INSPECTION & TEST PLAN EPCC-9 PAGE : 1 of 9

FOR

INSPECTION & TEST PLAN

FOR TANKS
(CR, IFR, EFR, DR)

Project INTEGRATED UTILITIES & OFFSITES

Client PACKAGE
Consultant
Contractor
Doc No
Ref Doc

2 4.03.2013

Issued for
1 04/04/2012
Approval

Rev Date Purpose Prepared By Checked By Approved By Approved By

 INSPECTION & TEST PLAN EPCC-9 PAGE : 2 of 9
FOR

REVISION HISTORY

REV DATE DESCRIPTION

048, INSPECTION & TEST PLAN FOR

1 04.04.2012 STORAGE TANKS

2 4.03.2013

Issued for
1 04/04/2012
Approval

Rev Date Purpose Prepared By Checked By Approved By Approved By

 INSPECTION & TEST PLAN EPCC-9 PAGE : 3 of 9
FOR

EIL Type of
S SUB FCI
ACTIVITY CEIL Record to be
L CON PL CAT CAT B maintained

A PRIOR TO FABRICATTION A

Applicable
1 Acceptance Report of the tanks foundation WC W W HP R
Format
2 Incoming Material

a Documents WC W R HP R MTC / IMIR

b Physical verification WC W W W S
Welding Filler Material
3
Approval/Qualification
Review of Manufacturers Test
a WC* R R HP R T C/IMIR
Certificate/Documents
b Laboratory testing, if any
EIL Specs /
i) Carbon Steel WC W W R --
Relevant Stds.
EIL Specs /
ii)Low Temperature Services WC W W HP --
Relevant Stds.

4 WPS/PQR
a) Review of proposed procedure WPS/PQR
WC R R HP R
Form
b) Testing

2 4.03.2013

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1 04/04/2012
Approval

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 INSPECTION & TEST PLAN EPCC-9 PAGE : 4 of 9
FOR

i) Carbon Steel WC R R R R Lab. Test Report

c) Approval of Final WPS/PQR WC R R HP R WPS/PQR Form

a) Welder performance Qualification Test WPQ Parameter
5 WC W W S R
Sheet
Welder
b) Certification & approval of welders WC R R HP R Certificate/ID
Card
As per
6 Approval of NDT Proecedure WC R R HP R Approved
Procedure
EIL Type of
S SUB FCI
ACTIVITY CEIL Record to be
L CON PL CAT CAT B maintained
A As per
6 Approval of NDT Proecedure WC R R HP R Approved
Procedure
Review of Joint numbering in drawings EIL Specs /
7 WC R R R R
Relevant Stds.
Review fabrication, erection, testing
8 WC R R HP R Job Procedure
procedures for job
B FABRICATION/ERECTION BOTTOM
EIL Specs /
Blast cleaning & painting of underside of Approved JP
1 WC W W S S
Bottom plates and Applicable
formats
Plate lay out, overlap and fit up Applicable
2 WC W W S --
formats
As per
Sequence of welding
3 WC R R S -- Approved
Procedure
Size and positioning of backing plate for Applicable
4 WC W W S --
annular plates formats

2 4.03.2013

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1 04/04/2012
Approval

Rev Date Purpose Prepared By Checked By Approved By Approved By

 INSPECTION & TEST PLAN EPCC-9 PAGE : 5 of 9
FOR

As per
Baking of electrodes
5 WC S S S -- manufacture
standard
Visual check of welding Applicable
6 WC W W S S
formats
PT/MT/NDT of annular plate butt welds and Applicable
7 WC W W S S
bottom plate butt welds (As applicable) formats
Applicable
8 Vacuum box test for bottom plate welding WC W W S S
formats
SHELL
Shell course alignments and fit-up of vertical Applicable
1 WC W W S S
and circumferential joints before welding formats

EIL Type of
S SUB FCI
ACTIVITY CEIL Record to be
L CON PL CAT CAT B maintained
Check Shell diameter, A
Applicable
2 circularity,Perpendicularity, straight edge WC W W S S
formats
before & after welding.
Applicable
4 Visual check of welding and Back chipping WC W W S -
formats
Inner side welding visual check Applicable
5 WC W W S S
formats
Location, size, alignment and fit-up of nozzles Applicable
6 WC W W S R
& other openings formats
Applicable
7 R.F. Pads fit-up/welding WC W W S S
formats
PWHT of shell, RF pads, Nozzles, manholes, EIL Specs /
8 WC W W S R
Relevant Stds
etc. (As applicable)

2 4.03.2013

Issued for
1 04/04/2012
Approval

Rev Date Purpose Prepared By Checked By Approved By Approved By

 INSPECTION & TEST PLAN EPCC-9 PAGE : 6 of 9
FOR

EIL Specs /
Radiography marking (for Random
Relevant Stds
9 radiography only) WC R R R R
and Applicable
Curb angle and Wind girders fit-up/welding
formats
PT/MT of nozzles, wind girders and other Applicable
10 WC W W S S
attachments (as applicable) formats
Applicable
11 RF pads pneumatic test WC W W S W
formats
Applicable
12 Shell to bottom fit up WC W W S S
formats
Shell to bottom I/S welding root run visual/Oil Applicable
13 WC W W S S
chalk test formats
14 Shell to bottom O/S welding visual and PT WC W W S S Applicable
formats
Applicable
15 Fabrication and erection of stair ways WC W W S -
formats
Applicable
16 Cleats welding for insulation WC W W S -
formats
Review of radiographs interpreted by the 5% 5% Applicable
17 WC R R
contractors Film R Film R formats

EIL Type of
S SUB FCI
ACTIVITY CEIL Record to be
L CON PL CAT CAT B maintained

FIXED ROOF A
Blast cleaning and painting Roof Structure, Applicable
1 WC W W S S
underside of Roof plates formats
Applicable
2 Location and Welding of Roof supports. WC W W S --
formats
Applicable
3 Alignment and welding of Roof structures WC W W S --
formats
Applicable
4 Plate layout, overlap and fit-up WC W W S --
formats

2 4.03.2013

Issued for
1 04/04/2012
Approval

Rev Date Purpose Prepared By Checked By Approved By Approved By

 INSPECTION & TEST PLAN EPCC-9 PAGE : 7 of 9
FOR

Applicable
5 Visual check of roof welds WC W W S --
formats
EIL Specs /
Location, size and alignment of roof nozzles, Relevant Stds and
6 WC W W S S Applicable
man-holes vents, etc
formats
PWHT (as applicable) EIL Specs /
WC R R HP R
i) Procedure review Relevant Stds and
7 WC W W S -- Applicable
ii) PWHT cycle monitoring
WC R R R R formats
iii) Time-Temp Chart Review
Applicable
8 RF pads fit-up & Welding WC W W S S
formats
RF pad pneumatic testing Applicable
9 WC W W S S
formats
EIL Specs /
Relevant Stds and
10 PT/MT of Nozzles, vents & other attachments WC W W S S Applicable
formats
Welding of Roof plate with shell/ curb Applicable
11 WC W W S --
angle formats
FLOATING ROOF
Applicable
1 Temporary staging spacing and levels WC W W S --
formats
Applicable
2 Plate layout, overlap, fit-up/welding WC W W S --
formats

EIL Type of
S SUB FCI
ACTIVITY CEIL Record to be
L CON PL CAT CAT B maintained
Availability of approved calculations for A EIL Specs /
3 WC R R HP --
design of buoys Relevant Stds
EIL Specs /
4 Buoys fabrications WC W W S --
Relevant Stds

2 4.03.2013

Issued for
1 04/04/2012
Approval

Rev Date Purpose Prepared By Checked By Approved By Approved By

 INSPECTION & TEST PLAN EPCC-9 PAGE : 8 of 9
FOR

Applicable
5 Vacuum testing of roof-plate welds WC W W S --
formats
EIL Specs /
6 Location of sleeve supports WC W W S --
Relevant Stds
Pad plate welding with roof and sleeve EIL Specs /
7 WC W W S --
support Relevant Stds
Fixing and welding of Buoys Applicable
8 WC W W S --
formats
EIL Specs /
9 Initial lift WC W W S --
Relevant Stds
EIL Specs /
10 Supports fixing through sleeves WC W W S --
Relevant Stds
Seal welding of support sleeves from EIL Specs /
11 WC W W S --
beneath after dewatering Relevant Stds
Air test of Buoys Applicable
12 WC W W S --
Pontoon welding formats
Location, fixing and welding of man holes, Applicable
13 WC W W W --
drains etc. formats

EIL Specs /
14 Shell to pontoon clearance WC W W S --
Relevant Stds

EIL Specs /
15 Seal fixing WC W W S --
Relevant Stds

Floating Roof Testing, as required e.g. Applicable

16 WC W W HP --
flooding etc formats

EIL Type of
S SUB FCI
ACTIVITY CEIL Record to be
L CON PL CAT CAT B maintained

C TESTING A

2 4.03.2013

Issued for
1 04/04/2012
Approval

Rev Date Purpose Prepared By Checked By Approved By Approved By

 INSPECTION & TEST PLAN EPCC-9 PAGE : 9 of 9
FOR

Correctness of testing arrangements

EIL Specs /
1 especially size of blind flanges/vents/drains/ WC W W S --
Relevant Stds
Temporary piping.
Applicable
2 Mechanical / Inspection clearances WC W W HP HP
formats
EIL Specs /
3 Earthing of ladder & shell WC W W S S
Relevant Stds
Settlement readings during water filling Applicable
4 WC W W S R
formats
Applicable
5 Hammer test WC W W S S
formats
Applicable
6 Air pressure test WC W W S S
formats
Applicable
7 Vacuum test WC W W W W
formats
Roof collapsibility test in case of floating EIL Specs /
8 WC W W W W
roof tanks Relevant Stds
Report to be
Calibration of tanks from Statutory submitted by
9 WC R R R R
authorities Statutory
authorities
Applicable
10 INSPECTION & TEST DOCUMENTS
formats

Review Test and Inspection Documents

NOTE :
1) For cleaning & painting, please refer ITP No. 2501

2) For Insulation, please refer ITP No. 2505

2 4.03.2013

Issued for
1 04/04/2012
Approval

Rev Date Purpose Prepared By Checked By Approved By Approved By

 INSPECTION & TEST PLAN EPCC-9 PAGE : 10 of 9
FOR

CAT A: Site fabricated steel storage tanks for process fluid /Hydrocarbon, floating roof
Tanks

CAT B: Site fabricated steel storage tanks for Raw water, Fire water, waste water, Dm
water, etc.

LEGEND

HP: Hold Point, W: Witness Point, R: Review of Contractor's documentation,

S: Surveillance Inspection by Owner/EIL, WC: 100% Examination by Contractor.

2 4.03.2013

Issued for
1 04/04/2012
Approval

Rev Date Purpose Prepared By Checked By Approved By Approved By