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Building a Proactive Safety Culture Through the Use of Job Safety Analysis and Job Safety Analysis Audits 19

ASHLEY A. ROZNOWSKI

BUILDING A PROACTIVE SAFETY CULTURE


THROUGH THE USE OF JOB SAFETY ANALYSIS
AND JOB SAFETY ANALYSIS AUDITS
AB S T RAC T for Dredging Studies' "Dredging Summit and previously an expected event where going just
Expo 2015", Houston, Texas, USA, June one week without an injury was deemed as
Striving to be an industry leader in developing 22-25, 2015 and appears here in a revised something that should be celebrated.
safety performance and accountability in form with permission.
2005, Great Lakes Dredge & Dock (GLDD) Today the company has made great strides in
began their Incident and Injury Free (IIF) making safety something personal, relevant
culture journey. Since then, incident and injury INTRO DU CT IO N and important across all divisions of the
rates have significantly been reduced company and that attitude has changed.
throughout all divisions of the company. The Safety in dredging operations has taken on a As stated in the companys safety
use of safety tools such as the Job Safety new impetus in the 21st century. As seen in commitment statement: All GLDD employees
Analysis (JSA) and Job Safety Analysis Audit Figure 1 in a photo of three men working in are committed to an incident and injury free
(JSA Audit) have been major contributors in 1918 without Personal Protective Equipment work environment, in which we return safely
the reduction of workplace incidents and (PPE), safety has not always been a crucial to our families.
injuries. The idea of allowing employees to part of GLDDs daily operations. Throughout
take extra time to complete a quality JSA the companys history, everyone accepted that In 2005 work began on a project where the
before every task was a great stride forward, the marine construction industry is particularly client held GLDD accountable for its safety
showing the companys commitment to their hazardous owing to the hostile and often performance. The clients safety professionals
employees safety by putting safety before unpredictable nature of the work environment continually monitored the dredging
production, emphasising the IIF safety culture. both offshore and in busy ports and harbours. companys safety performance and held it to
Suggesting that the company has grown to the highest level of accountability. If GLDD did
Continuing to develop and teach proper JSA be where it is today without taking risks and not meet the high safety expectations of the
procedures to all employees of the company compromising safety is a gross understatement. client, the project would be terminated. The
led to the development of JSA Audits. This The proactive safety culture surrounding GLDDs President at the time, Douglas
article looks at developing a proactive safety operations has not always been what it is Mackie, made a decision that would change
culture, the process of creating quality JSAs today. Having employees injured at work was the companys values and the way day-to-day
and how auditing JSAs across divisions can operations were run. He chose to elevate safe
benefit JSA development and strategies. operations to be the companys highest
Furthermore, an example of cross-division JSA Above: In the past everyone accepted that the marine priority. Not on my watch, he pronounced.
and JSA Audit is broken down and discussed. construction industry is particularly hazardous owing to Going forward, we are not going to hurt
The article originally appeared in the the hostile, often unpredictable nature of the work both people who are working for us.
Proceedings of the Western Dredging offshore and in busy ports. Nowadays that has
Association and Texas A&M University Center drastically changed. Safety is priority number one. The company has spent the past nine years
20 Terra et Aqua | Number 140 | September 2015

marine construction industry is challenging; it Rate (TRIR) fell 36% one year after the IIF
takes strong leaders, persistence and a launch, nearly halved from the incident rate
personal and relevant safety programme to three years prior. Recognising that incidents
accomplish such a task. and injuries were preventable and
unacceptable was the large stride towards the
Transformation continuing transformation of the safety
In 2005, the decision was made to change culture at GLDD.
how daily operations were run. GLDD teamed
Figure 1. Then: working without protection on the up with consultants at JMJ Associates which In 2007, incident rates reached a plateau,
Chicago River in 1918. introduced the concept of IIF (Incident and increasing 3% from 2006. After the drastic
Injury Free). This introduction began the decrease in incident rates previously, the
transformation of an improvident safety company was motivated to continue to evolve
culture into a proactive safety culture and the the safety culture. The IIF launch worked,
company started to break away from the fewer employees were getting injured but
enforcement mentality, where employees are there were still injuries happening in daily
punished for breaking the rules and safety operations. To further the progress of
officers are responsible for making work developing a proactive safety culture, the
safe. IIF introduced a personal side of safety, company teamed with consultants at the Hile
reminding employees of their personal Group.
relationships which could be affected by
taking risks at work that result in injury. The efforts shifted even more to the personal
side of safety and embedded safety practices
The involvement of upper management with further into daily operations. All employees
the IIF launch helped transform the safety became involved in the safety programme,
culture surrounding dredging operations, including non-operations employees and more
reinforcing the personal side of safety. With involvement was shown from upper
the IIF launch came Job Safety Analysis (JSA), management. More focus was applied to
a safety tool regularly used in daily operations awareness and training, shifting further from
Figure 2. Now: in 2015 working with PPE is always an that will be explained further below. the rules and enforcement approach. Since
absolute given. Quantitatively, the Total Recordable Incident teaming with the Hile Group and using safety

driving toward an uncompromising Incident


and Injury Free culture, implementing a wide
variety of safety improvement strategies to do
so. Elevating the safety of employees to the
highest priority was the first step in
transforming the safety culture surrounding
dredging operations (Figure 2).

SAFETY CULTURE
A positive safety culture is not something that
can be purchased or simply acquired; it is
something that needs to be developed and
grown from within an organisation. It can be
witnessed that culturally, the marine
construction industry remains a trade where
employees feel that taking risks is part of their
job and often times may worry about what
their peers think about those who do take
extra precautions. Building a safe workplace
and a proactive safety culture requires
constant attention and development and
starts at the top. Transforming the safety
culture and mindset of employees in the Figure 3. Total Recordable Incident Rate at GLDD from 2003 to 2014.
Building a Proactive Safety Culture Through the Use of Job Safety Analysis and Job Safety Analysis Audits 21

ASHLEY A. ROZNOWSKI questionnaire was used to study the espoused and enacted values or between
obtained her Bachelor of Science in communication atmosphere in supervisor- words and actions, walk the talk. These
Environmental Engineering with a minor in worker safety exchanges. They found that behavioural studies suggest that safety
Ecology at Michigan Technological safety-related communication between communication is part of a larger picture
University in 2011. From 2012 through supervisors and subordinates had little direct including organisational safety culture,
2014 she worked for Great Lakes Dredge & effect on workers safety-related events or in leadership and group climate (Kines et al.,
Dock Company as a Site Engineer on predicting reported injuries. Their conclusion 2010).
various Hopper Dredging projects and most was that safety communication in itself is not
recently as Project Engineer on the Miami sufficient to ensure a low injury rate and that Open communication is clearly part of a larger
Harbor Deepening Phase III project. In employees may see increased safety safety picture. Continued development of
2015 she joined the Great Lakes Dredge & communication simply as lip service with safety tools, along with open communication
Dock Production Estimating Department as little commitment from managers. about safety between front line managers and
a Production Estimator. She is also an employees is necessary to ensure the
active member of the GGLD Site A study by Meli and Ses (2007) continued reduction in the incident rates in
Engineering Safety Leadership Team. distinguished between a supervisors lip the marine construction industry. Creating an
service and behaviour in describing two environment in which employees want to
facets of supervisory safety responses to participate in and communicate about the
workers. The first was a supervisors self- safety programmes is a challenge, particularly
tools such as the ones described here, the applied safety response regarding the in a workplace that has many resistant
TRIR fell 70% to an all-time low in 2013. The supervisors own safety behaviour (i.e., employees that are comfortable with the way
TRIR trend is provided in Figure 3. modelling what the workers see), and the things have always been.
second was a supervisors safety response
In 2014 another plateau was reached towards workers (i.e., what the workers hear, When the company initially began rolling out
quantitatively, but qualitatively the safety such as safety information, instructions as well safety initiatives, they gave their word that
culture of GLDD has made a large turnaround. as feedback toward workers safe and unsafe anyone can pull a stop card anywhere and
Using tools such as the JSA and JSA Audit behaviour). anytime if they feel like it is necessary to take
along with a strong accountability policy will a time out or step back for safety, without
ensure further development of a proactive A similar distinction, labeled as Behavioral repercussion. In a work environment that has
and positive safety culture and in turn, reduce Integrity was made by Simons (2002), typically been rushed and full of risks, this was
the TRIR making the company completely IIF. referring to the congruence between a large step towards giving employees the

SAFETY TOOLS
There are four main components that help
develop a proactive safety culture:
1. Good communication, goals and follow up
actions.
2. Providing effective safety tools which allow
employees to be proactive in their daily
work.
3. Having effective training initiatives that
teach employees how to use safety tools to
their full extent.
4. Supporting safety initiatives with a strong
accountability programme.

Communication between managers and


employees is a large part of creating a safe
work environment. Open communication
allows for all employees to be made aware of
the goals and expectations of safety efforts
and is key to a safety programmes success.
However, studies have shown that open
communication alone is not sufficient enough
to ensure a low injury rate. In a study by
Michael, Guo, Wiedenback and Ray (2006), a Figure 4. A page from the SALT safety rule book for Operations Support.
22 Terra et Aqua | Number 140 | September 2015

backing to slow down and use tools such as


JSAs and JSA Audits to make the workplace
safer.

SAVE A LIFE TODAY


An internally developed tool that is used in
daily operations across divisions is Save A Life
Today (SALT). SALT is a programme that was
created by various departmental managers
and field employees geared for six different
departments within GLDD. Books were
created for employees working in the Engine
Room, Tugs and Crew Boats, Dredge and
Deck, Shore and Yard, Operations Support
and Office Non-Operations that provide
mandatory and recommended practices
(Figure 4). The SALT safety rule books
coordinate the Safety Management System
with JSAs and safety videos. Their creation
was meant to guide employees clearly and
easily in daily tasks and increase consistency
from project to project. SALT is a strong tool
for employees to use along with JSAs and JSA
audits. Since SALT was created primarily from
employee input, it is a safety tool that works
and provides realistic expectations of how
operations should be conducted.

JOB SAFETY ANALYSIS


What is a Job Safety Analysis (JSA)? A JSA is a
procedure for a given task that integrates all
known and potential hazards associated with
each step of the task. JSAs also involve a
meeting of all employees involved in the task
where personnel review the JSA before the
task is started. JSAs are also commonly
referred to as job hazard analysis or job
hazard breakdowns. JSAs are used for analysis
of a specific task such as disassembling an
engine and are not meant for something
broad such as overhauling an engine or as
narrow as removing head nuts and washers.

There are four basic steps to conducting


a JSA:
1. Recognise the task to be analysed and Figure 5. Job Safety Analysis, Ladder Calibration.
those employees that will be involved.
2. Break down the task into a sequence of
steps. all workers that will be involved in the task, Recognising and breaking down the task into
3. Identify known and potential hazards including someone with previous experience if steps is crucial to identifying the potential
associated with every step. possible. Including a variety of employees hazards associated with each step of the task.
4. Determine preventative measures for each helps to ensure that the JSA will be complete Identifying the potential hazards can
potential hazard associated with every step. and allows for the incorporation of multiple sometimes be less than straightforward. To
perspectives, which reduces the risk of an assist employees with recognising hazards,
When creating a JSA it is important to include element being overlooked. GLDD created the 6Ts, which are described
Building a Proactive Safety Culture Through the Use of Job Safety Analysis and Job Safety Analysis Audits 23

and broken down in detail below in the recommended practices for the task. 6Ts, the process is sometimes described as
Hazard Control and Recognition section. - Ensure each crewmember involved knows something relatable, like a playbook in
his/her role in the task. football. For a play to work you have to have
Hazard Control and Recognition - Recognise, analyse and mitigate the hazards all the players, with the proper equipment
The Occupational Safety and Health of each step in the task. Be specific in the and designated responsibilities anticipating
Administration (OSHA) breaks hazard control identification of hazards, and identify if the what will happen; the same is true for
methods into three categories. The task requires permitting such as lock out completing a task safely.
precedence and effectiveness are as follows, tag out, confined space entry.
although a combination of all three is likely - Establish lines of communication amongst One of the least recognised aspects of
to be used when hazards cannot be entirely all crew members and designate signalers creating JSAs is proper training and coaching.
mitigated (OSHA 3071, 2002): if necessary. Without these, conducting an effective JSA is
1. Engineering Controls which eliminate or - Emphasise hand checks, if a tool or piece difficult. In addition to SALT, JSAs and the
mitigate the hazard through design or of equipment is in motion. 6Ts, the company also uses an additional
isolation, i.e., an enclosed cab, machine - Confirm how all communications will flow coaching resource, JSA Audits.
guards, exhaust ventilation, and such. from beginning to the end of the job task,
2. Administrative Controls which are written including how deviations from the JSA will JOB SAFETY ANALYSIS AUDIT
operating procedures, work permits and be handled as the job proceeds. The goal of having an auditing programme
safe work practices, i.e., alarms, signs and that goes along with JSAs is to allow for
warnings, training, buddy system, and such. Tools continued development of hazard recognition
3. Personal Protective Equipment (PPE) which - Identify, gather and inspect the tools and prevention. Acting as an evaluation and
minimises exposure to serious workplace required for each step of the task. Ask if coaching tool for JSAs, JSA Audits provide
injuries and illnesses, i.e., hard hat, the crew members are authorised and qualitative feedback and ensure JSAs remain a
respirator, hearing protection and other qualified and/or require certification to use viable and effective safety tool in field
personal equipment. the tools or equipment needed for this task. operations. JSAs are assessed for both verbal
- Identify, gather and inspect required PPE. and audible completeness with use of JSA
To assist employees with recognising and Audits.
mitigating potential and existing hazards, the Tidy Up
company developed the 6Ts Today, Task, - Clean up after the task and properly stow To complete a JSA audit successfully, the
Tools, Tidy Up, Time Out and Transition all tools and equipment used. auditor must follow a general set of guidelines:
which was created in addition to SALT, JSAs 1. Observe. The auditor should remain just a
and JSA Audit efforts. Addressing the 6Ts in Time Out quiet spectator and avoid participating in
each JSA has become a standard practice in - Make sure everyone agrees with the plan. the task in any way. Ideally, the task leader
daily safety operations. If anyone doesnt understand the task, his/ and JSA members wouldnt know the
her role in the task or is uncomfortable with observer was there so it is best for the
The 6Ts used to identify hazards during the the task, then call for a Time Out, and auditor to avoid taking excessive notes and
JSA process are: address the uncertainties. limit actions. Too much interaction by the
Today - A time out should be called during the task auditor may give the impression of silent
- Assemble the team and ensure everyone is if there is a change in conditions, or in crew judgment before the JSA is completed,
paying attention. members participating in the task or tools which may interfere with quality of the JSA
- Meet at the task area to ensure specific needed to complete the task. being performed.
hazard awareness of the task area is known. - Open communication should be promoted 2. Evaluate and rate the JSA. The auditor
- Inspect access ways to and from all of the during the JSA revision after the time out is should complete the JSA Audit form once
work areas that will be visited in the task. called to ensure all workers involved in the the JSA and task are complete, taking care
This includes transferring to and from task understand the changes to the JSA. to remember how each step went and if
equipment. the 6Ts were recognised and used in the
- Consider the environmental aspects of the Transition JSA. The 6Ts are outlined on the JSA Audit
day including temperature, wind, seas, - Identify the end of the task and identify the form, so noting the particulars of each,
current, precipitation, deck conditions, next task and its JSA if applicable. whether they are positive or negative, are
lighting important for giving feedback.
Including the 6Ts in every JSA has helped 3. Provide coaching and feedback to the JSA
Task reduce communication hurdles amongst leader. It is important for the auditor to give
- Review the task in steps. If the task is large, employees involved in tasks and has aided feedback without ridiculing the JSA leader.
consider breaking the task down into employees in identifying hazards through a Schedule a meeting with the JSA leader to
several tasks and doing a JSA for each. structured format. To assist employees with discuss the audit as soon as possible after
- Consult SALT for applicable rules and understanding the importance of JSAs and the completion of the task. Coaching should be
24 Terra et Aqua | Number 140 | September 2015

Figure 6. Job Safety Analysis Audit, with the 6Ts, Ladder Calibration.

constructive, not destructive. As such the can be used within or across divisions. JSA employees are seeing the benefit to giving
auditor should portray both the strengths Audits can be conducted within small groups, honest ratings and feedback and avoiding
and weaknesses in a positive manner. i.e., on a dredge for a dredge-related task letting emotions come into play. The
4. Provide feedback to the on-site where the dredge captain audits the JSA on accountability policy described below reduces
management team and divisional safety cross-functionally, i.e., where a member of the amount of emotion involved in the JSA
managers. Both the strengths and the engineering team audits a dredge-related Audit ratings. Keeping employees accountable
weaknesses of the JSA should be presented task for dredge crew members. for their actions is a key part of having
and the audit conversation between the successful safety initiatives and tools.
auditor and JSA leader should be discussed Allowing auditors to audit JSAs not typically
additionally. encountered in their work day has proved to SAFETY ACCOUNTABILITY
be beneficial, particularly in hazard The final safety tool is safety accountability.
Most importantly the auditor should remain recognition. Complacency is something easily All of the safety tools used at GLDD are only
neutral when performing an audit. If the acquired when the same employees perform successful if employees are being held
auditor is auditing a coworker that is also a the same task and the same JSA day in and accountable for their own safety and the
friend, it may be difficult to give an day out. Bringing an auditor in that hasnt safety of their fellow coworkers. To establish a
unsatisfactory JSA rating. For the JSA Audit performed the task or JSA before allows for a safety accountability policy that encompasses
programme to work to its fullest capability, fresh set of eyes to examine the task at hand. all of the safety tools used in daily operations,
auditors have to give honest feedback, This has potential to bring up hazards that a the company created 10 Life Saving
regardless of emotions that may be involved. complacent employee may have forgotten Absolutes, or LSAs. The LSAs were generated
Reminding employees that the programme is about or not recognised. from the SALT programme and are ten rules
meant to make the workplace safer and that that must be adhered to by everyone, 100%
there will be no reprimand for an The JSA Audit programme is something fairly of the time. Having an accountability policy
unsatisfactory JSA, is essential for new to GLDD employees and managers. Data that directly incorporates the safety tools used
transforming the quality of JSAs and to the is collected for each completed audit and every day by employees is important to the
success of the JSA Audit programme. compiled for qualitative analysis. Quantitatively success of all safety tools and to the safety of
there has been much positive feedback from the employees using them. This accountability
The JSA Audit tool is fairly versatile in that it the programme. As it unfolds further, policy makes the safety tools and workplace
Building a Proactive Safety Culture Through the Use of Job Safety Analysis and Job Safety Analysis Audits 25

personal, relevant and important to everyone JSA Audits enriching JSAs being completed in have increased their attention to ensuring the
that uses them. daily operations. 6Ts are addressed during the JSA and crews
completing JSAs are reflecting on past injuries
JOB SAFETY ANALYSIS AND AUDIT Notable qualitative achievements so far from as part of their hazard reviews. The JSA Audits
BREAKDOWN using the JSA Audit tool include more focus have alerted GLDD to action items that need
A breakdown of a JSA form is shown in on the core rules included in SALT, particularly to be further addressed in JSAs including
Figure 5 and a JSA Audit form in Figure 6 with confined space entry, Lock Out Tag Out complacency of JSA discussion for tasks
completed for the site engineering team to and qualified operators and tools. Auditors occurring multiple times a day.
calibrate the ladder of a cutter dredge. Note
that this JSA was written before the
integration of the 6Ts into the JSA form. The
JSA Auditor was the Chief Engineer of the CON CL U S IO NS which production was considered as the
dredge, who brought an outside look into the top priority.
site engineering JSA allowing for additional Safety in the marine construction industry,
hazard recognition. particularly dredging, has developed into a Progression of the safety culture
mandatory practice in daily operations. transformation depends on the continued
The engine department does JSAs a bit Revealing that employees can go home development new safety tools, open
differently than the site engineering safely every day has been a challenge, but communication between employees and
department. This brought to light other ways with an ever developing safety culture front line management, and continued
in which JSAs could be done for both parties. influenced by safety tools such as SALT, positive re-enforcement through coaching
It can be seen in this audit how auditing can JSAs and JSA Audits, it will continue to and an accountability policy. The safety
assist new employees in developing their JSA become second nature. tools described here are just a few of
skills by exposing both strengths and many tools that are used in day-to-day
weaknesses in the JSA briefing and discussion. Just as important as the safety tools and operations at GLDD. Employees using these
This example also illustrates how performing positive safety culture, is support from safety tools effectively has transformed the
cross divisional audits can teach new and management. Management showing an safety culture at the company from a
seasoned employees different approaches to interest in operations not only gives vital workplace where employees feel like it is
using safety tools. support to the effectiveness of safety tools necessary to take risks, to a workplace
but also gives reassurance to employees. where employees feel it is necessary to
The JSA and JSA Audits allowed for Giving employees the comfort that it is slow down and get the job done safely.
collaboration between two groups within okay to step back for safety and pull a stop Continued coaching efforts and safety tool
dredging operations. The discussion and card if they feel like someone is at risk for development will further reduce the total
comments included positive reinforcement of being injured is not something that was recordable incident rate making the
the areas that were proficient and constructive easily acquired after so many years in workplace Injury and Incident Free.
criticism of the areas that could be improved.
Ways to improve new employees JSA skills
were also part of the verbal discussion
between the auditor and JSA leader. These REFER E NCE S
JSA and JSA Audit are just one example of
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development of safety tools. Mikkelsen, K.L., Dyreborg, J. and Zohar, D. (2010). U.S. Department of Labor (2002). OSHA 3071,
Improving construction site safety through leader- https://www.osha.gov/Publications/osha3071.pdf
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