Beruflich Dokumente
Kultur Dokumente
Teagasc, Dairy Products Research Centre, Moorepark, Fermoy, Co. Cork, Ireland
Abstract Spray-dried milk powders have a median particle size of 3080 m. Roller-dried powder
particles, which are larger (about 150 m), are preferred for chocolate making. Spray-drying varia-
bles were therefore studied to produce larger powder particles for chocolate. The particle size of the
spray-dried powders increased with increasing size of the spray nozzle orifice used. The free-fat
content, vacuole volume and insolubility index of the powders increased at the above normal air out-
let temperatures used to dry the large powder particles. Vacuole volume and moisture contents typi-
cal for spray-dried powders were obtainable at air outlet temperatures up to 90 C. The particle size
of the chocolate mix after refining and the Casson yield value of the chocolate after conching rea-
ched minimum values using spray-dried powders with median particle size values of 132162 m.
These minimum values in the chocolates were also correlated with higher contents of free-fat and
lower vacuole volumes in the powders. The spray-dried powders produced good quality British-
style chocolates, where the particle size after refining is conventionally <26 m, but not continental
chocolates, where the particle size should be <20 m.
Spray-drying / milk powder / particle size / chocolate rheology
Rsum Effets de la taille des particules de la poudre de lait sur les proprits du chocolat.
La taille moyenne des particules des poudres de lait sches par atomisation est, en gnrale, com-
prise entre 30 et 80 m. En chocolaterie, on prfre lemploi de poudres de lait sch sur rouleaux
(taille des particules de lordre de 150 m). Ainsi la modification des conditions de schage par ato-
misation, pour obtenir des particules de taille plus leve, a t tudie pour cet usage. La taille des
particules des poudres atomises augmentait avec laccroissement du diamtre des buses utilises.
La teneur en matire grasse libre, le volume vacuolaire et lindice dinsoluble des poudres taient
accrus avec llvation de la temprature de lair de sortie. Le volume vacuolaire ainsi que la teneur
en eau recherchs pour lutilisation en chocolaterie taient obtenus pour une temprature dair de
sortie de 90 C. Les poudres ainsi obtenues, avaient des particules de taille moyenne comprise entre
132 et 162 m, une teneur leve en matire grasse libre et un faible volume vacuolaire. Ces poudres
satisfaisaient ainsi aux valeurs minimales requises pour le mix chocolat aprs raffinage et pour
la valeur limite dcoulement selon Casson aprs conchage. Elles permettaient lobtention de cho-
colat de type britannique de bonne qualit (o il est recherch des particules de taille <26 m, aprs
raffinage et conchage), mais elles ne convenaient pas pour lutilisation en fabrication de chocolats
de type europen (o il est recherch des particules de taille <20 m).
Poudre de lait / schage / atomisation / taille de particule / rhologie du chocolat
specifically for the chocolate industry. The Niro 3-effect falling film evaporator with a
reason for this was partly that the produc- water evaporation capacity of 800 kgh1.
tion of large particle size powders is outside The concentrate was pumped by positive
the norm in standard spray-dried powders, displacement pump from the evaporator
but still achievable. through a scraped-surface heat exchanger,
The composition and processing of where the temperature of the concentrate
chocolate also has major effects on its prop- was raised to 65 C. From here, the concen-
erties, especially the fat content, the refining trate was delivered by means of a high-pres-
conditions (gap width and roller pressure), sure pump to the atomiser of a Tall-Form
conching time and tempering conditions. In dryer, model TDF-20 (Niro A/S, Copenhagen,
the current work, the chocolate-making Denmark). The pilot scale dryer had a
recipe was as before [12] but the refining nominal water evaporation capacity of 70
conditions were slightly altered. 100 kgh1. The concentrate was spray atom-
ised using nozzles of various orifice size
(Tab. I), as supplied by Spraying Systems
2. MATERIALS AND METHODS Ltd., Farnham, UK. Nozzle size numbers
2.1. Milk standardisation 50 to 44 were larger than conventionally
used, in order to obtain large spray-dried
Whole milk from a local manufacturing milk powder particles in the range 100
plant supplied from mainly Spring-calving 200 m for the manufacture of chocolate.
herds was used. Storage, pasteurisation, The temperature of the inlet air applied to
separation and analyses of the milks were as the Tall-Form dryer of 180 C is typical but
already reported [14] and a short summary the temperatures of the outlet air of 80
is given here. The whole milk was stand- 115 C are higher than the conventional
ardised by separating a portion of skim range of 6875 C for this dryer. The pow-
milk, which was used to adjust the milk to ders were stored in sealed bags at a constant
give a milk powder composition equivalent temperature of 15 C.
to 26 g fat100 g1 powder. The standard-
ised milk was then heated at 97.5 C 2 min 2.3. Compositional analysis of milk
in the pasteuriser section of an evaporator to concentrates and powders
increase the heat stability of the concentrated
milk and subsequently cooled to 45 C. The total solids of the milk concentrates
were determined by microwave heating,
2.2. Milk concentration and drying using a CEM LabWave 9000 (CEM Corp.,
The heat-treated milk was then concen- Matthews, NC, USA). The moisture con-
trated to 3955 g solids100 g1 in a pilot-scale tent of the milk powders was determined by
378 K. Keogh et al.
the oven drying method [2]. The free-fat 2.6. Vacuole volume
content was determined by the Niro method
[3] using CCl4 as solvent with constant The particle density (gmL1) was first
shaking over 15 min. All tests were carried calculated by measuring the air-free vol-
ume of a known weight of powder using a
out in duplicate and the mean calculated.
pycnometer (AccuPyc 1330, Micromerit-
ics, Norcross, GA, USA). The pycnometer
2.4. Viscosity of concentrates determined the density of milk powder by
A strain-controlled Bohlin VOR rheom- measuring the pressure change of helium in
eter (Bohlin, Cirencester, UK) with concen- a calibrated volume. The vacuole volume
was calculated from the difference between
tric cylinder geometry was used. Samples
the solids and particle densities [4].
of milk concentrate were taken from the
evaporator and 13.25 g was weighed into a 2.7. Powder insolubility index
C25 cup. The samples were subjected to a
pre-shear at 461 s1 for 300 s at 45 C, fol- The powder insolubility index was
lowed by an up and down shear rate sweep measured after reconstituting 13.0 g pow-
der in 100 mL water at 24 C [10].
from 1.16461 s1 and the mean values of
each sweep taken. The concentrate viscos- 2.8. Statistical analysis
ity profiles obeyed the power law model
most closely (r > 0.998), that is: The properties of the milk concentrates,
powders and chocolates were correlated
n using simple linear regression with inter-
= k
cept using the statistical functions in Micro-
where is the shear stress (Pa), is the rate soft Excel software. The significance levels
of shear (s1), the exponent n is the power were based on the analysis of variance using
law factor and k is the consistency index a 2-tailed Students t-test [5].
(Pasn1) or the viscosity (Pasn) at = 1 s1. 2.9. Chocolate ingredients
2.5. Particle size of milk powders The milk chocolate recipe had a 25 g100 g1
incorporation rate of milk powder, mean
The size of the particles in the milk pow- total fat content of 30.9 g100 g1 and mois-
ders was measured using a Malvern Mas- ture content of 1.2 g100 g1. The following
tersizer X (Malvern Instruments, Malvern, ingredients were used in the manufacture of
UK) fitted with an MSX15 small volume milk chocolates as previously described [12]:
sample presentation unit. The instrument Cocoa butter (Cadbury Ireland Ltd,
uses an approximation of the Mie-scatter- Dublin);
ing theory to determine particle size, which Cocoa liquor (Nestl Rowntree, Mallow,
utilises the refractive index of the dispersed Co. Cork);
phase and its absorption. A relative refrac- Sucrose (Irish Sugar Company, Mallow,
tive index of 1.095 and an absorption value Co. Cork);
of 0.1 were used in the calculations. A 2 mW Milk powders (prepared as described
He-Ne laser beam (633 nm) and a 300 RF above);
lens (size range 0.05 to 879 m) were used Lecithin (Topcithin 300, Lucas Meyer,
for the measurements. The powders were Hamburg, Germany).
suspended in propan-2-ol and sonicated
(Sonicator, Hielscherr, Germany, model 2.10. Chocolate process
UP 200H) for 2 min before each determi-
nation. The results are expressed as the The process remained unchanged from
volume weighted median diameter D(v, 0.5). before [12], except the gap widths were
Milk powder particle size effects on chocolate 379
diameter temperature Total solids Viscosity Moisture Free fat Particle size Vac. volume Insolubility
index
(mm) (C) (g100 g1) (mPas)n1 (g100 g1) (g100 g1 fat) [D(v, 0.5) m] (mL100 g1) (mL50 mL1)
In a first series, nozzle size 50 (1.77 mm) (r = 0.993, n = 4, P < 0.01). The free-fat levels
and milk concentrates containing 47.0 or were higher for the smaller nozzle size 50,
48.4 g solids100 g1 were used. A second because of the smaller powder particle size.
series was also produced using nozzle size The model indicates that free-fat levels of
44 (2.18 mm) and a milk concentrate con- 11 and 5 g100 g1 fat were obtained at out-
taining 52.3 g solids100 g1. Figure 2a let temperature 91 C using nozzles 50 and
shows the effects of air outlet temperature 44, respectively. It is known that free-fat
on vacuole volume, where the modeled data increases with air outlet temperature
were coincidental for both nozzles. The between 70 and 105 C [6] and decreases
vacuole volume increased curvilinearly with concentrate total solids [7] using a
with air outlet temperature (r = 0.9964, n = rotary atomiser.
9, P < 0.001), reaching 10.2 mL100 g1 Figure 2c shows the effects of air outlet
powder at air outlet temperature 91 C. Fig- temperature on powder moisture, where the
ure 2b shows the effects of air outlet tem- data were nozzle-dependant. The moisture
perature on free-fat, where the data were content of the powders decreased curvilin-
nozzle-dependant. The free-fat increased early with air outlet temperature for nozzle
linearly with air outlet temperature for size 50 (1.77 mm) (r = 0.963, n = 5, P <
nozzle size 50 (1.77 mm) (r = 0.900, n = 5, 0.01) and for nozzle size 44 (2.18 mm) (r =
P < 0.05) and for nozzle size 44 (2.18 mm) 0.9999, n = 4, P < 0.001). As expected,
Milk powder particle size effects on chocolate 381
Figure 2a. Effect of air outlet temperature on Figure 2b. Effect of air outlet temperature on
vacuole volume of powder. powder free fat using spray-dryer nozzle size
1.85 mm (------) and nozzle size 2.17 mm
().
Figure 2c. Effect of air outlet temperature on Figure 2d. Effect of air outlet temperature on
moisture of powder using spray-dryer nozzle size powder insolubility index.
1.85 mm (------) and nozzle size 2.17 mm
().
the moisture levels were higher when the larger let temperature (r = 0.968, n = 9, P < 0.001).
nozzle size was used but decreased with air The model indicates that an insolubility
outlet temperature with both nozzles [6]. index of 3.2 mL50 mL1 reconstituted pow-
The model indicates that moisture levels of der was obtained at an air outlet temperature
<3.0 g100 g1 powder are obtained at outlet of 91 C using either nozzle size.
temperatures above 76 C and <2.0 g100 g1
at outlet temperatures above 87 C using 3.3. Effect of milk powder particle
nozzle size 50. size on some chocolate properties
Figure 2d shows the effects of air outlet
temperature on the insolubility index, A series of powders ranging in median
where the modeled data were coincidental particle size from 76.8 to 196.2 m was
for both nozzles. The insolubility index of used for making chocolates (Tab. III). Dif-
the powders increased linearly with air out- ferences in the powder particle size were
382 K. Keogh et al.
diameter total solids Moisture Free fat Particle size Vac. volume Particle size Viscosity Yield
after refining value
(mm) (g100 g1) (g100 g1) (g100 g1 fat) [D(v, 0.5) m] (mL100 g1) (m) (Pasn1) (Pa)
Pilot-scale spray-dried
1.77 47.0 2.1 6.1 76.8 12.2 31 1.70 25.2
1.85 41.0 3.1 12.8 109.5 7.6 29 1.70 20.9
1.77 39.2 3.8 14.1 132.0 7.8 25 1.72 20.5
1.85 47.6 3.8 16.4 143.5 7.7 24 1.63 19.3
1.85 47.6 3.8 16.4 143.5 7.7 24 1.54 18.8
1.93 41.1 4.5 9.6 161.8 7.5 25 1.75 22.5
1.85 51.1 3.7 6.6 168.1 11.0 27 1.66 23.0
1.93 53.6 3.8 5.0 196.2 10.7 29 1.63 21.6
Commercial roller-dried
NA NA 2.8 74.6 152.9 0.0 18 1.53 22.8
NA NA 2.9 84.2 166.3 0.0 17 1.65 23.8
with spray-dried powders (Tab. III) using ing and the Casson yield value of the choc-
our intermediate refining conditions. The olate after conching reached minimum val-
particle size after refining was also ues using a powder with median particle
inversely related to the free-fat content (r = size 143 m. This was also associated with
0.737, n = 8, P < 0.01), moisture content the higher free-fat content and lower vacu-
(r = 0.766, n = 8, P < 0.01) and directly to ole volume of these powders.
the vacuole volume of these spray-dried
milk powders (r = 0.741, n = 8, P < 0.01).
This confirms [12] that milk powders with Acknowledgments: This project was part-funded
higher free-fat contents produce chocolates by the Food Institution Research Measure (FIRM)
under the National Development Plan (NDP).
with smaller particle size after refining. The technical assistance of R. Kennedy and
There was no evidence from the particle J. OKeeffe is greatly appreciated.
size distribution of an increase in fines due
to fracturing of the larger powder particles.
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