Daily Report

www.GQIS.co.uk

Project: HPC-HINKLEY POINT C-

AGGREGATE JETTY-
Customer: EDGEN MURRAY
PRELIMINARY STEEL
PILE PROJECT
Sub-Vendor: ZHEJIANG CHANKONG
Vendor: ESC GROUP
STEEL PIPE CO.,LTD
PUTUO,SHANG HAI, Sub-Vendor Address: TIANNING,JIASHAN,ZHE
Vendor Address:
CHINA JIANG

Vendor Reference: Sub-Vendor Reference:

Purchase Order No: 3568 Customer Reference:

GQIS Assignment No: Report No: GQIS--020

8 PM, 11th Sept. -- 8 AM, Next Visit Date:

Date of Visit:
12th Sept. 2016
MATERIAL INSPECTED THIS VISIT
Item No. Quantit Description Tag No., Batch No., Serial
No., Cast, Heat No.
y
3568-DF-038 1 1778mmX25mmX25.71m(LSAW)+1778mmX40mmX6m
(LSAW) +1778mmX25mmX3m(LSAW)
3568-DA-035 1 1778mmX25mmX25.71m(LSAW)+1778mmX40mmX6m
(LSAW) +1778mmX25mmX3m(LSAW)

SUMMARY / AREAS OF CONCERN

GUI-036-00 (Revision 0) Flash Report Dated: 22nd March 2016


www.GQIS.com
Customer: EDGEN MURRAY
1.0 SUMMARY / AREAS OF CONCERN
1.1 LIST OF APPLICABLE DOCUMENTS
EM-COS007-2500307-A-DM-PILE-
001
EM-COS007-2500307-A-NM-PILE-
001
EM-COS007-2500307-C-NP-PILE-
001
EM-COS007-2500307-E-BMC-PILE-
001
EM-COS007-2500307-A-TL-PILE-
001
EM-COS007-2500307-E-MC-PILE-
001
EM-COS007-2500307-MB-PILE-001
EM-COS007-2500307-W-CC-PILE-
001
EM-COS007-2500307-F-BQ-PILE-
001
EM-COS007-2500307-D-UP-PILE-
001
EM-COS007-2500307-MM-PILE-
001
EM-COS007-2500307-D-WP-PILE-
001
EM-COS007-2500307-A-IP-PILE-
001
EM-COS007-2500307-B-GM-PILE-
001
EM-COS007-2500307-B-GM-PILE-
002
EM-COS007-2500307-B-GM-PILE-
003
EM-COS007-2500307-B-GM-PILE-
004
EM-COS007-2500307-B-GM-PILE-
005
EM-COS007-2500307-B-GM-PILE-
006
EM-COS007-2500307-B-GM-PILE-
007
EM-COS007-2500307-B-GM-PILE-
008
EM-COS007-2500307-D-ZP-PILE-
001
EM-COS007-2500307-E-UQ-PILE-
001
EM-COS007-2500307-D-DP-PILE-
001
Daily Report
Purchase Order 3568
No.:
Deviation Register and Requests (If Applicable) - Piles
Concession Requests (If Applicable) - Piles
Handling, Packing and Shipping Procedure - Piles
Base Material Certificates - Piles
Plate Traceability List - Piles
Material Certificates - Piles
Manufacturing Record Book - Piles
Welding Consumables Certificates - Piles
Calibration Test Certificates - Piles
NDT Procedures - Piles
Welding Consumable Handling Procedure - Piles
Welding Procedure and Welding Qualification Procedure
(WPS / WPQR) inc Repair Procedure - Piles
Inspection and Test Plan - Piles
Fabrication Drawings - Piles - Shop Drawing for Berthing
Island (1/3)
Fabrication Drawings - Piles - Shop Drawing for Berthing
Island (2/3)
Fabrication Drawings - Piles - Shop Drawing for Berthing
Island (3/3)
Fabrication Drawings - Piles - Shop Drawing for Dolphin
A,B,D,F
Fabrication Drawings - Piles - Shop Drawing for Dolphin C
Fabrication Drawings - Piles - Shop Drawing for Jetty Bridge
(1/3)
Fabrication Drawings - Piles - Shop Drawing for Jetty Bridge
C01 (2/3)
Fabrication Drawings - Piles - Shop Drawing for Jetty Bridge
(3/3)
Manufacturing Procedure Specification - Piles
NDT Operator Qualifications - Piles
Dimensional Control Procedure - Piles
GUI-035-00 (Revision 0) Inspection Report Dated: 22nd March 2016
 Daily Report
www.GQIS.com
Customer: EDGEN MURRAY Purchase Order 3568
No.:

EM-COS007-2500307-W-UQ-PILE-
001 Welder Qualification Records - Piles

During visit paid on 11th and 12th of September, following activities have been monitored/witnessed.
1) Surveillance on fit-up and installation of ancillaries
2) Surveillance on welding activities
3) Review sub-vendor inspection record
4) Magnetic particle examination
5) Ultrasonic examination
6) Conduction final visual and inspection for pile No.: 3568-C05-068

For welding, as mentioned, CHANKONG has three workshops, first workshop is used produced pile with
spiral welding, the second workshop is used produced pile with longitudinal welding, the third workshop is
used to installation and welding of ancillaries.

Spiral welding workshop

Internal Welding Equipment No.: CHANKONG STEEL-11 (SSAW), Lincolin/Electric NA-4(the generators is
XL-21 CHNT NMI-630/3300), calibrated on the 05th of May 2016 and with calibration expiring date the 05th
May 2017.
External Welding Equipment No.: CHANKONG STEEL-12 (SSAW), Lincolin/Electric NA-4(the generators is
XL-21 CHNT NMI-630/3300), calibrated on the 05th of May 2016 and with calibration expiring date the 05th
May 2017.

Longitudinal welding workshop

Welding Equipment No.: CHANKONG STEEL-01 (SAW), INVERTER MULTI-PROCESS ARC WELDING
POWER SOURCE(Type HUAYUAN WELDER, ZD7-1250IGBT) + MZS TANDEM SUBMERGED ARC
WELDING CONTROLLER, calibrated and with calibration expiration date on 5th of May, 2017;
Welding Equipment No.: CHANKONG STEEL-02 (SAW), INVERTER MULTI-PROCESS ARC WELDING
POWER SOURCE(Type:HUAYUAN WELDER, ZD7-1250IGBT) + MZS TANDEM SUBMERGED ARC
WELDING CONTROLLER, calibrated and with calibration expiration date on 5th of May, 2017;
Welding Equipment No.: CHANKONG STEEL-08 (SAW), INVERTER MULTI-PROCESS ARC WELDING
POWER SOURCE(Type:HUAYUAN WELDER, ZD7-1250IGBT) + MZS TANDEM SUBMERGED ARC
WELDING CONTROLLER, calibrated and with calibration expiration date on 5th of May, 2017;
Welding Equipment No.: CHANKONG STEEL-10 (SAW), INVERTER MULTI-PROCESS ARC WELDING
POWER SOURCE(Type:HUAYUAN WELDER, ZD7-1250IGBT) + MZS TANDEM SUBMERGED ARC
WELDING CONTROLLER, calibrated and with calibration expiration date on 5th of May, 2017;
Welding Equipment No.: CHANKONG STEEL-13 (SAW), INVERTER MULTI-PROCESS ARC WELDING
POWER SOURCE(Type:HUAYUAN WELDER, ZD7-1250IGBT) + MZS TANDEM SUBMERGED ARC
WELDING CONTROLLER, calibrated and with calibration expiration date on 5th of May, 2017;

Installation and welding of ancillaries workshop

Welding Equipment No.: CHANKONG STEEL-31 (FCAW), LINCOLN CV500 INVERTEC, calibrated and
with calibration expiration date on 5th of May, 2017;
Welding Equipment No.: CHANKONG STEEL-32 (FCAW), LINCOLN CV500 INVERTEC, calibrated and
with calibration expiration date on 5th of May, 2017;
Welding Equipment No.: CHANKONG STEEL-33 (FCAW), LINCOLN CV500 INVERTEC, calibrated and
with calibration expiration date on 5th of May, 2017;
GUI-035-00 (Revision 0) Inspection Report Dated: 22nd March 2016
 Daily Report
www.GQIS.com
Customer: EDGEN MURRAY Purchase Order 3568
No.:

The qualified welders name:

Mr Guo Jinwei, SSAW,Certificate No.:0036/SHA/7482092298-19, welding equipment CHANKONG-11, pile
welds internal;
Mr Jin Hanlin, SSAW,Certificate No.:0036/SHA/7482092298-07, welding equipment CHANKONG-12, pile
welds external;
Mr. Jin Hanlin, SAW, Certificate No.:0036/SHA/7482092298-07,
Mr Jiang Jian, SAW, Certificate No.:0036/SHA/7482092298-11, welding equipment CHANKONG-10, shear
rings + CIRC welds external;
Mr. Yan Chengfeng, SAW, Certificate No.:0036/SHA/7482092298-14, welding equipment CHANKONG-01,
CIRC welds internal;
Mr. Liu Yang, SAW, Certificate No.:0036/SHA/7482092298-13, welding equipment CHANKONG-02,
longitudinal welds internal;
Mr. Chen Leyi, SAW, Certificate No.:0036/SHA/7482092298-24, welding equipment CHANKONG-08,
longitudinal welds external;
Mr. Guo Shuai, FCAW, certificate No.: 0036/SHA/7482092298-35, ancillaries welds;
Mr. Zhang Maoxin, FCAW, certificate No.: 0036/SHA/7482092298-31, grouting pipe welds;
Mr. Su Honglu, FCAW, certificate No.: 0036/SHA/7482092298-15, ancillaries welds; Reviewed with the
welding operator qualification register 3568-WOQR-01 and welder qualification register 3568-WQR-01.

The activities carried out during the execution of weld, in reference with BS EN 1011-1 & BS EN 1011-2 &
EN 1090-2(EXC3)., are:
Witness the material preparation, such as angle of bevel, root face, surface quality of bevel;
Check the fit-up during pile forming;
Check the setting of the welding parameters ( Amperage-range and Voltage-range);
Check the welding parameters during the welding ( Amperage-range and Voltage-range);
Check the bevel preparation, cleaning, welding quality after back gouging;
Identification of filler metal;
Identification of flux type;

Phase 19 welding inspection-welding process

GQIS inspector performed welding inspection for pipe 3568-DC-040-03 and inspection result as: consumable
was H08MnMoA (SJ101), current was 817A, voltage was 32.3V, reinforce was 2mm, the welder with certificate
and qualified for operation, which in accordance with WPS and specification, inspection result was acceptable.

Phase 21 - Welding inspection(Visual inspection, 100% )

GQIS inspector performed visual inspection for welding of pile 3568-C05-068, checked weld size and weld
quality (surface) according to the drawing and specification, the weld size can satisfy the drawing requirement,
but found some weld imperfection such as weld spatters, slag, overlap and nonuniform forming of weld seam,
make marks on site and sub-vendor take action immediately to improve, later inspected again and confimred weld
quality was improved and the result can be acceptable.

Phase 22 - UT inspection, 100% of butt weld (spiral weld, longitudinal weld, CIRC weld)
Instrument employed
HS610e, serial No#61e3735, certificate No.:(1994) 032 , according to JJG746-2004,
calibrated on 18th of April, 2016 and with expiration date on 17th of April, 2017.
Calibration & Acceptance
DAC curves were built following with CHANKONG specification for Ultrasonic inspection No. CK-3568-QC-
002 REV 00, acceptance criteria as per HPC-DEV001-XX-OOOSPE-000009, 1806.4.4 table 10, using flat
bottom hole 3mm, reference blocks CSK-IA & CSK-IIA.
GUI-035-00 (Revision 0) Inspection Report Dated: 22nd March 2016
 Daily Report
www.GQIS.com
Customer: EDGEN MURRAY Purchase Order 3568
No.:

Probes used in accordance with the applicable CHANKONG UT procedure:

Straight beam: 2.5MHz, 14
Angle beam: 2.5MHz, 8x12, 45
Angle beam: 2.5MHz, 8x12, 63
Test carried out by Level operator Mr. Huang Gui - Certificate No#421223198711170059, issued by Inspector
and Tester Certificate of Special Equipment Peoples Republic of China, with expiration date on 1st of June, 2019.
Surface preparation category: SP1.
Couplant: Paste.
The examination has been carried out after 48 hours from welding.
Transducers, positions and directions according to sketches showed into the applicable CHANKONG UT
procedure.
GQIS inspector witness UT performed on spiral weld seam of pile 3568-PS-009, not found any indication and the
result is satisfactory.

Phase 23 - Magnetic Particle Inspection, 10% for fillet weld of ancillaries, 100% for welds mark with W.
Review of the Yoke calibration certificate:
Yoke CDX-, certificate No. 2016G20-20-230111, calibrated on 18th of April, 2016, and with the expiration date
on 21st of February, 2018;
Calibration weight of block 4.5Kg, certificate No. 2013K11-10-120187, calibrated on 18th of April, 2016, and
with the expiration date on 2nd of August, 2018;
Test carried out by Level operator Mr. Ma Tengfei - Certificate No#371202198505100854, issued by Inspector
and Tester Certificate of Special Equipment Peoples Republic of China, with expiration date on 1st of July, 2019.
GQIS inspector witness MT performed on lift lug weld seam (mark with W) of pile 3568-C05-068, not found any
indication and the result is satisfactory.

Phase 25 Final Product inspection(Dimension inspection)

GQIS inspector performed final dimension inspection for pile 3568-C05-068, checked every dimension according
to the drawing and specification, the main data as below table and confirmed all dimension in line with the
drawing and project specification requirement, after conducted final dimension and surface inspection and
confirmed all inspection items satisfied the drawing and projection specifiction requirement, stamped EM mark at
the top side of pile, the result is satisfactory.
Outside Length(mm) Straightness Roundnes Thickness Distance Between 2nd 1st
diameter(mm) (mm) s(mm) (mm) Lifting Lug(mm) Level(mm) Level(mm)
Actually 909~913 20728 3 4 24.76-24.91 1698 2602 7002
Drawing 9149 20715(0,+15) 40 18 25(-0.7,+1.3) 1700 2600 7000
requirement

Typical photo of activities monitored / witnessed

GUI-035-00 (Revision 0) Inspection Report Dated: 22nd March 2016

 Daily Report
www.GQIS.com
Customer: EDGEN MURRAY Purchase Order 3568
No.:

welding inspection

Witness MT

Witness UT

GUI-035-00 (Revision 0) Inspection Report Dated: 22nd March 2016

 Daily Report
www.GQIS.com
Customer: EDGEN MURRAY Purchase Order 3568
No.:

Identification Inspection

Identification and dimension Inspection

Dimension Inspection

GUI-035-00 (Revision 0) Inspection Report Dated: 22nd March 2016

 Daily Report
www.GQIS.com
Customer: EDGEN MURRAY Purchase Order 3568
No.:

Dimension Inspection

Dimension Inspection

GUI-035-00 (Revision 0) Inspection Report Dated: 22nd March 2016

 Daily Report
www.GQIS.com
Customer: EDGEN MURRAY Purchase Order 3568
No.:

Dimension Inspection

Welding Inspection

ACTIVITIES PLANNED FOR THE NEXT DAYS

On September, 12th , continued welding activities and conducted visual and dimension inspection
- Check fit-up
- Visual during the welding operation
- Visual welding
- Magnetic examination
- Ultrasonic examination
- Final welding inspection
- Final dimension inspection

Summary: The comments that I proposed are typical, and applicable to all of our products, but not just limited to
the products that I conduct actual inspection.

Accepted Yes Non-Compliant

Technical Specialist: Su Jinlong Operations Coordinator:

GUI-035-00 (Revision 0) Inspection Report Dated: 22nd March 2016

 Daily Report
www.GQIS.com
Customer: EDGEN MURRAY Purchase Order 3568
No.:

CSWIP 3.2/3.1, CWI, API 510, API 570, ASNT Level Date:
II RT&UT&PT&MT&VT
Date: 8 PM, 11th Sept. -- 8 AM, 12th Sept. 2016

GUI-035-00 (Revision 0) Inspection Report Dated: 22nd March 2016