220v Vrla Battery Sizing Calc Manasarovar - Rev A

This document is the property of Larsen & Toubro Limited, ECC Division - EDRC and must not be passed
on to any third person or firm not authorised by us, nor be copied/made use of in
30.03.11 A FOR APPROVAL RVS RSA AKL

DATE REV. NO. DESCRIPTION Designed Checked Approved
full or part by such person or firm without our prior permission writing
REVISIONS
LARSEN & TOUBRO LIMITED

ECC Division - EDRC
CLIENT : CONSULTANT:
RAJASTAHAN RAJYA VIDUT PRASARAN

NIGAM LIMITED
PROJECT :
Establishing of 2X160MVA, 220/132KV GIS Substation (including of IEC 61850 based automation
system) at existing 132KV Substation along with terminal bays including Equipments / materials,
Erection , Testing & Commisioning)
SUPPLIER / CONTRACTOR:
--
JOB No.
TOTAL NO. OF PAGES TITLE :
NAME SIGN DATE
DESIGNED RVS 28.03.11
CHECKED RSA 30.03.11

220/132kV Manasarovar GIS - 220V Battery sizing calculation
APPROVED AKL 30.03.11

CODE REV.
DOC. No. O 1 0 2 2 1 - E - I S - C B - D C - 0 1 0 7
A
RELEASED FOR PRELIMINARY TENDER INFORMATION P APPROVAL CONSTRUCTION

ECC Division - EDRC (Electrical)
Establishing of 2X160MVA , 220/132KV GIS Substation DOCUMENT NO

(including of IEC 61850 based automation system) at existing
PROJECT
132KV Substation along with terminal bays including
Equipments / materials, Erection , Testing & Commisioning) O10221-E-IS-CB-DC-0107
PREPARED CHECKED APPROVED DATE

TITLE 220/132kV Manasarovar GIS - 220V Battery sizing calculation
RVS RSA AKL 30.03.11
1.0 GENERAL
1.1 The Station 220V DC Auxiliary Power supply shall consist of two Nos. 100% rated 220V DC Battery
bank and two Nos. Float cum Boost Charger
1.2 References
Technical Specification
IEEE Recommended Pratice for Sizing Lead-Acid Batteries IEEE Std 485-1997
GIS Vendor HYOSUNG
2.0 SIZING CRITERIA

Battery Sizing is based on the following criteria as per Technical Specification & IEEE Std. 485-1997
2.1 Duty Cycle

The duration of Continuous Load is considered as 3 hours as per Specification (VOLUME II PART III OF III, SECTION -IX-
a)
BATTERY SYSTEM, CLAUSE 1.1.3)
Emergency Load requirement is considered as 1 hour as per specification (VOLUME II PART III OF III, SECTION -IX-
b)
c) Worst contingency for assessing the Momentary Loads takes into consideration the following assumptions
for 1 minute (VOLUME II PART III OF III, SECTION -IX-BATTERY SYSTEM, CLAUSE 1.1.3)
1) Due to the fault on either 220kV or 132kV Bus, simultaneous tripping of all 220kV or 132kV breakers considered
2.2 Temperature Correction Factor: Minimum Temperature is assumed as 5C and the corresponding
Temperature correction factor is 1.19
2.3 Design Margin is 1.1 ( as per IEEE Std. 485-1997, Cl. 6.2.3)
2.4 Ageing Factor is 1.25 ( as per IEEE Std. 485-1997, Cl. 6.2.2)
Page3of17
Establishing of 2X160MVA , 220/132KV GIS Substation DOCUMENT NO
(including of IEC 61850 based automation system) at existing
PROJECT
132KV Substation along with terminal bays including O10221-E-IS-CB-DC-0107
Equipments / materials, Erection , Testing & Commisioning)
CALCULATION OF NUMBER OF CELLS
Design considerations:
1 System Nominal voltage = 220 Volt
2 System Maximum Voltage = 242 Volt
3 System Minimum Voltage = 198 Volt

(VOLUME II PART III OF III, SECTION -IX-
4 Battery nominal voltage = 2 Volt
5 End cell voltage = 1.85 Volt
6 Float charging Voltage (Max) = 2.27 Volt
7 No.of cells based on Minimum system voltage : Minimum allowable battery voltage
End Cell voltage of the cell
= 198/1.85
= 107.03 Nos. -------(1)
No.of cells based on Maximum system voltage : Maximum allowable battery voltage
Float charging voltage
= 242/2.27
= 106.61 Nos. -------(2)
From case (1) and (2)

No. of cells considered to meet voltage limits = 107 Nos.
Selecting 107 cells the final voltage limits are as follows.
Minimum System Voltage = 107*1.85 = 197.95 Volt
Maximum System Voltage = 107*2.27 = 242.89 Volt
Since the derived voltage levels are within the operating limits,107 cells considered are adequate
Establishing of 2X160MVA, 220/132KV GIS
Substation (including of IEC 61850 based DOC NO DATE
automation system) at existing 132KV
PROJECT :
Substation along with terminal bays including
Equipments / materials, Erection , Testing & O10221-E-IS-CB-DC-0107 30.03.11
Commisioning)
220/132kV Manasarovar GIS - 220V Battery PREPARED CHECKED APPROVED
TITLE :
sizing calculation RVS RSA AKL
No. of relay
Continuous Total cont.
Description /Eqpt per
Load per relay Load
feeder
132kV System:
132kV Feeder control &
A
relay panel - Type-A&B SAS - FCRA
1 Multifunction panel meter 1 10 10
2 Main-I distance/Differential protection with back up feature 1 45 45
3 Bay control unit 1 45 45
4 36 Window Annunciator 1 54 54
5 Trip Relay Supervision 2 6 12
6 Trip Circuit Supervision Relay 2 8.5 17
7 DC super vision relay 2 6 12
Total load 195
B 132kV Bus coupler control & relay panel

2 Directional Over Current & Earth Fault Protection 1 45 45
Total load 195
C 220kV Transformer control panel (132kV side) SAS-TLCB
2 Bay Control Unit 1 45 45
4 Trip circuit Supervision Relay 2 8.5 17
Total load 126
D 220kV Transformer relay panel (132kV side) SAS TLRB
1 Numerical Relay for LBB Protection 1 45 45
2 DC Supervision Relay 2 6 12
Total load 69
E 220kV Transformer control panel (220kV side) SAS THCB
2 Bay Control Unit 1 45 45
3 36 Window Annunciation 1 54 54
4 Trip circuit Supervision Relay 6 8.5 51
Total load 150
F 220kV Transformer relay panel (for HV & MV) SAS THRB
1 Differential protection Main I 1 45 45
2 Differential protection Main II 1 45 45
PROJECT :
Commisioning)
TITLE :
No. of relay
Load per relay Load
feeder
Total load 249
G 220kV Feeder control panel SAS FCB
3 36 way Annunciator 1 54 54
Total load 117
H 220kV Feeder relay panel SAS FRB
1 Main-I distance protection with back up feature 1 45 45
2 Line Differential Protection 1 45 45
4 Back up protection with auto reclose 1 11 11
Total load 170
I 220kV Bus coupler control panel SAS BCCB
Total load 160
J 220kV Bus coupler Relay panel SAS-BCRB
4 DC supervision relay 2 6 12
Total load 114
K 132kV Bus protn relay panel SAS BBRA
1 Busbar Differential protection - 87BB1&2 1 130 130
3 Bay Unit 9 45 405
Total load 565
PROJECT :
Commisioning)
TITLE :
No. of relay
Load per relay Load
feeder
L 220kV Bus protn relay panel SAS BBRB
1 Busbar Differential protection - 87BB1&2 1 130 130
2 Bay Unit 7 45 315
Total load 475
132kV LCC
M
1 Semaphore Indicator for Iso & CB 4 2.5 10
2 Semaphore Indicator for E/S 3 2.5 7.5
Total load 17.5
220kV LCC
N
1 Semaphore Indicator for Iso & CB 4 2.5 10
2 Semaphore Indicator for E/S 3 2.5 7.5
Total load 17.5
O SAS & Auxiliary System
1 DC Fail Supervision 6 6 36
2 Ethernet Switch 19 36 684
Total load 720
P Substation Auxiliary Monitoring Panel SAS -SAMP

1 BCU 1 45 45
Total load 99
Q DC for Indicating Lamps
1 Lamps for ACDB & DCDB 16 2.5 40
2 Multifunction Meter for ACDB 2 10 20
3 Multifunction Meter for Main Switchboard 2 10 20
4 Multifunction Meter for Main AC LDB 2 10 20
5 Multifunction Meter for DG Incoming Board 2 10 20
Total load 120
R Inverter Loads
1 Station HMI (including monitor) 2 375 750
2 Station HMI - Hot stand by 1 375 375
3 DR Work station 1 375 375
4 Gateway PC 2 375 750
5 Laser Printer (When Active) 1 630 630
6 Dot Matrix Printer 2 40 80
6 HMI view node 1 375 375
7 LVS 1 500 500
PROJECT :
Commisioning)
TITLE :
No. of relay
Load per relay Load
feeder
Total load 3835
Establishing of 2X160MVA, 220/132KV GIS Substation
(including of IEC 61850 based automation system) at DOCUMENT NO
PROJECT existing 132KV Substation along with terminal bays
including Equipments / materials, Erection , Testing &
Commisioning) O10221-E-IS-CB-DC-0107
220/132kV Manasarovar GIS - 220V Battery sizing PREPARED CHECKED APPROVED
TITLE
calculation RVS RSA AKL
Momentaty Load Calculation
132kV Tripping Loads
No.of Trip Coils / 132kV Breaker = 2 (2 No. per Bay)

Power Consumed by each trip coil = 2860 W (Hysoung G.I.S GTP)
Maximum No. of breakers, that will operate for busbar
= 9
protection
Momentary tripping load per 132kV CB = 5720 W
Net tripping load for all 132kV CB considered = 51480 W (1)
Master trip relay (150W each) - 2 x 9 Nos. = 2700 W (2)
Sub-Total Tripping load = 54180 W (1 + 2)

= 246.27 A
Momentary Tripping Load
273.64 A
(Considering 90% of normal system voltage)
220 kV Tripping Loads
No.of Trip Coils / 220kV Breaker = 6 (2 No. per pole)

Power Consumed by each trip coil = 2200 W (Hysoung G.I.S GTP)
Maximum No. of breakers, that will operate for busbar
= 7
protection
Momentary tripping load per 220kV CB = 13200 W
Net tripping load for all 220kV CB considered = 92400 W (1)
Master trip relay (150W each) - 2 x 7 Nos. = 2100 W (2)
Sub-Total Tripping load = 94500 W (1 + 2)

= 429.55 A
Momentary Tripping Load
477.27 A
(Considering 90% of normal system voltage)
Max of 132KV & 220KV Tripping Loads
Max of tripping load = 94500 W

= ### A
O
-0107
DATE
30.03.11
er Bay)
g G.I.S GTP)
er pole)
g G.I.S GTP)

Establishing of 2X160MVA, 220/132KV GIS Substation (including of DOCUMENT NO
IEC 61850 based automation system) at existing 132KV Substation
PROJECT
along with terminal bays including Equipments / materials, Erection ,
Testing & Commisioning) O10221-E-IS-CB-DC-0107

Continuous Total
No of
S. No Description Load / feeder Continuous
Feeders
(Watts) Load (Watts)
CONTINUOUS LOAD
Protection Panel
A) 132KV System
i) 132KV Feeder Control & Relay Panel A & B 6 195 1170
ii) 132KV Bus Coupler Control & relay Panel 1 195 195
iii) 132KV Bus bar protection Panel 1 565 565
iv) 220kV Transformer Control Panel (132kV Side) 2 126 252
v) 220kV Transformer Protection Panel (132kV Side) 2 69 138
vii) LCC for 132KV System 9 17.5 157.5
B) 220kV Sytem
i) 220kV Transformer Control Panel (220kV Side) 2 150 300
ii) 220kV Transformer Relay Panel (220kV Side) 2 249 498
iii) 220kV Feeder Control Panel 4 117 468
iv) 220kV Feeder Relay Panel 4 170 680
v) 220kV Bus Coupler Control Panel 1 160 160
vi) 220kV Bus Coupler Relay Panel 1 114 114
vii) 220kV Bus Protection Relay Panel 1 475 475
viii) LCC for 220KV System 7 17.5 122.5
C) SAS & Auxiliary Loads 1 720 720
D) Substation Auxiliary Monitoring Panel 1 99 99
E) Inverter Loads 1 3835 3835


PROJECT

F) LT auxiliary system 1 120 120
Total Continous Load 10069 W
DC Load Estimation
a. Total Continuous load 10069 W
= (10069/220) A
45.77 A
Considering 90% of normal cell voltage 50.85 A
Momentary load
Momentary Tripping Load considered 477.27 A
Emergency Lighting Load
No. of GLS Lamps in Control Building & GIS hall 20
Total Emergency lighting considered for switchyard 2000.00 W
Considering 90% of nominal system voltage 10.10 A
Load Cycle
Duration Load Description
Momentary Tripping load + Continuous load +

1 min 538.23 A
Emergency lighting load
59 min Continuous load + Emergency lighting load 60.95 A
120 min Continuous load 50.85 A
Note:
Maximum loads have been considered among various manufacturers for battery sizing

PROJECT

LOAD CYCLE
750
700
650
600
550
500
450 538.23
400
350
300
250
200 60.95
150 50.85
100
50
0
0 20 40 60 80 100 120 140 160 180 200
PROJECT
PREPARED CHECKED
RVS RSA
CELL SIZING CALCULATION
1. NOMINAL SYSTEM VOLTAGE (Vn) = 220 Volts

2. HIGHEST SYSTEM VOLTAGE (Vh) = 242 Volts
3. LOWEST SYSTEM VOLTAGE AT END OF DUTY CYCL (Vl) = 198 Volts
4. END CELL VOLTAGE = 1.85 Volts
5. NO. OF CELLS = 107 Nos
CAPACITY REQUIRED SECTION S

DURATION (AH)
PERIOD LOAD (A) CHANGE IN RATING FACTOR
OF PERIOD TIME TO END OF SECTION
(1) (A1) LOAD (A) AT T Min
(Mins) POS VALUE
Rate(Kt)
SECTION-1- FIRST PERIOD ONLY

1 A1=538.23 A1-0 =538.23 M1= 1 T=M1=1 0.5 269.11
TOTAL 269.11
SECTION-2- FIRST TWO PERIOD ONLY
1 A1=538.23 A1-0 =538.23 M1= 1 T=M1+M2=60 1.88 1011.87
A2-A1=
2 A2=60.95 M2= 59 T=M2=59 1.86
-477.27
TOTAL 124.14
SECTION-3- FIRST THREE PERIOD ONLY
1 A1=538.23 A1-0 =538.23 M1= 1 T=M1+M2+M3=180 4.10 2206.73
A2-A1=
2 A2=60.95 M2= 59 T=M2+M3=179 4.08
-477.27
A3-A2=
3 A3=50.85 M3= 120 T=M3=120 3.07
-10.10
TOTAL 228.45
Maximum section size = 269.11 Ah
Required Size = Maximum section Size *Design margin* Ageing factor*

Temperature correction factor
Battery Size Calculated = 440 Ah (269.11*1.10*1.25*1.19)

Battery Size Chosen = 440 Ah
PROJECT
PREPARED CHECKED
RVS RSA
FLOAT CUM BOOST CHARGER SIZING CALCULATION
A) ON LINE FLOAT CHARGER RATING

Float Charger Rating = 1.2 x Average DC Load
Average DC Load = Area of Load Cycle / Time of Load Cycle
= 56.872 Amps
Float Charger rating calculated = 68.25 Amps
Float Charger rating chosen = 70 Amps
B) OFF LINE BOOST CHARGER RATING

Boost Charger Rating = 20% of Ah Rating of battery
= 0.2 * 440 Amps
Boost Charger rating calculated = 105.6 Amps (With Design Margin 1.20)
Boost Charger rating chosen = 110 Amps
Charager Rating Chosen = 70/110 Amps
CONCLUSION
No.of Battery Cells = 107 Nos.
Ah Capacity = 440 Ah.
Float cum Boost Charger rating = 70/110 Amps.
DOCUMENT NO
O10221-E-IS-CB-DC-0107
APPROVED
AKL
Volts
Volts
Volts
REQUIRED SECTION SIZE

(AH)
NEG VALUE
ON-1- FIRST PERIOD ONLY

-
2- FIRST TWO PERIOD ONLY

-
-887.73
- FIRST THREE PERIOD ONLY
-1947.27
-31.01
(269.11*1.10*1.25*1.19)
DOCUMENT NO
O10221-E-IS-CB-DC-0107
APPROVED
AKL
(With Design Margin 1.20)

220v Vrla Battery Sizing Calc Manasarovar - Rev A

Hochgeladen von

Dokumentinformationen

Originalbeschreibung:

Copyright

Verfügbare Formate

Dieses Dokument teilen

Dokument teilen oder einbetten

Freigabeoptionen

Stufen Sie dieses Dokument als nützlich ein?

Sind diese Inhalte unangemessen?

Copyright:

Verfügbare Formate

220v Vrla Battery Sizing Calc Manasarovar - Rev A

Hochgeladen von

Copyright:

Verfügbare Formate

This document is the property of Larsen & Toubro Limited, ECC Division - EDRC and must not be passed

30.03.11 A FOR APPROVAL RVS RSA AKL

LARSEN & TOUBRO LIMITED

RAJASTAHAN RAJYA VIDUT PRASARAN

CHECKED RSA 30.03.11

APPROVED AKL 30.03.11

RELEASED FOR PRELIMINARY TENDER INFORMATION P APPROVAL CONSTRUCTION

Establishing of 2X160MVA , 220/132KV GIS Substation DOCUMENT NO

PREPARED CHECKED APPROVED DATE

2.0 SIZING CRITERIA

2.1 Duty Cycle

CALCULATION OF NUMBER OF CELLS

1 System Nominal voltage = 220 Volt

2 System Maximum Voltage = 242 Volt

3 System Minimum Voltage = 198 Volt

5 End cell voltage = 1.85 Volt

6 Float charging Voltage (Max) = 2.27 Volt

= 107.03 Nos. -------(1)

= 106.61 Nos. -------(2)

From case (1) and (2)

Selecting 107 cells the final voltage limits are as follows.

Minimum System Voltage = 107*1.85 = 197.95 Volt

Maximum System Voltage = 107*2.27 = 242.89 Volt

B 132kV Bus coupler control & relay panel

P Substation Auxiliary Monitoring Panel SAS -SAMP

Momentaty Load Calculation

132kV Tripping Loads

No.of Trip Coils / 132kV Breaker = 2 (2 No. per Bay)

Master trip relay (150W each) - 2 x 9 Nos. = 2700 W (2)

Sub-Total Tripping load = 54180 W (1 + 2)

220 kV Tripping Loads

No.of Trip Coils / 220kV Breaker = 6 (2 No. per pole)

Master trip relay (150W each) - 2 x 7 Nos. = 2100 W (2)

Sub-Total Tripping load = 94500 W (1 + 2)

Max of 132KV & 220KV Tripping Loads

Max of tripping load = 94500 W

ECC Division - EDRC (Electrical)

PREPARED CHECKED APPROVED DATE

i) 132KV Feeder Control & Relay Panel A & B 6 195 1170

iii) 132KV Bus bar protection Panel 1 565 565

iv) 220kV Transformer Control Panel (132kV Side) 2 126 252

v) 220kV Transformer Protection Panel (132kV Side) 2 69 138

vii) LCC for 132KV System 9 17.5 157.5

i) 220kV Transformer Control Panel (220kV Side) 2 150 300

ii) 220kV Transformer Relay Panel (220kV Side) 2 249 498

iii) 220kV Feeder Control Panel 4 117 468

iv) 220kV Feeder Relay Panel 4 170 680

v) 220kV Bus Coupler Control Panel 1 160 160

vi) 220kV Bus Coupler Relay Panel 1 114 114

vii) 220kV Bus Protection Relay Panel 1 475 475

viii) LCC for 220KV System 7 17.5 122.5

C) SAS & Auxiliary Loads 1 720 720

D) Substation Auxiliary Monitoring Panel 1 99 99

E) Inverter Loads 1 3835 3835

ECC Division - EDRC (Electrical)

PREPARED CHECKED APPROVED DATE

F) LT auxiliary system 1 120 120

Total Continous Load 10069 W

a. Total Continuous load 10069 W

Considering 90% of normal cell voltage 50.85 A

Momentary Tripping Load considered 477.27 A

Emergency Lighting Load

No. of GLS Lamps in Control Building & GIS hall 20

Required Size = Maximum section Size Design margin Ageing factor*

Battery Size Calculated = 440 Ah (269.111.101.25*1.19)