Sie sind auf Seite 1von 44

Crimp, HAMMER,

cut, dig, DRIVE,


Saw, tamp, PUMP,
drill, Tighten,
YOUR WAY THROUGH THE DAY.

Electric Utility Tools


CATEGORY

HYDRAULIC POWER TOOLS

08-09
FORMAT

PRODUCT CATALOG
YEAR

Hydraulic Tools
Hydraulic Tools

Great Brand, Great Tools


Stanley Hydraulic Tools has a proud tradition of being a global leader in the development
of a wide range of innovative hydraulic products used in a variety of industries and
applications throughout the world. As a proud member of the Stanley Works, a 165 year
old company committed to the manufacture and distribution of quality tools for the
professional, industrial, and consumer, we at Stanley Hydraulic Tools are dedicated to
providing our customers with innovative customer-driven product designs, world class
quality, unmatched product support, and superior value.

Global Representation
Stanley Hydraulic Tools produces an extensive line of products for use in construction,
demolition, scrap processing, recycling, utilities, municipalities, railroads, industry,
landscaping, underwater, construction, and specialty trades. Stanley Hydraulic Tools has
sales offices and distributors throughout North America, Central America, South America,
Europe, Asia, Australia, and the Middle East.

Our Goal
Stanley Hydraulic Tools is committed to exceeding our customers' expectations through
continuous innovation, excellence, quality, value and service.

All Stanley tools, accessories, parts and allied equipment are subject to design improvements, specification and price
changes at any time without notice and with no obligation to units already sold. Weights, dimensions and operating
specifications listed herein are subject to change without notice. Where specifications are critical to your application,
please consult the factory.
Catalog Contents

Electrical Market Story . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2


Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Crimping Tools - Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Crimping Tools - Battery-Powered. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Crimping Tools - High-Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Crimping Tools - Hydraulic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Cutting Tools - Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Cutting Tools - Battery-Powered. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Cutting Tools - High-Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
High-Pressure Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Diggers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Drills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Ground Rod Drivers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Impact Drills / Wrenches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Power Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Hydraverter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Alternators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Cutting & Trimming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Tampers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Hydraulic System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Hydraulic Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Hose Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Hose Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Recommended Hydraulic Fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
HTMA Type I Hydraulic System Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
HTMA Type II Hydraulic System Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Testing a Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Electrical Market Story

Powerful Tools
for Powerful Jobs
Stanley Hydraulic Tools offers the most complete line of hydraulic tools in
the world and has been a leading supplier of equipment to the electric utility
industry for decades.

Hydraulic tools are the perfect match for utility trucks equipped with
hydraulic power such as bucket trucks or digger-derrick trucks. Hydraulic
tools perform tough tasks such as setting hardware on utility poles, crimping
cable connections, tamping utility poles after setting, pumping utility vaults,
and clearing right of ways. Utility trucks with hydraulic tool circuits or
compact power units meeting HTMA standards can operate tools for many
of the day-to-day tasks performed by utility workers.

Beginning in 1843 when Frederick Stanley established a little shop in New


Britain, Connecticut to manufacture door bolts and other hardware from
wrought iron, professionals have turned to Stanley tools for their toughest
jobs. Our leadership in hydraulic tools was solidified with our acquisition of
Ackley Hydraulic Tools in 1972. Located in Milwaukie, Oregon, Ackley had
established itself in the electric utility industry with a specialized line of
tools for utility workers including tree trimmers, pole tampers, crimpers,
impact wrenches, and more. Our expertise was furthered with the addition
of Dubuis in 2006. Located in Europe and operating since 1949, Dubuis adds
a line of precision-engineered battery-powered hydraulic crimpers and
cutters to our product offering.

2 // Electric Utility Hydraulic power tools Product catalog


Breakers

Light to Medium Duty Breakers


Models BR37 to BR45 - 35-55# Class

SPECIFICATIONS FEATURES
Application: Light concrete or asphalt breaking or scoring; Higher impact than comparably sized alternative platforms
small rock breaking; rod driving, tamping. No tool exhaust
Tool Bit Size: Varies. See page 4. Hydraulic oil provides continuous lubrication of internal
BR37 Hyd. Flow: 4-6 gpm / 15-24 lpm or parts for longer service life
7-9 gpm / 26-34 lpm Modular design platform improves serviceability
Weight: 37 lbs / 17 kg to 58 lbs / 26 kg Feathering ON/OFF valve to control speed
BR45
Length: 22.5 in. / 57 cm to 30 in. / 76 cm and make initial tool placement easy
Width: 14 in. / 36 cm to 18 in. / 45 cm Trouble-free diaphragm accumulator for added
Connection: 3/8 in. flush face quick disconnect coupler blow energy
Handles system back pressures up to 250 psi / 17 bar
T-type handle
EZ-Ride or standard foot
Hose whips and flush-face, quick disconnect couplers
BR40
The BR37, BR40, and BR45 are light to medium duty
breakers for work in the 35 to 55 pound class.

Medium Duty Breakers


Models BR67 - 70# Class

The BR67 is a medium to heavy-duty breaker for work in the 70 pound class and above. A lower noise level than a
pneumatic breaker is a major benefit of hydraulic percussion tools. No tool exhaust, high blow energy and continuous
lubrication make hydraulic paving breakers the best choice.

SPECIFICATIONS FEATURES
Application: Concrete or asphalt breaking or scoring; Higher impact than comparably sized alternative platforms
small rock breaking; rod, anchor, & stake driving. No tool exhaust
Tool Bit Size: 1-1/8 x 6 in. or 1-1/4 x 6 in. Hydraulic oil provides continuous lubrication of internal
Hyd. Flow: 7-9 gpm / 26-34 lpm parts for longer service life
BR67
Weight: 67 lbs / 30 kg - BR67 with T-Handle Modular design platform improves serviceability
Length: 27 in. / 68 cm - BR67 with T-Handle Feathering ON/OFF valve to control speed and make
Width: 16 in. / 41 cm - BR67 with T-Handle initial tool placement easy
Connection: 3/8 in. flush face quick disconnect coupler Trouble-free diaphragm accumulator for added
blow energy
Handles system back pressures up to 250 psi / 17 bar
T-type handle
EZ-Ride or standard foot
Strong tie rod design for durability
Hose whips and flush-face, quick disconnect couplers

BR45 BR67

Electric Utility Hydraulic power tools Product catalog // 3


Breakers
Heavy Duty Breakers
Models BR87 - 90# Plus Class

The BR87 is a heavy-duty 90 pound class breaker. A lower noise level than a pneumatic breaker is a major benefit of hydraulic
percussion tools. No tool exhaust, high blow energy and continuous lubrication make hydraulic paving breakers the best choice.

SPECIFICATIONS Hydraulic oil provides continuous lubrication of internal


BR87120
Application: Concrete or asphalt breaking or scoring; parts for longer service life
small rock breaking; rod, anchor, & stake driving. Modular design platform improves serviceability
Tool Bit Size: 6 x 1-1/8 in. or 6 x 1-1/4 in. See below. Feathering ON/OFF valve to control speed and make
Hyd. Flow: 7-9 gpm / 26-34 lpm initial tool placement easy
Weight: 83 lbs / 37.7 kg Trouble-free diaphragm accumulator for added
Length: 29 in. / 73.5 cm blow energy
Width: 16 in. / 41 cm Handles system back pressures up to 250 psi / 17 bar
Connection: 3/8 in. flush face quick disconnect coupler T-type handle
EZ-Ride or standard foot
FEATURES Strong tie rod design for durability
Higher impact than comparably sized alternative platforms Hose whips and flush-face, quick disconnect couplers
No tool exhaust

Breakers
Full Relief
Model Part No. Weight Length Width Flow Range Working Pressure Setting Capacity Misc.
BR37 BR37110 37 lbs / 17 kg 22.5 in. / 57 cm 14 in. / 36 cm 7-9 gpm / 26-34 lpm 1500-2000 psi / 105-140 bar 2250 psi / 155 bar 7/8 x 3-1/4 in. Hex T Handle
BR40 BR40550 41 lbs / 18 kg 23.5 in. / 60 cm 14 in. / 36 cm 4-6 gpm / 15-24 lpm 1300-2000 psi / 90-140 bar 2250 psi / 155 bar 1 x 4-1/4 in. Hex T Handle
BR45120 48 lbs / 22 kg 25 in. / 65 cm 14 in. / 36 cm 7-9 gpm / 26-34 lpm 1500-2000 psi / 105-140 bar 2250 psi / 155 bar 1-1/8 x 6 in. Hex T Handle
BR45120E 48 lbs / 22 kg 25 in. / 65 cm 14 in. / 36 cm 7-9 gpm / 26-34 lpm 1500-2000 psi / 105-140 bar 2250 psi / 155 bar 1-1/8 x 6 in. Hex EZ Ride Foot
BR45
BR45130E 48 lbs / 22 kg 25 in. / 65 cm 14 in. / 36 cm 7-9 gpm / 26-34 lpm 1500-2000 psi / 105-140 bar 2250 psi / 155 bar 1-1/4 x 6 in. Hex EZ Ride Foot
BR45150 45 lbs / 20 kg 25 in. / 65 cm 14 in. / 36 cm 7-9 gpm / 26-34 lpm 1500-2000 psi / 105-140 bar 2250 psi / 155 bar 1 x 4-1/4 in. Hex T Handle
BR67120 67 lbs / 30 kg 27 in. / 68 cm 16 in. / 41 cm 7-9 gpm / 26-34 lpm 1500-2000 psi / 105-140 bar 2250 psi / 155 bar 1-1/8 x 6 in. Hex T Handle
BR67120E 67 lbs / 30 kg 27 in. / 68 cm 16 in. / 41 cm 7-9 gpm / 26-34 lpm 1500-2000 psi / 105-140 bar 2250 psi / 155 bar 1-1/8 x 6 in. Hex EZ Ride Foot
BR67
BR67130 67 lbs / 30 kg 27 in. / 68 cm 16 in. / 41 cm 7-9 gpm / 26-34 lpm 1500-2000 psi / 105-140 bar 2250 psi / 155 bar 1-1/4 x 6 in. Hex T Handle
BR67130E 67 lbs / 30 kg 27 in. / 68 cm 16 in. / 41 cm 7-9 gpm / 26-34 lpm 1500-2000 psi / 105-140 bar 2250 psi / 155 bar 1-1/4 x 6 in. Hex EZ Ride Foot
BR87120 83 lbs / 37.7 kg 29 in. / 73.5 cm 16 in. / 41 cm 7-9 gpm / 26-34 lpm 1500-2000 psi / 105-140 bar 2250 psi / 155 bar 1-1/8 x 6 in. Hex T Handle
BR87 BR87130 83 lbs / 37.7 kg 29 in. / 73.5 cm 16 in. / 41 cm 7-9 gpm / 26-34 lpm 1500-2000 psi / 105-140 bar 2250 psi / 155 bar 1-1/4 x 6 in. Hex T Handle
BR87130E 83 lbs / 37.7 kg 29 in. / 73.5 cm 16 in. / 41 cm 7-9 gpm / 26-34 lpm 1500-2000 psi / 105-140 bar 2250 psi / 155 bar 1-1/4 x 6 in. Hex EZ Ride Ft

Breaker Accessories
Model Part No. Description Model Part No. Description
02328 Clay Spade, 16 in. U/C 02334 3 in. Chisel, 14 in. U/C
02330 3 in. Chisel, 14 in. U/C 03990 Chisel Point 14 in. U/C
1-1/8 in. Hex x 6 in.
02339 1 in. Chisel, 14 in. U/C 04176 Ground Rod Driver, 1 in. rod
7/8 in. Hex x 3-1/4 in. 02341 Asphalt Cutter, 5 in. blade x 11 in. U/C 08106 Asphalt Wedge
04401 Moil Point, 18 in. U/C 02335 Asphalt Cutter, 5 in. blade x 11 in. U/C
04961 Moil Point, 14 in. U/C 02336 Moil Point, 14 in. U/C
05255 Rod Driver, 3/4 in. 02337 3 in. Chisel, 14 in. U/C
07702 Moil Point, 14 in. U/C 02338 1 in. Chisel with heavy duty 14 in. U/C
07703 Narrow Point, 14 in. U/C 04367 Ground Rod Driver, 1 in. rod
1-1/4 in. Hex x 6 in.
1 in. Hex x 4-1/4 in. 07704 3 in. Chisel, 14 in. U/C 04404 Moil Point Heavy Duty 18 in.
07705 Clay Spade, 5-1/2 in. blade 04405 Clay Spade, 18 in. blade
07706 Asphalt Wedge, 3 in. wide 08119 Asphalt Wedge
02331 Clay Spade, 5-1/2 in. blade 09262 Clay Spade, 5-1/2 in. blade
1-1/8 in. Hex x 6 in. 02332 Asphalt Cutter 5 x 11 in. U/C 17782 Detachable Shank
02333 Moil Point 14 in. U/C

4 // Electric Utility Hydraulic power tools Product catalog


crimping Tools

your main
squeeze
Battery-Powered Crimpers
Model BC06

The BC06 is a light weight tool for service entrance termination and underground
crimping that accommodates wires up to 4/0. The BC06 is used to crimp sleeves,
H-taps, C-taps and lugs commonly used in service entrance connectors. It features
advance & hold / retract & hold operation with rapid advance that delivers cycle
time of just 3.4 seconds and features auto shutoff when a complete crimp has
been achieved. Head swivels 180. Designed with built-in safety features and
comes with a 2-year limited warranty and is available with vehicle charger,
wall-mount charger, or no charger.

SPECIFICATIONS
Application: Service entry termination and underground crimping of sleeves,
H-taps, C-taps and lugs commonly used in service entry connectors
Head Type: Permanent D3 and "O" Nose
Permanent D3 and "BG" Nose
Replaceable Kearney "O" Type Dies
(All heads accept "W" style dies)
Crimping Capacity: Copper #8 500 MCM
Aluminum #8 300 MCM
H-Taps up to 4/0 4/0
Crimping Force: 6 ton / 53 kN
Battery: 14.4V DC, 2.6 Ah, NiMH
Weight: 6.5 lb / 3.0 kg
Length: 20 in. / 508 mm
Width: 3.7 in. / 95 mm
Height: 4.6 in. / 117 mm
Head Rotation: 180
Operation: Advance & hold / retract & hold with rapid
advance and auto shutoff

Electric Utility Hydraulic power tools Product catalog // 5


crimping Tools

Manual Crimpers
Model C130-26

Manual hydraulic tool particularly suitable for crimping Crimping Capacity: 636 MCM AL,
overhead lines and well as other general applications. 500 MCM CU, 556.5 ACSR
Features 2-stage pump for rapid advance. Audible Crimping Force: 12 ton / 107 kN
click when full crimp is reached. Piston returns with Weight: 11.8 lb / 5.4 kg
a twist of the rotating handle. Length: 21.5 in. / 545 mm
Width: 2.8 in. / 70 mm
SPECIFICATIONS Height: 6.3 in. / 160 mm
Application: Crimping overhead lines as well Head Opening: 1.0 in. / 26 mm
C130-26
as other general applications Head Rotation: 350
Head Type: Burndy Y35 head accepts 12 ton Operation: Two-stage hydraulic system reduces
U style Burndy dies the number of pumps

Manual Crimpers
Model C130-38

Manual hydraulic tool particularly suitable for crimping Crimping Capacity: 750 MCM AL & CU,
overhead lines and well as other general applications. 556.5 MCM ACSR
Features 2-stage pump for rapid advance. Audible click Crimping Force: 12 ton / 107 kN
when full crimp is reached. Piston returns with a twist Weight: 14.2 lb / 6.4 kg
of the rotating handle. Length: 22.8 in. / 580 mm
Width: 2.8 in. / 70 mm
SPECIFICATIONS Height: 6.3 in. / 160 mm
Application: Crimping overhead lines as well as other Head Opening: 1.50 in. / 38 mm
general applications Head Rotation: 350 C130-38
Head Type: Burndy Y750 head accepts 12 ton U style Operation: Two-stage hydraulic system reduces
Burndy dies the number of pumps

Battery-Powered Crimpers
Model CTB06201

The CTB06201 is a 6 ton / 53 kN dieless crimping tool. Head Type: Dieless Open Face
The continuous swivel head has an open face design with Crimping Capacity: #10-500 MCM AL & CU
capacities up to 500 MCM AL & CU. This unit is designed Crimping Force: 6 ton / 53 kN
to crimp Anderson style connections as well as other Battery: 14.4V DC, 2.6 Ah, NiMH
connections that adhere to the ANSI C119.4 specification. Weight: 13 lb / 6.2 kg
Tool comes with a 2-year limited warranty and is available Length: 16 in. / 410 mm
with vehicle charger or wall-mount charger. Width: 4 in. / 100 mm
CTB06201
Height: 12 in. / 305 mm
SPECIFICATIONS Head Rotation: 360 Continuous
Application: Service entry termination and underground Operation: Advance & hold / retract & hold
crimping of Anderson style connections as well as other with rapid advance and audible pop to signal
ANSI C119.4 compliant connections complete cycle

6 // Electric Utility Hydraulic power tools Product catalog


crimping Tools

Battery-Powered Crimpers
Model CTB06301

The CTB06301 is a 6 ton / 53 kN dieless crimping tool. The Head Type: Dieless Flip-Top
continuous swivel head has a flip-top design with capacities Crimping Capacity: #10-750 MCM AL & CU
up to 750 MCM AL & CU. This unit is designed to crimp Crimping Force: 6 ton / 53 kN
Anderson style connections as well as other connections Battery: 14.4V DC, 2.6 Ah, NiMH
that adhere to the ANSI C119.4 specification. Comes with Weight: 13 lb / 6.2 kg
a 2-year limited warranty and is available with vehicle Length: 12 in. / 304 mm
charger or wall-mount charger. Width: 4 in. / 100 mm
CTB06301 Height: 12 in. / 305 mm
SPECIFICATIONS Head Rotation: 360 Continuous
Application: Service entry termination and underground Operation: Advance & hold / retract & hold
crimping of Anderson style connections as well as other with rapid advance and audible pop to signal
ANSI C119.4 compliant connections complete cycle

Battery-Powered Crimpers
Model CTB12101

The CTB12101 is a pistol-style 12 ton / 107 kN crimping Crimping Capacity: 636 MCM AL,
tool with a C-shaped head that swivels 350 and accepts 500 MCM CU, 556.5 ACSR
12-ton "U" style Burndy dies. The unit is designed with Crimping Force: 12 ton / 107 kN
2-stage pump that delivers rapid advance functionality Battery: 14.4V DC, 2.6 Ah, NiMH
to cut cycle time. CE certified, comes with a 2-year Weight: 15 lb / 6.8 kg
limited warranty and is available with vehicle charger Length: 15 in. / 380 mm
or wall-mount charger. Width: 4 in. / 100 mm
Height: 12 in. / 305 mm
CTB12101
SPECIFICATIONS Head Rotation: 350
Application: Crimping overhead lines as well as other Operation: Advance & hold / retract & hold with rapid
general applications advance and audible pop to signal complete cycle
Head Type: Burndy Y35 head accepts 12 ton U
style Burndy dies. 1.0 in. / 26 mm opening

Battery-Powered Crimpers
Model CTB12201

The CTB12201 is a pistol-style 12-ton crimping tool with a Crimping Capacity: 750 MCM AL & CU,
C-shaped head that swivels 350 and accepts 12-ton "U" 556.5 MCM ACSR
style Burndy dies. The unit is designed with 2-stage pump Crimping Force: 12 ton / 107 kN
that delivers rapid advance functionality to cut cycle time. Battery: 14.4V DC, 2.6 Ah, NiMH
CE certified, comes with a 2-year limited warranty and is Weight: 17 lb / 7.7 kg
available with vehicle charger or wall-mount charger. Length: 16 in. / 406 mm
Width: 4 in. / 100 mm
CTB12201 SPECIFICATIONS Height: 12 in. / 305 mm
Application: Crimping overhead lines as well as other Head Rotation: 350
general applications Operation: Advance & hold / retract & hold
Head Type: Burndy Y750 head accepts 12 ton U style with rapid advance and audible pop to signal
Burndy dies. 1.5 in. / 38 mm opening. complete cycle

Electric Utility Hydraulic power tools Product catalog // 7


crimping Tools

Battery-Powered Crimpers
Model CTB12301

The CTB12301 is a pistol-style 12-ton crimping Crimping Capacity: Tension Fitting


tool with a Kearney style head that swivels 477 26/7 ACSR Terminals up to 1033 MCM
350 and accepts WH2 / WH3 dies. The unit is Stranded AL
designed with 2-stage pump that delivers rapid Crimping Force: 12 ton / 107 kN
advance functionality to cut cycle time. Conforms Battery: 14.4V DC, 2.6 Ah, NiMH
to CE requirements, comes with a 2-year limited Weight: 17 lb / 7.7 kg
CTB12301 warranty and is available with vehicle charger or Length: 17 in. / 430 mm
wall-mount charger. Width: 4 in. / 100 mm
Height: 13 in. / 320 mm
SPECIFICATIONS Head Rotation: 350
Application: For crimping overhead lines, Operation: Advance & hold / retract & hold
tension fittings, and terminals. with rapid advance and audible pop to signal
Head Type: Kearney style WH2 / WH3 dies. complete cycle
1.5 in. / 38 mm opening.

Battery-Powered Crimping Tools

Model* Part No. Charger Type Crimping Force Capacity Compression Tooling
BC0601WDO 110V AC Wall Charger 6 ton / 53 kN Copper #8 500 MCM, Aluminum #8 300 MCM, H-Taps up to 4/0 4/0 D3 and O Nose

BC0601WDB 110V AC Wall Charger 6 ton / 53 kN Copper #8 500 MCM, Aluminum #8 300 MCM, H-Taps up to 4/0 4/0 D3 and BG Nose

BC0601WKO 110V AC Wall Charger 6 ton / 53 kN Copper #8 500 MCM, Aluminum #8 300 MCM, H-Taps up to 4/0 4/0 Replaceable Kearney O Dies

BC0601VDO 12V DC Vehicle Charger 6 ton / 53 kN Copper #8 500 MCM, Aluminum #8 300 MCM, H-Taps up to 4/0 4/0 D3 and O Nose

BC06 BC0601VDB 12V DC Vehicle Charger 6 ton / 53 kN Copper #8 500 MCM, Aluminum #8 300 MCM, H-Taps up to 4/0 4/0 D3 and BG Nose

BC0601VKO 12V DC Vehicle Charger 6 ton / 53 kN Copper #8 500 MCM, Aluminum #8 300 MCM, H-Taps up to 4/0 4/0 Replaceable Kearney O Dies

BC0601NDO N/A 6 ton / 53 kN Copper #8 500 MCM, Aluminum #8 300 MCM, H-Taps up to 4/0 4/0 D3 and O Nose

BC0601NDB N/A 6 ton / 53 kN Copper #8 500 MCM, Aluminum #8 300 MCM, H-Taps up to 4/0 4/0 D3 and BG Nose

BC0601NKO N/A 6 ton / 53 kN Copper #8 500 MCM, Aluminum #8 300 MCM, H-Taps up to 4/0 4/0 Replaceable Kearney O Dies

CTB06201W 110V AC Wall Charger 6 ton / 53 kN #10-500 MCM AL & CU Dieless Open Face
CTB06201
CTB06201V 12V DC Vehicle Charger 6 ton / 53 kN #10-500 MCM AL & CU Dieless Open Face

CTB06301W 110V AC Wall Charger 6 ton / 53 kN #10-750 MCM AL & CU Dieless Flip-Top
CTB06301
CTB06301V 12V DC Vehicle Charger 6 ton / 53 kN #10-750 MCM AL & CU Dieless Flip-Top

1.0 in. / 26 mm Burndy Y35 head


CTB12101W 110V AC Wall Charger 12 ton / 107 kN 636 MCM AL, 500 MCM CU, 556.5 ACSR
accepts 12 ton U style Burndy dies
CTB12101
1.0 in. / 26 mm Burndy Y35 head
CTB12101V 12V DC Vehicle Charger 12 ton / 107 kN 636 MCM AL, 500 MCM CU, 556.5 ACSR
accepts 12 ton U style Burndy dies

1.5 in. / 38 mm Burndy Y750 head


CTB12201W 110V AC Wall Charger 12 ton / 107 kN 750 MCM AL & CU, 556.5 MCM ACSR
accepts 12 ton U style Burndy dies
CTB12201
1.5 in. / 38 mm Burndy Y750 head
CTB12201V 12V DC Vehicle Charger 12 ton / 107 kN 750 MCM AL & CU, 556.5 MCM ACSR
accepts 12 ton U style Burndy dies

Kearney style WH2 / WH3 dies.


CTB12301W 110V AC Wall Charger 12 ton / 107 kN Tension Fitting 477 26/7 ACSR, Terminals up to 1033 MCM Stranded AL
1.5 in. / 38 mm opening
CTB12301
Kearney style WH2 / WH3 dies.
CTB12301V 12V DC Vehicle Charger 12 ton / 107 kN Tension Fitting 477 26/7 ACSR, Terminals up to 1033 MCM Stranded AL
1.5 in. / 38 mm opening

* BC06 Standard Package comes with BC06 with lanyard, 2 batteries, 1 charger and 1 bucket bag. Economy package comes with BC06 with lanyard, 1 battery, no charger or bucket bag.
CTB models include battery tool with carry strap, 2 batteries, 1 charger, and 1 hard case.

8 // Electric Utility Hydraulic power tools Product catalog


crimping Tools
Battery-Powered Crimping Tool Accessories

Part No. Description Part No. Description


66194 14.4 VDC, 2.6 Ah Battery, NiMH 68004 Jaw Replaceable Kearney O (Accepts W Style Dies) - BC06 Only

66233 Battery Charger, 110 VAC (Wall Charger) 24787 Kearney, Y-35 Die Adapter - CTB12301 Only

66234 Battery Charger, 12 VDC (Vehicle Charger) 66235 Carry Strap - All CTB & CCB Models Only

DO, Jaw Permanent D3 and O Nose 68273 Bucket Bag - BC06 Only
68002
(Accepts W Style Dies) - BC06 Only
68274 Lanyard - BC06 Only
DB, Jaw Permanent D3 and BG Nose
68003
(Accepts W Style Dies) - BC06 Only

HIGH-PRessure Crimping Heads


Model XC130-26

The XC130-26 crimping head is designed for use Head Type: Burndy Y35 head accepts
with our GHA-702 10,000 PSI / 700 bar battery- 12 ton U style Burndy dies.
powered hydraulic pump (see page 16), providing 1.0 in. / 26 mm opening.
users with a dependable source of power to a Crimping Capacity: 636 MCM AL,
variety of high-pressure crimping and cutting 500 MCM CU, 556.5 ACSR
heads. The XC130-26 head has the same capacity Crimping Force: 12 ton / 107 kN
and head opening as the C130-26 hand tool and Weight: 8.6 lb / 3.9 kg
CTB12101 battery tool and fits 12-ton Burndy Length: 7.7 in. / 195 mm
XC130-26 style "U" dies. Comes with 1/4 NPT male coupler. Width: 2.8 in. / 70 mm
Height: 4.9 in. / 125 mm
SPECIFICATIONS
Application: Crimping overhead lines as well
as other general applications

high-pressure Crimping Heads


Model XC130-38

The XC130-38 crimping head is designed SPECIFICATIONS


for use with our GHA-702 10,000 PSI / 700 Application: Crimping overhead lines as
bar battery-powered hydraulic pump (see well as other general applications
page 16), providing users with a dependable Head Type: Burndy Y750 head accepts 12 ton
source of power to a variety of high-pressure U style Burndy dies. 1.5 in. / 38 mm opening.
crimping and cutting heads. The XC130-38 Crimping Capacity: 750 MCM AL & CU,
head has the same capacity and head 556.5 MCM ACSR
opening as the C130-38 hand tool and Crimping Force: 12 ton / 107 kN
CTB12201 battery tool and fits 12-ton Weight: 10.4 lb / 4.6 kg
Burndy style "U" dies. Comes with 1/4 Length: 9.1 in. / 230 mm XC130-38
NPT male coupler. Width: 2.8 in. / 70 mm
Height: 4.5 in. / 115 mm

Electric Utility Hydraulic power tools Product catalog // 9


crimping Tools

Get a Grip
Stanley CT Crimpers are the original low pressure crimping tools that offer
many advantages over hand pump, battery and high pressure crimpers:

5 10 times faster than battery or high pressure tools


Easier, quicker and less labor intensive to use than hand pump or pop tool
Operate from truck system pressure no high pressure intensifier required
An accurate built in pressure relief ensures that a full die load is achieved at
the minimum 1650 psi and prevents over crimping if higher pressure is present
Patented open center/closed center selector that permits use on either type of
hydraulic system. Easy and accurate adjustment can be made with common tools
Double Acting. This means that you have pressure to crimp and pressure to
retract the ram which eliminates die hang-up on the connector. Double
acting also means quicker crimps than with battery or high pressure tools
which are single-acting spring return
Continuous 360 rotation for easy crimp alignment
Work at all temperatures. Wont die in the cold or slow down in the heat
Reverse-flow check valve to prevent operation if tool is plumbed backwards

10 // Electric Utility Hydraulic power tools Product catalog


crimping Tools

HYDRAULIC Crimper
Model CT04

The CT04 is a small lightweight tool ideal for service SPECIFICATIONS


entrance termination and provides a crimping force of Application: Crimping service entrance
4.4 tons / 4000 kg. The CT04 accepts 90% of available connectors up to 4/0
service entrance connectors and accommodates wires Capacity: #6 to 4/0 Copper & Aluminum Conductor
up to 4/0 in. / 13 mm diameter. Flow: 3-9 gpm / 11-34 lpm
Pressure: 1650-2500 psi / 114-172 bar
CT04
The CT04 is compatible with Kearney D Nest Dies, Weight: 12 lbs / 5.5 kg
Kearney O Dies, and Burndy W Dies. Furnished Length: 20 in. / 50 cm
with D nest dies. Width: 3.75 in. / 9.5 cm
Connection: 3/8 in. male pipe adapter to -8 SAE port

HYDRAULIC Crimper
Model CT06
The CT06 is furnished with an Anderson VC6-FTVR, Tool Bit Size: #10-750 MCM Aluminum
Die-Less Head for use with Anderson connectors and and #10-500 MCM Copper
provides a crimping force of 6 tons / 5443 kg. Hyd. Flow: 3-9 gpm / 11-34 lpm
Pressure: 1650-2500 psi / 114-172 bar
SPECIFICATIONS Weight: 13 lbs / 5.9 kg
Application: Crimping connectors to electric power Length: 20 in. / 50 cm
cable with Anderson VC6 die-less head Width: 7.25 in. / 18 cm CT06

Connection: 3/8 in. male pipe adapter to -8 SAE port

HYDRAULIC Crimper
Model CT10

The CT10 is available in 4 models furnished with one of the following heads: Burndy Style Y35 head; Kearney Style PH2
head; Burndy Style Y750 head with 1-1/2 inch opening; Kearney Style WH3 head with 1-1/2 inch opening. The CT10
provides a crimping force of 11 or 12 tons / 10,000 or 10,900 kg depending on the model. The CT10 is compatible with
the following dies (model dependent):

Burndy Y35 Head Dies: Burndy Y35, L & H U-Type dies, Alcoa 12A, 12AC, 12HA, 12HAC, 30A dies; Anderson HC-
12, HC12H dies, Huskie EP410, EP410T, EP430, EP510, EP410HT, RP410H, EP510H, PDY-1220, PDY-1216 dies; Thomas
CT10 and Betts 12 ton dies.
Kearney PH2 Head Dies: Kearney PH2 dies; Huskie EP510K dies.
Kearney WH3 Head with 1-1/2 inch opening Dies: Kearney WH3 dies; Huskie EP510HK dies.
Burndy Head with 1-1/2 inch opening Dies: Burndy Y35, Y750 BH dies; Alcoa 12A, 12AC, 12HA, 12HAC, 30A
dies; Anderson HC-12, HC12H dies, Huskie EP410, EP410T, EP430, EP510, EP410HT, RP410H, EP510H, PDY-1220,
PDY-1216 dies; Thomas and Betts 12 ton dies.

SPECIFICATIONS
Application: Crimping service entrance connectors up to 4/0 Weight: 17 lbs / 7.7 kg
Capacity: #6 to 4/0 Copper & Aluminum Conductor Length: 22 in. / 57 cm
Hyd. Flow: 3-9 gpm / 11-34 lpm Width: 7 in. / 18 cm
Pressure: 1650-2500 psi / 114-172 bar Connection: 3/8 in. male pipe adapter to -8 SAE port

Electric Utility Hydraulic power tools Product catalog // 11


Crimping Tools

HYDRAULIC Crimper
Model CT15

The CT15 is available in 2 models: A dedicated Burndy Capacity: 500 MCM Copper, 1500 MCM Aluminum
Y46 head or a universal head that will accept Kearney and 795 MCM ACSR
style dies (PH4/PH14). With appropriate die holders, the Hyd. Flow: 3-9 gpm / 11-34 lpm
universal model will allow the use of Burndy P type Pressure: 1650-2500 psi / 114-172 bar
and U type dies. Die holders sold separately. The CT15 Weight: 29 lbs / 13.2 kg
provides a crimping force of 15 tons / 13,600 kg. Length: 29 in. / 74 cm
Width: 7 in. / 18 cm
CT15
SPECIFICATIONS Connection: 3/8 in. male pipe adapter to -8 SAE port
Application: Crimping connectors, terminals and lugs
to electric power cable with 15 tons of force.

Hydraulic Crimping Tools


Working Full Relief
Model Part No. Weight Flow Range Pressure Setting Crimping Force Capacity Head Type
Kearney D Nest
1650-2000 psi /
CT04 CT04016N 12 lbs / 5.5 kg 3-9 gpm / 11-34 lpm 2250 psi / 155 bar 4.4 ton / 4000 kg #6-4/0 Kearney O Dies
114-140 bar
Burndy W Dies

1650-2000 psi / #10-750 MCM Aluminum Anderson


CT06026N 13 lbs / 5.9 kg 3-9 gpm / 11-34 lpm 2250 psi / 155 bar 6 ton / 5443 kg
114-140 bar A#10-500 MCM Copper VC6-FTVR
CT06
1650-2000 psi / #10-750 MCM Aluminum
CT06096N 13 lbs / 5.9 kg 3-9 gpm / 11-34 lpm 2250 psi / 155 bar 6 ton / 5443 kg No Head
114-140 bar A#10-500 MCM Copper

1650-2000 psi / 500 MCM Copper


CT10016N 17 lbs / 7.7 kg 3-9 gpm / 11-34 lpm 2250 psi / 155 bar 12 ton / 10,900 kg Burndy Y-35/U-Dies
114-140 bar 636 MCM Aluminum/556.5 ACSR

Tens. Fitting/47726-7 ACSR


1650-2000 psi /
CT10056N 17 lbs / 7.7 kg 3-9 gpm / 11-34 lpm 2250 psi / 155 bar 11 ton / 10,000 kg Term. thru 1033/MCM Kearney/PH2
114-140 bar
Straight Alum.
CT10 Tens. Fitting/47726-7 ACSR
1650-2000 psi /
CT10056DH 18.5 lbs / 8.4 kg 3-9 gpm / 11-34 lpm 2250 psi / 155 bar 12 ton / 10,900 kg Term. thru 1033/MCM Kearney/WH3
114-140 bar
Straight Alum.

1650-2000 psi / Stanley1-5/8


CT10066AN 19 lbs / 8.9 kg 3-9 gpm / 11-34 lpm 2250 psi / 155 bar 12 ton / 10,900 kg 750 MCM Copper/Alum.
114-140 bar Head/U-Dies

1650-2000 psi / 500 MCM Copper/1500 MCM


CT15036GN 29 lbs / 13.2 kg 3-9 gpm / 11-34 lpm 2250 psi / 155 bar 15 ton / 13,600 kg Burndy Y-46/P-Dies
114-140 bar Alum. 795 MCM ACSR
CT15
1650-2000 psi / 500 MCM Copper/1000 MCM
CT15036UN 29 lbs / 13.2 kg 3-9 gpm / 11-34 lpm 2250 psi / 155 bar 15 ton / 13,600 kg Universal Head
114-140 bar Alum. 795 MCM ACSR

HYDRAULIC CRIMPING TOOL ACCESSORIES

Model Part No. Description Model Part No. Description


CT06/CT10/CT15 24787 Kearney Y-35 Die Adapter (CT10056DH Only) 33704 Die Holder, Y35 Burndy/U-Dies
CT15036UN
60837 Die Holder, Y46 Burndy/P-Dies

12 // Electric Utility Hydraulic power tools Product catalog


Cutting Tools

Manual Cutters
Model CG26

The CG26 is a guillotine type cutter used for cutting Cutting Capacity: 5/8 / 16 mm standard guy wire,
ground rod, guy wire, ACSR, copper & aluminum. Features 1/2 / 13 mm ground rod, up to 350 MCM CU, up to 556.5
automatic release with an audible click when force of MCM AL & ACSR
6.2 tons / 55 kN is reached. Piston returns by pressing red Cutting Force: 6.2 ton / 55kN
release trigger. 2-stage pump provides rapid advance. Weight: 6.4 lb / 2.9 kg
Length: 16.9 in. / 430 mm
SPECIFICATIONS Width: 2.0 in. / 52 mm
CG26 Application: Cutting ACSR wire, copper, & aluminum Height: 5.5 in. / 140 mm
Head Type: Guillotine type cutter with quick opening Head Rotation: 180
and closing head and reinforced locking latch. 1.0 in. / Operation: Two-stage hydraulic system reduces
25 mm opening the number of pumps

Manual Cutters
Model CG40

The CG40 is a guillotine type cutter used for cutting ACSR Cutting Capacity: 1578 MCM AL & CU, 1500 MCM
wire, copper, aluminum, EHS, guy wire and ground rods. ACSR, 0.7 in. / 18 mm diameter guy wire, 0.75 in. /
Features automatic release with an audible click when force 19 mm ground rods, 61,000 PSI maximum hardness
of 10 tons / 88 kN is reached. Piston returns with a twist Cutting Force: 10 ton / 88 kN
of the rotating handle. 2-stage pump provides rapid advance. Weight: 13 lb / 5.9 kg
Length: 25.4 in. / 645 mm
SPECIFICATIONS Width: 3.3 in. / 85 mm
Application: ACSR, aluminum, copper, EHS, guy wire Height: 6.5 / 165 mm
& ground rods Head Rotation: 350 CG40
Head Type: Guillotine type cutter with quick opening Operation: Two-stage hydraulic system reduces
and closing head and reinforced locking pin. 1.6 in. / the number of pumps
40 mm opening

Manual Cutters
Model CG55

The CG55 is a guillotine type cutter used for cutting ACSR Cutting Capacity: Up to 1500 MCM AL,
wire, copper, aluminum, EHS, guy wire and ground rods. up to 1000 MCM CU, AL overhead wire,
Features automatic release with an audible click when force up to 1000 MCM AL 25kv, underground wire
of 4.8 tons / 43 kN is reached. Piston returns by pressing red Cutting Force: 4.8 ton / 43 kN
release trigger. 2-stage pump provides rapid advance. Weight: 8.2 lb / 3.7 kg
Length: 22.0 in. / 560 mm
SPECIFICATIONS Width: 2.2 in. / 55 mm
CG55 Application: Cutting Aluminum & Copper Height: 5.5 in. / 140 mm
Head Type: Guillotine type cutter with quick opening Head Rotation: 180
and closing head and reinforced locking latch. 2.2 in. / Operation: Two-stage hydraulic system reduces
55 mm opening the number of pumps

Electric Utility Hydraulic power tools Product catalog // 13


Cutting Tools
The CCB16, with a 1.6 in. / 40 mm SPECIFICATIONS Cutting Force: 10 ton / 88 kN
Battery Cutters opening and 10 tons / 88 kN of force Application: ACSR, aluminum, Battery: 14.4V DC, 2.6 Ah, NiMH
Model CCB16
is ideal for cutting ACSR, copper, copper, EHS, guy wire & ground rods Weight: 17 lb / 7.7 kg
aluminum, EHS, standard guy wire Head Type: Guillotine type cutter Length: 19 in. / 480 mm
and ground rod up to 0.75 in. / with quick opening and closing head Width: 4 in. / 100 mm
19 mm. Features advance & hold / and reinforced locking pin. 1.6 in. / Height: 13 in. / 320 mm
retract & hold functionality with 40 mm opening Head Rotation: 350
rapid advance. Tool is covered Cutting Capacity: Up to 1578 Operation: Advance & hold /
by a 2-year limited warranty. MCM AL & CU, 1500 MCM ACSR, retract & hold operation. Two-stage
CCB16
0.7 in. / 18 mm diameter guy wire, hydraulic system increases cycle
0.75 in. / 19 mm ground rods, 61,000 speed. Automatic release when full
PSI maximum hardness force of 10 tons / 88 kN is reached.

The CCB22 has a 2.2 in. / 55 mm SPECIFICATIONS Battery: 14.4V DC, 2.6 Ah, NiMH
opening and is designed to cut Application: Aluminum Weight: 16.6 lb / 6.2 kg Battery Cutters
Model CCB22
copper and aluminum cables. The & copper cables Length: 22 in. / 560 mm
unit features advance & hold / Head Type: Guillotine type cutter Width: 3.4 in. / 100 mm
retract & hold functionality with with quick opening and closing head Height: 13 in. / 320 mm
rapid advance and is covered by and reinforced locking latch. 2.2 in. / Head Rotation: 350
a 2-year limited warranty. 55 mm opening Operation: Advance & hold / retract
Cutting Capacity: Up to 1500 MCM & hold operation. Two-stage hydraulic
AL, up to 1000 MCM CU wire, AL system increases cycle speed. CCB22
overhead wire, up to 1000 MCM 25kV Automatic release when full force
AL, underground wire of 4.8 tons / 43 kN is reached.
Cutting Force: 4.8 ton / 43 kN

With a massive 3.3 in. / 85 mm SPECIFICATIONS Battery: 14.4V DC, 2.6 Ah, NiMH
Battery Cutters opening and 6.2 tons / 55 kN of Application: Copper, aluminum, Weight: 20 lb / 9 kg
Model CCB33
force, the CCB33 is an excellent and telephone communication cables Length: 22 in. / 560 mm
choice for cutting copper, aluminum, Head Type: Guillotine type cutter Width: 3.4 in. / 100 mm
and telecommunication cables. with quick opening and closing head Height: 13 in. / 340 mm
Features advance & hold / retract and reinforced locking pin. 3.3 in. / Head Rotation: 350
& hold functionality with rapid 85 mm opening Operation: Advance & hold /
advance. Tool is covered by a 2-year Cutting Capacity: AL, CU, & retract & hold operation. Two-stage
limited warranty. telephone cables to 3.3 in. / 85 mm hydraulic system increases cycle
CCB33 overall diameter speed. Automatic release when full
Cutting Force: 6.2 ton / 55 kN force of 6.2 tons / 55 kN is reached.

Battery Cutting Tools


Model Part No. Charger Type Cutting Force Capacity
Up to 1578 MCM AL & CU, 1500 MCM ACSR, 0.7 in. / 18 mm diameter guy
CCB16001W 110V AC Wall Charger 10 ton / 88 kN
wire, 0.75 in. / 19 mm ground rods, 61,000 PSI maximum hardness
CCB16
Up to 1578 MCM AL & CU, 1500 MCM ACSR, 0.7 in. / 18 mm diameter guy
CCB16001V 12V DC Vehicle Charger 10 ton / 88 kN
wire, 0.75 in. / 19 mm ground rods, 61,000 PSI maximum hardness
Up to 1500 MCM AL, up to 1000 MCM CU wire, AL overhead wire,
CCB22001W 110V AC Wall Charger 4.8 ton / 43 kN
up to 1000 MCM 25kV AL, underground wire
CCB22
Up to 1500 MCM AL, up to 1000 MCM CU wire, AL overhead wire,
CCB22001V 12V DC Vehicle Charger 4.8 ton / 43 kN
up to 1000 MCM 25kV AL, underground wire
CCB33001W 110V AC Wall Charger 6.2 ton / 55 kN AL, CU, & telephone cables to 3.3 in. / 85 mm overall diameter
CCB33
CCB33001V 12V DC Vehicle Charger 6.2 ton / 55 kN AL, CU, & telephone cables to 3.3 in. / 85 mm overall diameter

Battery Cutting Tool Accessories


Part No. Description Part No. Description
66194 14.4 VDC, 2.6 Ah Battery, NiMH 66247 Blade, CCB16 (1 only, 2 required)
66233 Battery Charger, 110 VAC (Wall Charger) 66235 Carry Strap - All CCB Models
66234 Battery Charger, 12 VDC (Vehicle Charger)

14 // Electric Utility Hydraulic power tools Product catalog


Cutting Tools
HIGH-PRESSURE Cutting Heads
Model XCG25

The XCG25 cutting head is designed for use with our Head Type: Guillotine type cutter with quick opening
GHA-702 10,000 PSI / 700 bar battery-powered hydraulic and closing head and reinforced locking latch.
pump (see page 16), providing users with a dependable 1.0 in. / 25 mm opening
source of power to a variety of high-pressure crimping Cutting Capacity: 5/8 / 16 mm standard guy wire, 1/2 /
and cutting heads. The XCG25 head is used to cut 13 mm ground rod, up to 350 MCM CU, up to 556.5 MCM
ACSR wire, copper & aluminium. Comes with 1/4 NPT AL & ACSR
XCG25 male coupler. Cutting Force: 6.2 ton / 55 kN
Weight: 5.3 lb / 2.4 kg
SPECIFICATIONS Length: 8.5 in. / 215 mm
Application: Cutting ground rod, guy wire, ACSR, Width: 2.1 in. / 52 mm
copper, & aluminum Height: 3.5 in. / 90 mm

HIGH-PRESSURE Cutting Heads


Model XCG40

The XCG40 cutting head is designed for use with our GHA- Cutting Capacity: Up to 1578 MCM AL & CU, up to 1500
702 10,000 PSI / 700 bar battery-powered hydraulic pump MCM ACSR, 0.7 in. / 18 mm diameter guy wire, 0.75 in. /
(see page 16), providing users with a dependable source 19 mm ground rods, 61,000 PSI maximum hardness
of power to a variety of high-pressure crimping and cutting Cutting Force: 10 ton / 88 kN
heads. The XCG40 head is used to cut ACSR, aluminum, Weight: 9.5 lb/ 4.3 kg
copper, EHS, guy wire & ground rods. Comes with 1/4 Length: 11.2 in. / 285 mm
NPT male coupler. Width: 3.4 in. / 85 mm
Height: 4.1 in. / 105 mm XCG40

SPECIFICATIONS
Application: ACSR, aluminum, copper, EHS,
guy wire & ground rods
Head Type: Guillotine type cutter with quick
opening and closing head and reinforced locking pin.
1.6 in. / 40 mm opening

HIGH-PRESSURE Cutting Heads


Model XCG55

The XCG55 cutting head is designed for use with our Cutting Capacity: Up to 1500 MCM AL, up to
GHA-702 10,000 PSI / 700 bar battery-powered hydraulic 1000 MCM CU, AL overhead wire, up to 1000 MCM
pump (see page 16), providing users with a dependable 25kV, underground wire
source of power to a variety of high-pressure crimping Cutting Force: 4.8 ton / 43 kN
and cutting heads. The XCG55 head is used to cut aluminum Weight: 6.6 lb / 3.0 kg
and copper cables. Comes with 1/4 NPT male coupler. Length: 11.8 in. / 300 mm
Width: 2.2 in. / 55 mm
XCG55 SPECIFICATIONS Height: 4.3 in. / 110 mm
Application: Aluminum & copper cables
Head Type: Guillotine type cutter with quick opening
and closing head and reinforced locking latch. 2.2 in. /
55 mm opening

Electric Utility Hydraulic power tools Product catalog // 15


HIGH-PRESSURE PUMPS

Portable High-Pressure Hydraulic Pump Equipped with a 24V rechargeable Motor: 400 Watt motor with built-in
Model GHA-702 battery, the GHA-702 is a portable overload protection
high-pressure hydraulic pump for use Oil Capacity: 0.2 gal / 0.75 L
with a variety of remote crimping and Pressure: 10150 PSI / 700 bar
cutting heads. Users who crimp and cut Battery: 24V DC, 3.3 Ah, NiMH
in a variety of situations find the GHA- Weight: 19.4 lb / 8.8 kg
702 to be an economic alternative to Length: 13.4 in. / 340 mm
owning multiple tools. Conforms to CE. Width: 7.1 in. / 180 mm
Height: 13.0 in. / 330 mm
SPECIFICATIONS Operation: Automatic shutoff when
Application: Provides power to full operating pressure is achieved.
remote variety of crimping and cutting
GHA-702 applications

Intensifier
SPECIFICATIONS FEATURES Model IP16
Application: Provides high pressure output Operates single or double-acting high pressure tools
for High Pressure Tools Can be driven from almost any HTMA Type I, II or III
Capacity: 10,000 psi / 690 bar hydraulic circuit
Hyd. Flow: 3-10 gpm / 11-38 lpm Can be used on open center or closed center
Weight: 12 lbs / 5.4 kg Dry hydraulic circuits
Length: 10-1/2 in. / 25.9 cm Built-in oil reservoir for high pressure output
Width: 6 in. / 15.2 cm Provides an audible click when preset pressure
Height: 5 in. / 12.9 cm is achieved IP16

Connection: 3/8 in. NPT Adapter to -8 SAE Port Use with RV06 Rocker Valve
High pressure couplers included

Rocker Valve FEATURES SPECIFICATIONS


Model RV06 Rocker type trigger spring loaded to neutral Application: Used with IP16 or GHA-702 (above)
or hold position to control high pressure crimping tools
Full forward and reverse action Capacity: 10,000 psi / 690 bar
Can be used with single or double-acting tools Weight: 2.6 lbs / 1.18 kg
Hose and high pressure couplers included Length: 5-1/8 in. / 13.2 cm
Width: 2 in. / 5 cm
Connection: 1/4 in. Female NPT Port
Rocker Valves
Model Part No. Description
RV06000
RV06 RV06000 Rocker Valve

16 // Electric Utility Hydraulic power tools Product catalog


DIGGers & Drills

Digger The DR19 is a compact digging spade for digging in materials such SPECIFICATIONS
Model DR19 as heavy clay or light shale. The tools D handle and tool bit holder Application: Digging and rod driving in heavy clay,
are shock and heat insulated for operator comfort. Tool steels are light shale, hardpan, frozen ground or dry hard dirt.
held in place by a slide that is ball-and-spring detented. The DR19 Tool Bit Size: 7/8-in. Hex x 3-1/4 in. Shank Steel Bits
uses standard 7/8-inch hex, round collar, steel tool bits and comes Hyd. Flow: 7-9 gpm / 26-34 lpm
with hose whips and flush-face, quick disconnect couplers. Weight: 24 lbs / 10.9 kg
Length: 20 in. / 50.8 cm
Width: 3 in. / 8 cm
Connection: 3/8 in. flush face quick disconnect couplers
DR19

Diggers

Full Relief Blows/


Model Part No. Weight Length Width Flow Range Working Pressure Setting Minute Capacity
1500-2000 psi /
DR19 DR19111 24 lbs / 10.9 kg 20 in. / 50 cm 3 in. / 7.6 cm 7-9 gpm / 26-34 lpm 2250 psi / 155 bar 1800 bpm 3-1/4 x 7/8 in. Shank
105-140 bar

Digger Accessories

Part No. Description Part No. Description


02328 Clay Spade, 16 in. U/C 02341 Asphalt Cutter, 5 in. blade x 11 in. U/C
02330 3 in. Chisel, 14 in. U/C 04401 Moil Point, 18 in. U/C
02339 1 in. Chisel, 14 in. U/C 05255 Rod Driver, 3/4 in.

The DL07 is a variable speed drill with reverse capability. It RPM: 350-1250 Drill
features a 1/2 inch keyed chuck, dual position assist handle, Hyd. Flow: 3-10 gpm / 11-38 lpm Model DL07
dual-spool for open center or closed center operation, trigger Weight: 6 lbs / 2.7 kg
guard, and is powered by an integral Hyrevz motor. A Length: 9 in. / 23 cm
reverse-flow check valve prevents operation if tool is plumbed Width: 4 in. / 10 cm
backwards. The DL07 is furnished with flush face quick Connection: 3/8 in. flush face quick disconnect couplers
disconnect couplers.

SPECIFICATIONS DL07

Application: Drilling holes in wood, metal,


masonry and wood. Also see the ID07 Impact Wrench/Drill
Capacity: 1/2 in. Chuck (page 21)

Drills

Model Part No. Weight Flow Range Working Pressure Full Relief Setting Performance Capacity Misc.
DL07 DL07550 6 lbs / 2.7 kg 3-10 gpm / 11-38 lpm 1000-2000 psi / 70-140 bar 2250 psi / 155 bar 350-1250 rpm 1/2 in. / 12 mm Chuck Dual-Spool

DR19 DL07

Electric Utility Hydraulic power tools Product catalog // 17


Drills & Drivers

sinker Drill The SK58 is designed for blast hole drilling, leak detection SPECIFICATIONS
Model sk58 for gas utilities, and dowel hole drilling up to 3 inches / Application: Heavy duty utility construction, blast hole
7.6 cm in diameter and 20 feet / 6 m deep. The sinker drill drilling, leak detection for gas utilities and dowel drilling.
uses air to clear holes of debris. It features a feathering Capacity: 7/8 x 4-1/4 in. or 1 x 4-1/4 in. hex shank steel
trigger for easy starts, a direct drive rotation motor Hyd. Flow: 7-9 gpm / 26-34 lpm
adjustable from 0 to 300 rpm, and is furnished with hose Weight: 67 lbs / 30 kg
whips and flush faced quick disconnect couplers. Length: 26 in. / 66 cm
Width: 18 in. / 46 cm
Connection: 3/8 in. flush face quick disconnect couplers

SK58

Sinker Drills
Model Part No. Flow Range Working Pressure Full Relief Setting Performance Capacity Misc.
SK58110 7-9 gpm / 26-34 lpm 1500-2000 psi / 105-140 bar 2250 psi / 155 bar 20 ft Hole 1 in. x 4-1/4 in. Hex Shank Air
SK58
SK58130 7-9 gpm / 26-34 lpm 1500-2000 psi / 105-140 bar 2250 psi / 155 bar 20 ft Hole 7/8 in. x 4-1/4 in. Hex Shank Air

Sinker Drill Accessories


Part No. Description Part No. Description
Carbide Rock Bits for use with air Carbide Rock Bits for use with air
04914 05177
(also requires drill steel) - 2 in. dia. H thread (also requires drill steel) - 1-3/8 in. dia. H thread CLOSEOUT

05170 Drill Steels for use with air - 1 x 4-1/4 in. H thread, 24 in. U/C Carbide Rock Bits for use with air
05178
(also requires drill steel) - 1-1/2 in. dia. H thread
05171 Drill Steels for use with air - 1 x 4-1/4 in. H thread, 48 in. U/C

05174 Drill Steels for use with air - 7/8 x 4-1/4 in. H thread, 24 in. U/C

The GD50 drives ground rods with proven hard-hitting SPECIFICATIONS Ground Rod Driver
top driving power and frequency. With two models Application: Drives copper clad Model GD50
available, either 1/2 to 5/8 in. or 3/4 to 1 in. ground rod and galvanized ground rods
can be driven. A cast-in lifting eye allows the operator Capacity: 1/2 to 5/8 in. or 3/4 to 1 in. Ground Rod
to suspend the driver above the rod with ease. The long Hyd. Flow: 5-9 gpm / 19-34 lpm
side handles give the operator control during the driving Weight: 52 lbs / 24 kg
process. The GD50 contains an interchangeable, deep Length: 25 in. / 65 cm
socket anvil to fit the rod end. All hammering is against Width: 16 in. / 41 cm
the anvil and not the rod. The GD50 is furnished with Connection: 3/8 in. flush face quick
flush faced quick disconnect couplers, 8-foot hose whips, disconnect couplers
and dual-spool in-line ON/OFF valve.

Ground Rod Drivers

Model Part No. Weight Flow Range Working Pressure Full Relief Setting Capacity Misc.
GD50132RF 52 lbs / 24 kg 5-9 gpm / 19-34 lpm 1500-2000 psi / 105-140 bar 2250 psi / 155 bar 1/2 to 5/8 in. Rod In-Line Valve/Couplers
GD50
GD50133RF 52 lbs / 24 kg 5-9 gpm / 19-34 lpm 1500-2000 psi / 105-140 bar 2250 psi / 155 bar 3/4 to 1 in. Rod In-Line Valve/Couplers

18 // Electric Utility Hydraulic power tools Product catalog


Drills

Hammer Drill
Model hd08
The HD08 is ideal for just about any drilling job SPECIFICATIONS
whether in rock, concrete, wood or masonry. With Application: Drilling in rock, concrete,
4500 blows per minute and 1175 rpm the powerful wood or masonry.
hammer function makes it easy to drill in rock, Capacity: SDS Plus Drill Bits -
concrete, masonry and other such materials. The up to 7/8 inches in concrete
hammer function can be turned off for efficient light Hyd. Flow: 3-9 gpm / 11-34 lpm
drilling in wood and metal. The HD08 features an Weight: 6 lbs / 2.7 kg
integral gear motor, built-in flow control, depth gauge, Length: 13 in. / 35 cm
assist handle, and dual-spool capability for operation Width: 5.5 in. / 14 cm
on open-center or closed-center hydraulic systems. Connection: 3/8 NPT Male Pipe to -8 SAE port
Optional bit holders are available for rope thread bits,
twist groove shank bits, and taper shank bits.

Hammer Drills

Model Part No. Weight Length Width Flow Range Working Pressure Full Relief Performance Capacity Misc.
Setting
6 lbs / 13 in. / 5-1/2 in. / 3-9 gpm / 750-2000 psi / 2250 psi /
HD08 HD08531G 1175 rpm @ 6 gpm 7/8 in. Dia. SDS Plus Shk
2.7 kg 35 cm 14 cm 11-34 lpm 50-140 bar 155 bar

Hammer Drill Accessories

Part No. Description Part No. Description


16769 1/2 in. Geared Chuck 27826 Carbide bit 3/4 x 12 in. OAL
16770 Chuck Adapter 27827 Carbide bit 3/4 x 18 in. OAL
27807 Carbide bit 3/8 x 12 in. OAL 27832 Carbide bit 7/8 x 18 in. OAL
27814 Carbide bit 1/2 x 12 in. OAL

HD08 HD08 D handle

Electric Utility Hydraulic power tools Product catalog // 19


Impact drills/wrenches

WORLDWIDE
IMPACT
We provide tools to utilities, municipalities, districts, governments
and private contractors for construction and maintenance of electric
power, telephone service, gas, water, wastewater, and cable TV
distribution. And to transportation entities for construction and
maintenance of streets, roads, highways and railways.

Hydraulic tools are the perfect match for utility trucks equipped
with hydraulic power such as bucket trucks or digger-derrick trucks.
Hydraulic tools perform tasks such as setting hardware on utility
poles, crimping cable connections, tamping utility poles after
setting, pumping utility vaults, and clearing right of ways.

Utility trucks with hydraulic tool circuits or compact power units


meeting HTMA standards can operate tools for breaking, drilling
and cutting of pavement, railroad cutting and drilling, and many
other day-to-day tasks performed by utility workers, road crews,
and railway crews.

Our tools are used in cities and towns around the world to help
build and maintain their infrastructures.

20 // Electric Utility Hydraulic power tools Product catalog


Impact drills/wrenches

Impact Drill/Wrench
Model ID07

The ID07 is a high torque impact wrench used for tightening and loosening nuts and driving lag bolts. Because it is an
impact drill/wrench, it is used for drilling in hard treated wood and utility poles without torque reaction to the operator.

SPECIFICATIONS FEATURES
Application: Nut and bolt tightening or loosening, 500 ft. lbs. / 675 Nm of impact torque
lag bolt driving and wood drilling applications. Durable Swing-hammer mechanism
Capacity: 7/16 in. Quick Change or 1/2 in. Square Drive Forward-Reverse spool with heavy duty wiper
Hyd. Flow: 4-12 gpm / 15-45 lpm seals and replaceable seal carriers
Weight: 7.2 lbs / 3.3 kg Reverse-flow check valve prevents operation if tool
Length: 9 in. / 23 cm is plumbed backwards
Width: 5 in. / 11 cm Cast-in lifting eye
Connection: 3/8 in. Male Pipe Adapter to -8 SAE port Built-in selector for Open Center or Closed
Center systems
Replaceable pressure relief valve designed
for serviceability
Available with a 7/16 inch hex quick-change chuck
With or without a trigger guard

Cast-in Lifting Eye


Swing Hammer Mechanism - 500 ft lbs of Impact Torque

Replaceable Reversing Spool Seal Carriers with Wiper Seals

Integral Hyrevz Gear Motor

Replaceable Pressure Relief 7/16 inch Hex Quick-Change Chuck


with Triple Ball Retainer

Tamper Proof Dual-Spool Selector


Protected from Dirt and Water One-hand Gloved Operation Trigger Design

Trigger Spool Wiper Seal

Reverse Flow Check Valve

Forward Handle for Tool Balance

-8 SAE O-ring Ports

Electric Utility Hydraulic power tools Product catalog // 21


Impact drills/wrenches
Impact Drill & Wrench
Model Part No. Weight Flow Range Working Pressure Full Relief Setting Torque Capacity Misc.
ID07810 7.2 lbs / 3.3 kg 4-12 gpm / 15-45 lpm 750-2000 psi / 50-140 bar 2250 psi / 155 bar 500 ft lbs 7/16 in. Quick Change Standard
ID07
ID07815 7.2 lbs / 3.3 kg 4-12 gpm / 15-45 lpm 750-2000 psi / 50-140 bar 2250 psi / 155 bar 500 ft lbs 7/16 in. Quick Change Trigger Guard

Impact Drill & Wrench Accessories

Part No. Description Part No. Description


05079 Chuck Adapter, 1/2 in. sq. x 7/16 in. hex QC 7/16 Hex Shank Pole Bits
05080 Adapter, 5/8 in. hex x 1/2 in. sq. drive 27850 9/16 x 8 x 12, 7/16 in. Hex
05109 Impact Socket, 9/16 in. 27851 11/16 x 8 x 12, 7/16 in. Hex
05110 Impact Socket, 5/8 in. 27852 13/16 x 8 x 12, 7/16 in. Hex
05111 Impact Socket; 11/16 in. 27853 15/16 x 8 x 12, 7/16 in. Hex
05112 Impact Socket, 3/4 in. 27854 1-1/16 x 8 x 12, 7/16 in. Hex
05113 Impact Socket, 13/16 in. 27855 9/16 x 12 x 16, 7/16 in. Hex
05114 Impact Socket, 7/8 in. 27856 11/16 x 12 x 16, 7/16 in. Hex
05115 Impact Socket, 15/16 in. 27857 13/16 x 12 x 16, 7/16 in. Hex
05116 Impact Socket, 1 in. 27858 15/16 x 12 x 16, 7/16 in. Hex
05117 Adapter, 7/16 in. hex male x 1/2 in. sq. drive 27859 1-1/16 x 12 x 16, 7/16 in. Hex
07192 Adapter, 1/2 in. sq. dr. to 5/8 QC 27860 9/16 x 18 x 22, 7/16 in. Hex
33155 Linemens Socket, 13/16 in. and 15/16 in. 27861 11/16 x 18 x 22, 7/16 in. Hex
33156 Linemens Socket, 1 in. and 1-1/8 in. 27862 13/16 x 18 x 22, 7/16 in. Hex
5/8 Hex Shank Pole Bits 27863 15/16 x 18 x 22, 7/16 in. Hex
27845 9/16 x 8 x 22, 5/8 in. Hex Shank 27864 1-1/16 x 18 x 22, 7/16 in. Hex
27847 13/16 x 8 x 22, 5/8 in. Hex Shank

22 // Electric Utility Hydraulic power tools


POwer Units

LIGHTER
THAN AIR
Powering hydraulic tools doesn't require a large pull-behind power source like an air compressor.
The fact is, a power supply about the size of a wheelbarrow, such as our GT18 Power Unit,
is more than sufficient to operate any tool shown in this catalog from our biggest breakers
to our smallest drills.

Our hydraulic power units use the latest in commercial engine technology from manufacturers such
as Briggs & Stratton and Honda. These engines are air cooled, fuel efficient, light weight, rugged,
and pack plenty of power to operate our most demanding tools without over-taxing the engine.

Check out the advantages of hydraulic power units over other types
of equipment such as air compressors or engine driven tools:

Versatile - Dozens of tools can be operated from these power units


Air cooled - no winter freezing considerations
Fuel efficient - 1.3 gallons per hour / 4 liters per hour estimated fuel consumption
Quiet operation
Lightweight - 149 to 330 lbs / 68 to 150 kg
Small size - can fit into small truck or van
Portable - can be wheeled around jobsite like a wheelbarrow
Serviceability - can be serviced by small engine dealers such
as garden shops, and rental yards.

Combine these advantages with our years of experience


in developing hydraulic power sources and a full line
of powerful construction tools and you have the
flexibility to take on any job.
Power Units

Power Unit
Model GT09 Stanleys new generation GT09 portable power pack provides reliable hydraulic power wherever you need it, delivering
20 LPM of hydraulic power / 5 GPM and pressures up to 138 bar / 2000 PSI. Its light-weight and compact stainless-steel
frame and fold-away handle simplify transportation and storage. The GT09 is CE certified and fully compliant with the
latest noise regulations and conforms to the Hydraulic Tool Manufacturers Association (HTMA) Type 1 recommended circuit
specification. The unit is powered by a commercial-grade Honda GX270 engine with automatic throttle control and low
engine oil protection and is a perfect solution for Type 1 breaking and light demolition.

SPECIFICATIONS FEATURES
Application: Medium-duty hydraulic power supply Compact stainless-steel tube frame with fold-away handle
for Type 1 hydraulic tools and lifting eye is light-weight and designed for portability.
Capacity: 5 gpm / 20 lpm Powered by a reliable commercial-grade Honda GX270
GT09
Pressure: 2000 psi / 138 bar engine with low engine oil protection.
Weight: 149 lbs / 67.6 kg Automatic Power-on-Demand (POD) throttle control idles
Length: 26.25 in. / 66.7 cm down the engine when tools are not in use.
Width: 20.75 in. / 52.7 cm CE Certified and fully compliant with European noise
Height: 21.25 in. / 54 cm regulations.
Engine: Honda GX270 4 stroke Conforms to HTMA Type 1 requirements.
Guaranteed Sound Power Cooling system regulates hydraulic circuit temperature
Level: 101 dBA for maximum performance and reliability.
Heat Rejection Capacity: 2 HP Robust hydraulic pump is mounted directly to the engine,
Connection: flush face quick disconnect couplers providing efficient energy transfer.

Power Unit
Model GT13
Stanleys new generation GT13 portable power pack provides reliable hydraulic power wherever you
need it, delivering 7 GPM of hydraulic power / 26 LPM and pressures up to 2150 PSI / 148 bar. Its light-
weight and compact stainless-steel frame and fold-away handle simplify transportation and storage.
The GT13 conforms to the Hydraulic Tool Manufacturers Association (HTMA) Type 2 recommended
circuit performance specification. The unit is powered by a commercial-grade Honda GX390 engine with
automatic throttle control and low engine oil protection, making it a perfect solution when paired with
a variety of Type 2 hydraulic tools.

SPECIFICATIONS FEATURES
Application: Medium-duty hydraulic Compact stainless-steel tube frame with fold-away handle
power supply for Type 2 hydraulic tools and lifting eye is light-weight and designed for portability.
Capacity: 7 gpm / 26 lpm Powered by a reliable commercial-grade Honda GX390
GT13
Pressure: 2150 psi / 148 bar engine with low engine oil protection.
Weight: 162 lbs / 73.5 kg Automatic Power-on-Demand (POD) throttle control idles
Length: 26.25 in. / 66.7 cm down the engine when tools are not in use.
Width: 20.75 in. / 52.7 cm Conforms to HTMA Type 2 requirements.
Height: 21.25 in. / 54 cm Cooling system regulates hydraulic circuit temperature
Engine: Honda GX390 4 stroke for maximum performance and reliability.
Heat Rejection Capacity: 2 HP Robust hydraulic pump is mounted directly to the engine,
Connection: flush face quick providing efficient energy transfer.
disconnect couplers

24 // Electric Utility Hydraulic power tools Product catalog


POwer Units

Power Unit
Model GT18 The GT18 hydraulic power unit is engineered for Engine: Briggs & Stratton 18 hp Vanguard
continuous professional use and is optimized to deliver Connection: flush face quick disconnect couplers
ideal flows and pressures to both Type 1 and Type 2 Heat Rejection: Up to 5 hp
hydraulic tools. Its powerful 18 HP Briggs & Stratton
engine and best-in-class cooling system deliver the FEATURES
power and heat rejection pros need to keep tools Meets HTMA requirements for Type 1
working uninterrupted all day in all types of conditions. and Type 2 hydraulic tool circuits
The GT18 features a computerized all-electric throttle 5 or 8 gpm / 20 or 30 lpm @ 2000 psi
control system that idles-down the engine when tools Heat rejection capacity exceeding 5 hp
arent running, saving fuel and extending service life. Computerized throttle control
Its feature-rich, dependable operation make the GT18 Quartz hour meter
the workhorse of the industry. Direct mounted hydraulic pump
GT18
Air-oil cooler
SPECIFICATIONS Lift and latch handle
Application: Heavy-duty continuous use hydraulic Pneumatic tires
power supply for both Type 1 & Type 2 tools. Maintenance-free battery
Capacity: 5 or 8 gpm / 20 or 30 lpm Hydraulic and engine oil filter
Pressure: 2000 psi / 140 bar Engine oil level shut-down,
Weight: 330 lbs / 150 kg 7 gallon / 26.5 liters fuel capacity
Length: 35 in. / 90 cm Flush face quick disconnect couplers
Width: 21.5 in. / 54.6 cm
Height: 29 in. / 73.7 cm

Power Units
Model Part No. Weight Length Width Height Engine Output Flow Pressure Auto Throttle
GT09 GT09H02 149 lbs / 67.6 kg 26.25 in. / 66.7 cm 20.75 in. / 52.7 cm 21.25 in. / 54 cm Honda GX270 5 gpm / 20 lpm 2000 psi / 140 bar no
GT13 GT13H02 162 lbs / 73.5 kg 26.25 in. / 66.7 cm 20.75 in. / 52.7 cm 21.25 in. / 54 cm Honda GX390 7 gpm / 26 lpm 2000 psi / 140 bar no
GT18 GT18B02 330 lbs / 150 kg 35 in. / 90 cm 23 in. / 59 cm 29 in. / 74 cm Briggs 5 or 8 gpm / 20 or 30 lpm 2000 psi / 140 bar yes

Power Unit Accessories

Part No. Description Part No. Description


13360 GT18 Hose Basket Conversion Kit 64940 G18 Male Plug, 12 volt
33212 Weather Cover 64942 12V Receptacle Accessory

Electric Utility Hydraulic power tools Product catalog // 25


POwer Units

Hydraverter
Model HV18 The HV18 is an efficient, clean air-oil cooled portable SPECIFICATIONS
hydraulic system for operating hydraulic tools from Application: Operates hydraulic tools using existing
another hydraulic source such as a backhoe, excavator, hydraulic equipment.
or skidsteer loader. The HV18 obtains its power from Capacity: 8 gpm / 30 lpm
the hydraulics of any backhoe, excavator, skidsteer Pressure: 2000 psi / 140 bar
loader or any other hydraulic equipment capable of Weight: 100 lbs / 45 kg
supplying up to 35 gpm / 132 lpm at 2000-3000 psi Length: 21 in. / 53 cm
with back-pressures up to 400 psi. The HV18 features Width: 19 in. / 48 cm
cooled hydraulic oil for the hydraulic tools independent Height: 20 in. / 51 cm
of the source oil. It is the perfect solution for operating Connection: 3/8 in. flush face quick
HV18
hydraulic tools using existing hydraulic equipment. disconnect couplers

Hydraulic Converter
Model Part No. Weight Length Width Height Engine Output Flow Pressure Auto Throttle
HV18300 100 lbs / 45 kg 21 in. / 53 cm 19 in. / 48 cm 20 in. / 51 cm n/a 8 gpm / 30 lpm (16-35 gpm Input) 2000 psi / 140 bar n/a
HV18
HV18301 100 lbs / 45 kg 21 in. / 53 cm 19 in. / 48 cm 20 in. / 51 cm n/a 8 gpm / 30 lpm (13-25 gpm Input) 2000 psi / 140 bar n/a

Hydraulic Converter Accessories


Part No. Description
51290 Hose Kit, 2 hoses, 3/4 in. x 10 ft, w/ ff faster couplers

SPECIFICATIONS FEATURES Alternator


Application: Electric power for lights, small power tools, Ideal addition to service vehicles for 120/240 volt Model AL35
plastic pipe fusion irons electric power up to 3500 watts.
Capacity: 3500W, 120/240V, 60Hz Built-in circuit breaker protection - no fuses
Hyd. Flow: 7-9 gpm / 26-34 lpm Two 110 volt, 15-amp duplex outlets
Weight: 70 lbs / 32 kg One 240 volt, 30-amp twist lock outlet
Length: 19 in. / 48 cm One 240 volt, 20-amp duplex outlet
Width: 9 in. / 23 cm Built-in voltmeter
Connection: 3/8 in. NPT Male Adapter Brushless design reduces maintenance requirements
Hyrevz motor
Rubber shock-mount feet

Alternator
Model Part No. Weight Length Width Flow Range Working Pressure Capacity
AL35 AL35095 70 lbs / 32 kg 19 in. / 48 cm 9 in. / 23 cm 7-9 gpm / 26-34 lpm 1000-2000 psi / 70-140 bar 3500W, 120/240V, 60 Hz

Alternator Accessories
Part No. Description
13427 Mounting Frame

26 // Electric Utility Hydraulic power tools Product catalog


pumps

Sump Pump The SM21 is the ideal pump for SPECIFICATIONS


Model SM21 areas of confined space and small Application: Pumping Liquids.

Discharge Head of Water - In Feet


openings. The SM21 pumps up to Capacity: 300 gpm / 1125 lpm,
300 gpm / 1125 lpm at a 50-foot 2.5 in. / 63.5 mm Discharge
head. The cast iron impeller is Hyd. Flow: 4-9 gpm / 15-34 lpm
within 3/4 of an inch of the base Weight: 20 lbs / 11.34 kg
allowing the pump to remove more Length: 16 in. / 40.6 cm
liquids than other pumps. The SM21 Width: 6.25 in. / 15.9 cm
features a lifting eye, 2.5 in. NPTF Connection: 3/8 in. flush face
discharge, and is furnished with quick disconnect couplers Discharge Flow - U.S. Gallons/Min
hose whips and flush face quick
SM21
disconnect couplers. Pump requires
no priming and can be run dry.

Sump Pump The SM50 can pump an impressive SPECIFICATIONS


Model SM50 500 gallons per minute / 30,000 Application: Pumping Liquids

Discharge Head of Water - In Feet


gallons per hour. It is completely Capacity: 500 gpm / 1890 lpm,
submersible, can draw water down 3 in. Male Camlock Discharge
to a depth of 3.5 inches. It features Hyd. Flow: 7-12 gpm / 26-45 lpm
a cast aluminum inlet, stainless Weight: 21 lbs / 9.5 kg
steel impeller, lifting eye, 3 inch Length: 10.5 in. / 26.7 cm
Camlock male discharge, and is Width: 10 in. / 25.4 cm
furnished with flush face quick Connection: 3/8 in. flush face
disconnect couplers. Pump requires quick disconnect couplers Discharge Flow - U.S. Gallons/Min
SM50 no priming and can be run dry.

Submersible Pumps
Flow Range Working Full Relief
Model Part No. Weight Length Width Working Pressure Setting Output Discharge
4-9 gpm / 1000-2000 psi / 2250 psi / 300 gpm /
SM21 SM2151101 25 lbs / 11.34 kg 16 in. / 40.6 cm 6.25 in. / 15.9 cm 2.5 in. / 63.5 mm
15-34 lpm 70-140 bar 155 bar 1125 lpm
7-12 gpm / 1000-2000 psi / 2250 psi / 500 gpm /
SM50 SM50100 21 lbs / 9.5 kg 10.5 in. / 26.7 cm 10 in. / 25.4 cm 3 in. / 75 mm
26-45 lpm 70-140 bar 155 bar 1890 lpm

Submersible Pump Accessories


Part No. Description Part No. Description
02183 Fire Hose, 25 in. x 2-1/2 in. 15248 Adapter, 3 in. female camlock x male fire hose (nh) thread
02317 Fire Nozzle - 1 in. output 52720 Adapter, 3 in. male NPT x 3 in. male Camlock
05133 2-1/2 in. Thread Adaptor for Sump Pump to Fire Hose 56761 Lay-Flat Discharge Hose, 3 in. x 25 ft with Camlock fittings

05134 50 ft. Fire Hose, 2-1/2 in. dia. 59101 Adapter, 2-1/2 in. male NPT x 3 in. male Camlock

05135 Spanner Wrench for Pin Lug Coupler

Electric Utility Hydraulic power tools Product catalog // 27


Cutting & Trimming

Maximum
Cutting Power
Cutting with Hydraulic Power
Operators familiar with conventional cutting equipment
such as gasoline chain saws and circle saws are easily
impressed with the power of hydraulic cutting equipment
because the power-to-weight ratio is significantly higher.
For example, our CS06 Chainsaw produces almost twice
as much power as its gasoline engine counterparts and
weighs about half as much.

Compared to conventional cutting equipment Stanley


hydraulic cutting tools offer:
More work in less time
Less effort
Longer tool life
Minimal maintenance
Minimal downtime
Increased safety
Longer warranty

Chain Saw
Model CS05/CS06
SPECIFICATIONS FEATURES
Application: Wood Cutting - Trees, Limbs, Timbers, Highest power-to-weight ratio of any chain saw
Utility Poles, Wood Structures on the market today
Capacity: 12, 15, & 20 in. / 30, 38, & 51 cm Bars Trigger lock
Hyd. Flow: 4-6 gpm / 15-23 lpm for CS05, Hand guard
7-9 gpm / 26-34 lpm for CS06 Dual spool for Open Center or Closed Center operation
Weight: 6.25 lbs / 2.8 kg Low kickback bars and chains
Overall Length: 27, 30, & 35 in. / 69, 76, & 89 cm Inherently low-kickback hydraulic motor
Width: 9 in. / 23 cm Automatic chain oiler
Connection: 3/8 in. NPT Male Adapter Hyrevz motor

28 // Electric Utility Hydraulic power tools Product catalog


Cutting & Trimming

Chain Saw
Model CS25/CS28

SPECIFICATIONS FEATURES
Application: Tree Trimming Used for trimming and pruning large Dual spool for operation on Open Center
Capacity: 12 & 15 in. / 30 & 38 cm Bars tree branches or Closed Center systems
Hyd. Flow: 4-6 gpm / 15-23 lpm for CS25, 7-9 gpm Ideal for use by right-of-way crews, arborists, Automatic chain oiling
/ 26-34 lpm for CS28 utilities, parks departments, grounds keepers,
Weight: 8.4 & 9 lbs / 3.8 & 4 kg and forest trail maintenance crews
Overall Length: 75 & 90 in. / 191 & 229 cm Fiberglass pole handle
Width: 4.375 in. / 11 cm Hyrevz motor
Connection: 3/8 in. NPT Male Adapter

Chain Saws

Overall Full Relief


Model Part No. Weight Width Flow Range Working Pressure Cut Capacity Misc.
Length Setting
1500-2000 psi /
CS05610 6.25 lbs / 2.8 kg 27 in. / 69 cm 9 in. / 23 cm 4-6 gpm / 15-23 lpm 2250 psi / 155 bar 12 in. / 30 cm OC/CC
105-140 bar
CS05
1500-2000 psi /
CS05620 6.25 lbs / 2.8 kg 30 in. / 76 cm 9 in. / 23 cm 4-6 gpm / 15-23 lpm 2250 psi / 155 bar 15 in. / 38 cm OC/CC
105-140 bar
1500-2000 psi /
CS06610 6.25 lbs / 2.8 kg 27 in. / 69 cm 9 in. / 23 cm 7-9 gpm / 26-34 lpm 2250 psi / 155 bar 12 in. / 30 cm OC/CC
105-140 bar
1500-2000 psi /
CS06 CS06620 6.25 lbs / 2.8 kg 30 in. / 76 cm 9 in. / 23 cm 7-9 gpm / 26-34 lpm 2250 psi / 155 bar 15 in. / 38 cm OC/CC
105-140 bar
1500-2000 psi /
CS06630 6.25 lbs / 2.8 kg 35 in. / 89 cm 9 in. / 23 cm 7-9 gpm / 26-34 lpm 2250 psi / 155 bar 20 in. / 51 cm OC/CC
105-140 bar
1000-2000 psi /
CS25811 9 lbs / 4 kg 90 in. / 229 cm 4.375 in. / 11 cm 4-6 gpm / 15-23 lpm 2250 psi / 155 bar 12 in. / 30 cm OC/CC
70-140 bar
CS25
1000-2000 psi /
CS25812 9 lbs / 4 kg 75 in. / 191 cm 4.375 in. / 11 cm 4-6 gpm / 15-23 lpm 2250 psi / 155 bar 12 in. / 30 cm OC/CC
70-140 bar
1000-2000 psi /
CS28811 9 lbs / 4 kg 90 in. / 229 cm 4.375 in. / 11 cm 7-9 gpm / 26-34 lpm 2250 psi / 155 bar 12 in. / 30 cm OC/CC
70-140 bar
CS28
1000-2000 psi /
CS28812 8.4 lbs / 3.8 kg 75 in. / 191 cm 4.375 in. / 11 cm 7-9 gpm / 26-34 lpm 2250 psi / 155 bar 12 in. / 30 cm OC/CC
70-140 bar
Measured at motor end

Chain saw AccessorieS


Model Part No. Description Model Part No. Description
07629 Rim Sprocket, .325P x 7 tooth 08347 12 in. Saw Bar
07638 15 in. Saw Bar 08348 Saw Chain for 12 in. bar
ALL
CS05/CS06 07639 20 in. Saw Bar 11464 Scrench
07641 Saw Chain for 15 in. bar 33289 Chain Saw File
07642 Saw Chain for 20 in. bar
05144 Chain/Bar Guard
CS25/28 07616 Sprocket Spline Adapter
07629 Rim Sprocket, .325P x 7 tooth

Electric Utility Hydraulic power tools Product catalog // 29


Cutting & Trimming

Circular Saw
Model CR27

SPECIFICATIONS FEATURES
Application: Tree Trimming and Brush Cutting Used for trimming and pruning tree branches Dual spool for operation on Open Center
Capacity: 9 in. / 23 cm Dia. Saw Blade Ideal for use by right-of-way crews, arborists, or Closed Center systems
Hyd. Flow: 5-7 gpm / 19-26 lpm utilities, parks departments, grounds keepers, Double cone-lock blade nut
Weight: 9.75 lbs / 4.4 kg and forest trail maintenance crews Blade brake to reduce coast-down time
Length: 79 in. / 200 cm Fiberglass pole handle
Width: 9 in. / 23 cm Integral Hyrevz motor
Connection: 3/8 in. NPT Male Adapter Angled head

Circle Saws
Model Part No. Weight Flow Range Working Pressure Full Relief Setting Cutting Component (included) Couplers
CR27 CR27891 9.6 lbs / 4.4 kg 5-7 gpm / 19-26 lpm 1000-2000 psi / 70-140 bar 2250 psi / 155 bar 9 in. / 22.9 cm Saw Blade - 24 Tooth No

Circle Saw Accessories


Part No. Description Part No. Description
00425 9 in. / 22.9 cm Circle Saw Blade - 44 Tooth 34653 Tooth Setting Tool for 34356 Blade
34356 9 in. / 22.9 cm Circle Saw Blade - 24 Tooth 11299 File Guide with 7/32 in. round File

Pruner
Model PR41

SPECIFICATIONS FEATURES
Application: Tree Trimming Used for selective tree limb pruning up Full power on both opening and closing cycles
Capacity: 2.25 in. / 5.7 cm Cut a 2-1/4 inch / 5.7 cm cut Improved geometry of knife and hook provides
Hyd. Flow: 3-9 gpm / 11-34 lpm Ideal for use by right-of-way crews, arborists, increased cutting efficiency
Weight: 11.5 lbs / 5.2 kg utilities, parks departments, grounds keepers, Fiberglass pole handle
Length: 84 in. / 213 cm and forest trail maintenance crews
Width: 6 in. / 15 cm Lightweight head design that provides
Connection: 3/8 in. NPT Male Adapter easy handling

Pruners
Full Relief Cutting Component
Model Part No. Weight Length Flow Range Working Pressure Setting (included) Couplers
PR41131 (o.c.) 11.5 lbs / 5.2 kg 84 in. / 213.4 cm 3-9 gpm / 11-34 lpm 1000-2000 psi / 70-140 bar 2250 psi / 155 bar 2-1/4 in. / 5.7 cm Cut Knife No
PR41
PR41231 (c.c.) 11.5 lbs / 5.2 kg 84 in. / 213.4 cm 3-9 gpm / 11-34 lpm 1000-2000 psi / 70-140 bar 2250 psi / 155 bar 2-1/4 in. / 5.7 cm Cut Knife No

Pruner Accessories
Model Part No. Description
PR41 58649 Knife

30 // Electric Utility Hydraulic power tools Product catalog


Tampers & Ventilation

Pole Tamper
Model TA54

SPECIFICATIONS FEATURES
Application: Compacting soil around utility poles, Ideal for soil compaction around utility poles,
sign and fence posts. signs and fence posts
Capacity: Kidney shaped shoe Long stroke keeps the TA54 above the fill
Hyd. Flow: 3-9 gpm / 11-34 lpm 1600 blows per minute - 2-1/2 inch stroke
Weight: 39 lbs / 18 kg Available with On/Off valve in handle, remote
Length: 66 & 71 in. / 167 & 180 cm in-line valve or no valve
Width: 4 in. / 10 cm 2 moving parts
Connection: -8 SAE Port

TA54603
without valve

TA54103 with
valve in handle

Tampers
Full Relief Blows/
Model Part No. Weight Length Width Flow Range Working Pressure Setting Minute Valve Shoe
TA54103 30 lbs / 13.6 kg 71 in. / 180 cm 4 in. / 10 cm 3-9 gpm / 11-34 lpm 1000-2000 psi / 70-140 bar 2250 psi / 155 bar 1600 bpm In Handle Kidney
TA54 TA54603 39 lbs / 18 kg 66 in. / 167 cm 4 in. / 10 cm 3-9 gpm / 11-34 lpm 1000-2000 psi / 70-140 bar 2250 psi / 155 bar 1600 bpm n/a Kidney
TA54603A 39 lbs / 18 kg 66 in. / 167 cm 4 in. / 10 cm 3-9 gpm / 11-34 lpm 1000-2000 psi / 70-140 bar 2250 psi / 155 bar 1600 bpm In Line Kidney

Tamper Accessories

Part No. Description Part No. Description


00833 Kidney Shoe 01070 Rectangular Shoe
00840 Round Shoe, 6 in. dia. 38632 In-Line Valve Assembly, OC/CC

SPECIFICATIONS FEATURES Vent Fan


Application: Ventilating large spaces such as vaults. Designed for heavy duty service Model VF80
Capacity: 1700 scfm / 802 lsec Quiet operation
Hyd. Flow: 4-12 gpm / 15-45 lpm Centrifugal blower to deliver large volume of air
Weight: 19 lbs / 8.6 kg High impact plastic case
Length: 15 in. / 40 cm Standard 8 inch / 20 cm discharge
Width: 19 in. / 49 cm Accepts standard heaters and coolers
Connection: 3/8 in. Hyrevz motor

Vent Fan
Model Part No. Weight Length Width Flow Range Working Pressure Full Relief Setting Capacity
VF80 VF8000 19 lbs / 8.6 kg 15 in. / 40 cm 19 in. / 49 cm 4-12 gpm / 15-45 lpm 1000-2000 psi / 70-140 bar 2250 psi / 155 bar 1700 scfm / 802 Isec

Vent Fan Accessories

Part No. Description


02397 Flexible Exhaust Hose

Electric Utility Hydraulic power tools Product catalog // 31


AccessorieS
Hydraulic Hoses

Part No. Description Part No. Description


01412 Pigtail Hose Whip, 3/8 in. ID x 12 in., 3/8 in. male pipe, -6 SAE O-ring. 47318 Rubber hose, non-conductive, 3/8 in. x 10 ft
01652 Pigtail Hose Whip, 1/2 in. ID x 12 in., 3/8 male pipe, -8 SAE O-ring 56797 Rubber Hose Set, Non-Conductive, 3/8 in. x 10 ft, w/couplers
10 ft. certified non conductive, dual oil resistant pig- 65897 Rubber Hose Set, Non-Conductive, 3/8 x 14 ft, w/couplers
05005
tails, 3/8 in. NPT male fittings with guard
58633 Twinned Hose, 1/2 in. x 25 ft, wire braid, w/couplers
05120 Clear Vinyl Hose Guard (per ft.)
58634 Twinned Hose, 1/2 in. x 50 ft, wire braid, w/couplers
31848 50 ft. x 1/2 in. ID wire braid, dual hose with couplers
58973 Rubber Hose Set, Non-Conductive, 3/8 in. x 8 ft, w/couplers
31972 25 ft. x 1/2 in. ID wire braid, dual hose with couplers
Rubber Hose Set, non conductive, 3/8 in. x
65617
44931 Rubber hose, non-conductive, 3/8 in. x 8 ft 10 ft, -8 male SAE x 3/8 NPTF Male

Quick Disconnect Couplers

Part No. Description Part No. Description


03288 3/8 Cap & Plug for all flush face sets 03974 3/8 Flush Face Set (1/2 NPT)
03971 3/8 Flush Face Set (3/8 NPT) 58718 3/8 Flush Faced Coupler Set, -8 SAE Male

Plumbing
Part No. Description Part No. Description
00936 Adapter, 1/2 SAE to 3/8 in. male pipe 03044 Hex Nipple, 3/8 in. male pipe
04192 Hex Nipple, 1/2 in. male pipe

Test Equipment

Part No. Description Part No. Description


02835 Accumulator Tester & Charger 29085 Flow & Pressure Tester
04182 Flow and Pressure Tester 31254 Accumulator Charging Kit (handheld tools only)

32 // Electric Utility Hydraulic power tools Product catalog


Hydraulic System Requirements

Hydraulic systems come in many formsfrom those found in the simple Return Pressure:
hydraulic jack to the more sophisticated systems found in earth moving
The hydraulic systems should generate no more than 250 psi / 17 bar return
equipment. The system required to operate most hydraulic tools found
pressure (back pressure) at the tool when operating at maximum flow for the
in this catalog would require 8 gpm / 30 lpm and be capable of providing
tool type. System conditions for this pressure are at maximum hydraulic fluid
system pressure up to 2000 psi / 140 bar.. This system is referred to as a
viscosity of 400 SUS (SSU) at minimum operating temperature.
Type II, as classified by the Hydraulic Tool Manufacturers Association
(HTMA). But there are also 3 other classifications. They are discussed below.
Cooling:
The hydraulic systems should have sufficient heat rejection capacity to limit
Hydraulic Tool Manufacturers
maximum oil temperature to 140F/60C at the maximum expected ambient
Association (HTMA) Requirements temperature. Recommended minimum cooling capacities to dissipate tool-
Hydraulic tools fall into 4 classifications, Type I, Type II, Type III, and Type generated heat are:
RR as set by HTMA. The system requirements for powering these tools
are as follows: Type I 3 Horsepower / 2.24 kW
Type II 5 Horsepower / 3.73 kW
Type I 5 gpm 10% / 19 lpm
Type III 7 Horsepower / 5.22 kW
Type II 8 gpm 10% / 30 lpm
Type RR 6 Horsepower / 5.22 kW
Type III 12 gpm 10% / 45 lpm
Type RR 10 gpm 10% / 38 lpm When determining cooling capacity, the intended duty cycle and the system
generated heat must both be considered.
OPERATING PRESSURE:
Hydraulic systems should be capable of providing the appropriate operating Filtration:
pressure and flow for the system types noted above when measured across Systems should have 25 micron nominal filtration for the hydraulic fluid.
the tool connections. Deviation from the nominal flow rates should be no Recommended filter element size is at least three times system rated
more than plus or minus 10% at a operating pressure of 2000 psi / 138 bar. flow to prevent filter bypass under low temperature start-up.
This is the pressure that the tools will normally operate at which is not to
be confused with the relief pressure.
Fluid:

RELIEF PRESSURE: Hydraulic systems should use hydraulic fluid that has a viscosity of
130-225 SSU / 27-42 cst at l00 F / 38 C. Hydraulic fluids of petroleum base
Hydraulic systems should be capable of limiting the maximum pressure by with antiwear properties and high viscosity indexes over 140 will meet
using either a pressure compensating pump or a relief valve with a non- recommended hydraulic fluid requirements over a wide range of operating
pressure compensating pump. The system pressure limiting component shall temperatures. They should be demulsifying type to allow water to settle
begin to control the maximum pressure at no less than 2150 psi. This is out of the fluid.
commonly known as the cracking pressure. The system pressure limiting
component shall limit the maximum pressure to 2250 psi for a Type I, Type II,
or Type III tool. The system pressure limiting component shall limit the
maximum pressure to 2500 psi for a Type RR tool.

Electric Utility Hydraulic power tools Product catalog // 33


Hydraulic Basics

The Basic Principle of Hydraulics the tool causing the tool to operate, and then returns to the reservoir. Pressure
tends to be constant in the system. Pressure will increase as the tool needs it
for Tool Operation up to the settings in the hydraulic system. And if pressures higher than the
The basic principle of hydraulics used for tool operation can be compared system setting are demanded by the work, flow will decrease.
with a typical household water system.

The typical rotary car-wash brush tool, that is operated from water through Fluid Temperature
a garden hose, is in actuality a hydraulic tool. Water rushing through the
The following information will serve to assist those installing hydraulics in
garden hose drives a small motor in the car-wash tool which, in turn, rotates
mobile applications for handheld tools. While many hydraulic circuits can run
the brush. However, it is not just the rushing water that is driving the motor.
upwards to 200F, temperatures over 110F / 43C are uncomfortable to human
There is also pressure associated with the rushing waterabout 60 pounds
touch. Our desire is to hold oil temperature to a maximum of 140F / 43C.
per square inch (psi). Without the pressure, the tool would have no power.
Without pressure, any force applied to the tool, such as pushing down on In almost any hydraulic tool circuit, oil cooling methods will be required
the tool, would stall the tool. except for very short periods of operation or in underwater and extreme
cold environments. If you are involved in the design of a hydraulic tool
Water rushing through the hose (or the flow of water) is measured in gallons circuit, use the following as guidelines.
per minute (gpm) and results in the speed of the tool (in the case of the
car-wash tool, the speed of the brush). Pressure associated with the water Basic Donts for Cool Oil Control
provides power to the tool.
1. DONT Rely on a large reservoir to control oil heating. Large
reservoirs, even with good air circulation, do not adequately
The same principle applies in one of our tools. In a breaker, for example, the
dissipate heat.
flow results in the speed of the tool and the resistance to that flow creates
a demand for pressure. If the system has the capacity to deliver the pressure, 2. DONT Set relief pressure too low (open-center circuits) for
power is transmitted to the tool to do work. percussion type tools (breakers, hammer drills, etc.). Pressure peaks
may run up to 350 PSI over gauge pressure, popping the relief and
causing heat as well as low tool performance.
Hydraulic tools actually use less flow (gpm) than that produced through a garden
hose. The pressure, however, is considerably higher. Hydraulic tools require 3. DONT Pump more oil than the tool should use and avoid flow
pressures up to 2000 psi but only need 5 to 10 gpm to operate effectively. Of controls if possible. Instead, size the pump for desired flow volume.
course, a typical HTMA hydraulic system returns fluid to a reservoir for re-use Gear type flow dividers can be used to reduce flow more efficiently
as opposed to the household water system that spills fluid to waste. than valves, reducing heat.
4. DONT Use heavy oils such as 30W or 10W30 engine oils. These
will cause resistance in lines and add to backpressure and heat.
Open-Center and Closed-Center Systems
5. DONT Run return oil through control valves or other circuit
There are two basic types of hydraulic systems Open-Center and components, except coolers and return line filters.
Closed-Center.

Open-Center is Constant Flow Variable Pressure DO THE FOLLOWING TO REDUCE HEAT GENERATION
When a tool valve is in the OFF position, hydraulic oil flows through the 1. Operate pumps at moderate speed gear pumps usually generate less
ON/OFF valve ports of the tool and back to the reservoir. The system is heat and are less prone to cavitation at speeds of 1,000-2,000 RPM.
constantly flowing oil through the tool valve ports and back to the reservoir 2. Use generous line sizes Especially on pump suction and return from
at no pressure. When the tool valve is ON, oil circulates through the tool tool to tank.
causing the tool to operate, and then returns to the reservoir. Pressure is
3. Use oils in 130-225 SSU at l00 F / 38 C range with high viscosity index.
created when resistance to flow is sensed by the system. This occurs when
(see hydraulic fluid recommendations at the end of this section)
the tool is put to work. Pressure will increase as the tool needs it up to the
relief setting in the hydraulic system.
PROVIDE GOOD COOLING FOR HYDRAULIC OIL
Closed-Center is Constant Pressure Variable Flow 1. Use an air-to-oil cooler of maximum size for space available. Use a
When a tool valve is in the OFF position, hydraulic oil flow stops at the ON/ shrouded, high capacity fan. Many vehicles do not cool well when parked
OFF valve port of the tool. The system will build and hold pressure without with engine at low speed. Do NOT use a thermal viscous-drive fan
returning oil to the reservoir. When the tool valve is ON, oil circulates through because these fans do not draw air unless the engine is hot.

34 // Electric Utility Hydraulic power tools Product catalog


Hydraulic Basics

Flow Controls Hose Types


1. General Notes To reduce or control flow rate through Stanley Tools, The rated working pressure of the hydraulic hose must be equal to or higher
flow control valves are sometimes necessary. All possible effort should than the relief valve setting on the hydraulic system. There are three types
be made to avoid use of flow control valves where appropriate pump of hydraulic hose that meet this requirement and are authorized for use with
volume can be used because: Stanley Hydraulic Tools. They are:
A. Excess oil volume and subsequent pressure drop generates heat. Certified non-conductive - constructed of thermoplastic or synthetic
rubber inner tube, synthetic fiber braid reinforcement, and weather
B. When percussion type tools that generate pressure pulses are used,
resistant thermoplastic or synthetic rubber cover. Hose labeled
flow controls may oscillate and cause flow changes which reduce
certified non-conductive is the only hose authorized for use near
tool performance and add increased heating.
electrical conductors.
2. Flow Control of Open-Center Circuits Always use a priority type
Wire-braided (conductive) - constructed of synthetic rubber inner
pressure-compensated flow control. This will prevent relief popping
tube, single or double wire braid reinforcement, and weather resistant
and reduce heat build-up. The excess flow should be routed in an
synthetic rubber cover. This hose is conductive and must never be
unrestricted manner to the reservoir.
used near electrical conductors.
3. Flow Control of Closed-Center Circuits Use a two-port, pressure-
Fabric-braided (not certified or labeled non-conductive) - constructed
compensated flow control. Some of these are very compact, in the range
of thermoplastic or synthetic rubber inner tube, synthetic fiber braid
of 1-1/4 diameter by 5 long, and can be attached to the tool pressure
reinforcement, and weather resistant thermoplastic or synthetic rubber
pigtail. Do not use priority type controls on closed-center circuits, as this
cover. This hose is not certified non-conductive and must never be
will cause the pump to operate at full volume further heating the oil.
used near electrical conductors.

Quick Disconnects
1. Only use quick disconnects matching hose diameters. i.e. 1/2 inch
port quick disconnect for 1/2 inch inside diameter hose.
2. Use as few quick disconnects as possible and avoid using adapter
fittings with quick disconnects. Fittings and quick disconnects,
while necessary, create flow restriction which causes heat and
reduced tool performance.
3. Always use HTMA recommended quick disconnects that are
flush-faced and dripless.

Tool To Circuit Hose Recommendations

Oil Flow Each Hose Length Inside Diameter Working Pressure Operating Pressure
Wire Braid Fiber Braid
USE
Hose Spec Hose Spec
GPM LPM FEET METERS INCH MM PSI BAR PSI BAR

5-8 19-30 up to 50 up to 15 1/2 13 Both SAE 100R17-8 3000 230 SAE 100R7-8 2000 140

5-8 19-30 51-100 15-30 5/8 16 Both SAE 100R17-10 3000 230 SAE 100R8-10 2750 190

5/8 16 Pressure SAE 100R2-10 2750 190 SAE 100R8-10 2750 190
5-8 19-30 100-300 30-90
3/4 19 Return SAE 100R1-12 1250 86 SAE 100R7-12 1250 86

NOTE: SAE 100R16 may be used in place of SAE 100R2

Electric Utility Hydraulic power tools Product catalog // 35


SYSTEM SPECIFICATIONS

Fluids for Mobile Hydraulic Recommended Fluids


Tool Circuits The fluids listed here work well over a wide temperature range at start-up, allow
The specification listed here will provide good all season operation if your moisture to settle out, and resist biological growth likely in cool-operating hydraulic
circuit is of proper design and normal maintenance is performed. (Periodic circuits. These fluids are recommended by Stanley Hydraulic Tools for use in our
filter change, draining of condensate, etc.) tools. Other fluids that meet or exceed the specifications of these fluids may also
be used. Biodegradable fluids listed are compatible with all tool seals and hoses.

SPECIFICATIONS RECOMMENDED FLUIDS

Item U.S.A. Metric Brand Biodegradable Description


Viscosity (Fluid Thickness) 50 F 450 SSU Max. 10 C 95 Centistokes Max. AMS-Oil No Hydraulic Fluid MN 150 SSU,100 V.I.
Viscosity (Fluid Thickness) 100 F 130-225 SSU 38 C 27-42 Centistokes Chevron No AW-MV-32
Viscosity (Fluid Thickness) 140 F 85 SSE Min. 60 C 16.5 Centistokes Min. Exxon No Univis J-26
Pour Point Mobil No D.T.E.13
-10 F 23 C
(Min.for cold startup)
Gulf No Harmony AW-HVI-1 50-32
Viscosity Index (ASTM D2220) 140 Minimum
Shell No Lo-Hydraul 32 or Tellus T-32
Demulsibility (ASTM D1401) 30 Minutes Max.
Sun No Sunvis 805 MG
Flash Point (ASTM D92) 340 F Min.
Texaco No Rando HD-AZ
Rust Inhibition (ASTM D665 A&B) Pass
Union No Unax AW-WR-32
Oxidation (ASTM D943) 1000 Hours Min.
Mobil Yes EAL 224H
Pump Wear Test (ASTM D2882) 60 mg Max.
Texaco Yes BioStar 32
Biodegradability CEC-L-33-A94 >60%
Terresolve Yes EnviroLogic 132
Shell Yes Naturelle HF-E-32
Pennzoil Yes Pennzsafe SL200

36 // Electric Utility Hydraulic power tools Product catalog


System Specifications

Hydraulic System Specifications DETAIL SPECIFICATIONS


Suitable for Powering HTMA Type I The hydraulic reservoir shall be of a metal construction with a fluid holding
Hydraulic Tools capacity of 8 to 13 gallons. The reservoir shall include a vented filler/
breather with a filter basket. It shall have a 140-mesh or 125 micron pump
suction strainer located near the bottom and a rigid internal baffle to prevent
GENERAL SPECIFICATIONS direct cross flow from return to suction. The fluid return shall be below the
lowest fluid level in order to prevent air entrainment. The reservoir shall
The following specifications are for a hydraulic system which will deliver
include a fluid level indicator to show fluid level from the minimum requiring
the performance of an HTMA Type 1 system. The HTMA Type 1 system
fill to the maximum showing full. It shall include a drain, low near the
has a flow requirement of 5 gpm, plus or minus 10%.
bottom, to provide for draining settled-out water or complete emptying of
the reservoir. There shall be provision for access to the inside for servicing
The hydraulic system shall be an open-center type system and deliver
the suction strainer and cleaning the reservoir.
the design flow rate over a pressure load range of 1000 to 2000 psi.
Alternatively, the system may be a closed-center type having the same
The fluid line from the reservoir to the pump suction port shall have an inside
hydraulic performance.
diameter of 1.25 inches / 32 mm.
The system pressure limiting component shall begin to control at a pressure
The pump shall be sized to deliver the system design flow at a shaft speed
no less than 2150 psi and shall limit the maximum pressure to no more than
determined by the prime mover speed and any speed reduction between it
2250 psi / 155 bar. This component may be a relief valve, used with a non-
and the pump. For vehicles with automatic transmissions, the engine speed
pressure compensating pump system, or the pressure control used with a
should be between 1700 and 2000 rpm. For example, if the power takeoff
pressure-compensating pump system.
speed ratio is .75, then the pump speed will be 1275 to 1500 rpm. The pump
displacement will be between 0.770 and 0.906 cubic inches per rev. For a
The flow loss in the return side of the system must be low enough so that
fixed-displacement pump, these displacements will be that of the pump.
the return pressure (back pressure), when measured at the tool end of the
For variable-displacement pumps, these displacements with be the pump
tool hose is not more than 250 psi. This measurement is to be made with
displacement setting while operating the hydraulic tool system. The pump
the system at minimum operating temperature and the hydraulic oil viscosity
shall have a maximum pressure rating of at least 3000 psi.
no higher than 400 SSU / 86 cst. For ISO Grade 32 hydraulic oil, the system
temperature will be approximately 50 deg F / 10 deg C.
The pressure line from the pump outlet to the directional valve shall have
an inside diameter of 0.75 inches / 19 mm. The working pressure of the line
The hydraulic system shall have sufficient heat rejection capacity to limit
shall be at least 2500 psi.
the maximum oil temperature to 140 deg F / 60 deg C at the maximum
expected ambient temperature. The minimum cooling capacity to dissipate
If no bi-directional tools will be used, the directional control valve shall be
tool-generated heat is 3 hp / 7,635 BTU/hr. This cooling capacity may be
-inch size two-position two-port or three-port diverter valve. Only the
modified taking into consideration intended tool operation duty cycle and
pressure side flow will go through the valve. For an open-center system, in
system generated heat.
the OFF position the valve will bypass flow to the system return; in the ON
position the valve will block the bypass to the system return. For a closed-
The hydraulic system shall have a return line filter rated for 25 micron
center system, in the OFF position the valve will block the pump port and
nominal filtration. The filter shall have a flow capacity of at least 15 gpm.
connect the tool to the return; in the ON position the valve will connect the
pump to the tool. It must be rated for working pressure of at least 2500 psi.
The hydraulic system shall use a fluid which has a viscosity of 150-225 SSU /
32-50 cst at 100 deg F / 38 deg C. Hydraulic fluids of petroleum base with
If bi-directional tools will be used, the directional control valve shall be a
anti-wear properties and high viscosity indexes over 140 will meet fluid
-inch size three-position, four-port valve. The valve spool shall be a motor
requirements over an wide range of operating temperatures.
spool. For an open-center system, all ports must be connected to the tank port
in the neutral position. For a closed-center system, the tool ports must be
connected together. It must be rated for working pressure of at least 2500 psi.

Electric Utility Hydraulic power tools Product catalog // 37


System Specifications

The relief valve may be a separate component or integral to the directional Hydraulic System Specifications
control valve. It may be either direct operating or pilot operated. It shall be
set with the cracking pressure at 2150 psi. The maximum full-flow bypass
Suitable for Powering HTMA Type II
pressure shall not be more than 2250 psi. Hydraulic Tools

The air-to-oil cooler must be sized and placed to have the required heat
GENERAL SPECIFICATIONS
rejection capacity. If the vehicle engine does not have a temperature-
controlled fan, the oil cooler may be mounted in front of the vehicle radiator. The following specifications are for a hydraulic system which will deliver
The cooler will be the largest that will cover the radiator and must be at the performance of an HTMA Type 2 system. The HTMA Type 2 system
least 1 inches thick. The oil cooler must have low enough air flow has a flow requirement of 8 gpm, plus or minus 10%.
resistance so as not to seriously reduce the vehicle cooling capacity. If the
vehicle has a temperature-controlled fan, then an air-to-oil cooler with fan(s) The hydraulic system shall be an open-center type system and deliver
must be selected. This cooler must be installed where it will have unimpeded the design flow rate over a pressure load range of 1000 to 2000 psi.
air flow. The ports in the cooler shall be at least 1-inch size. Integral to the Alternatively, the system may be a closed-center type having the same
cooler or separately installed with the cooler shall be a bypass check valve hydraulic performance.
or thermal diverter valve to allow fluid to bypass the cooler at low
temperatures and high viscosities until the fluid temperature reaches The system pressure limiting component shall begin to control at a pressure
working temperatures. If a thermal diverter valve is used, it should have no less than 2150 psi and shall limit the maximum pressure to no more than
a temperature setting between 85 and 95 deg F / 29 and 35 deg C. If a 2250 psi / 155 bar. This component may be a relief valve, used with a non-
separately-fanned cooler is selected, it shall have a thermal switch to pressure compensating pump system, or the pressure control used with a
turn on the fan(s) when oil flows through the cooler. pressure-compensating pump system.

The system return lines shall have an inside diameter of .75 or 1.00 inch. The flow loss in the return side of the system must be low enough so that
The lines shall have a working pressure rating of at least 250 psi. the return pressure (back pressure), when measured at the tool end of the
tool hose is not more than 250 psi. This measurement is to be made with
The hydraulic system shall have HTMA flush-face quick-acting couplers for the system at minimum operating temperature and the hydraulic oil viscosity
connecting tools to the system. The coupler nose shall be on the pressure no higher than 400 SSU / 86 cst. For ISO Grade 32 hydraulic oil, the system
port and the coupler body shall be on the return port. These will be located temperature will be approximately 50 deg F / 10 deg C.
according to the requirements of the end-user.
The hydraulic system shall have sufficient heat rejection capacity to limit
All connections shall be assembled and sealed to assure there will be no leaks. the maximum oil temperature to 140 deg F / 60 deg C at the maximum
All components shall be suitable for mobile hydraulic systems and have flow expected ambient temperature. The minimum cooling capacity to dissipate
capacity and working pressures which meet the requirements of the system. tool-generated heat is 5 hp / 12,725 BTU/hr. This cooling capacity may be
All lines shall be installed and restrained to prevent contact with hot engine modified taking into consideration intended tool operation duty cycle and
components and prevent fatigue failure due to vibration or abrasion. The system generated heat.
system shall be flushed clean and filled with clean hydraulic fluid.
The hydraulic system shall have a return line filter rated for 25 micron
The system will be accepted after verification by the customer that nominal filtration. The filter shall have a flow capacity of at least 25 gpm.
the system performance meets specifications.
The hydraulic system shall use a fluid which has a viscosity of 150-225 SSU /
32-50 cst at 100 deg F / 38 deg C. Hydraulic fluids of petroleum base with
anti-wear properties and high viscosity indexes over 140 will meet fluid
requirements over an wide range of operating temperatures.

38 // Electric Utility Hydraulic power tools Product catalog


System Specifications

DETAIL SPECIFICATIONS The relief valve may be a separate component or integral to the directional
control valve. It may be either direct operating or pilot operated. It shall be
The hydraulic reservoir shall be of a metal construction with a fluid holding
set with the cracking pressure at 2150 psi. The maximum full-flow bypass
capacity of 12 to 20 gallons. The reservoir shall include a vented filler/
pressure shall not be more than 2250 psi.
breather with a filter basket. It shall have a 140-mesh or 125 micron pump
suction strainer located near the bottom and a rigid internal baffle to prevent
The air-to-oil cooler must be sized and placed to have the required heat
direct cross flow from return to suction. The fluid return shall be below the
rejection capacity. If the vehicle engine does not have a temperature-
lowest fluid level in order to prevent air entrainment. The reservoir shall
controlled fan, the oil cooler may be mounted in front of the vehicle radiator.
include a fluid level indicator to show fluid level from the minimum requiring
The cooler will be the largest that will cover the radiator and must be at
fill to the maximum showing full. It shall include a drain, low near the
least 1 inches thick. The oil cooler must have low enough air flow
bottom, to provide for draining settled-out water or complete emptying of
resistance so as not to seriously reduce the vehicle cooling capacity. If the
the reservoir. There shall be provision for access to the inside for servicing
vehicle has a temperature-controlled fan, then an air-to-oil cooler with fan(s)
the suction strainer and cleaning the reservoir.
must be selected. This cooler must be installed where it will have unimpeded
air flow. The ports in the cooler shall be at least 1-inch size. Integral to the
The fluid line from the reservoir to the pump suction port shall have an inside
cooler or separately installed with the cooler shall be a bypass check valve
diameter of 1.25 inches / 32 mm.
or thermal diverter valve to allow fluid to bypass the cooler at low
temperatures and high viscosities until the fluid temperature reaches
The pump shall be sized to deliver the system design flow at a shaft speed
working temperatures. If a thermal diverter valve is used, it should have
determined by the prime mover speed and any speed reduction between it
a temperature setting between 80 and 90 deg F / 26 and 32 deg C. If a
and the pump. For vehicles with automatic transmissions, the engine speed
separately-fanned cooler is selected, it shall have a thermal switch to
should be between 1700 and 2000 rpm. For example, if the power takeoff
turn on the fan(s) when oil flows through the cooler.
speed ratio is .75, then the pump speed will be 1275 to 1500 rpm. The pump
displacement will be between 1.449 and 1.232 cubic inches per rev. For
The system return lines shall have an inside diameter of .75 or 1.00 inch.
a fixed-displacement pump, these displacements will be that of the pump.
The lines shall have a working pressure rating of at least 250 psi.
For variable-displacement pumps, these displacements with be the pump
displacement setting while operating the hydraulic tool system. The pump
The hydraulic system shall have HTMA flush-face quick-acting couplers for
shall have a maximum pressure rating of at least 3000 psi.
connecting tools to the system. The coupler nose shall be on the pressure
port and the coupler body shall be on the return port. These will be located
The pressure line from the pump outlet to the directional valve shall have
according to the requirements of the end-user.
an inside diameter of 0.75 inches / 19 mm. The working pressure of the line
shall be at least 2500 psi.
All connections shall be assembled and sealed to assure there will be no leaks.
All components shall be suitable for mobile hydraulic systems and have flow
If no bi-directional tools will be used, the directional control valve shall
capacity and working pressures which meet the requirements of the system.
be -inch size two-position two-port or three-port diverter valve. Only the
All lines shall be installed and restrained to prevent contact with hot engine
pressure side flow will go through the valve. For an open-center system, in
components and prevent fatigue failure due to vibration or abrasion. The
the OFF position the valve will bypass flow to the system return; in the ON
system shall be flushed clean and filled with clean hydraulic fluid.
position the valve will block the bypass to the system return. For a closed-
center system, in the OFF position the valve will block the pump port and
The system will be accepted after verification by the customer that
connect the tool to the return; in the ON position the valve will connect the
the system performance meets specifications.
pump to the tool. It must be rated for working pressure of at least 2500 psi.

If bi-directional tools will be used, the directional control valve shall be a


-inch size three-position, four-port valve. The valve spool shall be a motor
spool. For an open-center system, all ports must be connected to the tank
port in the neutral position. For a closed-center system, the tool ports must be
connected together. It must be rated for working pressure of at least 2500 psi.

Electric Utility Hydraulic power tools Product catalog // 39


System Specifications

Testing a Hydraulic System for HTMA recommendations for a hydraulic system


operating Type II hydraulic tools:
Comparison to HTMA Recommendations
8 gpm 10% / .8 gpm at 2000 psi measured at the tool inlet.
200 psi or less return pressure at 8.8 gpm, pressure measured at the
The objective of this test is to determine how your hydraulic system
tool outlet.
performance compares with HTMA (Hydraulic Tool Manufacturers
Association) recommended hydraulic system performance. Limit system temperature to 140 F on the hottest expected day. Choosing
100 F as the hottest expected days temperature, the hydraulic system
To perform these tests, you will need a flow and pressure tester such must maintain a 40 degree temperature difference, air to oil. For example,
as our P/N 04182 or P/N 29085 shown below and two thermometers if the ambient air temperature is 100 F, then the oil temperature should
(the P/N 29085 has a built-in thermometer). not exceed 140 F.
To simulate tool-generated heat during operation, HTMA recommends
using 5 hp, minimum. A reading of 1100 psi minimum at 8 gpm at the
flow and pressure tester will achieve the recommended 5 hp, minimum.
Select an open site where the air is relatively calm. Place one thermometer
in the oil reservoir to measure the temperature of the circulating oil (surface
mounted tank thermometers do not adequately measure the temperature of
the bulk system oil). Hang the other thermometer in still air to measure the
Stanley P/N 04182 Stanley P/N 29085
ambient air temperature.

HTMA recommendations for a hydraulic system Connect the flow and pressure tester to the tool hoses. Fully open the load
operating Type I hydraulic tools: valve on the tester.

5 gpm 10% / .5 gpm at 2000 psi measured at the tool inlet. Start up the system (with tool circuit control valve OFF) and warm the
200 psi or less return pressure at 5.5 gpmpressure measured at the hydraulic fluid (if necessary) to a minimum of 50 F.
tool outlet.
Limit system temperature to 140 F on the hottest expected day. Low temperature and maximum viscosity
Choosing 100 F as the hottest expected days temperature, the hydraulic back pressure test
system must maintain a 40 degree temperature difference, air to oil. For
example, if the ambient air temperature is 100 F, then the oil temperature Turn ON the tool circuit control valve. Record oil temperature, ambient
should not exceed 140 F. air temperature, flow rate, and back pressure.

To simulate tool-generated heat during operation, HTMA recommends Air: _ ________________ F


using 3 hp, minimum. A reading of 1030 psi minimum at the flow and
pressure tester will achieve the recommended 3 hp, minimum. Oil: _ ________________ F
Flow rate: _ ________________ gpm
Back pressure: _ ________________ psi

40 // Electric Utility Hydraulic power tools Product catalog


System Specifications

Hydraulic systems capacity to deliver flow


against 2000 psi test
Close the load valve to where the pressure gage reads 2000 psi. Record
flow rate, back pressure, and oil temperature.

Flow rate: _ ________________ gpm


Back pressure: _ ________________ psi
Oil: _ ________________ F
System capacity to control temperature test
Raise the system temperature to 140 F by adjusting the pressure using the
load valve on the flow and pressure tester. If it takes more than 1900 psi to
get the system temperature to 140 F, adjust the pressure to stabilize the
system temperature at some lower temperature, e.g. 120 F.
When the system temperature has remained constant for about 15 minutes,
record the flow rate, pressure, back pressure, oil temperature, and air
temperature.

Flow rate: _ ________________ gpm


Pressure: _ ________________ psi
Back pressure: _ ________________ psi
Air: _ ________________ F
Oil: _ ________________ F

Calculate the tool load hp cooling capacity for an


effective 40 degree temperature difference, air to oil
using the following formula.

(Pressure Back pressure) x gpm = hp (horse power)


43 x (Oil temperature Air Temperature)

Example:
Flow rate: 5 gpm
Pressure: 1500 psi
Back pressure: 100 psi
Air: 70 F
Oil: 120 F

(1500 100) x 5 = 3.3 hp at 40 deg F


43 x (120 70) temperature difference

Electric Utility Hydraulic power tools Product catalog // 41


Your Authorized Stanley Dealer

Hydraulic Tools Product Group

3810 SE Naef Road


Milwaukie, Oregon 97267 USA
Tel. +1 503.659.5660
Fax. +1 503.652.1780
www.stanley-hydraulic-tools.com

HEU0908/48114