ee in al OO OT GuUS CONG s ay IS SERVICE The Monowills Handrail System is an economical, strong and simple form of handrailing. Specifically Pretec erie tenes ccc ett Coreen Ete hae cre testy commercial, municipal and general applications. eee nene tC eet mC crt eect eee erence tit art cater g in all applications. Pieris Renee cess ack cs Ent Detect ee Nets one come north Perna te Ber tines} Sucre Volta icant Ngee een Commence eet NCOs emeety Cielo cmc eee er tiie Poem Monowills Handrail Systems can be used in a multitude Sesser teeer ee mcrae meron shy stations, schools, commercial premises, fire escapes, Cee oe emer tea tt) Pe age Seen rt cue eee Cet eRe Rue C Creme os ba toccitace Pe cc tsnete meter recente nite iar Dinter cane rice em oka eee ease Rens en See mean that Webforge Monowills can give the best possible Peace rer TRE Concur iS anon CO eS ROMs eR erat iosy BYantre ester net WEBFORGE|(2 THE COMPHEmeEo ey Webforge Monowills manufacture a complete system of handrails, grating and stair treads. This diagram shows MONOWILLS Stanchions, Rail Bends, WEBFORGE Floor Grating and Stair Treads to suit every purpose. ‘The Webforge Group of Companies is committed to manufacturing products under the requirements of ASJNZS. 15.0. 9002STANCHIONS STANDARD ) HEAVY DUTY 48.3 OD - 40mm NB 48.3 0D -4 Gauge 32mm Gauge 4.0mm BALLSIZE:76mmOD —\ BASE PLATES All Base Plates other than AM Type Specification - 75mm x 146mm x 1mm Holes - 17.5mm dia. at 102mm centres Type Ai" Specification - 65mm x 172mm x 1mm Holes - 17.5mm dia. at 126mm centres KICKPLATE MOUNTING BRACKETS NOT AVAILAR LE jon-Standard Base Plates manufactured to order. Specification - 40mm x 440mm x 6mm Angle 85mm long. Holes 14mm slots at 45mm centres to suit 100mm Kickplate. NOTE: Non-Standard Kickplate Mounting Brackets manufactured to order. RAIL SPECIFICATIONS Handrail - 2mm NB (42.4mm OD) Med, Gauge Kneercil - 25mm NB (33.7mmnOD) Med. Gauge NOTE: Standard Stanchions are drilled to suit the rail specification above. Special Orders can be drilled as follows: Handrail: From 25mm NB (3.7mm OD} to 40mm NB (48. Smm OD) Kneerail: From 20mm NB (269mm OD) to 40mm NB (48.3mm OD) FINISH Allitems are hot dipped galvanised (excluding Taper Pi to Australian Standard AS 1650. NOTE: Items are avai however this is not recommended as the system would lack internal protection. STANCHION SPACING Monowilis Tubulac Handrail System is manufactured to comply with Australian Standard AS 1657. Para 34 of this standard recommends a maximum stanchion spacing of 2 metres for our Standard Range. ce eeu ee cy jable in ‘black’ steel, TYPE GAUGE WEIGHT TYPE GAUGE WEIGHT P 3.2mm 4.75Kq P 4.0mm 5.30k9 PA " 4.75kq PA 5.30k9 C * 485k9 “ §40kg cA “ 485kg CA “ §.40kg w “ 385k9 W “4.40kg WA-AMW “ — 3.85kg WAAMW “ —4.40kg 5) “ 500kg S$ “ 5.60k9 $0 * 535kg SO “ 5.85kg SASC * 4.85kg-SA-SC*5.A0kg SOA“ 530g SOA =“ 5.609 aM “445k AM “500k 0B “ — 385kg 0B 4.40k9 OBA =“ 3.85kg OBA 4.40kg OBP = 1.80kg 08P = * 1.909 ops =“ -2.00kg OBS * 2.30kg OBH == 1.30kg -ORH = *—1.60k9 SHS <5.30kg IG 7.10k9 1G + 6.05kgMANUFACTURED TO SAA - AS15657 Platform STANDARD BASE PLATE REFER PAGE 8 PA Platform Angle « cl c w Cored Welded TOP OF STEEL (BEFORE GRID) WA Welded Angle cA Cored Angle TOP on STEEL (BEFORE GRID) SAL Side Angle Left s IG In Ground SAR Side Angle Right o& ANGLE DRILLINGS ALL ANGLE DRILLED 'STANCHIONS ARE MADE TOOROER WITH ANY ANGLE DESIGNATED BETWEEN 1-45 LEFT AND, RIGHT HAND SIDE GOING \ “uptae STARSALL DIMENSIONS SHOWN NAY BE VARIED TO SUIT REQUIREMENTS, ‘ALL STANCHIONS AVAILABLE DRILLED ONE SIDE ONLY (0.0 S.0.) IGA sc sc Side Conveyor Side Conveyor ALL DIMENSIONS AROUND CENTRE LINES. ALL DIMENSIONS IN am P UNI Side Otset Comer Post Ht SOAL SOAR Side Offset Side Offset ‘Angle Left Angle Right AL OFFSETS FOR SOAR ‘omen URES OTHERMISE SPECIFIEDoP ONE SALHORIZONTAL CLOSURE BENDS. a Horizontal closure bends are all manufactured from . galvanised tube with wall thickness of 3.2mm. ‘ Standard 90’closure bend has 140mm radius. Bends | yy have 300/260mm legs at 457mm centres. NOTE: — Position of horizontal closure bend to (a) stanchion, (b) handrail, (c) kneerail. Also note use of slipjoint on handrail join, and extension of kneerail giving support . to bottom leg of bend. — ANGLE CLOSURE BENDS Angle closure bends have 140mm radius bends with 300/260mm legs at 457mm centres. Angle closure bends are made to order with angle nominated to any yy angle between land 45°. NOTE: Position of angle > g closure bend to (a) stanchion, (b) handrail, (c) kneerail. a Also note use of slipjoint on handrail join, and exten- sion of kneerail giving support to bottom leg of bend. STANDARD & NON STANDARD 90° BENDS Standard 90° bend has 140mm radius with 300mm legs. Non-standard 90° bend has 140mm radius with ™ nominated leg lengths to enable ease of erection STANDARD & NON STANDARD ANGLE BENDS Special angles to suit customer's requirement: Always specify angle ooas shown.20mm GRATING 40. 100 bchplae 152(ype ‘ype s099 cop 25mm GRATING ° i oreser > so WITH GRATING OR FLOOR PLATE 32mm GRATING e TYPICAL ELEVATION BASE PLATES i a a) ANGLE MOUNTED ONLY STANDARD CORNER _ ALL BASE PLATES 10 mm MATERIAL CHANNELS UNIVERSAL BEAMS: SIZE OFFSET SECTION OFFSET 150x75 110 200UB 110 180x75 110 250UB 110 200%x75 110 310 UB 110 230x75 110 360UB 115 250x90 115 410 UB _115 300x90 115 460 U8 125 380 x 100 125 5d0UB 135This multi-angle, multi-purpose system which provides both a protection barrier and separate railing, was developed by Monowills for Blue Mountains City Council. Itis for the protection of tourists and walkers wishing to view the areas breathtaking gorges and forests. As part of its extensive upgrading of walking tracks. Council chose Monowills products because of their complete versatility and excellence of construction, together with aesthetic appeal. SPECIFICATIONS TYPE: ‘SHS’ STANCHIO! GAUGE: 3.2mm RAIL: 32mm NB, Medium gauge tube. SWIVEL HEAD SUPPORT: 50mm x 10mm plate drilled 17.5mm to woe accommodate 16mm bol ‘ong —— NOTE: Once assembled, bolt should be =z 1, Cas crossed with a cold chisel in order to prevent a . a cote removal of the nut tomy ENOCAP = SUPPORT GUIDE WIRES: 4.0mm 4 CHAIN WIRE INFILL: 50mm x 2.5mm min. ‘780mm wide. Plastic coated or galvanised, L 18.3 OD - 40mm NBFor those applications which require more than two rails, we can offer Multi-Ball Stanchions. Multi-Ball Stanchions are suitable for a wide variety of applications, including commercial projects where a safe, strong, aesthetically pleasing handrail/satety barrier system is required. ‘The Multi-Ball System is available in both Steel and Aluminium construction and finishes, etc. are the same as outlined in specifications on pages 3 (steel) and 1] (aluminium), aHORIZONTAL WORK {a) Where there is sufficient room. 1 space out stanchions and lay 3. ‘op and mid ral tube alongsice where handalis ove erected pige parallel at 457mm Centres > Pll stanchion onto pipe from either end to opaosite where they are to be fixed (b) When room is insufficient for (a).... fix the end stanchion securely in position, then feed both handrail and kneeralinto stanchion white supporting other end of pipe until other stanchions can be laced. Place a brick or simitar support Under base plate unti next stanchion is fed onto sige FOR STANDARD MONOWILLS SYSTEM - BOTH STEEL AND ALUMINIUM Stand up system and temporal bolt both end stanchions for safety Postion and boltintermediate slanchions, Pack ether side of base plate with shims to align sysiem f necessary, partculery when fixing o concrete, Move brick to this stanchion ‘and proceed to aul previous stanchion along pipe to ils final postion Bolt loosely and repeat operation asin previous sequence 4 TYPICAL HANDRAIL JOINT showing internal sip joint STEEL: intemal ste! lp joints are supplied hot dipped galvanised and are secured with no. 3 taper pins ALUMINIUM: Aluminium internal slip joints are secured with locking screws, Allernatvely, rails may be enoxy glued to sip joint eee ayINSTALLATION Gaiig STAIR WORK 1. Stat abot of fst ght and work uptor SAFETY 2. Bolt bottom stanchion securely in positon, then the second stanchion loosely in postion, 3B. Feed tne appropiate length of pp down trough No 2 stanchion fd just enter No.1 haw. Alon re eno hang ths prevents tbe siding ght hough al stanchions. 'S. Fitand securely fix angle closure 6. Feed and fix additional stanchion Feed mid rail through No, 2 stanchion and right through No.1 ‘approx. 75mm, bend, either by sip joint and taperpin or tack welding, and tghlen, GLOSURE BENDS: to:zontal and angle closure bends are manufactured io enable he tp rt be ied ise he top bao the Stancrin, Te longr eg othe vend stops on he ouside the ma bal theta passing tough hs bal an ino ee cose bend ‘agprox. 75mm, thus mating lop and mid rail WELDING (1 required) STEEL: Welding tacks must be 20mm long and are usually placed ‘on the underside ofthe bal. One lack on éach side ofthe ball GENERAL HINTS ‘Should galvanising lumps be present inthe stanchion rail holes, ‘imply iserta shor length of pipe hatway into the hole and erdnk it ‘around two or three times. DO NOT FILE, (DO NOT bolt stanchions rigidly in position and allempt to feed pipe through stanchions, ALUMINIUM: Welds should be ful circumferential on each side of the ball For mult-bal stanchions, fallow the same installation procedure, threading al pipes through holes. Join rails inside spheres using standard sip joint and taper pins. Holes for taper pins should be Smm dia ALUMINIUM INSTALLATION: Substitute 40mm x 4 gauge staniess sleo! seltapping screws i lie of taper pinsDee eee eee eed =O RNG = eae ee eden ected ceca MONOWILLS es ite) Col TP aa) vom CSET) ‘A Pacifica Group Company PCa ere uty Decay 73-75 Bassett Street Corer aE ew CTY Caen AZT Postal: P.O Box 440 MONA VALE 1660 Cen ey Tetra 0)) 1149 Kingsford Smith Drive PINKENBA QLD 4008 AUSTRALIA CMO R ACES OLE) PT WEBFORGE INDONESIA (Jobabeka) I Jabebeka V Kay. V-9 aes) monty Cae) COESEE Sy Pe tear] Deca ULL WEBFORGE (VIC) ORO ng ETO Mae UNLTELY Ph: (03) 95511911 Fx: (03) 9558 0730 PRCA LaLa Ee Sard EY) Or Ser eee) To aL TEU kM) eee) Guangzhou Economic & Technical PS PEOPLE REPUBLIC OF CHINA CELE MMOLE ene erty aaa CO momen eure) J, LAGUNA, PHILIPPINES UOC WEBFORGE (W.A.) rey WELSHPOOL W.A. 6106 AUSTRALIA OEE ce Postal: P.O. Box 151 BENTLEY 6102 eet Peat) Py Crort ot) DOO Pcie) ORS AR) BUS L Lic} ce Pe xe Lot 40, Woxi Notional High Tech Industrial Development Zone RTOS oe Leo) PEELE ened The Webforge Group of Companies is commited 10 manufacturing products under the requirements of A.S./N.Z.S. 1.5.0. 9002 Quality Management System. CSTD