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EM-COS007-2500307-A-DM-PILE-
001 Deviation Register and Requests (If Applicable) - Piles
EM-COS007-2500307-A-NM-PILE-
001 Concession Requests (If Applicable) - Piles
EM-COS007-2500307-C-NP-PILE-
001 Handling, Packing and Shipping Procedure - Piles
EM-COS007-2500307-E-BMC-PILE-
001 Base Material Certificates - Piles
EM-COS007-2500307-A-TL-PILE-
001 Plate Traceability List - Piles
EM-COS007-2500307-E-MC-PILE-
001 Material Certificates - Piles
EM-COS007-2500307-MB-PILE-001 Manufacturing Record Book - Piles
EM-COS007-2500307-W-CC-PILE-
001 Welding Consumables Certificates - Piles
EM-COS007-2500307-F-BQ-PILE-
001 Calibration Test Certificates - Piles
EM-COS007-2500307-D-UP-PILE-
001 NDT Procedures - Piles
EM-COS007-2500307-MM-PILE-
001 Welding Consumable Handling Procedure - Piles
EM-COS007-2500307-D-WP-PILE- Welding Procedure and Welding Qualification Procedure
001 (WPS / WPQR) inc Repair Procedure - Piles
EM-COS007-2500307-A-IP-PILE-
001 Inspection and Test Plan - Piles
EM-COS007-2500307-B-GM-PILE- Fabrication Drawings - Piles - Shop Drawing for Berthing
001 Island (1/3)
EM-COS007-2500307-B-GM-PILE- Fabrication Drawings - Piles - Shop Drawing for Berthing
002 Island (2/3)
EM-COS007-2500307-B-GM-PILE- Fabrication Drawings - Piles - Shop Drawing for Berthing
003 Island (3/3)
EM-COS007-2500307-B-GM-PILE- Fabrication Drawings - Piles - Shop Drawing for Dolphin
004 A,B,D,F
EM-COS007-2500307-B-GM-PILE-
005 Fabrication Drawings - Piles - Shop Drawing for Dolphin C
EM-COS007-2500307-B-GM-PILE- Fabrication Drawings - Piles - Shop Drawing for Jetty Bridge
006 (1/3)
EM-COS007-2500307-B-GM-PILE- Fabrication Drawings - Piles - Shop Drawing for Jetty Bridge
007 C01 (2/3)
EM-COS007-2500307-B-GM-PILE- Fabrication Drawings - Piles - Shop Drawing for Jetty Bridge
008 (3/3)
EM-COS007-2500307-D-ZP-PILE-
001 Manufacturing Procedure Specification - Piles
EM-COS007-2500307-E-UQ-PILE-
001 NDT Operator Qualifications - Piles
EM-COS007-2500307-D-DP-PILE-
001 Dimensional Control Procedure - Piles
GUI-035-00 (Revision 0) Inspection Report Dated: 22nd March 2016
Daily Report
www.GQIS.com
Customer: EDGEN MURRAY Purchase Order 3568
No.:
EM-COS007-2500307-W-UQ-PILE-
001 Welder Qualification Records - Piles
During visit paid on 14th of September, following activities have been monitored/witnessed.
1) Surveillance on fit-up and installation of ancillaries
2) Surveillance on welding activities
3) Visual inspection after welding for pile segments
For welding, as mentioned, CHANKONG has three workshops, one is for spiral welding, the second is for
longitudinal welding, the third is for installation and welding of ancillaries.
The activities carried out during the execution of weld, in reference with BS EN 1011-1 & BS EN 1011-2,
are:
Witness the material preparation, such as angle of bevel, root face, surface quality of bevel;
Check the fit-up during pile forming;
Check the setting of the welding parameters ( Amperage-range and Voltage-range);
Check the welding parameters during the welding ( Amperage-range and Voltage-range);
Check the bevel preparation, cleaning, welding quality after back gouging;
Witness UT and MT, welding repairing.
Identification of filler metal;
Identification of flux type;
Phase 22 - UT inspection, 100% of butt weld (spiral weld, longitudinal weld, CIRC weld)
Instrument employed
HS610e, serial No#61e3735, certificate No.:(1994) 032 , according to JJG746-2004,
calibrated on 18th of April, 2016 and with expiration date on 17th of April, 2017.
Calibration & Acceptance
DAC curves were built following with CHANKONG specification for Ultrasonic inspection No. CK-3568-QC-
002 REV 00, acceptance criteria as per HPC-DEV001-XX-OOOSPE-000009, 1806.4.4 table 10, using flat
bottom hole 3mm, reference blocks CSK-IA & CSK-IIA.
Probes used in accordance with the applicable CHANKONG UT procedure:
Straight beam: 2.5MHz, 14
Angle beam: 2.5MHz, 8x12, 45
Angle beam: 2.5MHz, 8x12, 63
Test carried out by Level operator Mr. Huang Gui - Certificate No#421223198711170059, issued by Inspector
and Tester Certificate of Special Equipment Peoples Republic of China, with expiration date on 1st of June, 2019.
Surface preparation category: SP1.
Couplant: Paste.
The examination has been carried out after 48 hours from welding.
Transducers, positions and directions according to sketches showed into the applicable CHANKONG UT
procedure.
Phase 23 - Magnetic Particle Inspection, 10% for fillet weld of ancillaries, 100% for welds mark with W.
Review of the Yoke calibration certificate:
Yoke CDX-, certificate No. 2016G20-20-230111, calibrated on 18th of April, 2016, and with the expiration date
on 21st of February, 2018;
Calibration weight of block 4.5Kg, certificate No. 2013K11-10-120187, calibrated on 18th of April, 2016, and
with the expiration date on 2nd of August, 2018;
GUI-035-00 (Revision 0) Inspection Report Dated: 22nd March 2016
Daily Report
www.GQIS.com
Customer: EDGEN MURRAY Purchase Order 3568
No.:
Test carried out by Level operator Mr. Ma Tengfei - Certificate No#371202198505100854, issued by Inspector
and Tester Certificate of Special Equipment Peoples Republic of China, with expiration date on 1st of July, 2019.
1. EME QA SNCR--001 has been closed on 12/09/2016 and signed by GQIS inspector Gubin on Sep 13, 2016.
2. GQIS inspector have closed all of the items listed in the punch list with sub-vendor, will be signed off by sub-
vendor on Sep 15, 2016 and will submit soon.
1. Check the documentation or lifetime record of the first batch of 14 piles, the sub-vendor is being preparing the
documents but has not finished at all, they planned to submit it in next week.
IRN STATUS
IRN is issued for first batch 14 piles, but the release certificate is referenced as OPR-QC-R-001, this document is
not referenced on the ITP which refers to OPR-QC-R-002 for activities 26 and 27 and OPR-QC-R-003 for
activity 30, vendor will issue again and then GQIS inspector will make counter signature.
1. Visual inspection after welding for pile segments, the result is accepted.
Pile No.: 3568-PS-009-A1, 3568-PS-015-A2, 3568-PS-002-A1, 3568-PS-006-A1, 3568-PS-008-A1,3568-PS-
006-A2.
2. Conduct in-process inspection before covering base plate for pile No.: 3568-PI-031, the result is accepted.
Inspection activities including the installation of grouting pipes and supports, welding quality inspection.
3. Patrol inspection for fit-up and welding of grouting pipes, the welding quality is stable and satisfactory.