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CCIE
Certified Control & Instrumentation Engineer/ Technician Diploma
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10 of Ramadan city ordonia Elmasa building Entrance C- flat 13 Page |1
01063824777 01141221996 01226810321 Mail: Youssef@instec-eg.com
Instrumentation and Automation (Supply service training)
PLC Advan.
HMI DCS
PLC
Basic CCIE P&ID
Calibration Flow
PID Pressure
Valves Level
Tempreature
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01063824777 01141221996 01226810321 Mail: Youssef@instec-eg.com
Instrumentation and Automation (Supply service training)
Course location: Cairo (Nasr city) - 10th of Ramadan city customer location
Understand the hardware possible configuration (single rack, expansion rack and
distributed I/O), symbols, programming, simulation and monitoring online, PLC download/
Upload, Diagnostic of hardware and software errors.
Programming of function with data block and Function Block with its instance data block.
Programming of counter, timer, math and comparison functions.
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01063824777 01141221996 01226810321 Mail: Youssef@instec-eg.com
Instrumentation and Automation (Supply service training)
Course outline
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01063824777 01141221996 01226810321 Mail: Youssef@instec-eg.com
Instrumentation and Automation (Supply service training)
Course location: Cairo (Nasr city) - 10th of Ramadan city customer location
Understand the HMI software ES and RT and hardware devices, its connections and suitable
configuration software. How to simulate a project, how to backup and restore, how to
transfer a project, how to configure analog/ digital alarms, recipe and user administration.
How to work with trends and text lists. How to make alarm and trend logs
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01063824777 01141221996 01226810321 Mail: Youssef@instec-eg.com
Instrumentation and Automation (Supply service training)
Course outline
Installation of Winccflexiable
Winccflexiable Runtime RT
Creating a Project
Creating Screens
T.P. configuration
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01063824777 01141221996 01226810321 Mail: Youssef@instec-eg.com
Instrumentation and Automation (Supply service training)
Course location: Cairo (Nasr city) - 10th of Ramadan city customer location
Understand the used addresses in the program and where it is used and the spare address
can be used in future
The analog modules possible configuration to adapt to various analog signals from different
sensors. how to use FB41 for continuous control and FB42 for step control and make a
complete PID controller for advanced applications. How to make distributed profibus I/Os
with drives, ET200M, ET200S, ET200L
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10 of Ramadan city ordonia Elmasa building Entrance C- flat 13 Page |7
01063824777 01141221996 01226810321 Mail: Youssef@instec-eg.com
Instrumentation and Automation (Supply service training)
Course outline
PID control
Viewing accessible nodes- forcing- VAT- Remote control of the CPU operating mode-
Program maintenance
Memory card
Conversion from S5 to S7
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01063824777 01141221996 01226810321 Mail: Youssef@instec-eg.com
Instrumentation and Automation (Supply service training)
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01063824777 01141221996 01226810321 Mail: Youssef@instec-eg.com
Instrumentation and Automation (Supply service training)
Course outline
1. System Overview
2. Configuration Overview
PCS Hardware
Solution Principle (AS)
Project Environment
3. Project Structure
4. System Configuration
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01063824777 01141221996 01226810321 Mail: Youssef@instec-eg.com
Instrumentation and Automation (Supply service training)
5. CFC
Integrating Libraries
Block Libraries
Integrating Blocks
Organization Blocks
CFC Basics & Insert Block
Compiling and Downloading
Debugging a Program
Block Diagram of a Valve Control
Block Diagram of a Motor Control
MOTOR Block
CTRL_PID (with LINK)
Driver Concept (from V5)
Message Configuration
6. SFC
Overview
Sequence Structures
Action and Transition
Open SFC (in Test Mode)
SFC Operating Mode Logic
Run Behavior of an SFC
External View of SFC 7.
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01063824777 01141221996 01226810321 Mail: Youssef@instec-eg.com
Instrumentation and Automation (Supply service training)
System Configurations
WinCC Multi-Station Systems
Monitoring for SIMATIC PCS 7
OS systems with multiple servers
Central Engineering
SIMATIC PCS 7 - Operator Station
WinCC (PCS 7 - Basic Options)
WinCC Explorer: Overview
Tag Management
Editors & Compile OS
8. Multi-projects
Creating Multi-projects
Restoring an individual project
Description of task
Preparation
Distributed working
Test AS program with SIM
Updating the Networks
Insert picture in to PH
Test OS program with SIM
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01063824777 01141221996 01226810321 Mail: Youssef@instec-eg.com
Instrumentation and Automation (Supply service training)
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01063824777 01141221996 01226810321 Mail: Youssef@instec-eg.com
Instrumentation and Automation (Supply service training)
Course outline
Function symbols
Identification letters
Signal types
Equipment list
Instruments List
Piping list
Piping material
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01063824777 01141221996 01226810321 Mail: Youssef@instec-eg.com
Instrumentation and Automation (Supply service training)
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01063824777 01141221996 01226810321 Mail: Youssef@instec-eg.com
Instrumentation and Automation (Supply service training)
Course outline
Physical properties of fluids influence on the flow measurement accuracy
Ultrasonic flowmeter
vortex flowmeter
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01063824777 01141221996 01226810321 Mail: Youssef@instec-eg.com
Instrumentation and Automation (Supply service training)
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10 of Ramadan city ordonia Elmasa building Entrance C- flat 13 P a g e | 17
01063824777 01141221996 01226810321 Mail: Youssef@instec-eg.com
Instrumentation and Automation (Supply service training)
Course outline
Pascal's Law
Absolute and Atmospheric Pressure
Pressure measurement units and conversion
Pressure gauges
Pressure switches and transmitters
Hydrostatic Head Pressure
Relationship between Pressure and Column of Liquid
Pressure transmitters
Diaphragm seals
For each type of pressure transmitter you should know
Basic principle of measurement and operation
Selection and sizing
Installation
Wiring and signal connections
Calibration and programming
Maintenance and troubleshooting
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01063824777 01141221996 01226810321 Mail: Youssef@instec-eg.com
Instrumentation and Automation (Supply service training)
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01063824777 01141221996 01226810321 Mail: Youssef@instec-eg.com
Instrumentation and Automation (Supply service training)
Course outline
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01063824777 01141221996 01226810321 Mail: Youssef@instec-eg.com
Instrumentation and Automation (Supply service training)
Instruments
Engineer fundamental Temperature measurement installations
Calculate calibration data for different for-process and installation
Conditions
Select and apply devices and systems for industrial Temperature
Measurement
Specify and use smart transmitters in Temperature measurement processes
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01063824777 01141221996 01226810321 Mail: Youssef@instec-eg.com
Instrumentation and Automation (Supply service training)
Course outline
temperature measurement units and conversion
temperature switches and transmitters
Thermo couple
RTD
Thermistors
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01063824777 01141221996 01226810321 Mail: Youssef@instec-eg.com
Instrumentation and Automation (Supply service training)
PID training
Target audience: Engineers and Technicians involved in the design, installation,
commissioning and/or maintenance of Instrumentation systems used for Process
Control (Process Automation).
Pre-requisites: None.
Course code: 2 days / 12 hour
Course location: Cairo (Nasr city) - 10th of Ramadan city customer location
Course fees: 2000 EGP
Course description/ learning objectives.
On completion of this course the trainee should be able to
Explain the basic process control concepts
Identify and correct stability issues in closed loops
Compare alternative closed loop configurations
Explain the fundamentals of loop tuning
Explain the process of tuning valve controllers
Describe the procedures for automated tuning
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10 of Ramadan city ordonia Elmasa building Entrance C- flat 13 P a g e | 23
01063824777 01141221996 01226810321 Mail: Youssef@instec-eg.com
Instrumentation and Automation (Supply service training)
Course outline
The types of control applications (discrete, batch and continuous)
Types of control system (open loop and closed loop)
Cascade control
Ratio control
PID common control terms (P- proportional, Ti- integral time constant
and TD- derivative time constant)
Loop tuning
Auto tuning
Adaptive control
Predictive Pi control
Feedforward / feedback control
Wiring of the PID controller example
The main parameter and settings
Practical application
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10 of Ramadan city ordonia Elmasa building Entrance C- flat 13 P a g e | 24
01063824777 01141221996 01226810321 Mail: Youssef@instec-eg.com
Instrumentation and Automation (Supply service training)
Valves training
Target audience: Engineers and Technicians involved in the design, installation,
commissioning and/or maintenance of Instrumentation systems used for Process
Control (Process Automation).
Pre-requisites: None.
Course code: 4 days / 24 hour
Course location: Cairo (Nasr city) - 10th of Ramadan city customer location
Course fees: 4000 EGP
Course description/ learning objectives.
On completion of this course the trainee should be able to
Valves types
Select a valve for a given application
Perform valve sizing for different applications
Select appropriate materials, actuator and Positioners for a valve
Explain the installation and maintenance procedures for a valve
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10 of Ramadan city ordonia Elmasa building Entrance C- flat 13 P a g e | 25
01063824777 01141221996 01226810321 Mail: Youssef@instec-eg.com
Instrumentation and Automation (Supply service training)
Course outline
Valve types (ball, gate, butterfly...)
Valve construction
Control valve- on/off valve
Valve selection
Valve Cv (flow coefficient )
Valve sizing
Actuators
Pneumatic actuators
Electrical actuators
Hydraulic actuators
Positioners
Pneumatic positioners
Elector pneumatic positioners
Smart positioners
Accessories
Air filter regulators lubricators
Solenoid valves
Proximity switches reed switches limit switches
Position sensors
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01063824777 01141221996 01226810321 Mail: Youssef@instec-eg.com
Instrumentation and Automation (Supply service training)
Calibration training
Target audience: Engineers and Technicians involved in the design, installation,
commissioning and/or maintenance of Instrumentation systems used for Process
Control (Process Automation).
Pre-requisites: None.
Course code: 1 days / 6 hour
Course location: Cairo (Nasr city) - 10th of Ramadan city customer location
Course fees: 1000 EGP
Course description/ learning objectives.
On completion of this course the trainee should be able to
Select and operate test equipment to measure electrical properties
And calibrate instruments
Calibrate electronic transmitters
Use piping and instrumentation diagram (P&ID), wiring, schematic,
and installation detail drawings to install, calibrate, and verify proper
Operation of instruments
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10 of Ramadan city ordonia Elmasa building Entrance C- flat 13 P a g e | 27
01063824777 01141221996 01226810321 Mail: Youssef@instec-eg.com
Instrumentation and Automation (Supply service training)
Course outline
Calibration principle
Calibration tool selection
Temperature transmitters calibration
Temperature switches calibration
Flowmeters calibration
Pressure and Differential pressure transmitters calibration
Pressure switches calibration
Level transmitters calibration
Tools used for calibration practically
Hart communicator
Loop calibrator Ma/V source/ Measure
Pressure calibrator
Temperature calibrator
Multifunction calibrator
Dry well calibrator
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01063824777 01141221996 01226810321 Mail: Youssef@instec-eg.com