DAILY PDC PRODUCTION DETAILS

MACHINE
S.NO COMPONENT NAME SHIFT

LEVER 7 I
1 100TON
LEVER 7 II
CAM THRUST CAP I
2 125 TON
CAP CAM BEARING SMALL II
CAP CAM BEARING FRONT I
3 150 TON
CAP CAM BEARING FRONT II
BOTTOM END PLUG(P40489A) I
4 250 TON
BOTTOM END PLUG(P40489A) II

DAILY TRIMMING PRODUCTION

MACHINE
S.NO COMPONENT NAME SHIFT
NAME

SEU 1/2 HOUSING I

2 EC/TM/02
SEU 1/2 HOUSING II
CONNECTING BAR I
3 EC/TM/03
CONNECTING BAR II
CAP CAM BEARING FRONT I
4 EC/TM/04
 4 EC/TM/04
CAP CAM BEARING FRONT II
BOTTOM END PLUG-II (P40489A) I
5 EC/TM/05
BOTTOM END PLUG-II (P40489A) II
BOTTOM END PLUG-I (P40489A) I
6 EC/TM/06
BOTTOM END PLUG-I (P40489A) II
K-45 I
7 EC/TM/07
PISTON II
CONNECTING BAR FETTLING I
9 EC/FW/01
CONNECTING BAR FETTLING II
I
10 EC/FW/02
BOTTOM END PLUG (P40488A) II
11 EC/FW/03

12 EC/RC/01

DAILY SHOT BLAST

S.NO MACHINE COMPONENT NAME SHIFT

484 PUMB BODY/538 COVER I

1 EC/SB/01
0 II
CF 5R /OIL FILTER I
2 EC/DB/01
II CAB
OIL FITTER/CF 5R/CAB CAM FRONT/CANNECTING BAR FETTELING WORK/CHECK VALVE/CAM THUST

EC/VB/01 PISTON/SEAL RETAINER I

3
(150KG) PISTON II
EC/VB/02 UBBER HOUSING/SEU 1/2 B I
4
(300KG) UPPER HOUSING II
 EC/VB/03 LEVER I
5
(600KG) LEVER II
S.NO COMPONENT NAME DEPARTMENT
1 SE 1/2 HOUSING MOVED TO VIBRO
2 PISTON MOVED TO VIBRO
3 CONNECTING BAR MOVED TO MACHININ
4 LEVER-7 MOVED TO FETLING
5 BOTTOM END PLUG(P40489A)
6 BOTTOM END PLUG(P40488A)
7

VIBRO
S.NO COMPONENT NAME DEPARTMENT
1 CF 5R MOVED TO INSPECTIO
SEU1/2B MOVED TO INSPECTIO
2 BEARING HOLDER MOVED TO INSPECTIO
3 OB PUSH MOVED TO INSPECTIO
4 TOP END PLUG MOVED TO INSPECTIO
5 538 COVER MOVED TO INSPECTIO
6 544 COVER MOVED TO INSPECTIO
7 484 PUMP BODY MOVED TO INSPECTIO
8 CAM THRUST CAB MOVED TO INSPECTIO
9 PISTON MOVED TO MACHININ
10 OIL FILTTER MOVED TO MACHININ
11 CHECK VALVE MOVED TO MACHININ
12 UBBER HOUSING MOVED TO MACHININ
13
14
1ST SHIFT PRODUCTION SUPERVISOR 2nd SHIFT PRODUCTION SU

DANIEL MOHAMMED ARSATH

1 ST SHIFT PRODUCTION SUPERVISOR 2nd S

MAHENDRA VARMAN /ARUNA PRAKASH

UCTION DETAILS FOR MACHINE WISE

PRODUCTION
TARGET/ TARGET/ PER SHIFT CUMULAT
OPERATOR & HELPER NAME
HOUR SHIFT ACTUAL/SHO IVE SHOT
TS
CHITAMANI/JITENDHAR 140 1400 1230
4830
BHIMA/RK PANDA 140 1400 1250
VINAI KUMAR 140 1400 600
9110
ARUL DASS 140 1400 1050
MOHAMMED 100 1000 800
4156
PAVAN KUMAR 100 1000 1200
SIVAKUMAR/VIJAY DEEPAK 100 1000 810
2420
MIRAKUMAR /RANJITH 100 1000 610
PDC TOTAL MAN POWER / OT 12

NG PRODUCTION DETAILS
PER HOUR PER SHIFT PRODUCTION PER
CUMULATIVE
OPRATOR & HELPER NAME TARGET/ TARGET/NO SHIFT
QTY
NOS S ACTUAL/NOS

0 0 0
0
0 0 0
BOLA 200 2000 1474
7290
200 2000 0
200 2000
3492
 3492
PADMANAV PATNAYAK 200 2000
RAJ KUMAR 300 3000 2800
15352
BAGAVAN 300 3000
JITHENDER 250 2500 1424
9294
SEBASTIN 250 2500
0 0 0
0
SHIBA 300 3000
PANKAJ 300 3000 977
PABANA 300 3000
0
PANKAT 300 3000

TRIMMING TOTAL MAN POWER / OT 15

AILY SHOT BLAST & VIBRO PRODUCTION

CUMULATIVE
OPERATOR PRODUCTION QTY NOS
QTY

AJARUL 130/81
ROHITH 0
AJARUL 2200 /393
GITHENDHAR 305/210/54/355/612/296
ISLAM 604/2283
ROHITH
ISLAM 105/252
ROHITH
 ISLAM 0
GITHENDHAR 2705

TOTAL MAN POWER / OT 10

 PDC OUTWARD DETAILS
WEIGHT
DEPARTMENT QTY NOS MATERIAL GRADE
(Kg)
MOVED TO VIBRO ALSI 12 0
MOVED TO VIBRO LM 24 0
MOVED TO MACHINING 977 A413 91.838
MOVED TO FETLING LM24 0
0
0

VIBRO & SHOT BLAST OUTWARD DETAILS

DEPARTMENT QTY NOS
MOVED TO INSPECTION 2175
MOVED TO INSPECTION 519
MOVED TO INSPECTION 58
MOVED TO INSPECTION 199
MOVED TO INSPECTION 62
MOVED TO INSPECTION 81
MOVED TO INSPECTION 59
MOVED TO INSPECTION 130
MOVED TO INSPECTION 296
MOVED TO MACHINING 849
MOVED TO MACHINING 698
MOVED TO MACHINING 612
MOVED TO MACHINING 177
2nd SHIFT PRODUCTION SUPERVISOR 3rd SHIFT PRODUCTION SUPERVISOR

MOHAMMED ARSATH A.SERAN

2nd SHIFT PRODUCTION SUPERVISOR

PRODUCTION
MANIKANDAN/SHAJINRAJ
 DATE:04.07.16

MAN
POWE OVER TIME REMARKS
R

2 0 METAL CHARGE
2 0 METAL CHARGE
1 0 COOLING TOWER PROBLEM/POWER FAILURE
1 4 DIE CHANGE
1 0 METAL CHARGE
1 0
2 4 METAL CHARGE
2 4 METAL CHARGE/DIE CHANGE
12 12

DATE - 04.07.2016
MANPO OVER TIME
WER

0 0
0 0
1 0
0 0 COMPONENT CATCHUP CAVITY1
0 0
 1 0
1 0
1 0
1 0 5S WORK
1 4
0 0
1 0
1 0 125T HELPER
1 0
0 0
1 0
0 0
0 0
0 0
0 0 LEVER PACKING,5S WORK

10 4

DATE - 04.07.2016

MANPO OVER TIME

WER
0 0 NO COMPONENT
1 0 NO COMPONENT
1 0
0 0
1 0 NO COMPONENT
1 0 NO COMPONENT
0 0
0 0 NO COMPONENT
0 0 NO COMPONENT
0 0

4 0
 TOTAL MANPOWER
POSITION PRESENT ALLOTED
INCHARGE 1 1
SUPERVISOR 6 8
OPERATOR & HELPER 25 35

TOTAL MANPOWER 32 46
PRODUCTION INCHARGE MOHANASUNDARAM