced, changes are no longer
possible. Most fields are deactivated and cannot be edited.
2.7.1 Batch data group
In the Batch data group, you can change the number and quantity for
batches of the order that have not yet been run.
Further information
Further information: Chapter 2.3, "Order processing: Manage orders and
order templates"
Batch processing
2.7.2 Replacements
For the batches still to be produced, only batch-related replacements of the

following parameters are possible:
For the manufactured product of individual unit batches (provided the
recipe consists of unit batches and the product will be replaced in the order
list)
For the planned quantity of individual unit batches (provided the recipe
consists of unit batches)
Further information
Operation in the table with replacements:
Further information: Chapter 2.3.3, "Batch iT orders: Replacements tab"
Further information: Chapter 2.3.4, "Liqu iT orders: Replacements tab"
2.7.3 Batch-related bills of materials
Batch-related bills of materials can be created and edited only for those batches
that have not yet been started.
Further information
Operation: Chapter 2.3.2.4, "Batch iT order with bill of materials"

V8.20, R02 38
Search in the process documentation
3 Search in the process documentation
The following possibilities are available for searching the process

documentation:
Evaluate order history
Evaluate warehouse movements
Evaluate reports
Evaluate measured value views and reports
3.1 Search: Evaluate order history

The server documents the current actual values for the orders. You can use this
dialog to fetch and display the data for orders, batch reports and step logs
using various selection criteria.
The batch report and step log show all current setpoints and actual values,
start and end times, and also the actual sequence of the individual recipe
steps.
You can evaluate the log in the Plant iT Manager display.

Main menu Select Search | Orders
Toolbar Select Search | Orders
Procedure: Select the required orders

To display an order from the archive in the Plant iT Manager:
) Change to the Search | Orders menu item.
) Specify the desired filter criteria in the left-hand area.
) Use the From, To calendar elements to specify the desired time period.
) Click the Display button.
The list with the associated orders will open.
) Double-click the required order.
A tab with the detailed data for the order opens.
3.1.1 View of the selection function
The selection function is divided into several window areas.
Window area for search criteria

You specify here which search criteria are used to display the orders.
Window area for search result

You specify here for which order the logs are to be displayed.

V8.20, R02 39
Search criteria
You can specify restrictions in this dialog that help find a specific log.
Legend
Search criterion Description
Selection criteria References the stored selection criteria.

Selection criteria
Process cell / process line Filters according to the structuring of the production sites.
Subsystem Filters using the association to subsystems (Liqu iT,
Batch iT).
Procedure Filters using the association to procedures.
Process description Filters using the association to process descriptions.
Product Filters using the association to products.
Recipe Filters using the association to recipes.
Bill of materials Filters using the association to bills of materials.
Order number Specifies the targeted search for the order name.
Search using wildcard A sought order number can be entered with wildcards. All
order numbers that contain the entered text part are
displayed.
Example:
Order number: *lager
Results: Mischtanklager_2311, Mischtanklager_2312,
Fruchttanklager_45, Fruchttanklager_46
Ignore case sensitivity The case is ignored for the search for order numbers.
Date navigator with free selection of the time restriction
From Specifies the time restriction from a selected date to a

selected date.
To Specifies the time restriction from a selected date to a
selected date.
Date navigator with specified selection of the time restriction
Today Finds logs with today's date.

Yesterday Finds logs with yesterday's date.
This week Finds logs with the date of the current week.
Last week Finds logs with the date of the previous week.
This month Finds logs with the date of the current month.
Last month Finds logs with the date of the previous month.
Search result
The search result is shown as a table. The rows represent orders created by
orders. Detailed data can be shown for each row.
The following comments are displayed in the lower area of the dialog.
Comment Description
Archiving note Display of the comment for the order archive. You can
enter an appropriate comment here.
Comment regarding the Display of the comment for the selected order.
order

V8.20, R02 40
Comment on product Display of the product comment for the selected order.
Comment on recipe Display of the recipe comment for the selected order.
Comment regarding the Display of the procedure comment for the selected order.
procedure
Comment on bill of Display of the bill of materials comment for the selected
materials order.
3.1.2 View of the detailed data for an order
An order is shown in several levels.
Level Description
Liqu iT
Order The details for the order are made available using further
tabs.
- Order tab
- Manual input tab
Batch The details for the batch are made available using further
tabs.
- Sequences tab
Sequence The details for the sequence are made available using
further tabs.
- General tab
- Steps tab
- Unit procedure parameters tab
- Equipment parameters tab
- FIFO-Log tab
- Messages tab
- Measured values tab
Process operation The details for the process operation are made available
using further tabs.
- General tab
- Parameters tab
Batch iT
Order The details for the order are made available using further
tabs.
- Order tab
Batch The details for the batch are made available using further
tabs.
- Graphical batch tab
- Tabular batch tab
Unit batch The details for the unit batch are made available using
further tabs.
- Overview tab
- Graphical unit batch tab
- Tabular unit batch tab
- Recipe parameter tab
Operation The details for the operation are made available using
further tabs.
- Overview tab
- Recipe parameter tab

V8.20, R02 41
Search: Evaluate warehouse movements
3.2 Search: Evaluate warehouse movements

If you are using materials management, the server documents the current
actual values, e.g. booking or material and inventory.

Main menu Select Search | Warehouse movements
Toolbar Select Search | Warehouse movements
3.2.1 View
Further information
Further information for display is contained in the following manual:
Plant Direct iT Operation Plant iT Materials Management
3.3 Search: Evaluate reports

The manufacturing process is documented in Plant iT with different log files and
can be presented with reports in a user-oriented form. The report is one of the
several system modules for evaluating documented data.
You can evaluate the reports in the Plant iT Manager display.

Main menu Select Search | Reports
Toolbar Select Search | Reports
3.3.1 Procedure: Select the required reports
How to proceed
To display a report in the Plant iT Manager:
) Change to the Search | Reports menu item.
) Specify the desired time period in the Time period selection area.
) Specify the desired stylesheet in the Report area.
) Select the desired values in the Parameters area.
) Click the Display button.
The report with the associated transaction data will open.

V8.20, R02 42
Search: Evaluate measured value views and reports
3.4 Search: Evaluate measured value views and reports

If you are using a measured value recording, the server documents the current
actual values for the measured value objects.

Main menu Select Search | Measured value views and reports
Toolbar Select Search | Measured value views and reports
3.4.1 View for report selection
The selection function is divided into several areas.
Report selection Description

Data of an order A report for an order is displayed as result. Use a wizard to
specify the search criteria.
Data of a batch A report for a batch is displayed as result. Use a wizard to
specify the search criteria.
Data over a free time A report with free interval selection is displayed as result.
interval Use a wizard to specify the search criteria.
Latest data A report for the last order is displayed as result.
3.4.2 Procedure: Select the required reports
How to proceed
To select a report:
) Select in the main menu:
Search | Measured value views and reports
The window with the selection function opens.
) Select a data type for the search:
A wizard starts.
) Specify the search criteria and click Next.
) Fetch the required information.
) Click the Close button in the toolbar to close the display.

V8.20, R02 43
Diagnosis of sequences (C160 SEQ) and operations (C20 PHC, C320 SEQ-Controller,
C520 SEQ-Controller)
4 Analyze details for the production process
4.1 Diagnosis of sequences (C160 SEQ) and operations (C20 PHC,

C320 SEQ-Controller, C520 SEQ-Controller)
You obtain a clear analysis of all sequences and operations in the tabular listing
in Plant iT Manager.

Main menu Select Production | Diagnosis | Sequences and
Operations
The dialog window is divided into three areas:
Figure 28
Legend
Position Description
1 Select the required sequences
Show objects from station/list selection list:
- Restricts the list to sequences that belong to a specific PLC or object list.
Restrict view selection list:
- Restricts the list using status filters.
2 List of the sequences in tabular form

The table columns show the most important information about the status
and the parameterization. You can set the values only in the operator
dialog of the sequence.
Double-click on a line opens the operator dialog of the selected sequence.
3 Buttons for sequence operation
When you click a sequence the buttons become active. You can use the
buttons to operate the sequence directly.
Further information
Further information for this topic is contained in the following manuals:
Plant Liqu iT Operation Sequences
Plant Direct iT Operation C20 PHC
Plant Direct iT Operation C320 SEQ-Controller
Plant Direct iT Operation C520 SEQ-Controller

V8.20, R02 44
Diagnosis of the resource use
4.2 Diagnosis of the resource use

You obtain a clear analysis of the resource use in the tabular listing in Plant iT
Manager.
Control
Invocation
element
Main menu Select Production | Diagnosis | Resource Use
4.3 Diagnosis of object control matrixes

You obtain a clear analysis of all object control matrixes in the tabular listing in
Plant iT Manager.
Control
Invocation
element
Main menu Select Production | Diagnosis | Object control
matrixes
The dialog window is divided into three areas:
Figure 29
Legend
1 Select the required object control matrix
- Restricts the list to object control matrixes that belong to a specific PLC
or object list.
2 List of the object control matrixes in tabular form

dialog of the object control matrix.
When you double-click a line, the operator dialog of the selected object
control matrix opens.
3 Buttons for the object control matrix operation
When you click an object control matrix, the buttons become active. You
can use the buttons to operate the object control matrix directly.

V8.20, R02 45
Diagnosis of automation objects
Further information
Further information for this topic is contained in the following manual:
Plant Direct iT Operation Automation Classes
4.4 Diagnosis of automation objects

You obtain a clear analysis of all automation objects in the tabular listing in
Plant iT Manager.

Main menu Select Production | Diagnosis | Automation objects
The dialog window is divided into two areas:
Figure 30
Legend
1 Select the required automation objects
- Restricts the list to automation objects that belong to a specific PLC or
object list.
2 List of the automation objects in tabular form

dialog of the automation objects.
When you double-click a line, the operator dialog of the selected
automation objects opens.
Further information
Further information for display is contained in the following manual:
Plant Direct iT Operation Automation Classes
4.5 Diagnosis of active batches
Further information
Further information concerning diagnosis is contained in the following manual:

V8.20, R02 46
Diagnosis of system bookings
Plant Batch iT Operation Plant iT Manager for Batch iT
4.6 Diagnosis of system bookings

You obtain a clear analysis of all system bookings in the tabular listing in
Plant iT Manager.

Main menu Select Production | Diagnosis | System Bookings
4.7 Diagnosis of storage locations

You obtain a clear analysis of all storage locations in the tabular listing in
Plant iT Manager.

Main menu Select Production | Diagnosis | Storage Locations

V8.20, R02 47
Diagnosis of storage locations

V8.20, R02 48

PiT Op Manager-Production

Hochgeladen von

Dokumentinformationen

Copyright

Verfügbare Formate

Dieses Dokument teilen

Dokument teilen oder einbetten

Freigabeoptionen

Stufen Sie dieses Dokument als nützlich ein?

Sind diese Inhalte unangemessen?

Copyright:

Verfügbare Formate

PiT Op Manager-Production

Hochgeladen von

Copyright:

Verfügbare Formate

Operation | Plant iT Manager, Production Operation

Plant iT, V8.20

No responsibility can be assumed for the details contained in this manual;

Plant iT Operation | Plant iT Manager, Production Operation

2 Producing orders with the order list .....................................................................6

3 Search in the process documentation ................................................................39

4 Analyze details for the production process........................................................44

Plant iT Operation | Plant iT Manager, Production Operation

4.5 Diagnosis of active batches.....................................................................................46

Plant iT Operation | Plant iT Manager, Production Operation

This manual provides information concerning the operation of the Plant iT

Create and start orders

Search production documentation

Analyze details for the production process

Producing orders with the order list

Analyze details for the production process

Search: Evaluate order history

Search: Evaluate warehouse movements

Search: Evaluate reports

Search: Evaluate measured value views and reports

Plant iT Operation | Plant iT Manager, Production Operation

2 Producing orders with the order list

Control element Invocation

2.1 Order list: Processing possibilities

Control element Invocation

2.1.1 Edit menu

Create order Creates a new order directly or based on an order template. A

Plant iT Operation | Plant iT Manager, Production Operation

Plant iT Operation | Plant iT Manager, Production Operation

2.1.3 Context menu

Buttons for the order control

Menu item Description

Lock/Pause Interrupts running or released orders.

2.2 View of the order list

Plant iT Operation | Plant iT Manager, Production Operation

Column settings and search

Tabs for process areas

Plant iT Configuration Configuration Client, Area-Related Settings

Plant iT Operation | Plant iT Manager, Production Operation

2.2.1 Filtering: Setting the representation of the view

The display of orders can be filtered according to various criteria.

Filtering based on the time of the order start

Filtering for area

Area Displayed data

2.2.2 Orders: List overview

Plant iT Operation | Plant iT Manager, Production Operation

Plant iT Operation | Plant iT Manager, Production Operation

Display of the error description

2.2.3 Details area

You see here detailed information about the selected order.

Plant iT Operation | Plant iT Manager, Production Operation

Dialog element Description

Order number Shows the order number or designation of the order.

Name Shows the unique name of the produced product.

Name Shows the unique name of the recipe.

Name Shows the unique procedure name.

Name Shows the unique name of the start unit procedure.

Liqu iT: Sequence overview tab

Plant iT Operation | Plant iT Manager, Production Operation

Plant Liqu iT Operation Sequences

Batch iT: Batch data tab

Plant iT Operation | Plant iT Manager, Production Operation

2.3 Order processing: Manage orders and order templates

2.3.1 Special considerations for processing order templates