Beruflich Dokumente
Kultur Dokumente
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STRUCTURES
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STRUCTURES
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STRUCTURES
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FORCES IN STRUCTURES
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STRESS AND STRAIN
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STRESS AND STRAIN
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STRESS AND STRAIN
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STRESS AND STRAIN
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STRESS AND STRAIN
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SHEAR FORCE AND BENDING MOMENT
THE ACTION OF EXTERNAL FORCES ON A STRUCTURE
A COMPRESSION / COMPRESSIVE FORCE WILL CAUSE A MEMBER OF STRUCTURE
TO BE SQUASHED.
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SHEAR FORCE AND BENDING MOMENT
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SHEAR FORCE AND BENDING MOMENT
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SHEAR FORCE AND BENDING MOMENT
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SHEAR FORCE AND BENDING MOMENT
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RELEVANT CODES
BIS CODE : INDIAN STANDARD FOR STRUCTURAL ENGINEERING
IS: 800-1984 CODE FOR PRACTICE FOR GENERAL CONSTRUCTION IN STEEL.
IS: 875 -1987(2ND REV) CODE OF PRACTICE FOR DESIGN LOADS FOR BUILDINGS &
(PART 1) STRUCTURES.
(PART 2) DEAD LOADS
(PART 3) IMPOSED LOADS.
(PART 4) WIND LOADS.
(PART 5)
SNOW LOADS.
SPECIAL LOADS & LOAD COMBINATIONS.
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TYPE OF CEMENT, CONCRETE AND STEEL
CEMENT :
ALL THREE GRADES OF OPC VIZ. 33, 43 & 53, LOW HEAT PORTLAND
CEMENT AND SULPHATE RESISTING PORTLAND CEMENT HAVE BEEN
INCLUDED UNDER VARIOUS TYPES OF CEMENT. IN THE MANUFACTURING
OF CONCRETE, THE CODE ALSO PERMITS OTHER COMBINATION OF
PORTLAND CEMENT WITH MINERAL ADMIXTURES .
MINERAL ADMIXTURES :
THE MINERAL ADMIXTURES, WHICH MAY BE USED AS PART
REPLACEMENT OF CEMENT, LISTED IN THE CODE ARE POZZOLANAS
(SUCH AS FLY ASH, SILICA FUME, RICE HUSK ASH AND METAKAOLINE) AND
GROUND GRANULATED BLAST FURNACE
SLAG.
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TYPE OF CONCRETE AND STEEL
GRADE OF CONCRETE
I) HIGHER GRADE OF CONCRETE UP TO M 80 HAS BEEN PERMITTED
(EARLIER REVISION WAS PERMITTING MAXIMUM GRADE M 40). THIS
IS A PROGRESSIVE PROVISION IN LINE WITH RECENT TREND FOR
USING HIGH STRENGTH CONCRETE IN INDIA AND ABROAD.
HOWEVER, THE CODE HAS CAUTIONED THAT FOR HIGH STRENGTH
CONCRETE (COMPRESSIVE STRENGTH GREATER THAN M 55), THE
DESIGN PARAMETERS GIVEN IN THIS STANDARD MAY NOT BE
APPLICABLE AND THE VALUES MAY BE OBTAINED FROM SPECIALIST
LITERATURES AND EXPERIMENTAL RESULTS.
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TYPE OF CONCRETE AND STEEL
GRADE OF CONCRETE
EXPOSURE CONDITION
GRADE OF PLAIN CEMENT REINFORCED CEMENT
CONCRETE CONCRETE CONCRETE
MILD - M 20
MODERATE M 15 M 25
SEVERE M 20 M 30
VERY SEVERE M 20 M 35
EXTREME M 25 M 40
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TUTORIAL
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PURPOSE
support structure
ordering system
space maker
form giver
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STRUCTURE AS SUPPORT
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Example of support structure:
study of wall trusses in context
of various building types
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Sculpture: Running Torso, 1995,
Santiago Calatrava
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STRUCTURAL SYSTEM
Bulk active structures redirect external forces primarily through the bulk and
continuity of its material such as beams and columns.
Surface active structures redirect external forces primarily along the continuity
of a surface, such as plate or shell structure.
Form active structures redirect external forces primarily through the form of its
material, such as an arch or cable system.
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STRUCTURAL SYSTEM
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HORIZONTAL SPAN BUILDING STRUCTURES: rigid systems
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STRUCTURAL SYSTEM
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VERTICAL SPAN BUILDING STRUCTURES SYSTEMS
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EXAMPLES OF VERTICAL SPAN BUILDING STRUCTUES
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STRUCTURAL BEHAVIOUR
STRUCTURE Behavior
PROPERTIES OF FORCES
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COMMON BUILDING LOADS
Common
building loads
on global and local scale
Gravity loads
Beam loads
Column loads
Floor loads
Roof loads
Lateral Loads
Wind load
Earthquake loads
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VERTICAL GRAVITY FORCE FLOW
FORCE FLOW
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FORCE FLOW
FORCE FLOW
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SUB STRUCTURES
SHALLOW FOUNDATIONS
POINT: COLUMN FOOTING
LINE: FOUNDATION WALL
AND FOOTING
PLANE: MAT FOUNDATION-
THICK ,HEAVY REINFORCED
DEEP FOUNDATIONS
CAISSONS
PILES: END PILE,
FRICTION PILES
UNDER REAMED PILES/
KNUCKLE PILES
BARRETTE PILE
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SUPER STRUCTURES
STRUCTURAL ANALYSIS
IT IS THE PROCESS OF DETERMINING
THE ABLITY OF A STRUCTURE OR ANY
OF ITS CONSTITUTENT MEMBERS ,
EITHER EXISTING OR ASSUMED TO
SAFELY CARRY A GIVEN SET OF LOADS
WITHOUT MATERIAL DISTRESS, GIVEN
THE ARRANGEMENT, SHAPE AND
DIMENSIONS OF THE MEMBERS, THE
TYPE OF CONNECTIONS.
STRUCTURAL DESIGN
IT IS THE PROCESS OF ARRANGING,
INTERCONNECTING, SIZING AND
PORPORTIONING THE MEMBERS OF A
STRUCTURAL SYSTEM IN ORDER TO
SAFELY CARRY A GIVEN SET OF LOADS.
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STRUCTURAL PLANNING
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STRUCTURE AS GEOMETRY
STRUCTURE
as GEOMETRY:
- ordering system
- form giver
- art
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BUILDING SHAPES AND FORMS
BUILDING SHAPES and forms: there is no limit to building shapes ranging from boxy to compound
hybrid to organic and crystalline shapes. Most conventional buildings are derived from the rectangle,
triangle, circle, trapezoid, cruciform, pinwheel, letter shapes and other linked figures usually composed of
rectangles.
Traditional architecture shapes from the basic geometrical solids the prism, pyramid, cylinder, cone,
and sphere. Odd-shaped buildings may have irregular plans that may change with height so that the floors
are not repetitive anymore.
The modernists invented an almost inexhaustible number of new building shapes through transformation
and arrangement of basic building shapes, through analogies with biology, the human body,
crystallography, machines, tinker toys, flow forms, and so on.
Classical architecture, in contrast, lets the faade appear as a decorative element with symbolic
meaning.
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STRUCTURAL PATTERNS
SPANNING OPTIONS
ONE WAY > 1.5:1
RULE: FLOOR SLAB SPAN/28
ROOF SLAB: SPAN/35
4100MM
TWO WAY: SLAB
PERIMETER/180 SCALE AND GRAIN
SUPPORT OPTIONS 4100MM
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STRUCTURAL PATTERNS
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STRUCTURAL PATTERNS : REGULAR GRIDS
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STRUCTURAL PATTERNS : MODIFYING GRIDS
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STRUCTURAL PATTERNS : MODIFYING GRIDS
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BUILDING SHELL
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BUILDING SHELL
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TYPE OF STRUCTURAL SYSTEM
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STRUCTURE AS ORDERING SYSTEM
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STRUCTURE AS FORM GIVER
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EXAMPLE FORM GIVER
Mercedes-Benz
Museum,
Stuttgart, 2006,
Ben van Berkel
& Caroline Bos,
Werner Sobek
Ingenieure
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EXAMPLE
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EXAMPLE
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STRUCTURE AS ART
STRUCTURE as art
The experimentation with structures is also reflected by the constructivist art of
modernism and was first articulated particularly by the dreams of designers
such as the pioneers Antoine Pevsner and Naum Gabo at the early part of this
century in Russia, and later by Alexander Calder's kinetic art and Kenneth
Snelson's tensegrity sculptures.
Flamingo Sculpture, Chicago, 1974, Calder, in front of Mies van der Rohe
Building
Calder in the National Gallery of Art, East Wing, Washington, 1978, I.M. Pei
Experiments with structure, Russian Constructivism (3 slides)
Kenneth Snelson's tensegrity tower, double-layer tensegrity dome
Stradelhofen Station, Zurich, 1990, Santiago Calatrava, (2 slides)
Earth sculpture, MUDAM, Luxembourg, 2007
Shizuoka Press & Broadcasting Center, Tokyo, 1967, K. Tange
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STRUCTURE AS ART
Apartment Tower, Malm, Sweden, 2003, Santiago Calatrava; based in form on the sculpture
turning torso
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STRUCTURE AS ART
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WIND AND SEISMIC
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BASE ISOLATION SYSTEM
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ENERGY DISSIPATING DEVICES
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LATERAL LOAD SOLUTIONS
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STRUCTURAL FORCES
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LONG SPAN STRUCTURES
Space structures
single layer grids
double and multi layer grids
single and double curvature space frames
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TYPE OF LONG SPAN STRUCTURES
Cable structures
cable stayed roofs
suspended roofs
cable trusses
singleand multilayer nets
Membrane structures
prestressed anticlastic membranes
pneumatic membranes
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TRUSS
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SOME BASIC BRACING TYPES:
K- BRACING
INVERTED V- BRACING
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LATERAL LOAD SOLUTIONS
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PYRAMIDAL LEANING
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TWISTED FREEFORM
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DYNAMIC FORM AERODYNAMIC FORM
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TORDO TWISTER
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AL BIDDA
TOWER, DOHA
INFINITY TOWER,
DUBAI
TURNING TORSO,
MALNO
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LONG SPAN STRUCTURES
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TYPE OF LONG SPAN STRUCTURES
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SURFACE ACTIVE SYSTEM
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FOLDED PLATES
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Hanger at Orly airport factory at Philadelphia UNESCO Congress hall
Stiff diaphragm
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Den Helder station
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TYPE OF FOLDED STRUCTURES
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APPLICATION OF FOLDED STRUCTURES
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FORM ACTIVE STRUCTURES
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CONCRETE
CONCRETE.
Concrete is a construction material
that consists, in its most common
form, of Portland cement,
construction aggregate (generally
gravel and sand) and water.
Concrete does not solidify from
drying after mixing and placement;
the water reacts with the cement in a
chemical process known as
hydration. This water is absorbed by
the cement, which hardens, bonding
the other components together and
eventually creating a stone-like
material.
Concrete is used more than any
other man made material on the
planet. It is used to make
pavements, building structures,
foundations, motorways/roads,
overpasses, parking structures,
brick/block walls and footings for
gates, fences and poles.
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ADMIXTURES
Accelerators speed up the hydration
(hardening) of the concrete.
Retarders slow the hydration of
concrete.
Air-entrainers add and distribute tiny
air bubbles in the concrete, which
will reduce damage during freeze-
thaw cycles.
Plasticizers can be used to increase
the workability of plastic or "fresh"
concrete, allowing it be placed more
easily, with less consolidating effort.
Superplasticisers allow a properly
designed concrete to flow in place
even around congested reinforcing
bars, see self consolidating concrete
described below. Alternatively, they
can be used to reduce the water
content of a concrete (water
reducers) while maintaining
workability. This improves its
strength and durability
characteristics.
Pigments can be used to change the
colour of concrete, for aesthetics.
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ADDITIONS
ADDITIONS
Additions are very fine inorganic materials that
usually have pozzolanic or latent hydraulic
properties. They are added at the concrete mixer
to improve the properties of concrete. The term is
not used when the materials are added at the
factory as constituents of blended cements.
Fly ash: A by product of coal fired elgenerating
plants, it is used to partially replace Portland
cement (by up to 60% by mass). The properties
of fly ash depend on the type of coal burnt. In
general, silicious fly ash is pozzolanic, while
calcareous fly ash has latent hydraulic properties.
Ground granulated blast furnace slag (ggbs): A
by product of steel production, is used to partially
replace Portland cement (by up to 80% by mass).
It has latent hydraulic properties.
Silica fume: A byproduct of the production of
silicon and ferrosilicon alloys. Silica fume is
similar to fly ash, but has a particle size 100
times smaller. This results in a higher surface to
volume ratio and a much faster pozzolanic
reaction. Silica fume is used to increase strength
and durability of concrete, but generally requires
the use of superplasticizers for workability
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TYPES OF CONCRETE
TYPES OF CONCRETE
HIGH-STRENGTH CONCRETE
High-strength concrete is concrete with a compressive strength
generally greater than 6,000 pounds/square inch (40 MPa). High-
strength concrete is made by lowering the water-cement (w/c)
ratio to 0.35 or lower. Often silica fume is added to prevent the
formation of free calcium hydroxide crystals in the cement matrix,
which might reduce the strength at the cement-aggregate bond.
Low w/c ratios and the use of silica fume make concrete mixes
significantly less workable, which is particularly likely to be a
problem in high-strength concrete applications where dense
rebar cages are likely to be used. To compensate for the reduced
workability, superplasticizers are commonly added to high-
strength mixtures. Aggregate must be selected carefully for high-
strength mixes, as weaker aggregates may not be strong enough
to resist the loads imposed on the concrete and cause failure to
start in the aggregate rather than in the matrix or at a void, as
normally occurs in regular concrete.
SELF-COMPACTING CONCRETE
During the 1980s a number of countries including Japan,
Sweden and France developed a range of concretes that were
self-compacting. These self-compacting concretes (SCCs) are
characterised by their extreme fluidity, behaving more like a thick
fluid that is self-leveling, as opposed to the traditional concrete
that needs consolidating, normally by vibration or packing.
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SHOTCRETE CONCRETE
SHOTCRETE
Shotcrete uses compressed air to shoot
(cast) concrete onto (or into) a frame or
structure. Shotcrete is frequently used
against vertical soil or rock surfaces, as it
eliminates the need for formwork. It is
sometimes used for rock support,
especially in tunnelling. Today there are
two application methods for shotcrete: the
dry-mix and the wet-mix procedure. In dry-
mix the dry mixture of cement and
aggregates is filled into the machine and
conveyed with compressed air through the
hoses. The water needed for the hydration
is added at the nozzle. In wet-mix, the
mixes are prepared with all necessary
water for hydration. The mixes are pumped
through the hoses. At the nozzle
compressed air is added for spraying. For
both methods additives such as
accelerators and fiber reinforcement may
be used.
The term Gunite is occasionally used for
shotcrete, but properly refers only to dry-
mix shotcrete, and once was a proprietary
name.
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PERVIOUS CONCRETE
PERVIOUS CONCRETE
With pervious or "no fines" concrete,
carefully controlled amounts of water
and cementitious materials are used
to create a paste that forms a thick
coating around aggregate particles. A
pervious concrete mixture contains
little or no sand (fines), creating a
substantial void content. Using
sufficient paste to coat and bind the
aggregate particles together creates
a system of highly permeable,
interconnected voids that drains
quickly. Typically, between 15% and
25% voids are achieved in the
hardened concrete, and flow rates for
water through pervious concrete are
typically around 480 in./hr (0.34 cm/s,
which is 5 gal/ft/ min or 200
L/m/min), although they can be
much higher. Both the low mortar
content and high porosity also reduce
strength compared to conventional
concrete mixtures, but sufficient
strength for many applications is
readily achieved.
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VARIOUS CONCRETE
CELLULAR CONCRETE
Aerated concrete produced by the addition of an
air entraining agent to the concrete (or a
lightweight aggregate like vermiculite ) is
sometimes called Cellular concrete or aerated
autoclaved concrete.
ROLLER-COMPACTED CONCRETE
Roller-compacted concrete, sometimes called
rollcrete, is a low-cement-content stiff concrete
placed using techniques borrowed from
earthmoving and paving work. The concrete is
placed on the surface to be covered, and is
compacted in place using large heavy rollers
typically used in earthwork. The concrete mix
achieves a high density and cures over time into a
strong monolithic block. Roller-compacted
concrete is typically used for concrete pavement,
but has also been used to build concrete dams, as
the low cement content causes less heat to be
generated while curing than typical for
conventionally placed massive concrete pours.
ASPHALT CONCRETE
Strictly speaking, asphalt is a form of concrete as
well, with bituminous materials replacing Portland
cement as the binder.
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VARIOUS CONCRETE
FERROCEMENT
The term ferrocement, also referred
to as ferro concrete or reinforced
concrete, is most commonly applied
to a mixture of Portland cement and
sand applied over layers of woven or
expanded steel mesh and closely
spaced small-diameter steel
rods rebar. It can be used to form
relatively thin, compound curved
sheets to make hulls for boats, shell
roofs, water tanks, etc. It has been
used in a wide range of other
applications including sculpture and
prefabricated building components.
The term has been applied by
extension to other composite
materials including some containing
no cement and no ferrous material.
These are better referred to by terms
describing their actual contents.
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Fiber Concrete
FIBER-REINFORCED CONCRETE
(FRC) is concrete containing fibrous
material which increases its structural
integrity.
It contains short discrete fibers that are
uniformly distributed and randomly
oriented.
Fibers include steel fibers, glass
fibers, synthetic fibers and natural
fibers each of which lend varying
properties to the concrete. In addition,
the character of fiber-reinforced concrete
changes with varying concretes, fiber
materials, geometries, distribution,
orientation, and densities.
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c. Light Weight Concrete
The concrete prepared by using coke
breeze, cinder or slag as coarse
aggregate is called light weight
concrete. The concrete is light in
weight and posses heat insulating
properties.
USES
This concrete is used in making precast
structural units for partition and wall
lining.
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COMPOSITES
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PMC AND CMC
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FIBRE REINFORCED COMPOSITES
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TYPE OF FIBRES
GLASS FIBRE
Some commonly used fibers
for polymer matrix composites: Due to the relatively inexpensive cost glass
fibers are the most commonly used
-Glass fibers
reinforcement
-Carbon fibers
There are a variety of types of glass, they
-Aramid fibers are all compounds of silica with a variety of
metallic oxides
Some commonly used fibers
for metal matrix composites: Designation: Property or Characteristic:
-Boron fibers E, electrical low electrical conductivity
-Carbon fibers S, strength high strength
-Oxide ceramic and non-oxide
ceramic fibers C, chemical high chemical durability
M, modulus high stiffness
A, alkali high alkali or soda lime glass
D, dielectric low dielectric constant
-The most commonly used glass is E-glass,
this is the most popular because of its cost
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CARBON AND ARAMID FIBRES
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COMMERCIALLY AVAILABLE FORMS OF REINFORCEMENT
POLYMER MEMBRANE
ETFE: ETHYLENE TETRA FLUORO ETHYLENE
PTFE: POLY TETRA FLUORO ETHYLENE Zeinth museum
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TYPES SANDWICHED POLYMERS
TYPES OF FOAMS
PU: POLY URETHANE RABIN CENTRE
EPS: EXPANDED POLY STYRENE
XPS: EXTRUDED POLYSTYRENE
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EXAMPLES
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EXAMPLES
Engineered wood
Plywood
laminates
Wood plastic composite (recycled wood fiber in polyethylene
matrix)
Plastic-impregnated or laminated paper or textiles
Formica (plastic)
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FORMICA AND CORIAN PRODUCTS
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USE OF GLASS IN STRUCTURES
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USE OF GLASS IN STRUCTURES
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USE OF GLASS IN STRUCTURES
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USE OF GLASS IN STRUCTURES
SAFETY GLASS
It is made by fusing two to three
flat sheets of glass and in
between them alternate thin
layer of vinyl plastic is introduced.
It is heated where both the layers
merge together and glass is
toughened.
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USE OF GLASS IN STRUCTURES
Sheet glass is made by blowing. Molten glass is rolled into plate glass
It is available within 2 to 6 mm with thicknesses varying from6 to
thicknesses. It is mainly used as 25mm. It is also suitable for glazing
door and window panels and for works, as table tops, windows, train
all kinds of glazing works. carriages, buses, cars, the
windscreens and superior quality
mirrors.
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USE OF GLASS IN STRUCTURES
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USE OF GLASS IN STRUCTURES
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USE OF GLASS IN STRUCTURES
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INTRODUCTION
A pre stressed concrete structure is different from a conventional reinforced concrete
structure due to the application of an initial load on the structure prior to its use. The initial
load or pre stress is applied to enable the structure to counteract the stresses arising
during its service period.
The pre stressing of a structure is not the only instance of pre stressing. The concept of pre
stressing existed before the applications in concrete.
Two examples of pre stressing before the development of pre stressed concrete are provided
1.Force-fitting of metal bands on wooden barrels
The metal bands induce a state of initial hoop compression, to counteract the hoop tension
caused by filling of liquid in the barrels.
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EXAMPLES
This "beam" is able to resist compression at the top but is unable to resist any tension
forces at the bottom as the "beam" is now like a badly cracked concrete member.
If it is temporarily supported and a tensile force is applied, the "beam will fail by the
books dropping out along the discontinuities. Fig.2(b).
For the beam then to function properly a compression force must be applied Fig.2(c).
The beam is then "pre stressed" with forces acting in an opposite direction to those
induced by loading.
The effect of the longitudinal pre stressing force is thus to produce pre-compression in
the beam before external downward loads are applied. The application of the external
downward load merely reduces the proportion of pre compression acting in the tensile
zone of the beam.
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DEVELOPMENT
DEVELOPMENT
In the ancient period, stones and bricks were extensively used. These materials are strong in
compression, but weak in tension.
For Tension : Bamboo and coir ropes
: Subsequently even iron and steel were used to resist tension
For Tension and Compression : Wood and structural steel members
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WIRES AND STRANDS
The development of pre stressed concrete was influenced by the invention of high strength
steel. It is an alloy of iron, carbon, manganese and optional materials.
Wires
A pre stressing wire is a single unit made of steel. The nominal diameters of the wires are
2.5, 3.0, 4.0, 5.0, 7.0 and 8.0 mm. The different types of wires are as follows :
Strands
A few wires are spun together in a helical form to form a pre stressing strand. The different
types of strands are as follows :
1) Two-wire strand: Two wires are spun together to form the strand.
2) Three-wire strand: Three wires are spun together to form the strand.
3) Seven-wire strand: In this type of strand, six wires are spun around a central wire. The
central wire is larger than the other wires.
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TENDONS
Tendons
A group of strands or wires are placed together to form a pre stressing tendon. The
tendons are used in post-tensioned members. The following figure shows the cross
section of a typical tendon. The strands are placed in a duct which may be filled with
grout after the post-tensioning operation is completed
Cables
A group of tendons form a pre stressing cable. The cables are used
in bridges.
Bars
A tendon can be made up of a single steel bar. The diameter of a bar is much larger
than that of a wire. Bars are available in the following sizes: 10, 12, 16, 20, 22, 25, 28
and 32 mm.
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HIGH PERFORMANCE CONCRETE
High Performance Concrete
With the advancement of concrete technology, high performance concrete is getting
popular in pre stressed applications. The attributes of high performance concrete are as
follows:
1) High strength
2) Minimum shrinkage and creep
3) High durability
4) Easy to cast
5) Cost effective.
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SOURCE OF PRESTRESSING FORCE
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EXTERNAL AND INTERNAL PRE STRESSING
Based on External or Internal Pre stressing
External Pre stressing
o When the pre stressing is achieved by elements located outside the concrete, it is called
external pre stressing.
o The tendons can lie outside the member (for example in I-girders or walls) or inside the
hollow space of a box girder.
o This technique is adopted in bridges and strengthening of buildings
External pre stressing of a box girder (VSL Internal pre stressing of a box girder
International Ltd.) (Cochin Port Trust, Kerala)
Post-tensioning
The tension is applied to the tendons (located in a duct) after hardening of the concrete.
The pre-compression is transmitted from steel to concrete by the anchorage device (at
the end blocks). The following figure shows a post-tensioned box girder of a bridge.
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LINEAR AND CIRCULAR PRESTRESSING
Linear Pre stressing
When the pre stressed members are straight or flat, in the direction of pre stressing, the
pre stressing is called linear pre stressing. For example, pre stressing of beams, piles,
poles and slabs. The profile of the pre stressing tendon may be curved. The following
figure shows linearly pre stressed railway sleepers.
Linearly pre stressed railway sleepers Circularly pre stressed containment structure, Kaiga
(The Concrete Products and Construction Company, Atomic Power Station, Karnataka
COPCO, Chennai)
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PRE TENSIONING
o Pre-tensioning is the application, before casting, of a tensile force to high tensile steel
tendons around which the concrete is to be cast.
o When the placed concrete has developed sufficient compressive strength a compressive
force is imparted to it by releasing the tendons, so that the concrete member is in a
permanent state of pre stress.
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PRE TENSIONING
Advantages of Pre-tensioning
Disadvantages of Pre-tensioning
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EXAMPLE
Manufacturing of Pre-tensioned Railway Sleepers
1.The steel strands are stretched in a stress bench that can be moved on rollers. The
stress bench can hold four moulds in a line. [a]
2.The anchoring device holds the strands at one end of the stress
Bench. [b]
3.In the other end, two hydraulic jacks push a plate where the
strands are anchored.[c] and [d]
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4.Meanwhile the coarse and fine aggregates are batched, mixed with cement, water and
additives in a concrete mixer. [e] and [f]
5.The stress bench is moved beneath the concrete mixer. The concrete is poured
through a hopper and the moulds are vibrated. [g] and [h]
6.After the finishing of the surface, the stress bench is placed in a steam curing chamber
for a few hours till the concrete attains a minimum strength. [i]
7.The stress bench is taken out from the chamber and the strands are cut. The sleepers
are removed from the moulds and stacked for curing in water. After the complete
curing, the sleepers are ready for dispatching.[j] , [k] , [l] and [m]
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POST TENSIONING
Post-tensioning
o Post-tensioning is the application of a compressive force to the concrete at some point in time
after casting.
o When the concrete has gained strength a state of pre stress is induced by tensioning steel
tendons passed through ducts cast into the concrete, and locking the stressed tendons with
mechanical anchors. The tendons are then normally grouted in place.
1) Casting of concrete.
2) Placement of the tendons.
3) Placement of the anchorage block
and jack.
4) Applying tension to the tendons.
5) Seating of the wedges.
6) Cutting of the tendons.
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POST TENSIONING
Advantages of Post-tensioning
Disadvantage of Post-tensioning
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EXAMPLES
1.The fabricated steel reinforcement with the ducts for the tendons placed inside.[a]
2. After the concrete is cast and cured to gain sufficient strength, the tendons are passed
through the ducts[b]
3.The tendons are anchored at one end and stretched at the other end by a hydraulic
jack. [c]
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EXAMPLES
4.The fabricated steel reinforcement with the ducts for the tendons placed inside. The
top flange will be constructed later. [a]
5.The second photo shows the formwork in the pre-casting yard. The formwork for the
inner sides of the webs and the flanges is yet to be placed.[b]
7.The next photo shows a crane on a barge that transports a girder to the bridge site.
The completed bridge can be seen in the last photo. [d] and [e]
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CONNECTIONS
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ADVANTAGES OF PRE STRESSING
Advantages of Pre stressing
The pre stressing of concrete has several advantages as compared to traditional reinforced
concrete (RC) without pre stressing. A fully pre stressed concrete member is usually
subjected to compression during service life. This rectifies several deficiencies of concrete.
The following text broadly mentions the advantages of a pre stressed concrete member
with an equivalent RC member. For each effect, the benefits are listed.
1) Section remains uncracked under service loads
-- Reduction of steel corrosion
Increase in durability.
-- Full section is utilized
Higher moment of inertia (higher stiffness)
Less deformations (improved serviceability).
-- Increase in shear capacity.
-- Suitable for use in pressure vessels, liquid retaining structures.
-- Improved performance (resilience) under dynamic and fatigue loading.
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ADVANTAGES
For the same span, less depth compared to RC member.
Reduction in self weight
More aesthetic appeal due to slender sections
More economical sections.
3) Suitable for precast construction The advantages of precast construction are as follows.
Rapid construction
Better quality control
Reduced maintenance
Suitable for repetitive construction
Multiple use of formwork
Reduction of formwork
Availability of standard shapes.
Limitations of Pre stressing
Although pre stressing has advantages, some
aspects need to be carefully addressed.
Pre stressing needs skilled technology. Hence, it
is not as common as reinforced concrete.
The use of high strength materials is costly.
There is additional cost in auxiliary equipments.
There is need for quality control and inspection
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EXAMPLES
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