INTERACTIVE SCHEMATIC

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E-C61

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 KENR9545
January 2010

980H (Steel Mill) Tier 3 Wheel Loader

Electrical System
MHG1-UP
JMS1-UP

2010 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION

Schematic Machine
Component
Location Location
Arc Suppressor B-6 1
Arc Suppressor E-5 2
Arc Suppressor F-5 3
Arc Suppressor - Accumulator Manifold E-7 4
Breaker - Auto-Reset C-8 5
Breaker - Main C-7 6
Breaker - Power Switch F-4 7
Clutch 1 (Rev) B-5 8
Clutch 2 (Fwd) B-5 9
Clutch 3 (4th) A-5 10
Clutch 4 (3rd) A-6 11
Clutch 5 (2nd) A-5 12
Clutch 6 (1st) B-5 13
ECM - Transmission C-2 14
ECM -Engine B-7 15
ECM -SDM D-5 16
LED - Green D-8 17
LED - Green E-5 18
Panel - Fuse E-6 19
Panel - LH Indicator F-2 20
Relay - Forward Solenoid Disconnect F-1 21
Relay - MAC14 Interrupt E-1 22
Relay - Override Backup Alarm E-1 23
Relay - Park Brake D-1 24
Relay - Reverse Solenoid Disconnect F-1 25
Relay - Solenoid Commom Disconnect E-1 26
Relay - Transmission Override Indicator D-1 27
Relay -1st Solenoid Disconnect F-1 28
Solenoid - Accumulator Manifold E-7 29
Switch - Custom Ground Shutdown A-8 30
Switch - Ground Level Shutdown B-8 31
Switch - Parking Brake Override E-8 32
Switch - Power Toggle F-4 33
Switch - Pressure, Parking Brake C-6 34
Switch - Start Toggle F-4 35
Switch - Toggle E-4 36
CONNECTOR LOCATION

Schematic Machine
Connector Number
Location Location
CONN 2 C-4 37
CONN 4 D-4 38
CONN 58 D-4 39
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.
 CID / MID / FMI

Component Identifiers (CID) Failure Mode Identifiers (FMI)

Module Identifier (MID) FMI No. Failure Description
0 Data valid but above normal operational range.
Electronic Transmission Control System
1 Data valid but below normal operational range.
(MID No. 081) 2 Data erratic, intermittent, or incorrect.
CID Component
3 Voltage above normal or shorted high.
0041 8 Volt DC Supply
4 Voltage below normal or shorted low.
0070 Parking Brake Switch
0149 Ride Control Solenoid 2 5 Current below normal or open circuit.
0168 Electrical System Voltage 6 Current above normal or grounded circuit.
0177 Transmission Oil Temperature Sensor 7 Mechanical system not responding properly.
0190 Engine Speed Sensor 8 Abnormal frequency, pulse width, or period.
0268 Programmed Parameter Fault 9 Abnormal update.
0363 Ride Control Solenoid 1 10 Abnormal rate of change.
0367 Ride Control Switch 11 Failure mode not identifiable.
0368 Transmission Auto/Manual Switch
12 Bad device or component.
0444 Start Relay
13 Out of calibration.
0562 Electronic Monitoring System
14 Parameter failures.
0585 Transmission Output Speed Sensor 1
0590 Engine Control Module 15 Parameter failures.
0596 Implement Control 16 Parameter not available.
0621 Downshift Switch 17 Module not responding.
0622 Upshift Switch 18 Sensor supply fault.
0623 Directional Switch 19 Condition not met.
0650 Harness Code 20 Parameter failures.
0672 Transmission Input Speed Sensor The FMI is a diagnostic code that indicates what type of failure has occurred.
0673 Transmission Output Speed Sensor 2
0793 Primary Steering Pressure Switch
1401 Reverse Solenoid
1402 Forward Solenoid
1403 Fourth Speed Clutch
1404 Third Speed Clutch
1405 Second Speed Clutch
1406 First Speed Clutch
1521 Part-Throttle Autoshift Selector Switch
1584 Axle Oil Cooler Clutch Solenoid
1639 Machine Security System ECM
The CID is a diagnostic code that indicates which circuit is faulty.
The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
SPECIFICATIONS AND RELATED MANUALS

Off-Machine Switch Specification

Part No. Function Actuate Deactuate Contact Position
8270 kPa Max 6890345 kPa A-B N.O.
174-4312 Parking Brake Pressure Switch
1199 psi 99950 A-C N.C.

Solenoid Specifications
Part No. Component Description Resistance (Ohms)
152-8340 Solenoid Accumulator Manifold 32.61.6 ohms

Related Electrical Service Manuals

Title Form Number
Cross Reference for Electrical Connectors: REHS0970
Electrical Schematic : RENR8682-03

The following wire

pair must be
twisted at least 1
turn per 25mm:
945 & 944
WIRE DESCRIPTION

Wire Wire
Wire Color Description Wire Color Description
Number Number
Power Circuits Control Circuits(Continued)
101 RD Bat (+) (not App. Specific) G788 YL Xmsn Override Rev Sw Gnd
104 YL Park Brake Override Power H795 PK Ground Level Shut Down
126 PK Switched Power K728 BR Speed Sol
127 OR Transmission Override System Power X750 OR Override Sol Return
150 OR Engine Control (Switched Power) X751 PU Fwd Override Sol
Ground Circuits X752 GY Rev Override Sol
200 BK Ground 817 WH Backup Alarm Relay
Basic Machine Circuits F881 OR Reverse/forward Sol
306 GN Starter Relay Coil J842 BR Digital Return
358 GN K867 YL Att Solenoid Return 1
X321 BR Override Backup Alarm K868 BR Att Solenoid Return 2
Monitoring Circuits 900 PU Xmsn 2nd Gear Sol
422 YL Park Brake Override Diagnostic Led 901 WH Xmsn 1st Gear Sol
423 PU Park Brake Sol Bat (+) 944 OR CDL +
435 YL Xmsn Override Led 945 BR CDL -
Control Circuits 975 WH Xmsn Sol Ground
719 GY Park Brake Sol Ground C982 PU Xmsn Override Interface
751 GN Xmsn Reverse Sol W975 WH Xmsn Sol Ground
752 YL Xmsn Forward Sol X901 BR 1st Override Sol
754 BU Xmsn 4th Gear Sol X918 PU Gnd Level Shutdown (n/o)
755 OR Xmsn 3rd Gear Sol X919 WH Gnd Level Shutdown (n/c)
789 PK Park Brake Relay X920 BU Gnd Level Shutdown
G787 GN Xmsn Override Fwd Sw Gnd X975 PU Xmsn Sol Ground
 HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
 8 7 6 5 4 3 2 1

EXISTING (20) LH INDICATOR PANEL E-C11

C-C73 249-2779 3E5519 41RE01
1552252 30
101-E79 RD-16 101-E79 RD-16 101-E78 RD-16 X901-E56 BR-18 1
10A 86
UNSWITCHED BUS 1 +24 VOLTS 126-E10 PK-18 5 (28) RELAY 1ST
(7) BREAKER POWER SWITCH 2 C982-E50 PU-18 2
32 31 GROUND SOL DISCONNECT
3T-2662 INSERT AS PIN 6 85
10A 10A E-C15 3 DIMMER CONTROL 4 3E-5239
DOME LAMPS KEY START SW/MSS NOTE J 87
1552269 4 LH TURN SIGNAL 901-E55 WH-18 3
OFF ON 87a
BK-18 1 101-E78 RD-16 5 HAZARD INDICATOR
30 29
10A 10A 422-E41 YL-18 6 PARK BRAKE OVERRIDE
F VOLTAGE CONVERTER MEMORY (STANDARD) HORN
(33) SWITCH POWER TOGGLE
BK-18 2 126-E75 PK-18
435-E18 YL-18 7 XMSN OVERRIDE F
8 NEUTRALIZER OVERRIDE
28 27 139-2118
10A 10A 9 FUEL LEVEL LOW E-C13
NOTE D
STOP LAMPS/(ATTCH BACKUP ALARM/LAMPS) HOOD ACTUATOR E-C16 10 AIR FILTER RESTRICTED 3E5519 41RE01
INSERT AS PIN 7 30
1552269 11 FLOOD LIGHTS X752-E57 GY-18 1
26 25 OFF MOM 86
10A 10A 12 FUEL PRESSURE 126-E9 PK-18 5
BK-18 1 126-E76 PK-18 126-E76PK-18 (21) RELAY FORWARD
LH TAIL AND CLEARANCE LAMPS ECAP C982-E52 PU-18 2 SOLENOID DISCONNECT
BK-18 2 306-E77 GN-18 85
4 3E-5239
24 23 (35) SWITCH START TOGGLE 87
20A 10A 752-E59 YL-18 3

306-E77GN-18

126-E74PK-18
207-6941 87a
VOLTAGE CONVERTER MEMORY (ATTACHMENT) PRODUCT LINK

22 21 (3) ARC SUPPRESSOR

10A 10A E-C17
200-1898
SPARE CENTER DASH INDICATOR PANEL 1552272
MUR460
126-E84 PK-18 1 E-C12
127-E88 OR-18 2 3E5519 41RE01
20 19 MUR460 30
10A 10A 127-E86 OR-18 3 126-E71 PK-18 X751-E60 PU-18 1
VOLTAGE CONVERT0R/24V RADIO PAYLOAD CONTROL SYSTEM 86
126-E82 PK-18 4 126-E72 PK-18 126-E25 PK-18 5
(25) RELAY REVERSE SOLENOID
(2x 2A MAX) C982-E51 PU-18 2
18 17 85 DISCONNECT
10A 10A 4
87 3E-5239

127-E88 OR-18
127-E86 OR-18

126-E84 PK-18
126-E82 PK-18
FRONT/REAR WIPER/WASH EMS/(QUAD GAUGE/SPD TACH BACKLIGHTS) 751-E58 GN-18 3

126-E71PK-18
126-E19PK-18
87a

126-E73 PK-18
16 15
10A 10A
IMPLEMENT ECM/LEVER SENSORS TRANSMISSION ECM/LH BRAKE PEDAL SENSOR
G788-E1 YL-16
14 13
10A 10A J842-E2 BK-16 E-C2
TILT/LIFT POSITION SENSORS LH/RH DASH INDICATOR PANELS F881-E3 OR-16 422-E41 YL-18 3E5519 41RE01
30
126-E80 PK-18 G787-E4 GN-16 435-E18 YL-18 X975-E24 PU-18 1
12 11 86
10A 10A (36) SWITCH TOGGLE X750-E5 OR-16 126-E32 PK-18 5 (26) RELAY SOLENOID
MSS/PRODUCT LINK TS FLASHER/FRNT/REAR FLOOD RELAYS 134-9565 K728-E6 BR-16 126-E32 PK-18 C982-E53 PU-18 2 COMMON DISCONNECT

126-E27 PK-18
85
3E-5239

127-E85 OR-18
944-E7 OR-18 126-E25 PK-18 4

127-E87 OR-18

126-E83 PK-18
126-E81 PK-18
127-E89 OR-16
10 9 MOM 1 87
10A 15A X750-E39OR-16 X750-E5 OR-16 945-E8 BR-18 126-E63 PK-18 X975-E23 PU-18 3
2 87a
BEACON FRONT CAB FLOODLAMPS W975-E17 WH-16 C982-E62 PU-18 126-E66 PK-18 126-E65 PK-18
3
104-AU24 RD-18 X750-E29OR-16 K867-E11 YL-18 126-E19 PK-18 126-E36 PK-18
8 7 4
10A 10A K728-E38BR-16 K728-E6 BR-16 817-E12 WH-18 126-E10 PK-18
(2) ARC SUPPRESSOR 5
ENGINE ECM ADEMIII SECONDARY STEERING E-C18 901-E14 WH-16 126-E9 PK-18
200-1898 6
104-AU23 RD-18
104-AU22 RD-18

1552272 K728-E28BR-16 126-E64 PK-18 E-C10

6 5 MUR460 3E5519 41RE01
E E
104-AU21 RD-18 10A 15A 126-E81 PK-18 1
7 30
AXLE OIL COOLERS REAR CAB/REAR MACHINE FLOODLAMPS 127-E85 OR-18 2 752-E16YL-16 C982-E50 PU-18 126-E64 PK-18 1
MUR460 8 86
LH REAR BUMPER 4 3
127-E87 OR-18 3 F881-E3OR-16
9
C982-E51 PU-18 126-E65 PK-18 5
(22) MAC14 INTERUPT RELAY
10A 10A 126-E83 PK-18 4 751-E15GN-16 C982-E62 PU-18 C982-E62 PU-18 C982-E52 PU-18 C982-E54 PU-18 2
(32) PARKING BRAKE ACCUMULATOR MANIFOLD QUICK COUPLER/AUTODIG AUDIBLE ETHER INJECTION (2x 2A MAX)
10
G787-E4GN-16 817-E12 WH-18 C982-E53 PU-18 K868-E13 BR-18 4
85 3E-5239
11 87
OVERRIDE SWITCH J842-E2BK-16 K867-E11 YL-18 C982-E54 PU-18 3
219-0455 2 1 12 87a
(29) SOLENOID 10A 10A MOM G788-E1 YL-16 945-E8 BR-18
AU-C9 152-8340 NEUTRAL OVERRIDE SW XMSN OVERRIDE SYSTEM 944-E7 OR-18
P. BRAKE RELEASE ON 1552273 (4) ARC SUPPRESSOR
1 MOM ACCUMULATOR MANIFOLD C-C30 SWITCHED BUS
1 104-AU23 RD-18 (19) FUSE PANEL NOTE E 901-E14 WH-16
2 189-3158 1886253
2 423-AU25 PU-18 751-E15 GN-16 E-C1
TEST 3 EXISTING
3E5519 41RE01
BK-18
BK-18
1-2 & 4-5 3 104-AU22 RD-18 752-E16 YL-16
30
4 4 200-AU28 BK-18 DO NOT USE W975-E17 WH-16 X321-E22 BR-18 1
RELEASE E-C19 INCANDESCENT BULB 86
5 719-AU27 GY-18 K867-E11 YL-18 5
3-2 & 6-5 5 FOR TEST LIGHT! (23) OVERRIDE BACKUP
6 358-AU26 GN-16 1552269 817-E12 WH-18 2
6 85 ALARM RELAY
1
2

1
2
126-E72 PK-18 1 789-E40 PK-18 126-E36 PK-18 4 3E-5239
AU-C10 AU-C11 87
P. BRAKE TEST MOM 1552269 1552269 200-E70 BK-18 2 817-E12 WH-18 X321-E35 BR-18 3
87a
423-AU31 PU-18 (18) LED GREEN K867-E11 YL-18
719-AU30 GY-18

719-AU32 GY-18
423-AU39 PU-18

315-3232 945-E8 BR-18

AU-C12 (17) LED GREEN CONN 58 944-E7 OR-18
1552269 315-3232
358-AU26 GN-16 1 AU-C7 E-C7 944-E7 OR-18 E-C4
200-AU29 BK-16 2 1261481 SM 5S3657 SM 945-E8 BR-18 3E5519 41RE01
30
W975-AU19 WH-18 A W975-E17 WH-16 901-E55 WH-18 435-E18 YL-18 1

200-E37 BK-18

126-E27 PK-18
DO NOT USE
INCADESCENT BULB 86
901-AU16 WH-18 B 901-E14 WH-16 X901-E56 BR-18 126-E63 PK-18 5 (27) TRANSMISSION OVERRIDE
FOR TEST LIGHT!
423-AU25 PU-18 751-AU18 GN-18 C 751-E15 GN-16 X751-E60 PU-18 200-E20 BK-18 2 INDICATOR RELAY
85
752-AU17 YL-18 D 752-E16 YL-16 751-E58 GN-18 4 3E-5239
87
719-AU27 GY-18 789-AU20 PK-18 E 789-E40 PK-18 752-E59 YL-18 200-E45 BK-18 200-E21 BK-18 3
87a
126-AU48 PK-18 F 126-E73 PK-18 X752-E57 GY-18

200-E37 BK-18
306-AU42 GN-18 G 306-E77 GN-18 K868-E13 BR-18
200-AU29 BK-16 200-AU28 BK-18 H X321-E22 BR-18
I X321-E35 BR-18 NOTE A

901-C121WH-18
975-C286WH-18
751-C115GN-18
752-C111YL-18
J 944-E31 OR-18 E-C5 E-C8
FRAME 945-E30 BR-18 3E3364 SM 1552269
GROUND EXISTING EXISTING X975-E24 PU-18 945-E30 BR-18 1 945-C105 BR-18
AT-C10 C-C26 NOTE K
X975-E23 PU-18 944-E31 OR-18 2 944-C110 OR-18
CONN 4 7X6222 9X0145

D ONLY PARTIAL AT
HARNESS IS SHOWN
1
E-C9
TWISTED WIRES
D

200-E44 BK-18
200-E45 BK-18
2
3E3376 SM

X901-E56 BR-18

X751-E60 PU-18
X752-E57 GY-18

X752-E57 GY-18

X751-E60 PU-18
X901-E56 BR-18

K868-E13 BR-18
975-C286 WH-18

751-C115 GN-18

754-C142 BU-18

X975-E24 PU-18

X975-E23 PU-18

X975-E24 PU-18
X975-E23 PU-18

X321-E22 BR-18
X321-E35 BR-18
901-C121 WH-18
752-C111 YL-18

900-C147 PU-18
755-C120 OR-18
3 E-C3

901-E55 WH-18
752-E59 YL-18

751-E58 GN-18

752-E59 YL-18

901-E55 WH-18
751-E58 GN-18
944-E31 OR-18

945-E30 BR-18
C982-E62PU-18

K867-E11YL-18

945-E8 BR-18
944-E7 OR-18
126-E27 PK-18

200-E37 BK-18

F881-E3 OR-16

K728-E6 BR-16

X750-E5 OR-16

G787-E4 GN-16

G788-E1 YL-16

J842-E2 BK-16

817-E12 WH-18

1
2
3
4
751-AT3 GN-18 4 751-E58 GN-18 3E5519 41RE01

945-E8 BR-18

944-E7 OR-18

1 1
E-C14 30
752-AT4 YL-18 5 752-E59 YL-18 200-E44 BK-18 200-E43 BK-18 1
1552272 86
6 200-E42 BK-18 5

X975-E23PU-18
X751-E60PU-18

X901-E56BR-18
X752-E57GY-18
ECM MOUNT 7 789-E40 PK-18 2 (24) PARK BRAKE RELAY
85 3E-5239
BOLT 8 NOTE I 4
87
9 422-E41 YL-18 3
87a
E-C6 10
1506765 SM 41RE 11 GROUND

10
- 11
12
+ 13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
1
2
3
4
5
6
7
8
9
754-AT8 BU-18 12 754-C142 BU-18 CAB
13
200-E46 BK-18
200-E70 BK-18

CAT DATA LINK

REVERSE SWITCH (GND="GO")

DIRECTION SOLENOID

BACKUP ALARM RELAY SOL

CAT DAT LINK

XMSN OVERRIDE SIGNAL

+BATTERY

MAC14 INTERRUPT
FORWARD SWITCH (GND="GO")
SPEED SOLENOID

RELAY RETURN

SENSOR SIGNAL RETURN

14
GROUND

SOLENOID COMMON
104-AU24 RD-18

STRAP AS. 15
16
17

945-E30 BR-18

975-C286 WH-18

944-E31OR-18
945-E8 BR-18

944-E7OR-18
EXISTING 755-AT12 OR-18 18 755-C120 OR-18
19
(6) MAIN BREAKER
900-AT13 PU-18 20 900-C147 PU-18
9S-4693
901-AT14 WH-18 21 901-E55 WH-18
101-G1 RD-14 101-G1 RD-14 975-AT15 WH-18 22 X975-E24 PU-18
15
(16) SDM ECM 23
(5) BREAKER AUTO RESET
192-1590 24
3T-2662
NOTE H
EXISTING

X321-E22 BR-18
306-AU42 GN-18

X321-E35 BR-18
K868-E13 BR-18
C-C1

755-C120 OR-18
901-C121 WH-18

754-C142 BU-18
900-C147 PU-18
751-C115GN-18
975-C108 WH-18

752-C111YL-18
CONN 2

945-E33 BR-18

944-E34OR-18
AU-C17 AU-C16 2144208
1552269 3E3364 GROUND 2 1
1 306-AU43 GN-18 1 CAB 2 NOTE B
2 306-AU44 GN-18 2 3 NOTE F NOTE G
975-AU45 WH-18 4
RELAY PANEL 5 EXISTING EXISTING
6 C-C31 C-C33
7 1010205 3E6287
AU-C8
8 J2
J1

NEUTRALIZER DISABLE INDICATOR+ 10

CLUTCH 2 SOLENOID (FORWARD) 11
RIDE CONTROL SOLENOID 2 12
13
14
15
16
CLUTCH 1 SOLENOID (REVERSE) 17
RIDE CONTROL SOLENOID 1 18
UPSHIFT SWITCH (N/C) 19
VARIABLE SHIFT CONTROL (ECONOMY) 20
RIDE CONTROL SWITCH (AUTO) 21
RIDE CONTROL SWITCH (ON) 22
UPSHIFT SWITCH (N/O) 23
VARIABLE SHIFT CONTROL (MID) 24
DOWNSHIFT SWITCH (N/C) 25
DOWNSHIFT SWITCH (N/O) 26
PARK BRAKE SWITCH (ON) 27
28
29
30
AUTO/MAN SW (AUTO 4) 31
AUTO/MAN SW (AUTO 2) 32
AUTO/MAN SW (AUTO 3) 33
34
AUTO/MAN SW (AUTO 1-4) 35
PARK BRAKE SWITCH (OFF) 36
37
SECONDARY STEERING PRESS SWITCH (N/C) 38
VARIABLE SHIFT CONTROL (POWER) 39
KEY SWITCH POSITION (START) 40

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
1552267

1
2
3
4
5
6
7
START RELAY COIL+ 8
CAT DATA LINK (CDL+) 9

1
2
3
4
5
6
7
8
9
9
C 104-AU21 RD-18 A BK-16
C

PRIMARY STEERING PRESS SWITCH (N/C)

PRIMARY STEERING PRESS SWITCH (N/O)

(34) PRESSURE SWITCH 10

BACKUP ALARM (+24 VOLTS)

SENSOR/INDICATOR SUPPLY +8 VOLTS

XMSN FILTER INDICATOR

FUEL LEVEL LOW INDICATOR

XMSN OUTPUT SPD TRAIL +
XMSN INPUT SPEED -

XMSN OUTPUT SPD TRAIL-

CLUTCH 6 SOLENOID 1ST

LH PEDAL POSITION SENSOR

CLUTCH 3 SOLENOID 4TH

XMSN INPUT SPEED +

CLUTCH 4 SOLENOID 3RD

CLUTCH 5 SOLENOID 2ND

SECONDARY STEERING PRESSURE SWITCH (N/O)

ENGINE SPEED (RPM) FROM ADEM

SOLENOID AND INDICATOR RETURN

FUEL PRESSURE INDICATOR

XMSN OUTPUT SPEED -
AUTO/MANUAL SWITCH (MANUAL)

SOLENOID/INDICATOR RETURN
789-AU20 PK-18 B RD-16

XMSN OVERRIDE INPUT

SECONDARY STEERING INTERMEDIATE RELAY

NEUTRALIZER OVERRIDE SWITCH

XMSN OUTPUT SPEED +

XMSN OIL TEMPERATURE
BATTERY+

SECONDARY STEERING TEST SWITCH

174-4312

NEUTRAL SWITCH
REVERSE SWITCH
11

SENSOR RETURN
SENSOR RETURN

FORWARD SWITCH
GROUND

GROUND
C BU-16 12

CAT DATA LINK (CDL-)

BATTERY+
13
NOTE: 14
CONTACTS A AND B ARE CLOSED
WHEN PARK BRAKE IS RELEASED. 15
16
17
CONNECTS TO CJ-C4 18
ON THE CHASSIS AND 19
ENGINE DIAGRAM
20
W975-AU19 WH-18
306-AU42 GN-18
126-AU48 PK-18
789-AU20 PK-18

901-AU16 WH-18
751-AU18 GN-18
752-AU17 YL-18

21
22
23
24
25
26
27
28
29
126-AU48 PK-18 30
31
32
33 (14) EXISTING TRANSMISSION ECM
AU-C18
1552269 34 172-9389
(8) CLUTCH 1 (REV) (9) CLUTCH 2 (FWD) (13) CLUTCH 6 (1ST) 35
126-AU49 PK-18 1 160-8408 160-8408 160-8408 36
150-AU47OR-18 2 37
(1) ARC SUPPRESSOR 38
AT HARNESS AND TRANSMISSION
189-3158 39
SOLENOIDS ARE EXISTING 40
VOLTS126-AU46 PK-18

1
2

1
2

1
2

41
(31) GROUND LEVEL AU-C4 AU-C5 AU-C6
SHUTDOWN SWITCH
42 CAB
1552269 1552269 1552269
AU-C14 AU-C15 43
W975-AU11WH-18

158-6634
W975-AU9WH-18

W975-AU7WH-18
751-AU12GN-18

752-AU10YL-18

44
901-AU8WH-18

1552272 3E3376
- BATTERY

- BATTERY

- BATTERY

45
BK-18 1 X918-AU33 PU-18 X918-AU36 PU-18 1 CONNECTS TO CJ-C5
46
B B
RD-18 2 X920-AU34 BU-18 H795-AU37 PK-18 2 ON THE CHASSIS AND
ENGINE DIAGRAM NOTE L 47
WH-18 3 X919-AU35 WH-18 X919-AU35 WH-18 3 FOR PART NUMBERS 48
4 4 SEE THE TITLE BLOCK
+24

49 SYMBOL DESCRIPTION
J1
57
58
59
60
61
62
63
64
65
THROTTLE POSITION SENSOR SIGNAL66
67
68
69
KEY ON 70
X918-AU38PU-18
H795-AU37 PK-18
X920-AU34 BU-18

AU-C1 AT-C8 50
3E3364 1552269 CIRCUIT CONNECTED
51 WIRE GROUP COLOR DESCRIPTIONS
752-AU17 YL-18 W975-AU13 WH-18 1 901-AT14 WH-18 975-AT21 WH-18 52
751-AU18 GN-18 901-AU16 WH-18 901-AU2 WH-18 2 975-AT26 WH-18 975-AT22 WH-18 53 The following wire GROUND CIRCUIT
CIRCUIT NOT CONNECTED

54 ELECTRICAL CONNECTION TO
901-AU16 WH-18 W975-AU14 WH-18 W975-AU1 WH-18 975-AT23 WH-18 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
W975-AU13 WH-18 752-AU17 YL-18 AU-C2 AT-C4 975-AT24 WH-18 975-AT15 WH-18 55
pair must be MACHINE STRUCTURE
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON INTERNAL ELECTRICAL CONNECTION
AU-C13 3E3364 1552269
1552272
W975-AU15 WH-18
W975-AU14 WH-18
W975-AU15 WH-18
751-AU18 GN-18 752-AU4 YL-18 1 752-AT4 YL-18
975-AT25 WH-18
975-AT26 WH-18
56
57
X321-E22 BR-18
twisted at least 1 STARTING CIRCUIT TO SURFACE OF COMPONENT

START AID CIRCUIT

W975-AU3 WH-18 2 975-AT21 WH-18 751-AT3 GN-18 58 turn per 25mm: CONNECTOR
1
2
3
4

TRANSMISSION CONTROL CIRCUIT

752-AT4 YL-18 59
STEEL MILL CIRCUIT H# CIRCUIT GROUPING DESIGNATION
AU-C3 AT-C5 754-AT8 BU-18 60 NOTE C
BK-18
RD-18
WH-18

3E3364 1552269 755-AT12 OR-18 61 945 & 944 CAT DATA LINK
ATCH WIRE, CABLE, COMPONENT
751-AU6 GN-18 1 751-AT3 GN-18 900-AT13 PU-18 62
W975-AU5 WH-18 2 975-AT24 WH-18 901-AT14 WH-18 63 OTHER COLOR DESCRIPTIONS CIRCUIT CONNECTED
64
HIGHWAYS
755-AT12 OR-18 65 SPLICE
975-AT22 WH-18 66
BLADE, SPADE, RING OR SCREW
900-AT13 PU-18 67 TERMINAL
975-AT23 WH-18 68
754-AT8 BU-18 69
(15) ADEM III ENGINE ECM 975-AT25 WH-18 70
COLOR ABBREVIATIONS
(30) CUSTOM GROUND
SHUTDOWN
ABBREV COLOR
158-6634 CHASSIS and CAB SCHEMATIC: RENR8682-03
AT-C6 AT-C7 AT-C2 RD RED
GROUND LEVEL SHUTDOWN HARNESS 1552269 1552269 1552269
WH WHITE
1
2

1
2

1
2

OR ORANGE
YL YELLOW
PK PINK
(11) CLUTCH 4 (3RD) (12) CLUTCH 5 (2ND) (10) CLUTCH 3 (4TH)
160-8408 160-8408 160-8408 NOTE A: WIRES 945-C105 AND 944-C110 ARE REMOVED FROM C-C31 AND INSERTED INTO E-C8
BK BLACK

A TRANSMISSION NOTE B: WIRES 945-C105, 944-C110 ARE REMOVED FROM C-C31 AND REPLACED BY 945-E33, 944-E34 IDENT PART NUMBER CHG LOC NOTE GY GRAY
A
NOTE C: WIRE 321-C249 IS REMOVED FROM C-C1 AND REPLACED BY X321-E22 HARNESS PU PURPLE
NOTE D: WIRE 435-E18 IS ADDED TO C-C73 AU 269-1929 00 D-8 HARNESS AS BR BROWN
E 269-5459 00 ALL GP-CAB
NOTE E: WIRE 127-E89 IS ADDED TO THE C-C30 FUSE PANEL GN GREEN
AT 186-2518 00 B-5 CAB TO XMSN
NOTE F: WIRE K868-E13 IS ADDED TO C-C31 G 189-8115 00 C-8 P. BRAKE BREAKER BU BLUE
NOTE G: WIRE 321-C249 IS REMOVED FROM C-C33 AND REPLACED BY X321-E35
NOTE H: WIRE 901-E55 REPLACES 901-C121 AND X975-E24 REPLACES 975-C286 IN CONNECTOR C-C26
NOTE I: WIRE 751-E58 REPLACES 751-C115 AND 752-E59 REPLACES 752-C111 IN CONNECTOR C-C26
NOTE J: WIRE 422-E41 IS ADDED TO C-C44 THIS SCHEMATIC IS FOR THE 980H (STEEL MILL) TIER 3
NOTE K: WIRES 751-C115, 752-C111, 901-C121 AND 975-C286 ARE REMOVED FROM CONNECTOR C-C26 WHEEL LOADER (E/H - CCS)
AND INSERTED INTO CONNECTOR E-C9
PART NUMBER: 269-5463, CHANGE: 01, VERSION: -
NOTE L: WIRE 150 IS REMOVED FROM CH-C6 (ENGINE HARNESS AND CONNECTED TO WIRE 126-AU46 WITH A SPLICE
115-8109. WIRE 126-AU46 SHALL BE INSERTED IN CONNECTOR CH-C2 LOCATION 70 Components are shown installed on a fully operable machine.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
BEHIND SEAT, RIGHT SIDE OF CAB

VIEW ALL CALLOUTS

14

21

19 25

28
33
26

7 23

22
18
24

36 27

16
35
INSIDE OF CAB

20
LEFT, REAR OF MACHINE
VIEW ALL CALLOUTS

31

6 17

32
LEFT SIDE OF MACHINE
VIEW ALL CALLOUTS

34

29

30
CONNECTOR LOCATIONS
VIEW ALL CALLOUTS

Panel located back of cab, right side

38 39

37
TOP VIEW OF TRANSMISSION AND
BACK OF CAB
VIEW ALL CALLOUTS

13
3

12

8
11

10 1

15