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(Clean air components)

Components for air preparation


and pressure adjustment
Desiccant
type dryer

Desiccant type air dryer


(Heatless dryer)
 Components for air preparation and pressure adjustment / main line unit

C O N T E N T S
Function explanation of desiccant type air dryer 104
System 105
Series variation 106
Features and handling of desiccant 107
Safety precautions 108
Compact heatless air dryer
HD Series
112

Medium to large heatless dryer


118
SHD Series

Manual air dryer


123
4001/4002 Series

A 103
Desiccant type (heatless type) air dryer functional explanation
Refrigerating Suction type principle and circuit diagram
type dryer
Desiccant
type dryer
High polymer
membrane
The heatless air dryer uses a desiccant, which constantly balances moisture content of ambient air. One cylinder
type dryer
containing desiccant is used in absorption to absorb moisture in wet air, while another cylinder is used in regenera-
Air filter
tion to extract moisture in wet desiccant to dry air. These processes are repeated so wet air entering the unit is
Auto. drain
/ others constantly supplied from the unit as dry air.
F.R.L.
(Module unit)
F.R.L.
(Separate)
Compact
F.R. Outlet (dry air) Outlet
Precise
regulator
F.R.L.
(Related Orifice Orifice
products)
Clean
F.R.
Electro
pneumatic
regulator Cylinder Cylinder Dry (regenerated) Cylinder Cylinder
Air Dry absorbent A B A B
booster absorbent
Speed
control valve
Absorbent in
absorbing Regeneration line
Silencer
process Adaptor nut Discharge to atmosphere
Check valve
/ others Discharge to atmosphere
Saturated Saturated
Joint absorbent absorbent
/ tube
Vacuum
filter
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
Mechanical Inlet Inlet
pressure SW (wet air 0.7MPa)
Electronic
pressure SW
Contact / close
contact conf.
SW

Air sensor

Pressure SW Wet air enters from the inlet to the cylinder A, where moisture is removed with dry adsorbent. Then, dry air is
for coolant
discharged from the outlet. Part of the dry air discharged from cylinder A passes through the orifice and is depressur-
Small
flow sensor ized to atmospheric pressure. The air is supplied to cylinder B, where moisture is removed with desiccant before
Small
flow controller
being discharged into the atmosphere.
Flow sensor By depressurizing part of the air, drain in a pressurized state, to the atmospheric level, dryness increases and
for air
sufficiency in regeneration is increased.
Flow sensor
for water For example, when 0.7MPa dry air is depressurized to the atmospheric level, air volume becomes 8-fold and
Total air
system
relative humidity per unit volume 1/8-fold. Thus, absorbent removes more moisture than when balanced with air.
Total air After a set time, the air flow is reversed by the timing motor, and air is absorbed with cylinder B and regenerated
system
(Gamma) with cylinder A. This operation is repeated.
Ending

104
Desiccant type air dryer
System of heatless dryer Refrigerating
type dryer
Desiccant
type dryer
1. Purge flow rate High polymer
membrane
The heatless air dryer uses dry air from the dryer to regenerate desiccant that has absorbed water. The air used for this regeneration is called type dryer
purged air, and the minimum flow rate is determined in principle. Air filter

Auto. drain
1 / others
Theoretic purge rate=
Air pressure during absorption (absolute pressure) For example, the theoretic purge rate is 12.9% (at 100% load) for 0.7MPa. F.R.L.
(Module unit)
F.R.L.
In actual use, the theoretic purge rate is set to 15 to 23% based on desiccant absorption and removal rate and unit efficiency. (Separate)
Thus, if operation conditions differ, the purge rate, processed air rate and purge rate differ. Compact
F.R.
Refer to the catalog and confirm that applicable operation conditions and required outlet dew point are satisfied.
The purge rate can be set at the factory (special order) to match customer specifications. Contact CKD when conditions change, such as Precise
regulator
when the unit is moved, as the rate must be reset. F.R.L.
(Related
products)
2. Oil removing Clean
F.R.
When using the desiccant air dryer, water absorption is prevented if desiccant absorbs oil. This can cause outlet dew point performance and Electro
desiccant life to drop. pneumatic
regulator
When using the desiccant air dryer in an air line containing a lubricated air compressor, install an oil removing filter (M filter) on the primary
Air
side of the dryer. booster
Speed
3. Installation of filter on secondary side of dryer control valve
When using the desiccant air dryer, desiccant power is discharged to the secondary side of the dryer. Thus, install a filter (P, S or M filter or Silencer
their combination) on the secondary side of the dryer based on the air application (required air quality).
Check valve
/ others
4. Silencer replacement Joint
When changing the desiccant cylinder to the absorption side, the pressurized cylinder absorbing moisture is suddenly depressurized to / tube
atmospheric level, and large exhaust noise is occurred each time the state changes. A silencer is mounted to suppress this exhaust noise, Vacuum
but when used for a long time, desiccant power will accumulate and clog the silencer. If left as is, desiccant regeneration could be affected filter
and the required dew point performance not achieved. If the silencer is heavily clogged, it could be damaged because of pressure when Vacuum
regulator
exhausting.
The silencer should be replaced once a year, or when the regeneration cylinder side pressure exceeds 0.05MPa. Suction
plate
Magnetic
5. Pressure fluctuation on dryer's secondary side spring buffer
Just before and after the desiccant cylinder's changeover (absorption/regeneration), the air flow rate may fluctuate since the purge air is Mechanical
temporarily stopped and atmospheric pressure (regeneration pressure) is pressurized and filled. This may cause pressure to fluctuate, pressure SW
depending on pipes connected to the dryer. This may cause pressure to fluctuate, depending on pipes connected to the dryer. when large, it Electronic
pressure SW
could extend to 0.1MPa. If this pressure fluctuation affects factory operations, increase the main pressure setting, or install an air tank on the
Contact / close
secondary side, etc. contact conf.
SW

6. By-pass circuit Air sensor


Many dryers have a bypass circuit to detour the dryer and supply air in an emergency, The valve is opened when air is supplied even during
Pressure SW
dryer failure or when the dryer must be repaired while following air for remedial measure, etc. In this case, however, wet, nondehumidified air for coolant
is supplied to the factory. Small
Often when the heatless air dryer is selected, very dry air must be supplied. If the bypass circuit is opened inadvertently, moisture enters all flow sensor

air pipes following the dryer, which requires many hours to correct. Installation of a spare unit is recommended in this case. Small
flow controller
Flow sensor
7. Dew point display for air
Conventionally, the refrigerating dryers performance was indicated with the pressure dew point, and the heatless dryer and membrane dryer
Flow sensor
were indicated with the atmospheric dew point (refer to page 10 for the terminology). However, with the enactment of JISB8392-1, this has for water
been unified to the pressure dew point display. CKD has also started indicating the performance with the pressure dew point from the super Total air
heat-less air dryer SHD3000 Series. Note that depending on the model or maker, both indications may still be in use. system
Total air
system
(Gamma)

Ending
Heatless dryer
Main line unit

105
Series Desiccant type air dryer
variation (Heatless dryer)
Refrigerating
type dryer
Desiccant
type dryer
High polymer
membrane Note 1: This table is prepared
type dryer Small type Large type
based on the following
Air filter Series HD Series Super heatless SHD Series conditions. If the
conditions differ, the
Auto. drain Installation applications Terminal installation in plant, device integrated type
model must be corrected
/ others
Features Inlet air temperature 21C Inlet air temperature 35C with multiplication.
F.R.L. Inlet air pressure:
(Module unit) Atmospheric dew point Atmospheric dew point Atmospheric dew point Pressure dew point Pressure dew point Pressure dew point
0.7MPa
F.R.L. kW 17.5C 40C 72C 20C (40C) Note 2 40C (57C) Note 2 60C (74C) Note 2 Inlet air temperature:
(Separate)
0.4  (HD-0.5) Follows each series
Compact 0.75  (HD-0.5)  (HD-0.5)  (HD-1) rating.
F.R.
1.5  (HD-1)  (HD-1)  (HD-1.5) Note 2: Values in parentheses
Precise 2.2  (HD-1.5)  (HD-1.5, -2)  (HD-2) indicate the atmospheric
regulator
3.7  (HD-2)  (HD-4)  (HD-4) dew point conversion
F.R.L. value.
(Related 5.5  (HD-4)  (HD-6)
products) 7.5  (HD-6)  (HD-6)  (HD-9)
Clean 11  (HD-9)  (HD-9)
F.R.
15  (HD-9)  (SHD3025-G/M)  (SHD3025-G/M)  (SHD3025-M)
Electro
pneumatic 22  (SHD3045-G/M)  (SHD3045-G/M)  (SHD3045-M)
regulator 37  (SHD3075-G/M)  (SHD3075-G/M)  (SHD3075-M)
Air 55  (SHD3100-G/M)  (SHD3100-G/M)  (SHD3100-M)
booster
75  (SHD3125, SHD3150-G/M)  (SHD3125, SHD3150-G/M)  (SHD3125, SHD3150-M)
Speed 95  (SHD3200-G/M)  (SHD3200-G/M)  (SHD3200-M)
control valve
120  (SHD3240-G/M)  (SHD3240-G/M)  (SHD3240-M)
Silencer 150
200
Check valve 250
/ others
300
Joint 400
/ tube
480
Vacuum 710
filter
960
Vacuum 1450
regulator
X X X   
Suction
Dew point monitor
Standard equipment Standard equipment Standard equipment
plate
X X X   
Magnetic
With energy saving device
Standard equipment Standard equipment Standard equipment
spring buffer
     
Mechanical
Optional voltage
Option Option Option Option Option Option
pressure SW
     
Paint color specification
Electronic Option Option Option Option Option Option
pressure SW
     
Contact / close Remote control and external signal
contact conf. Custom order Custom order Custom order Standard equipment Standard equipment Standard equipment
SW X X X X X X
Outdoors specifications
Air sensor
X X X   
Anchor bolt
Pressure SW Option Option Option
for coolant      
SUS name plate
Small Option Option Option Custom order Custom order Custom order
flow sensor      
Export specifications
Small Option Option Option Option Option Option
flow controller
     
Export packing
Flow sensor Option Option Option Option Option Option
for air      
Product photo
Flow sensor Option Option Option Custom order Custom order Custom order
for water
Total air
system
Total air
system
(Gamma)

Ending

Appearance

Page 112 118

106
Desiccant type air dryer
Features and handling of desiccant Refrigerating
type dryer
Desiccant
type dryer
1. Disposing of desiccant High polymer
Desiccant is an absorbent and, in addition to moisture, may absorb other materials in compressed air. Spent desiccant must be disposed membrane
type dryer
properly as industrial waste.
Air filter

2. Inlet air temperature and absorption performance Auto. drain


Absorption performance of desiccant depends on temperature. Absorption performance drops if the temperature exceeds 55C. (The inlet / others

temperature range of the heatless air dryer is limited to 50C for this reason.) Generally absorption performance is higher when temperature F.R.L.
(Module unit)
is low. Efficient operation is ensured by installing the heatless air dryer where the inlet temperature is low.
F.R.L.
(Separate)
3. Oil removal Compact
As opposed to a heat dryer, a heatless dryer does not absorb moisture until desiccant is full. Instead, a process of absorbing a small amount F.R.
on the surface and immediately regenerating the desiccant is repeated. Thus, it is necessary to keep the desiccant surface clean so the Precise
desiccant absorbs moisture easily. regulator
If compressed air contains oil, desiccant absorbs oil, which cannot be removed as easily as moisture, and instead permeates desiccant and F.R.L.
(Related
prevents the absorption of moisture. products)
When using this product in a lubricated air line, install an oil removing filter on the primary side of the heatless air dryer. Clean
F.R.
Electro
4. Desiccant replacement timing pneumatic
regulator
Desiccant replacement timing differs with the working conditions and required dew points. Air
Refer to the dew point meter, and replace desiccant performance starts to drop. booster
When the required dew point (atmospheric dew point) is between -30 to -50C, desiccant is normally replaced every 3 to 5 years. Speed
When the required dew point is -70C or less, desiccant is replaced every 2 years. control valve

Silencer

Check valve
/ others
Joint
/ tube
Vacuum
filter
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
Mechanical
pressure SW
Electronic
pressure SW
Contact / close
contact conf.
SW

Air sensor

Pressure SW
for coolant
Small
flow sensor
Small
flow controller
Flow sensor
for air
Flow sensor
for water
Total air
system
Total air
system
(Gamma)

Ending
Heatless dryer
Main line unit

107
Pneumatic components (main line component)

Safety precautions
Refrigerating Always read this section before starting use.
type dryer
Refer to Intro 67 for general precautions.
Desiccant
type dryer
High polymer
membrane
type dryer Heatless dryer
Air filter

Auto. drain
/ others
Manufacturer's Liability
F.R.L.
(Module unit) WARNING  Illegal modifications or repairs using nonstandard parts by
F.R.L.
(Separate)  The manufacturer cannot be held liable in the fol- user.
Compact
F.R.
lowing cases:
Precise
 Serious errors in use occur due to the operator.
regulator
F.R.L.
(Related Design & Selection
products)
Clean
F.R. WARNING
Electro  Keep the intake temperature as low as possible.
pneumatic
regulator
 Avoid direct sunlight and rain water. The resin parts, The desiccant absorption performance will drop if
Air etc., could deteriorate and break. the temperature is high.
booster
Speed  Do not use this product where corrosive gasses are
control valve  Do not use this product if inlet air contains corrosive
present. gases, chemicals, organic solvents, or combustible
Silencer

Check valve  Use this product within the range of working tem- gases.
/ others
perature.
Joint
/ tube
 Do not use where water drops, etc., could enter.
Vacuum  Do not use where there is a risk of freezing.
filter
The condensed water accumulated inside could freeze and  The SHD Series G type dew point display value is a
Vacuum
regulator cause product damage. reference accuracy. The accuracy will drop in low
Suction dew point areas.
plate  Do not use in dangerous places (atmosphere with The M type is recommended when using dew point
Magnetic
spring buffer risk of explosions, etc.). control.
Mechanical
pressure SW
Installation & Adjustment
Electronic
pressure SW
Contact / close
contact conf.
SW
CAUTION  Always use a fork lift to move the product. Set the
Air sensor  "Class 2 pressure vessel" according to "safety regu- fork lifts claws into the fork lift holes.
lation of boiler and pressure vessel" in Occupational (Excluding compact HD Series)
Pressure SW
for coolant Safety Sanitation Laws is applied in model no.
Small SHD3075 to SHD3240.  Do not plug the fork lift holes as recycled air is dis-
flow sensor
Small
charged. (Only SHD Series)
flow controller  Model SHD3075 to SHD3240 have a Class 2 pres-
Flow sensor
for air
sure vessel withstand pressure proof certificate. This  Ground the GND.
Flow sensor certificate must be kept in safe-keeping while using
for water
this product. (Applications to the Labor Standards  The SHD Series has a filter.
Total air
system Supervision Office are no longer required in Japan.) Always install the enclosed oil removal filter (M type)
Total air on the primary side (inlet side) and the enclosed
system
(Gamma)  This product may be used only in Japan. dust filter (P type) on the secondary side.
Ending (Consult with CKD for use overseas.) If the quality of the air flowing in is poor, install a
separate filter in front of the M type filter. If the user
 Install this product on a stable, flat surface not sub- requires a high air quality, install separate filters.
ject to vibration.
 A filter is not provided with the series (HD Series)
 Do not step onto this product. other than the SHD Series.
Purchase and install an appropriate filter for the sys-
 Secure enough space for maintenance and inspec- tem.
tion. (600mm or more on front, both sides and back.)
 Install the filter as close to the dryer as possible.
 Stainless steel or galvanized steel pipes (white
pipes) are recommended for pipe materials. Flush
pipes before connecting.

108
Heatless dryer
During Use & Maintenance Refrigerating
type dryer
Desiccant
type dryer
Operation Inspection / Maintenance High polymer
membrane
type dryer
CAUTION CAUTION Air filter

 Use this product within working pressure range.  Desiccant replacement timing differs with the work- Auto. drain
/ others
ing conditions and required dew points. Refer to the
F.R.L.
 Use this product within the power voltage range in dew point meter, and replace desiccant performance (Module unit)

specifications. starts to drop. F.R.L.


(Separate)
When the required dew point (atmospheric dew Compact
 Energy-saving operation can be set randomly with point) is between -20 to -30C, desiccant is normally F.R.

the ECO MODE ON/OFF button. (Only SHD Se- replaced every 3 to 5 years. When the required dew Precise
regulator
ries) point is -60C or less, desiccant is replaced every 2 F.R.L.
(Related
years. products)
 It is not possible to attain a stable dew point in appli- Clean
F.R.
cations where the working flow rate varies greatly.  Desiccant is an absorbent and, in addition to mois- Electro
pneumatic
ture, may absorb other materials in compressed air. regulator

 In rare cases, the water drops may be discharged Spent desiccant must be disposed properly as in- Air
booster
from the silencer section because of the air intake dustrial waste. Speed
control valve
conditions and ambient temperature, etc. The user
should prepare a drain pan in these cases.  Always replace the silencer when the regeneration Silencer

tube pressure exceeds 0.05MPa, or when one year Check valve


/ others
has passed.
Joint
/ tube
 The SHD Series G type temperature and humidity Vacuum
filter
sensor should be replaced once a year. (Can not
Vacuum
calibrate) regulator
The M type dew point gauge should be calibrated Suction
plate
once a year.
Magnetic
spring buffer

Repair parts Mechanical


pressure SW
Electronic
CAUTION pressure SW
Contact / close
 To ensure use for a long time, always periodically contact conf.
SW
inspect the wear state, and replace the parts. Refer Air sensor
to the Instruction Manual enclosed with the product Pressure SW
for details. for coolant
Small
flow sensor
Small
Periodical maintenance part flow controller
Flow sensor
for air
CAUTION Flow sensor
for water
 To ensure long use, regularly inspect maintenance Total air
system
parts and replace them based on the standard re-
Total air
placement cycle. system
(Gamma)
Refer to the Instruction Manual enclosed with the
Ending
product for details.
Heatless dryer
Main line unit

109
110
Heatless dryer Refrigerating
type dryer
Desiccant
type dryer
High polymer
membrane

HD/SHD type dryer

Air filter

Auto. drain
 Components for air preparation and pressure adjustment / main line unit / desiccant type air dryer / others
F.R.L.
(Module unit)
F.R.L.
(Separate)
Overview Compact
F.R.
Heatless dryer with pressure Precise
regulator
reducing self regeneration F.R.L.
(Related
method to regenerate desiccant products)
Clean
without using heat. F.R.
Electro
Stable ultra dry air can be pneumatic
regulator
easily supplied. Air
booster
Speed
Features control valve

Silencer
(1) Ultra dry air can be easily
supplied Check valve
/ others
Ultra low dew point -60 to Joint
/ tube
72C (at atmospheric Vacuum
filter
pressure)
Vacuum
(2) Easy maintenance regulator

(3) With indicator for dew point Suction


plate
monitor C O N T E N T S Magnetic
spring buffer
Pressure dew point digital Safety precautions 108
Mechanical
pressure SW
display (only SHD)  Compact (HD) 112 Electronic
(4) High durability pressure SW
 Medium/large (SHD) 118 Contact / close
contact conf.
SW

Air sensor

Pressure SW
for coolant
Small
flow sensor
Small
flow controller
Flow sensor
for air
Flow sensor
for water
Total air
system
Total air
system
(Gamma)

Ending
Heatless dryer
Main line unit

111
Desiccant type air dryer (compact heatless dryer)

HD Series
Refrigerating Stably supplying ultra dry air with atmospheric dew point -72C.
type dryer
Desiccant
Treating air flow rate: 75 to 1235 /min. (ANR) (atmospheric dew
type dryer
High polymer
point -72C at 0.7MPa)
membrane
type dryer JIS symbol
Air filter

Auto. drain
/ others
F.R.L. Specifications
(Module unit)
Descriptions HD-0.5 HD-1 HD-1.5 HD-2 HD-4 HD-6 HD-9
F.R.L.
(Separate) Port size Rc 3/8 3/4
Compact Inlet air pressure range MPa 0.2 to 1.0
F.R.
Precise Inlet air temperature range C 5 to 52
regulator
Ambient temperature C -1 to 52
F.R.L.
(Related Regeneration method Self regeneration heatless type
products)
Clean Regeneration cycle 1 minute (0.5 minute switchover) 4 minutes (2 minutes switchover)
F.R.
Electro Power supply V Single phase 100 VAC, 200 VAC 50/60Hz
pneumatic
regulator Power consumption W 26 52
Air
booster Desiccant Synthetic zeolite
Speed Product weight kg 6.5 7.0 7.5 9.5 11.5 21.5 42.5
control valve
Desiccant tube No. 15-8771 15-8772 15-8773 15-8774 15-8775 505026 505026
Silencer
Desiccant charged number 15-8771-D 15-8772-D 15-8773-D 15-8774-D 15-8775-D 505026D 505026D
Check valve Indicator for dew point monitor Standard equipment
/ others
Joint Silencer Standard equipment
/ tube
Note 1. If oil is contained in the fluid, install a decreasing filter (oil mist type filter) to the inlet side, while install a filter with proper filtration rating (5 m, 0.3 m, oil
Vacuum mist filter) to OUT side.
filter
Note 2. IN and OUT ports are provided at two points both left and right, so a port not used should be plugged with a blanking plug.
Vacuum Note 3. Standard paint color is quality cool white (munsell No. 5GY7.5/0.5).
regulator
Note 4. If used in clean room, please consult with CKD.
Suction
plate
Magnetic
spring buffer
How to order When placing an order
Mechanical
pressure SW  Heatless dryer is adjusted to the required atmo-
Electronic
pressure SW
HD AC100V spheric dew point, flow rate, etc. at shipment.
Always indicate following descriptions when plac-
Contact / close
contact conf. ing an order.
SW
Symbol Descriptions  Model no.
Air sensor
A Flow rate code  Required outlet flow rate /min (ANR)
Pressure SW A Flow rate code  Required atmospheric dew point C
for coolant 0.5
 Inlet air pressure MPa
Small 1
flow sensor  Inlet air temperature C
Small
1.5
flow controller
2
Flow sensor
for air 4 Note on model no. selection
Flow sensor 6
for water Note 1. If oil is contained in the fluid, install a
9 decreasing filter (oil mist type filter) to the
Total air
system B Option inlet side, while install a filter with proper
Total air B Option filtration rating to OUT side.
system Blank Standard Note 2. The heatless air dryer is equipped with a dew
(Gamma) Note 4
F Optional color point monitor (moisture indicator), allowing
Ending the drying state to be confirmed.
G Voltage assignment Note 3. The units performance may not be attained if
H English documentation used at less than the selected pressure.
Always select the model with the working
H1 Export packing
pressure.
H2 SUS name plate Note 4. When ordering several options, indicate the
Y2 Product photo required options in alphabetical order.

C Voltage
C Voltage
100 VAC
200 VAC

112
HD Series
Selection guide
Selection guide Refrigerating
type dryer
Reading maximum flow rate table Desiccant
Two kind of numbers are listed in each box in the maximum flow rate table. The upper numbers show the required inlet air flow rate to dry in lower type dryer
flow rate. The lower numbers show maximum outlet flow rates in dry air. The differential between upper and lower numbers shows the required High polymer
membrane
purge flow rate to regenerate and re-dry. type dryer

Air filter
Maximum flow rate table Unit: /min. (ANR)
Auto. drain
Model Atmospheric dew point -17.5 C Atmospheric dew point -40 C Atmospheric dew point -72 C / others

no. HD-0.5 HD-1 HD-1.5 HD-2 HD-4 HD-6 HD-9 HD-0.5 HD-1 HD-1.5 HD-2 HD-4 HD-6 HD-9 HD-0.5 HD-1 HD-1.5 HD-2 HD-4 HD-6 HD-9 F.R.L.
(Module unit)
165 325 445 665 1,225 1,870 3,000 130 255 335 500 935 1,405 2,150 105 210 290 435 735 1,105 1,685 F.R.L.
1.0 (Separate)
145 280 380 570 1,085 1,645 2,605 110 210 270 405 795 1,180 1,830 85 165 225 340 595 880 1,345
Compact
150 300 405 615 1,120 1,710 2,740 115 235 310 460 855 1,285 1,970 95 195 265 400 670 1,010 1,540 F.R.
0.9
130 255 340 520 980 1,485 2,345 95 190 245 365 715 1,060 1,650 75 150 200 305 530 785 1,200 Precise
regulator
135 270 370 555 1,015 1,545 2,475 105 215 280 415 775 1,160 1,780 85 175 240 360 610 910 1,390 F.R.L.
0.8 (Related
115 225 305 460 875 1,320 2,080 85 170 215 320 635 935 1,460 65 130 175 265 470 685 1,050 products)
Inlet air pressure (MPa)

Clean
120 240 325 490 890 1,370 2,195 95 190 245 370 685 1,030 1,575 75 155 215 320 540 810 1,235 F.R.
0.7
100 195 260 395 750 1,145 1,800 75 145 180 275 545 805 1,255 55 110 150 225 400 585 895 Electro
pneumatic
regulator
105 210 285 430 785 1,195 1,915 80 165 215 320 600 900 1,375 65 135 185 280 470 705 1,075
0.6 Air
85 165 220 335 645 970 1,520 60 120 150 225 460 675 1,055 45 90 120 185 330 480 735 booster

90 180 245 370 675 1,030 1,650 70 140 185 280 515 775 1,185 55 115 160 240 405 610 930 Speed
0.5 control valve
70 135 180 275 535 805 1,255 50 95 120 185 375 550 865 35 70 95 145 265 385 590
Silencer
75 150 205 305 560 855 1,370 60 120 155 230 430 640 985 45 95 135 200 335 505 770
0.4 Check valve
55 105 140 210 420 630 975 40 75 90 135 290 415 665 25 50 70 105 195 280 430 / others
60 120 165 245 450 690 1,105 45 95 125 185 345 520 795 40 80 105 160 270 405 620 Joint
0.3 / tube
40 75 100 150 310 465 710 25 50 60 90 205 295 475 20 35 40 65 130 180 280
Vacuum
45 90 125 185 340 515 825 35 70 95 140 260 385 595 30 60 80 120 205 305 465 filter
0.2 Vacuum
25 45 60 90 200 290 430 15 25 30 45 120 160 275 10 15 15 25 65 80 125 regulator
Suction
Selection method Time chart plate
Above flow rate table applies where inlet air temperature 21C, and Magnetic
atmospheric dew point -17.5C, -40C and -72C. HD-0.5 to 4 SV1
spring buffer
If conditions differ, use the multiplier table below. SV2 Mechanical
22 seconds 22 seconds pressure SW
Inlet air flow rate = (inlet air flow rate at atmospheric dew point -40C 30 seconds 30 seconds
in max. flow rate table) x multiplier Electronic
pressure SW
Purge flow rate = (inlet air flow rate at atmospheric dew point -40C in HD-6 SV1
SV2 Contact / close
max. flow rate table) - (outlet air flow at atmospheric dew point -40C 1 min. 40 seconds 1 min. 40 seconds
contact conf.
SW
in max. flow rate table) 2 minutes 2 minutes

Outlet air flow rate = (inlet air flow rate) - (purge flow) Air sensor
1 min. 40 seconds 1 min. 40 seconds
Pressure SW
HD-9 SV1
for coolant
SV2
SV3 Small
Multiplier SV4 flow sensor
40 seconds 20 seconds 1 min. 40 seconds 20 seconds 1 minute
1.3 2 minutes 2 minutes Small
21C inlet air flow controller
1.2
* Number of second indicates at 60Hz. Flow sensor
for air
1.1 Multiply approx. 1.2 for 50Hz.
Flow sensor
32C inlet air for water
1.0
Total air
system
0.9
40C inlet air
When heatless dryer is installed Total air
system
0.8 (Gamma)
52C inlet air With 10 to 20% of usage rate, perform a trial
0.7 operation for the following time at the first trial Ending
run after this machine is installed.
Compact heatless dryer

0.6
Atmospheric dew point (C) -17.5 -40 -72
-10 -20 -30 -40 -50 -60 -70 -80 Hour (h) 2 6 72
Atmospheric dew point C (D.P)
Main line unit

(Example)
When pressure 0.9MPa, atmospheric dew point -50C
and inlet air temperature 32C, inlet air flow rate, purge
flow rate and outlet air flow rate of HD-4 are followings.
Inlet air flow rate =855 x 0.8684 /min
Purge flow rate =855 715=140 /min
Outlet air flow rate =684 140=544 /min

113
HD Series
Refrigerating
Functional explanation
type dryer
Desiccant
type dryer
High polymer
membrane
type dryer

Air filter

Auto. drain
/ others
F.R.L.
(Module unit)
Desiccant cylinder T1

Desiccant cylinder T2
F.R.L.
(Separate)
Compact
F.R.
Precise
regulator
F.R.L.
(Related
products)
Clean
F.R. OUT
Electro
Humid compressed air

pneumatic
regulator
Air
Orifice Humid compressed air entered from IN passes through the shuttle valve,
booster and enters into desiccant cylinder T1. Viper in humid compressed air is
Speed absorbed with desiccant cylinder during flowing equally in the inside of
control valve desiccant, and finally ultra dry air goes out from OUT through the shuttle
Dry compressed air
Silencer valve.
Some ultra dry air depressurized passing through the orifice, enters into
Check valve desiccant cylinder T2, and used to dry and regenerate the dry agent in
/ others
desiccant cylinder T2, and release to the atmosphere. This drying and
Joint
/ tube regeneration process is switched by the timing motor in control box.
SV2 IN SV1 This allows to continue to supply constant ultra dry air to the OUT side.
Vacuum
filter
Vacuum
regulator
Suction
plate
Magnetic
spring buffer
Dimensions
Mechanical
pressure SW
 HD-0.5 to 4 Air inlet 2-Rc3/8
Electronic
pressure SW
Contact / close 3-7 Air outlet 2-Rc3/8
contact conf.
SW

Air sensor

Pressure SW
for coolant Moisture
indicator
Small
flow sensor
Small
flow controller
Flow sensor
for air
72

Flow sensor
A

for water
Total air
22

system
OUTLET
Total air
system
(Gamma) INLET
145

Ending
116
11

171 48 15
187 Silencer
140 11
200 (SL-10A)

Model no. Dimension A


HD-0.5 325
HD-1 440
HD-1.5 485
HD-2 467
HD-4 689

114
HD Series
Functional explanation / Dimensions
Dimensions Refrigerating
type dryer
 HD-6 Desiccant
type dryer
228 High polymer
membrane
type dryer

Air filter

Auto. drain
/ others
F.R.L.
(Module unit)
F.R.L.
Moisture (Separate)
indicator Compact
F.R.
Precise

618
Air outlet regulator
2-Rc3/8 F.R.L.
(Related
Air inlet products)
849
2-Rc3/8 Clean
F.R.
Electro
pneumatic
regulator
4-10
Air
booster
Speed

22
control valve

Silencer
206

Check valve

179
/ others
Joint
/ tube
Vacuum
187 48 44 filter
11

Silencer
228 165 (SL-10A x 2 pcs.) Vacuum
250 regulator
Suction
plate
Magnetic
Dimensions spring buffer
Mechanical
pressure SW
 HD-9
Electronic
pressure SW
33.3

Contact / close
contact conf.
SW

Air sensor

Pressure SW
for coolant
Small
flow sensor
Small
flow controller
Flow sensor
for air
Humidity Flow sensor
indicator for water
618

Total air
system
Air outlet
Total air
2-Rc3/8 system
849

(Gamma)
Air inlet
2-Rc3/8 Ending

Silencer
Compact heatless dryer

4-10 (SL-10A x 2 pcs. X 2 sets)


Rc3/4
22

Note 1. Push-in plug is provided to 100 VAC (2.3m)


Main line unit

R3/8 Note 2. Push-in plug is not provided to 200 VAC (with


code length 2.3m)
206

Note 3. To connect to IN or OUT port of HD-9, use an


179

attached reducing socket or nipple to adjust


port size to 3/4B.
Note 4. Contact CKD for option G (specified voltage)
as the outline dimensions are different.
484 48 44
11

508 165

115
SHD Series
Heatless - the eco-friendly model for improving environment performance SHD Series

Refrigerating Refrigerating
type dryer The purge flow is reduced (max. approx. 96%) with the energy-saving dew point type dryer
Desiccant
type dryer
monitor. Desiccant
type dryer
High polymer At the same time, noise is reduced with our original exhaust method. High polymer
membrane
type dryer The super heatless dryer SHD Series offers ultimate reliability, performance and Direct control of pressure dew membrane
type dryer

Air filter ease-of-use. point with values Easy maintenance Air filter

Auto. drain A dew point sensor is equipped as a The desiccant tube can be removed easily Auto. drain
/ others
Energy saving standard. The pressure dew point is by turning it 45. / others
F.R.L. displayed digitally, enabling accuracy Safety is ensured by the latch mechanism F.R.L.
(Module unit) (Module unit)
confirmation of the performance. which locks the tube.
F.R.L. F.R.L.
(Separate) (Separate)
Compact
F.R.
Eliminate unnecessary purging with dew point monitoring Stainless steel tower Direct connection to air Compact
F.R.
Precise
A non-corrosive stainless steel vessel is compressor Precise
regulator  During normal operation Absorption Regeneration incorporated for the desiccant tube, thus
A refrigerating type dryer is no longer
regulator
F.R.L.
(Related
The absorption regeneration improving the quality of supplied air and the F.R.L.
(Related
Switch-over time 2 minute 4 minute 6 minute 8 minute 10 minute 12 minute 14 minute 16 minute 18 minute required on the inlet side.
products) changeover time can be variably unit's reliability.
This single unit accurately maintains the
products)
Clean
F.R. controlled by directly monitoring R performance.
Clean
F.R.
Electro
pneumatic
the outlet air dew point. Desiccant cylinder Electro
pneumatic
regulator This suppresses purging and Standard filter on inlet and outlet regulator
Air Air
booster enables optimum energy-saving A filter is mounted on the inlet to maintain the
booster
operation.
Speed
control valve L heatless dryer's performance, and on the outlet
to maintain the quality of supplied air. An
Speed
control valve

Silencer  During normal operation Desiccant cylinder


AF2000 Series filter is mounted on both sides. Silencer
Regardless of the outlet dew point, the (Enclosed)
Check valve Check valve
cycle changes between absorption
/ others
and regeneration at a two-minute  Energy saving operation The stainless steel type AF4000 and AF5000
series can also be selected as an option.
/ others
Joint Joint
/ tube interval. Applicable / tube
Switch-over time Max. 60 minutes compressor kW 15 22 37 55 75 95 125
Vacuum Ample 16 model lineup Vacuum
filter  Energy saving operation R Inlet air flow rate 2.5
m3/min. (ANR) 4.5 7.5 10 12.5 15 20 24 filter
Vacuum If the set dew point is cleared when the Desiccant cylinder
A total of 16 models are available with eight Vacuum
regulator
mode is switched, the state can be types of air flows (2.5 to 24m3/minANR) and G type regulator
Suction two types of dew point sensors (G: thermo- Suction
plate maintained without changing the plate
desiccant tube. When the set dew point humidity sensor, M: dew point gauge). M type
Magnetic Magnetic
spring buffer
Mechanical
is reached, the cylinder is changed and
operation is returned to normal
L spring buffer
Mechanical
pressure SW
Desiccant cylinder pressure SW
operation to keep the dew point.
Electronic
pressure SW
The maximum changeover item is 60 Improved operability with electronic Electronic
pressure SW
minutes (purge flow rate is reduced by control system
Contact / close Contact / close
contact conf. approx. 96% in this case). Desiccant cylinder changeover time and Reduce power consumption contact conf.
SW SW
purge reduction rate
Air sensor
by one-third Digital display of pressure dew point Air sensor
Approx. 13% reduction even Switch-over time Purge reduction ratio
Pressure SW 2 minutes 0% The electronic control system allows the The dew point faults and sensor faults, etc., are also Pressure SW
for coolant during normal operation displayed. for coolant
4 minutes 50% power consumption to be reduced by
Small Small
flow sensor The optimum desiccant tube design 10 minutes 80% one-third. Energy-saving/normal operation selection flow sensor
allows the purging rate to be reduced by 90% (CKD comparison)
Small 20 minutes The mode can be easily and manually switched Small
flow controller 13% even during normal operation. flow controller
60 minutes 96% between the energy-saving mode and normal
Flow sensor (CKD comparison) Flow sensor
for air operation mode. for air
Flow sensor Flow sensor
for water Selective energy-saving setting dew point for water
Total air The G type has three stages, -10, -20, -40C, and the Total air
system system
Total air
M type has three stages -20, -40 and -60C. Total air
system The setting can be made according to the required system
(Gamma) dB (A) (Gamma)
Low noise level Rocket blast off
dew point, enabling optimum energy-saving.
Ending 200
ISO14001 compliant Central control in control room, etc.
Ending

Greatly reducing noise 180


Freon-less type Greatly reducing foot print

Medium to large heatless dryer


Jet plane take off A remote operation, dew point sensor fault output
160
at changeover 1/3 to 1/2 (CKD comparison)
terminal, dew point fault output terminal and dew point
140 analog output terminal are provided as a standard.
The two-stage exhaust method 120
110 dB(A)
Near airplane engine The system's operation status can be centrally
(PAT.P) greatly reduces the noise Automobile horn controlled.
100
by approx. 35dB (A) compared to HEATLESS AIR DRYER ECO display

Main line unit


the conventional parts. 80
Indicator turns on to indicate that the energy-saving

SHD 3000
Bustling office
Noise reduction 60 mode is activated.
The human ear perceives as 10db 40
75 dB(A)
Energy-saving rate display
reduction in noise as a reduction of Sound of tree
20
"noise by half". leaves brushing The energy-saving rate for 24 hours can be displayed.
against each other
0 Use this for daily control.
Conventional SHD3045
products
116 117
Desiccant type air dryer (heatless dryer)

SHD Series
Refrigerating
type dryer
Desiccant
type dryer
High polymer
membrane JIS symbol
type dryer

Air filter

Auto. drain
/ others
F.R.L.
Specifications
(Module unit)
Descriptions SHD3025 SHD3045 SHD3075 SHD3100 SHD3125 SHD3150 SHD3200 SHD3240
F.R.L.
(Separate) Working fluid Compressed air
Compact Inlet air pressure range MPa 0.4 to 1.0
F.R.
Inlet air temperature range C 5 to 50
Precise
regulator Ambient temperature C 0 to 40
F.R.L. Inlet air temperature C 35 (no water drip)
Rated conditions

(Related
products) Ambient temperature C 25
Clean
F.R. Inlet air pressure MPa 0.7
Electro Inlet air flow rate m3/min. (ANR) 2.5 4.5 7.5 10 12.5 15 20 24
pneumatic
regulator
Outlet pressure dew point C -20, -40, -60
Air
booster Average purge ratio % 20C : 14 /40C : 16.5 /60C : 23
Speed Desiccant tube module number 1 2 3 4 5 6 8 10
control valve
Regeneration method Self regeneration heatless type
Silencer
Desiccant Activated alumina, synthetic zeolite
Check valve Dew point sensor G type: Capacitance type thermo-humidity sensor M type: Dew point gauge (capacitance type sensor)
/ others
Power supply Single phase 100/200 VAC 50/60Hz
Joint
/ tube Power consumption 15W
Vacuum Port size Rc 1 1 1 1/2 1 1/2 2 2 2 1/2 2 1/2
filter
Product weight kg 120 180 240 300 370 430 550 670
Vacuum
regulator Enclosed filter (inlet side) standard AF2004M-25 AF2007M-40 AF2010M-40 AF2013M-50 AF2013M-50 AF2020M-50 AF2026M-65 AF2026M-65
Suction Enclosed filter (outlet side) standard AF2004P-25 AF2007P-40 AF2010P-40 AF2013P-50 AF2013P-50 AF2020P-50 AF2026P-65 AF2026P-65
plate
Magnetic
Enclosed filter (inlet side) option E2 AF4004M-25 AF4007M-40 AF4010M-40 AF4010M-40 AF4013M-50 AF4020M-50 AF5032M-80 AF5032M-80
spring buffer Enclosed filter (outlet side) option E2 AF4004P-25 AF4007P-40 AF4010P-40 AF4010P-40 AF4013P-50 AF4020S-50 AF5032P-50 AF5032P-80
Mechanical
pressure SW Note 1: Standard paint color is quality cool white (munsell No. 5GY7.5/0.5).
Note 2: Install the enclosed filters on the inlet side and outlet side. Additional filters may be required depending on this system. Prepare such filters separately if
Electronic
pressure SW required.
Note 3: ANR indicates the state at 20C atmospheric pressure and relative humidity 65%.
Contact / close
contact conf. Note 4: S type is applied only for the outlet of SHD3150 option E2.
SW Note 5: AF5032 is used only for the SHD3200 and SHD3240 option E2.
Air sensor Note 6: Refer to page 163 and 173 in the catalog for details on the enclosed filter.

Pressure SW
for coolant
Functional explanation
Small
flow sensor
The wet compressed air which enters from INV
Small
flow controller passes through the valve CV and into the
Flow sensor
desiccant tube CUL-L. The wet compressed air
for air CUL-L CUL-R flows evenly through the desiccant, which
Flow sensor absorbs the moisture in the compressed air.
for water PG-L PG-R The ultra dry air then passes through the check
YV1 YV3 YV4
Total air valve and is discharged from OUT.
system
Some of the ultra dry air which is
Total air
system depressurized by the orifice enters the
(Gamma)
desiccant tube CUR-L and is used to
Ending regenerate and dry the CURL-R desiccant. It is
then discharged to the atmosphere.
Part of the air discharged from OUT is led to
the dew point sensor DP where the dew point
CV-L MF EV-L is measured. This dew point determines
whether to activate the energy-saving mode
CV-R EV-R which extends the changeover time.
F
(The changeover time is extended after the
AF
absorption process ends and the pressure of
both tubes rises.)
DP
CUL-L/R : Desiccant tube MF : Noise reduction device
IN OUT PG-L/R : Pressure gauge AF : Dew point sensor protection filter
CV-L/R : Inlet switching valve DP : Dew point sensor D
EV-L/R : Exhaust switching valve YV1 : Valve for inlet switching valve
(L/R indicate left and right.) YV3/4 : Valve for exhaust switching valve

118
SHD Series
How to order
How to order Refrigerating
type dryer
Desiccant
SHD3 045 G 07 40 E AC100V type dryer
High polymer
membrane
Model no. type dryer

Air filter
Symbol Descriptions
A Flow rate code Auto. drain
A Flow rate code / others
025 2.5m3/min. (ANR) F.R.L.
(Module unit)
045 4.5m3/min. (ANR)
F.R.L.
075 7.5m3/min. (ANR) (Separate)
100 10m /min. (ANR)
3 Compact
F.R.
125 12.5m3/min. (ANR)
Precise
150 15m3/min. (ANR) regulator
F.R.L.
200 20m3/min. (ANR) (Related
products)
240 24m3/min. (ANR) Clean
F.R.
B Sensor type Electro
pneumatic
B Sensor type regulator
Note 1 G Thermo-humidity sensor
Air
M Dew point hygrometer booster
Speed
C Inlet air pressure control valve
C Inlet air pressure
04 0.4MPa Silencer
05 0.5MPa
Check valve
0.6MPa / others
06
Joint
07 0.7MPa / tube

08 0.8MPa Vacuum
filter
09 0.9MPa
Vacuum
10 1MPa regulator
Suction
plate
D Outlet pressure dew point
D Outlet pressure dew point -20C Magnetic
20 spring buffer
40 -40C Mechanical
pressure SW
60 -60C
Electronic
pressure SW
E Option Contact / close
E Option contact conf.
E Standard (AF2000 enclosed) SW
Note 3
Note on model no. selection E1 Without enclosed filter Air sensor

Note 1: The outlet pressure dew point "-60C" E2 AF4000 Series enclosed Pressure SW
specifications cannot be selected for the for coolant
sensor type "G". F Optional color
Small
The "G" type dew point display value is a G Voltage assignment flow sensor
reference accuracy. The accuracy will drop Small
especially at low dew point areas. Use of the
H English flow controller
"M" type is recommended if importance is to H1 Export packing Flow sensor
be laid on dew point control. for air
L Anchor bolt nut (SS400)
Note 2: The required performance may not be Flow sensor
attained if using at a level less than the L1 Anchor bolt nut (SUS304) for water
selected pressure. Always select the model Total air
with the working pressure. F Voltage system
Note 3: When ordering several options, indicate the F Voltage Total air
100 VAC system
required options in alphabetical order. (Gamma)
200 VAC
Ending

<Example of model number>


Medium to large heatless dryer

SHD3045-G07-40-EL-AC100V Note 1: Default


Dew point sensor Rated dew point Energy-saving/setting dew point (Setting purge rate)
Model: Heatless dryer type C (Note 1) C (Note 2)
A Flow rate code : 4.5m3/min. (ANR) Note 2: Set by user
B
-20 -10 Select randomly from three
Sensor type : Thermo-humidity sensor
C -G -40 -20 3 stage switching stages according to the
Inlet air pressure : 0.7MPa application and usage state.
Main line unit

D Outlet pressure dew point : 40C SHD3000 -40


E If the load is smaller than
Option : Anchor bolt nut Series -20 -20 the rating, the energy-
F Voltage : 100 VAC
-M -40 -40 3 stage switching saving operation mode will
be activated at this set
-60 -60 temperature.

119
SHD Series
Refrigerating Selection guide
type dryer
Desiccant
type dryer Maximum flow rate table Values at inlet temperature 35C.
High polymer Model no. SHD3025 SHD3045 SHD3075 SHD3100 SHD3125 SHD3150 SHD3200 SHD3240
membrane
type dryer
Inlet air flow rate 2.5 4.5 7.5 10 12.5 15 20 24
Air filter
Note 1: The same air flow rate is applied at the -20, -40 and -60C specifications. Unit: m3/min. (ANR)
Auto. drain
/ others
Selection method
F.R.L.
The above flow rate table shows the values for the inlet pressure 0.7MPa and
(Module unit) inlet air temperature 35C.
F.R.L. If the conditions are different, obtain the values with the following coefficient Note 2: Value shown above, which is
(Separate)
table and curves. determined by model.
Compact Note 3: Indicates average value.
F.R.
Note 4: 14% for -20C specifications,
Precise
Inlet air flow rate = (Inlet flow rate in max. flow rate table (Note 2)) x (pressure coefficient) x (temperature coefficient)
16.5% for -40C specifications
regulator Purge flow rate (Note 3) = (Inlet flow rate in max. flow rate table (Note 2)) x (purge rate for each dew point (Note 4)) and 23% for -60C specifications.
F.R.L.
(Related Outlet air flow rate = (inlet air flow rate) - (purge flow rate) Note 5: Abbreviation for PDP (pressure
products) dew point).
Clean
F.R. Pressure coefficient table (Always select with the working pressure)
Electro
pneumatic Input air pressure (MPa) 0.4 0.5 0.6 0.7 0.8 0.9 1
regulator
Air Coefficient 0.63 0.75 0.88 1.00 1.13 1.25 1.38
booster
Speed Dew point performance curve
control valve 1.1
Inlet air temperature - flow compensation curve
Silencer 1.1
PDP-20C specifications PDP-40C specifications PDP-60C specifications
1
Check valve
/ others
1
Coefficient

Joint
Coefficient

0.9
/ tube
Vacuum 0.9
filter 0.8
Vacuum
regulator
0.7 0.8
Suction
plate
Magnetic 0.6 0.7
spring buffer
30 35 40 45 50 55
Mechanical
pressure SW 0.5 Inlet air temperature (C)
Electronic -10 -20 -30 -40 -50 -60 -70
pressure SW
Pressure dew point (C)
Contact / close
contact conf. (Example)
SW
SHD3045 air flow rate at pressure 0.6MPa, Inlet air flow rate = 4.5 x 0.88 x 0.8 = 3.168m3/min.
Air sensor Purge flow = 4.5 x 0.165 = 0.743m3/min.
pressure dew point -40C and inlet air
Pressure SW temperature 50C. Outlet air flow = 3.168 - 0.743 = 2.425m3/min.
for coolant
Small
Time chart
flow sensor
Small
ON
The normal process is shown
flow controller
Suction R
OFF
on the left.
Flow sensor During energy-saving, the
for air ON
Suction L state (C.F) after absorption
Flow sensor OFF
for water ends is held. If the dew point
ON
Total air Mounting worsens after that, the
OFF
system and removal R changeover resumes, and the
Total air ON
system Mounting normal process is returned to.
OFF
(Gamma) and removal L
B, E indicate the absorption
Ending 1 second 100 seconds 19 seconds 1 second 100 seconds 19 seconds
(A) (B) (C) (D) (E) (F) (regeneration) time
C, F indicate the pressure rise
time
When heatless air dryer is installed
The SHD3075 to SHD3240 models are equipped with a Class 2 Pressure Vessel Withstand Certificate.
This certificate must be kept in safekeeping while this system is in used. (Application of the Labor Standards Bureau is no
longer required.)
When starting test operation after installing this system, flow air at 10 to 20% of the working flow rate for the following
operation time.
Pressure dew point (C) (Note 6) -20 -30 -40 -60
(References) atmospheric dew point (C) -40 -48 -57 -74
Time (h) 6 12 24 72 Note 6: The pressure dew point is for 0.7MPa.

120
SHD Series
Dimensions
Dimensions Refrigerating
type dryer
Desiccant
type dryer
Operation panel Piping system High polymer
membrane
SHD3000 Series type dryer
Energy saving setting Primary side Secondary side
Dew point display pre-filter Precise filter
dew point indicator light AF2000M SHD body AF2000P Air filter
Energy saving mode
Indicator light Auto. drain
/ others
Energy saving F.R.L.
Energy saving
operation light AF2000P or (Attachment) (Attachment) AF2000M (Module unit)
mode switch
AF2000M F.R.L.
Failure light Operation light (Separate)
For possible use in an oiled air compressor line, the SHD3000 Series is equipped with an
Compact
Remote operation Start switch AF2000M type for the heatless dryer's primary side and the AF2000P type for the secondary F.R.
indicator light side. If necessary, provide a pre-
Stop switch
filter on the primary side or a Filter performance Precise
regulator
precision filter on the secondary side. AF2000P AF2000M AF4000P AF4000M
AF5000P AF4000S AF5000M
F.R.L.
(Related
When selecting the AF4000 or 5000 products)
Filtration rating (m) 1 0.01 5 1 0.01
Series as an option, also select the 1 Clean
Secondary side oil content 0.6 0.01 F.R.
AF4000 and 5000 Series for the 0.01
separately installed filter. concentration (mg/m3) Electro
pneumatic
- regulator
Air
booster
Speed
control valve

Silencer

Check valve
/ others
Joint
/ tube
Air outlet
Vacuum
(P type) filter

Air inlet Vacuum


regulator
(M type)
Suction
Body air outlet plate
Magnetic

B
spring buffer
Mechanical
pressure SW
Electronic
E

pressure SW
Contact / close
contact conf.
SW
I
(L)

Air sensor

Pressure SW
for coolant
M and over

Body air inlet K Small


J

flow sensor
Small
flow controller

F Flow sensor
G for air
4-H
D C A Flow sensor
for water

* The drawing shows the AF2000. Total air


system
Total air
L M system
Model no. Port size A B C D E F G H I J K L M (Option E2) (Option E2) (Gamma)

SHD3025 Rc1 545 1559 360 20 1163 285 320 12 213 266.5 153.5 410 70 570 126 Ending
SHD3045 Rc1 545 1559 360 20 1163 285 320 12 213 266.5 153.5 500 70 730 212
Medium to large heatless dryer

SHD3075 Rc1 1/2 695 1559 360 20 1163 435 320 12 213 266.5 153.5 591 100 940 314
SHD3100 Rc1 1/2 845 1559 360 20 1163 585 320 12 213 266.5 153.5 683 100 940 314
SHD3125 Rc2 995 1589 360 20 1193 590 330 15 213 296.5 153.5 683 100 1100 387
SHD3150 Rc2 1145 1589 360 20 1193 700 330 15 213 296.5 153.5 683 100 1420 550
SHD3200 Rc2 1/2 1445 1589 360 20 1193 780 330 15 213 296.5 153.5 810 120 1255
SHD3240 Rc2 1/2 1745 1589 360 20 1193 780 330 15 213 296.5 153.5 810 120 1255
Main line unit

The piping shown with dotted lines in the drawing is not enclosed, and must be prepared by the user.
The filter is enclosed.
Install an M type filter on the inlet side and a P type on the outlet side. Prepare such filters separately if required.
The M dimensions show the minimum dimensions required to remove the element. Allow for the auto drain piping dimensions when actually laying the pipe.

121

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