Plant Area Equipment Criticality Check List / Jobs To Be Frequency
Done Pyridine 1) Air heater a) Checking of air heater Daily Picoline system blower and motor for Reaction abnormal sounds vibration. b) Auto sequence of operation of LPG air heater system.
2) Reactor a) Reactor bed temperature Daily
(Pyridine- calibration check. Picoline) b) Mass flow formaldehyde glass tube and acetaldehyde feed line metal tube rotameter.
Pyridine a) Formalin a) Checking of pumps for Weekly
Picoline unloading pump abnormal sound and Twice Reaction b) Acetaldehyde vibrations. unloading pump b) Checking of mechanical seal setting & corrective action if necessary. c) Checking of lubricating oil level of pumps. d) Checking of motor and pump coupling alignment. Utility PUMP 1) Checking for abnormal Weekly MAINTENANCE: sound and vibrations. Twice 2) Checking and 1) Process water maintaining lubricating oil pumps level. 2) P.P cooling 3) Checking of coupling tower water alignment and replacement circulation pump. of coupling spider if necessary. 4) Gland tightening / gland replacement if necessary.
MOTOR MAINTENANCE:
1) Process water 1) Checking load current of
pump drive motors. motors. 2) Checking for abnormal 2) P.P cooling sound and vibrations. tower water 3) Checking for terminal pump drive box connection and motor. replacement of damaged lugs. 4) Greasing of bearings Weekly replacement if necessary. Twice