Huawei agile

manufacturing solution
Content
1 Developing trend of manufacturing industry

2 Huawei agile manufacturing solution

3 Success stories
Cost, efficiency and innovation: lifeline of modern manufacturing
US manufacturing re-shoring Robots taking over the work New automotive concept

Due to the increasing labor costs, 6 US Foxconns Million Robots Project While Detroit is withering, Tesla electric car

businesses, led by Ford Moto Company, are aiming at replacing tedious assembling and Googles unmanned car is bringing

bringing manufacturing jobs back to the USA. positions with automation. people brand new experience.

It is estimated that US re-shoring It is estimated that the workforce

manufacturing businesses will outnumber required by an assembly line will reduced
manufacturing businesses that come to from 30 persons to 5.
China by 2015.
Challenge of Modern Manufacturing: Too-Many Problem

Too many Too many

business flows network elements
Hard to identify Hard to configure

Too-many
Efficiency dropping
Problem
Too many Too many
sensor cables equipment parts
Cabling problem Hard to manage

Innovation dying
Too many IT silos
Low reliability
Solution to Too-Many Problem: Fine, Mobile, and Collaborative
Fine Mobile Collaborative

Too many business flows: 30+ (e.g. ERP, MES) Too many sensors cables: 1000+ (e.g. RTU, Too many IT silos: 30+
Too many network elements: 100+ (e.g. LAN CCTV)
switch, AC Too many equipment parts: 2000+

Network management is refined to
the business level.
Network elements are integrated
and centrally configured.
For plant areas larger than 20 square Active-active backup for key business
meters.
2 city 3 center disaster recover
The precision for locating personnel and
goods is 5 meters and below.

Huawei Agile Manufacturing solution, the perfect solution to too-many problem.

Huawei agile manufacturing solution portfolio
HQ: Office
Information Manufacturing cloud DC
network
VoIP
PLM CRM Distributed manufacturing cloud
Sales & Cloud manufacturing collaboration, core service lasting, and
R&D Mgmt
3000 km "IP + fiber" collaboration
service Company DC
Plant : Production
management Factory
network
Agile manufacturing network
Core service flow identification, real-time fault
Production Supply chain MES, WMS location, and centralized configuration,
mgmt mgmt Factory DC reducing investment costs by 30%

Workshop:
Production network WLAN eLTE
Wireless plant
100 Mbit/s large bandwidth, 100 km LTE
wireless network coverage (including
dangerous areas), and Wi-Fi refined
positioning within 3 meters
Production environment and security
monitoring and production dispatching
Content
1 Developing trend of manufacturing industry

2 Huawei agile manufacturing solution

3 Success stories
 Refined Mobile Collaborative

Too many business flows: difficult to identify services and locate faults

Service flows are difficult to identify, and key

services are not marked.
80% bandwidth is occupied by non-core services, and Service flow 30+
the running of core services such as ERP is influenced.

Faults are difficult to locate, and services

are difficult to recover. 80% bandwidth is occupied, and

Multimedia files
core services are severely restricted.
The current independent detection packets (such as

Email

MES
ERP
BI
NQA and BFD) cannot completely simulate service flow
paths. The ERP system is constantly interrupted, and
Bandwidth occupied
instant faults are difficult to locate. by ERP?
Forwarding path?

Service flow identification and real-time Why is the ERP

system constantly
fault location are urgent problems in the Where is the fault
interrupted?

current refined network management. The Standishpoint?

survey shows that the
cost of ERP interruption for 1 minute Manager
is 13,000 US dollars.
 Refined Mobile Collaborative

SDN refined service identification, increasing service operation efficiency

App monitoring center Scheme designs
ERP service fault
point Service flow identification, key service
CRM info flow path statistics
PLM Info flow path statistics marking, real-time monitoring, and
ERP info flow path statistics
high-efficiency core service operation

iPCA identifies service flows (such as
DC CRM PLM ERP ERP, PLM, and MES), tracking service
flow paths with the flows.
Visualized and real-time monitoring, and
S12700
S5700 adjustment of the occupied bandwidth.
Fault report
Real-time and accurate location of
Controller IP header iPCA ID ERP flow
server network faults, and high reliability of core
services
User access S5700 S5700 S5700
Simulate the service flow transmission
path in real time according to the iPCA
CRM information flow
PLM information flow
information of service flows, and
Sales personnel R&D personnel Manager ERP information flow accurately and quickly locate fault nodes.
 Refined Mobile Collaborative

Numerous NEs, complex configurations, increasing costs

Numerous NEs, bringing investment and ACs, BRASs, and

maintenance difficulties core switches are
independent from
ACs, BRASs, and core switches are independent each other. Core switch 2+ AC 2+ BRAS 2+
from each other, increasing the difficulty in
investments and maintenance.
100+ or over one
Complex device configurations, resulting in thousand access
heavy O&M pressure points require Aggregation
AP Access switch
configuration. switch
100+ or over one thousand access points require
independent configuration, but the number of O&M NE Quantity Investment Cost
personnel <10, resulting in heavy O&M pressure.
Core switch 2+ (master/slave) 2 X 0.6 million

BRAS 2+ (master/slave) 2 X 0.9 million

70% of the enterprise IT investments are AC 2+ (master/slave) 2 X 0.1 million
consumed by the O&M of traditional networks. Device
100+ or over one
From Forrester, an independent technology and market configuration
thousand
Debugging period: 1 month
research company point
 Refined Mobile Collaborative

Simplest network: integrating devices, centralizing configurations, reducing investments

Terminal Network Data center

NE quantity reduces, investment costs 30%
S5700
AC: 2+ 0 BRAS: 2 + 0
S5700 S7700
R&D personnel PLM
AC

AP
S5700
Management Core switch
S12700 native ERP
BRAS Firewall
personnel
Native AC
AP S5700
BRAS
S7700 MES
S5700 Convergent switch
Configuration points 80%, O&M costs 40%

Sales personnel
Configuration points
AP S5700
Access switch
 Refined Mobile Collaborative

Multiple network cables: corrosive at dangerous areas, difficult to be routed,

and high costs in remote areas
Network equipment room
Network cables are eroded because of high
temperature and waste gas.
Cables are eroded. The monitoring channels are
blocked. As a result, the monitoring is unavailable. Monitoring center
Hundreds of
Cables are eroded. network cables
The monitoring channels
In dangerous areas, cables are unreachable. As a
are blocked.
result, it is difficult to monitor the environment.
In high-temperature and poisonous areas, cables In high-temperature and
cannot be deployed. As a result, it is difficult to monitor poisonous areas, cables
cannot be deployed.
the environment. Waste gas detection

Cable routing costs are high at remote areas.

Dangerous area
In remote areas, cables must be several kilometers
long. These cables are difficult to be routed and the
Cables must be several
engineering costs are high. kilometers long, and the
cable routing costs are high.
Remote area
 Refined Mobile Collaborative
LTE Internet of things for manufacturing environment monitoring: real-time
environment monitoring without using cables
Collection Gateway of the Transport layer Application layer
Internet of Things Solution characteristics
layer
Monitoring center The coverage radius of a single
eNodeB is 30 km, ensuring
RS232 CPE 50Mbps
seamless coverage of remote
Polluted water RTU Power consumption
Remote monitoring points and
monitoring
detection decision dangerous environment.
DBS3900 Equipment An eNodeB supports a
MiniPCIe 1.8 GHz
+
RS232 room
maximum of 5400 concurrent
service requests.
Waste gas
RTU
detection Pollutant eCNS600 Dedicated frequency 1.8 GHz is
discharge area used, which has strong
Data Center interference resistance
capability.
CPE Rich terminal deployment
30 km modes increase the ROI. The
DBS3900
deployment modes include
Energy medium Environment Energy mgmt
management area monitoring
RTU+CPE or the Mini PCIe
embedded with the RTU.
 Refined Mobile Collaborative

Too many equipment materials: waste of time and man power, no way to locate
during assembling
Typical material assembling process
Large number of parts require lots of time and
man power to manage.

2000+ types of parts, tens of thousands of times of Warehouse 2000+ parts, need lots
warehouse entries. With manual register, lots of time and Out of time and manpower
man power required.

Without locating, parts

Lacking location management, resulting in Register may not reach the right
chaotic part management. Arrive position

No part locating during entire assembling process,

parts may not be able to reach the specified
position Workshop
 Refined Mobile Collaborative

Material and personnel positioning and real-time information push using Wi-Fi

Production factory
Production Production
Solution characteristics
equipment room monitoring center
Providing location-based
Parts RFID reader services: navigation, Wi-Fi-based positioning and specific
RFID Tag
information push, and information push
Warehouse

alarm association
RTLS App UE, tag, or RFID wireless signals are
collected by the AP and aggregated by
the AC. The RTLS calculates the
Part transporter Wireless smartphone info push platform
longitude and latitude (with a precision
RFID reader of 3 to 5 m) and sends the information
Distribution to the production monitoring center to
provide the following functions:
WIFI locating Providing location
monitoring, info push, and Route guidance
warning in dangerous areas
Material tracing
Workshop

AC Part info flow

Production line 1 Campus navigation
Location information
Production line 2 collection flow Sending warning notifications in
Location service
pushing flow dangerous areas
Information push enabling
or disabling flow
Real-time specific information push
 Refined Mobile Collaborative

Many key services: centralized services and data result in difficult continuity
protection

Recovery point objective (RPO)

Day
Many key services have high reliability Hour Certain data loss
Certain data loss
Long service interruption
No service interruption
requirement. (example: e-commerce.)
(example: training and file services)
Interruption or data loss is not allowed for production Minute
core services, such as MES, APS, and ERP.
No data loss Little data loss
Second No service interruption Relatively long service interruption
(example: MES and APS) (example: email and CRM)

There are great data loss risks caused by Second Minute Hour Day
single point of failures because service Recovery time objective (RTO)

system and application data are stored

centrally. Critical business (e.g. ERP)
Once cut

The recovery takes long when the data Slow recovery

volume is large. 1 min $13k loss
If the system breaks down when the data volume
reaches the PB level, the data recovery is time-
consuming. PB-class data
Recovery time > 8 h
0.5% market share loss
from Enterprise Storage Group
 Refined Mobile Collaborative
Disaster backup center collaboration of "three data centers in two
different cities", ensuring service continuity and reliability
HQ DC CE core Active-active DR (same city)
CE core switch
switch 10GE Solution design points
10GE Key
services:
40GE Key service continuity
40GE ERP MES ERP
ERP MES WAN Finance Active-active data centers in the same city and
Production
10GE a remote hot standby data center in other city
FC Data
IP SAN
VIS trunk IP SAN
warehouse ensure zero data loss.
10GE ...
DWDM The recovery of a key service takes less than
VIS VIS FC
4 hours.
FC
FC Delay<1.3MS/100km FC SAN
FC SAN OSN OSN
FC "Three data centers in two different cities"
FC

HVS HVS
service disaster recovery
Storage storage The disaster recovery speed of data
Remote DR center (different city) centers in the same city is fast, using "IP +
MPLS Optical" collaboration and supporting 400
GB/3000 km. The delay in case of 100 km
CE core ERP distance is less than 1.3 ms.
MES
switch

GE For the remote data-level disaster

IP SAN
recovery, the IP WAN disaster recovery
FC SAN
FC provides 200 ms level protection capability.
OSN VIS HVS
storage
Content
1 Developing trend of manufacturing industry

2 Huawei agile manufacturing solution

3 Success stories
Open cooperation fuels global manufacturing
Customer success
Consulting/design/integration/application deployment

Partner alliance
Application (ERP/MES/CRM/BI/SCM)

Platform (DB/ESB/virtualization )

ICT infrastructure (network/DC/IP voice/security)

LTEAPACPAD IPS/IDS IIP

Device (RFID tag/PAD/control )

Open cooperation fuels global manufacturing
Steel

Automotive

Tobacco and others

China/SEA/Japan/ME/SA/

Serve 1000+ manufacturers

Fine network identifying key busness
Wireless locating parts
HA DC for manufacturers

Serve 1000+ manufacturers