Beruflich Dokumente
Kultur Dokumente
Motor
TEFC Enclosure
Three Phase, Squirrel Cage
Submitted by
Abhinav Kumar | Abhineet Mishra | Nidhi Kumari | Nimeshee Singh | Preksha Pan dey
BFT 2014-18, NIFT Mumbai
1. INTRODUCTION
This Operating & Maintenance manual
gives a description of Totally Enclosed Fan
Cooled 3-phase Squirrel Cage Induction
motors. Closed type motors conforming to
IP54 / IP55 protection have frame
designation beginning as 1LA4. These
motors generally comply with all relevant
Indian and International Standards on
rotating electrical machines like IS325, IEC
34. The machines are suitable either for
horizontal mounting or vertical mounting.
2.3 Rotor
The shafts have two journals (drive end and
non-drive end) and a cylindrical shaft
extension at the drive end. A second shaft
extension may be provided at the non-drive
Fig.: External Fan end.
The laminated rotor core is pressed on to
The shaft-mounted fans will usually have a the shaft and clamped & secured against
fixed direction of rotation only. Fans suitable axial displacement and carries Sq. Cage
for both directions of rotation can be winding, the cage bars are with special
provided if specifically ordered. profile and are inserted firmly seated in the
slots of rotor core. They are connected to
2.2 Stator frame and winding short circuiting rings by induction brazing.
The stator winding is a chorded double layer The rotors are dynamically balanced with
winding and is connected in star. The star half parallel key inserted in the key way of
point is formed on the winding, or can be shaft extension.
made outside. The stator winding can be
designed with 'Delta' connections also as
per request.
B. Good ventilation
When handling the motor or sub-assemblies, it is necessary to take all the safety
precautions, a few of which are listed below.
All lifting equipment and attachments should be in good condition, tested and properly
selected.
Ascertain the weight of the load prior to lifting it and remove all loose items lying on it.
When lifting the motor and other parts by the lifting bars, hooks of eye bolts, these should be
carefully examined.
Put padding of soft materials at places where the slings touch the stator frame.
All manipulation should be done carefully without jerks.
Do not let the ropes touch the journal surface of the shaft.
While lifting the motor do not apply force to the parts of the shaft between the extreme ends
up to the surfaces under, the bearings including journals.
Do not support the motor on rotor overhang and fans.
Do not support the motor on parts of the shaft between the extreme ends up to the surfaces
under the bearing including journals.
Any equipment connected/coupled on the NDE- side the motor, provided with bearing
insulation, must be thoroughly, insulated from machine/earth to prevent flow of shaft current
in the motor.
In no case shall any part of rotor touch the winding overhang during insertion or removal of
rotor from stator. It is desirable to cover the winding overhangs on both the ends by thick
presspahn or leartheroid or Elephantide paper as a protection.
LIST OF RECOMMENDED SPARES
Assembly
Type Items Quantity
Name
Ball Bearing One
Roller Bearing (DE & NDE) One each
Antifriction Outer Rubber Seals (DE &
One each
NDE)
Inner Felt Seals (DE &
Bearing One each
NDE)
Bearing Bush (DE & NDE) One each
One set
Journal Sealing Ring (DE & NDE)
each
Oil ring (DE and NDE) One each
Phase segregated Connector One set
box with direct Joint box One set
termination Desiccators One set
Connector One set
Phase segregated
Insulator One set
Line side terminal box with
Tail lead One set
Terminal box tail lead
Joint box One set
Connector One set
Phase separated Joint box One set
terminal box Terminal bushing One set
Insulator One set
Neutral terminal
Neutral connector One
box PSTB type
Neutral side
NTB suitable for CT
Terminal box
mounting used Bushing / Insulator One set
without CT
Instruments Bearing Rigid stem type One
temperature
Capillary type One
detector-PT-100
Air temperature Rigid stem type One
detector if provided Capillary type One
Space heaters Plug in heaters One set
Heaters for IL type motors One set
Dial thermometer Rigid stem type One
for bearing Capillary type One
6. Maintenance
Procedure
6.1 Preventive Maintenance
G = 0.1 x D x B
Where:
All antifriction bearing motors will have an G = Amount of grease in fluid ounces
affixed plate with lubricating instructions. D = Outside diameter of bearing in inches
The instructions on this plate should be B = Width of bearing in inches
followed to achieve optimum bearing life
and to avoid consequential damage to
rotating parts.
1. Stop the motor and lock out the switch. Before attempting to operate any sleeve
2. Thoroughly clean the grease inlet fitting bearing motor, the following steps must be
or plug. performed.
1. If the motor has plug, remove plug and
clean the inlet. 1. Visually inspect the bearing condition.
2. Remove the drain plug and clean out Oil ring inspection ports and drain
any hardened grease. openings in the housing are normally
3. Slowly pump the correct amount of provided for this purpose.
grease into the grease inlet, per the
lubrication plate mounted on the motor. 2. Check for any accumulation of
4. Start motor and allow to run at least moisture. If oxidation is discovered, all
one (1) hour to expel any excess traces of it must be removed before
grease from the drain opening before motor is put in service, which will
re-installing the drain plug. require disassembly.
5. Stop the motor and lock out the switch.
6. Re-install the drain plug.
3. Flush all oil piping. Fill bearing 4. Bearing Designations
reservoirs to normal level. Fill to mark
indicated on gauge or to center of
gauge. See the table below for
recommended grades of oil.
Parts Identification
Figures are of a standard design. Motor
may differ slightly.
A recommended list of spare parts is
7. Spare Parts available upon request.
Identification
All units have an identification nameplate
affixed to the frame (Figure). All the
necessary information pertaining to the
motor can be found on this plate including;
1. Serial Number
2. Type and Frame Size
3. Horsepower and Speed
Frame Diagram with labeling
TROUBLE SHOOTING PROBLEMS
Excessive hum. High Voltage. Check input voltage. Check for proper
connections.
Unbalanced rotor. Balance rotor.
Excessive wear of sleeve bearings. Replace bearings. Check to determine
cause of wear and replace as necessary.
Check alignment.
Regular clicking. Foreign matter in air gap. Remove foreign matter.
Rapid knocking. Bad anti-friction bearing or dirt in Replace bearing, clean grease cavities
lubricant. and renew lubricant.
Vibration. Misalignment in coupling or feet. Realign motor and driven equipment.
Daily Checklist
At what time (year, month, day and hour) and in what weather the test is conducted.
Voltage load current. frequency
Ambient temperature (room temperature).
Temperature and noise around bearings.
Temperatures in stator windings and on frame surface (totally enclosed type).
Abnormal vibrations and noise
http://211.20.51.176/en_motor/Manuals/MaintenanceManual_e.pdf
http://www.industry.usa.siemens.com/drives/us/en/electric-
motor/anemamotors/specification/documents/instrmanual_horiz_tefc_anim-03522pv.pdf
https://www.bhelbpl.co.in/bplweb_new/products/em/O&M-Manual/HCompact/O&MHCOMPCT.pdf