NIC Project

Inspection Dept.
LS Crusher Stoppage Checklist
Class Machine Item Machine Name Job Remarks

1.Check for Bearings condition

2.Check for Blowbars wear
3.Check for Blowbars locks
Limestone Impact 4.Check for bolts tighting
Crusher 02.CR03
Crusher 5.Check for Liners wear
6.Check for Chain condition
7.Check for Grinding beams condition
8.Check for Grinding basket & Impact wall Clearances

Gearboxes General Reducers 1.Check oil levels

1.Check bearings condition
Screw 02.DC04.SC01 Screw Conveyor
2.Check screw & casing for any wear or bend
1.Check wheels for wear
Stacker 05.ST04 Stacker
2.Check bearings condition
1.Check wheels for wear
Stacker 06.ST02 Stacker
2.Check bearings condition

Page 1 of 11 04/17/2017
 NIC Project
Inspection Dept.
Raw Mill Stoppage Checklist
Class Machine Item Machine Name Job Remarks

1.Check for links

Link Chain
2.Check for Buckets
B.Elevator 12/16.BE01 Bucket elevator of
3.Check for Buckets Bolts
Mill reject
4.Check for Drive & Driven bearings condition

1.Check for links

Link Chain
2.Check for Buckets
B.Elevator 12/16.BE41 Bucket elevator of
3.Check for Buckets Bolts
Dust bin
4.Check for Drive & Driven bearings condition

1.Check for Belt lock

Belt bucket
2.Check for Buckets
B.Elevator 13/14.BE01 elevator for silo
3.Check for Buckets Bolts
feed
4.Check for Drive & Driven bearings condition

1.Check Inlet guide vanes

2.Check Outlet cone
Classifier 12/16.SP10 Classifier 3.Check webs inside
4.Check Flex. Joint
5.Check bottom bearing condition
1.Check for inner Pipe wear
Cyclone 12/16.MC30-1 Cyclone
2.Check for Cyclone wear from inside
1.Check for inner Pipe wear
Cyclone 12/16.MC30-2 Cyclone
2.Check for Cyclone wear from inside
1.Check for inner Pipe wear
Cyclone 12/16.MC30-3 Cyclone
2.Check for Cyclone wear from inside
1.Check for inner Pipe wear
Cyclone 12/16.MC30-4 Cyclone
2.Check for Cyclone wear from inside
1.Check casing for wear
2.Check impeller for wear
Fan 12/16.FA56 Mill Fan 3.Check impeller for coating
4.Check inlet cone clearances
5.Check Coupling alignment

1.Check casing for wear

2.Check impeller for wear
Fan 12/16.FA61 Main EP Fan 3.Check impeller for coating
4.Check inlet cone clearances
5.Check Coupling alignment

1.Check Collectors for bend or damage

Electrostatic
Filter 12/16.EP59 2.Check Dischargers
Precipitator
3.Check Rapping parts
Gearboxes General Reducers 1.Check oil levels
Central Grease
Lubrication 12/16.LU16 Check sys. Operation
Station
Classifier Grease
Lubrication 12/16.LU17 Check sys. Operation
Station
1.Check Rollers &table for wear
Vertical Roller
Mill 12/16.MV08 2.Check liners for wear
Raw Mill
3.Check webs & air inlet vanes , etc. for wear

Page 2 of 11 04/17/2017
 NIC Project
Inspection Dept.
Raw Mill Stoppage Checklist
Class Machine Item Machine Name Job Remarks
Rotary feeder of 1.Check vanes inside
R.Feeder 12/16.FE07
Raw mill 2.Check bearings condition
Rotary feeder of 1.Check vanes inside
R.Feeder 12/16.RA32
RM Cyclone 2.Check bearings condition
Rotary feeder of 1.Check vanes inside
R.Feeder 12/16.RA34
RM Cyclone 2.Check bearings condition
Rotary feeder of 1.Check vanes inside
R.Feeder 12/16.RA36
RM Cyclone 2.Check bearings condition
Rotary feeder of 1.Check vanes inside
R.Feeder 12/16.RA38
RM Cyclone 2.Check bearings condition
Rotary feeder 1.Check vanes inside
R.Feeder 12/16.RA52
under dust bin 2.Check bearings condition
1.Check for Chains elongation
Limestone 2.Check for sprockets with template
Reclaimer 05.RM05
Recamier 3.Check wheels for wear
4.Check bearings condition

1.Check for Chain elongation

2.Check for sprockets with template
Reclaimer 06.RM03 Clay Reclaimer
3.Check wheels for wear
4.Check bearings condition
1.Check bearings condition
Screw 12/16.SC53 Screw Conveyor
2.Check screw & casing for any wear or bend
1.Check bearings condition
Screw 12/16.TW62.SC10 Screw Conveyor
2.Check screw & casing for any wear or bend
Pneumatic Two- 1.Check valve smooth movement
Valve 05.VV14
way Valve 2.Check Drive Cylinder

Pneumatic Three- 1.Check valve smooth movement

Valve 06.VV14
way Valve 2.Check Drive Cylinder

Motorized 1.Check valve bearings

Valve 12/16.VA57
Butterfly Valve 2.Check valve position accuracy
1.Check valve flap plates
Motorized Louver
Valve 12/16.VA58 2.Check valve bearings
Damper
3.Check valve position accuracy
1.Check valve flap plates
Motorized Louver
Valve 12/16.VA64 2.Check valve bearings
Damper
3.Check valve position accuracy
1.Check valve flap plates
Motorized Louver
Valve 12/16.VA65 2.Check valve bearings
Damper
3.Check valve position accuracy
1.Check valve flap plates
Motorized Louver
Valve 12/16.VA66 2.Check valve bearings
Damper
3.Check valve position accuracy
Motorized Shut 1.Check valve smooth movement
Valve 12/16.VA70
off Gate 2.Check Drive unit
Pneumatic Two- 1.Check valve smooth movement
Valve 12/16.VV06
way Valve 2.Check Drive Cylinder
1.Check flap valves flaps
Valve 12/16.VV21 Gravity Flap
2.Check flap valves bearings

Page 3 of 11 04/17/2017
 NIC Project
Inspection Dept.
Raw Mill Stoppage Checklist
Class Machine Item Machine Name Job Remarks
Pneumatic Two- 1.Check valve smooth movement
Valve 12/16.VV29
way Valve 2.Check Drive Cylinder
Pneumatic Slide 1.Check valve smooth movement
Valve 12/16.VV42
Valve 2.Check Drive Cylinder
1.Check flap valves flaps
Valve 12/16.VV43 Gravity Flap
2.Check flap valves bearings
Pneumatic Slide 1.Check valve smooth movement
Valve 12/16.VV46
Valve 2.Check Drive Cylinder
Motorized Switch 1.Check valve smooth movement
Valve 12/16.VV75
Gate 2.Check Drive unit
Motorized Switch 1.Check valve smooth movement
Valve 12/16.VV76
Gate 2.Check Drive unit
Motorized Switch 1.Check valve smooth movement
Valve 12/16.VV77
Gate 2.Check Drive unit

Page 4 of 11 04/17/2017
 NIC Project
Inspection Dept.
Kiln Stoppage Checklist
Class Machine Item Machine Name Job Remarks
1.Check for Belt lock
Belt bucket elevator 2.Check for Buckets
B.Elevator 15c.BE01
for kiln feed 3.Check for Buckets Bolts
4.Check for Drive & Driven bearings condition

1.Check for Belt lock

Belt bucket elevator 2.Check for Buckets
B.Elevator 15c.BE02
for kiln feed 3.Check for Buckets Bolts
4.Check for Drive & Driven bearings condition

1.Check for links

Link chain bucket 2.Check for Buckets
B.Elevator 43.BE10
elevator of By-pass 3.Check for Buckets Bolts
4.Check for Drive & Driven bearings condition
1.Check for Elongation
Conveyor 15a.PA24 Pan Conveyor 2.Check Sprockets condition using template
3.Check for Drive & Driven bearings condition
1.Check for Elongation
Conveyor 15a.PA25 Pan Conveyor 2.Check Sprockets condition using template
3.Check for Drive & Driven bearings condition
1.Check for Elongation
Conveyor 22.PA01 Pan Conveyor 2.Check Sprockets condition using template
3.Check for Drive & Driven bearings condition
1.Check for Elongation
Conveyor 22.PA73 Pan Conveyor 2.Check Sprockets condition using template
3.Check for Drive & Driven bearings condition

1.Check for Liners damage

2.Check for Liners Clearances
3.Check for Liners Bolts
Cooler 15a.CC04 Clinker Cooler
4.Check Carrying beams
5.Check Pendulum spring plates
6.Check guide rollers

1.Check for Disks

Crusher 15a.CC04-2 Clinker Crusher
2.Check for bearings condition
1.Check for inner Pipe looseness
Cyclone 15c.CA08.SP10 Cyclone 1A String 1
2.Check for inner Pipe wear
1.Check for inner Pipe looseness
Cyclone 15c.CA08.SP100 Cyclone 4 String 2
2.Check for inner Pipe wear
1.Check for inner Pipe looseness
Cyclone 15c.CA08.SP110 Cyclone 5 String 1
2.Check for inner Pipe wear
1.Check for inner Pipe looseness
Cyclone 15c.CA08.SP120 Cyclone 5 String 2
2.Check for inner Pipe wear
1.Check for inner Pipe looseness
Cyclone 15c.CA08.SP20 Cyclone 1B String 1
2.Check for inner Pipe wear
1.Check for inner Pipe looseness
Cyclone 15c.CA08.SP30 Cyclone 1A String 2
2.Check for inner Pipe wear
1.Check for inner Pipe looseness
Cyclone 15c.CA08.SP40 Cyclone 1B String 2
2.Check for inner Pipe wear
1.Check for inner Pipe looseness
Cyclone 15c.CA08.SP50 Cyclone 2 String 1
2.Check for inner Pipe wear
1.Check for inner Pipe looseness
Cyclone 15c.CA08.SP60 Cyclone 2 String 2
2.Check for inner Pipe wear
1.Check for inner Pipe looseness
Cyclone 15c.CA08.SP70 Cyclone 3 String 1
2.Check for inner Pipe wear
1.Check for inner Pipe looseness
Cyclone 15c.CA08.SP80 Cyclone 3 String 2
2.Check for inner Pipe wear
1.Check for inner Pipe looseness
Cyclone 15c.CA08.SP90 Cyclone 4 String 1
2.Check for inner Pipe wear

Page 5 of 11 04/17/2017
 NIC Project
Inspection Dept.
Kiln Stoppage Checklist
Class Machine Item Machine Name Job Remarks
1.Check impeller for wear
Fan 15a.FA05 Cooler Fan 2.Check impeller for coating
5.Check Coupling alignment
1.Check impeller for wear
Fan 15a.FA06 Cooler Fan 2.Check impeller for coating
5.Check Coupling alignment
1.Check impeller for wear
Fan 15a.FA07 Cooler Fan 2.Check impeller for coating
5.Check Coupling alignment
1.Check impeller for wear
Fan 15a.FA08 Cooler Fan 2.Check impeller for coating
5.Check Coupling alignment
1.Check impeller for wear
Fan 15a.FA09 Cooler Fan 2.Check impeller for coating
5.Check Coupling alignment
1.Check impeller for wear
Fan 15a.FA10 Cooler Fan 2.Check impeller for coating
5.Check Coupling alignment
1.Check impeller for wear
Fan 15a.FA11 Cooler Fan 2.Check impeller for coating
5.Check Coupling alignment
1.Check impeller for wear
Fan 15a.FA12 Cooler Fan 2.Check impeller for coating
5.Check Coupling alignment
1.Check impeller for wear
Fan 15a.FA13 Cooler Fan 2.Check impeller for coating
5.Check Coupling alignment
1.Check impeller for wear
Fan 15a.FA14 Cooler Fan 2.Check impeller for coating
5.Check Coupling alignment

1.Check casing for wear

2.Check impeller for wear
Fan 15a.FA22 Cooler EP Fan 3.Check impeller for coating
4.Check inlet cone clearances
5.Check Coupling alignment

1.Check casing for wear

2.Check impeller for wear
Fan 15c.FA18 ID Fan 3.Check impeller for coating
4.Check inlet cone clearances
5.Check bearings condition

1.Check casing for wear

2.Check impeller for wear
Fan 43.FA03 Quenching Fan 3.Check impeller for coating
4.Check inlet cone clearances
5.Check Coupling alignment

1.Check casing for wear

Bypass filter 2.Check impeller for wear
Fan 43.FA06 3.Check impeller for coating
Fan(VVVF
4.Check inlet cone clearances
5.Check Coupling alignment

1.Check Collectors for bend or damage

Electrostatic
Filter 15a.EP21 2.Check Dischargers
Precipitator
3.Check Rapping parts
1.Check for Filter bags
2.Check for pulse valves
Filter 43.DC05 Bag filter House
3.Check for puppet valves
4.Check for ducts wear

Page 6 of 11 04/17/2017
 NIC Project
Inspection Dept.
Kiln Stoppage Checklist
Class Machine Item Machine Name Job Remarks
Gearboxes General Reducers 1.Check oil levels
1.Check for Shelf segments
2.Check for inlet segments
Kiln 15b.KI01 Kiln
2.Check for inlet scoping system
3.Check for nose ring segments
1.Check drive belts alignment
pan 43.BP18 Ball pan 2.Check for bearings condition
3.Check for inclination angle
1.Check flap valves flaps
Preheater 15c.CA08 Preheater 2.Check flap valves bearings
3.Check Material pipes inside
Rotary feeder of Kiln 1.Check vanes inside
R.Feeder 15c.FE04
feed 2.Check bearings condition
Rotary feeder of Kiln 1.Check vanes inside
R.Feeder 15c.FE05
feed 2.Check bearings condition
1.Check bearings condition
Screw 43.SC17 Screw conveyor
2.Check screw & casing for any wear or bend
1.Check bearings condition
Screw 43.SF16 Screw Feeder
2.Check screw & casing for any wear or bend
1.Check bearings condition
Screw 43.TC04.SC10 Screw Conveyor
2.Check screw & casing for any wear or bend
1.Check valve flap plates
Valve 15a.FA05.VV10 Louver Damper 2.Check valve bearings
3.Check valve position accuracy
1.Check valve flap plates
Valve 15a.FA06.VV10 Louver Damper 2.Check valve bearings
3.Check valve position accuracy
1.Check valve flap plates
Valve 15a.FA07.VV10 Louver Damper 2.Check valve bearings
3.Check valve position accuracy
1.Check valve flap plates
Valve 15a.VA23 Louver Damper 2.Check valve bearings
3.Check valve position accuracy
Motorized butterfly 1.Check valve bearings
Valve 15a.VA30
valve 2.Check valve position accuracy
Motorized butterfly 1.Check valve bearings
Valve 15a.VA31
valve 2.Check valve position accuracy
Motorized Gate 1.Check valve smooth movement
Valve 15a.VV27
Valve 2.Chack Drive unit
1.Check flap valves flaps
Valve 15a.VV28 Gravity Flap
2.Check flap valves bearings
1.Check flap valves flaps
Valve 15a.VV29 Gravity Flap
2.Check flap valves bearings
Motorized Gate 1.Check valve smooth movement
Valve 15a.VV32
Valve 2.Chack Drive unit
Motorized Gate 1.Check valve smooth movement
Valve 15a.VV33
Valve 2.Chack Drive unit
Motorized Gate 1.Check valve smooth movement
Valve 15a.VV34
Valve 2.Chack Drive unit
Motorized Gate 1.Check valve smooth movement
Valve 15a.VV35
Valve 2.Chack Drive unit
Motorized Gate 1.Check valve smooth movement
Valve 15a.VV36
Valve 2.Chack Drive unit
Motorized Gate 1.Check valve smooth movement
Valve 15a.VV37
Valve 2.Chack Drive unit
Motorized Gate 1.Check valve smooth movement
Valve 15a.VV38
Valve 2.Chack Drive unit

Page 7 of 11 04/17/2017
 NIC Project
Inspection Dept.
Kiln Stoppage Checklist
Class Machine Item Machine Name Job Remarks
Motorized Shut-off 1.Check valve smooth movement
Valve 15c.VV06
Valve 2.Check Drive unit
Motorized Shut-off 1.Check valve smooth movement
Valve 15c.VV07
Valve 2.Check Drive unit
1.Check valve flap
Valve 15c.VV09 C4 two-way valve 2.Check valve bearings
3.Check valve position accuracy
1.Check valve flap
Valve 15c.VV10 C4 two-way valve 2.Check valve bearings
3.Check valve position accuracy
1.Check valve position accuracy
2.Check Drive unit
Valve 15c.VV13 Tertiary air Damper
3.Check valve inside
4. Check Sprockets with template

1.Check valve position accuracy

2.Check Drive unit
Valve 15c.VV14 Tertiary air Damper
3.Check valve inside
4. Check Sprockets with template
Pneumatic Shutoff 1.Check valve smooth movement
Valve 15c.VV22
Valve 2.Check Drive Cylinder
Pneumatic Shutoff 1.Check valve smooth movement
Valve 15c.VV23
Valve 2.Check Drive Cylinder
Pneumatic Shutoff 1.Check valve smooth movement
Valve 15c.VV24
Valve 2.Check Drive Cylinder
Pneumatic Shutoff 1.Check valve smooth movement
Valve 15c.VV25
Valve 2.Check Drive Cylinder
Motorized Butterfly 1.Check valve bearings
Valve 21.VA06
Valve 2.Check valve position accuracy
1.Check valve position accuracy
Pneumatic Flow
Valve 13/14.VA33 2.Check Drive unit
control Valve
3.Check valve inside
1.Check valve position accuracy
Pneumatic Flow
Valve 13/14.VA34 2.Check Drive unit
control Valve
3.Check valve inside
1.Check valve position accuracy
Pneumatic Flow
Valve 13/14.VA35 2.Check Drive unit
control Valve
3.Check valve inside
1.Check valve position accuracy
Pneumatic Flow
Valve 13/14.VA36 2.Check Drive unit
control Valve
3.Check valve inside
1.Check valve position accuracy
Pneumatic Flow
Valve 13/14.VA37 2.Check Drive unit
control Valve
3.Check valve inside
1.Check valve position accuracy
Pneumatic Flow
Valve 13/14.VA38 2.Check Drive unit
control Valve
3.Check valve inside
1.Check valve position accuracy
Pneumatic Flow
Valve 13/14.VA39 2.Check Drive unit
control Valve
3.Check valve inside
1.Check valve position accuracy
Pneumatic Flow
Valve 13/14.VA50 2.Check Drive unit
control Valve
3.Check valve inside
1.Check valve position accuracy
Pneumatic Flow
Valve 13/14.VA51 2.Check Drive unit
control Valve
3.Check valve inside
Motorized Shut-off 1.Check valve smooth movement
Valve 13/14.VA66
Valve 2.Check Drive unit

Page 8 of 11 04/17/2017
 NIC Project
Inspection Dept.
Kiln Stoppage Checklist
Class Machine Item Machine Name Job Remarks
Motorized Shut-off 1.Check valve smooth movement
Valve 13/14.VA67
Valve 2.Check Drive unit
Valve 13/14.VA68 Motorized ball valve 1.Check valve position accuracy
Valve 13/14.VA69 Motorized ball valve 1.Check valve position accuracy
Valve 13/14.VA70 Motorized ball valve 1.Check valve position accuracy
Valve 13/14.VA71 Motorized ball valve 1.Check valve position accuracy
Valve 13/14.VA72 Motorized ball valve 1.Check valve position accuracy
Valve 13/14.VA73 Motorized ball valve 1.Check valve position accuracy
Valve 13/14.VA74 Motorized ball valve 1.Check valve position accuracy
Valve 13/14.VA75 Motorized ball valve 1.Check valve position accuracy
Valve 13/14.VA76 Motorized ball valve 1.Check valve position accuracy
Valve 13/14.VA77 Motorized ball valve 1.Check valve position accuracy
Valve 13/14.VA78 Motorized ball valve 1.Check valve position accuracy
Valve 13/14.VA79 Motorized ball valve 1.Check valve position accuracy
Valve 13/14.VA80 Motorized ball valve 1.Check valve position accuracy
Valve 13/14.VA81 Motorized ball valve 1.Check valve position accuracy
Valve 13/14.VA82 Motorized ball valve 1.Check valve position accuracy
Valve 13/14.VA83 Motorized ball valve 1.Check valve position accuracy
Valve 13/14.VA84 Motorized ball valve 1.Check valve position accuracy
Valve 13/14.VA85 Motorized ball valve 1.Check valve position accuracy
Valve 13/14.VA86 Motorized ball valve 1.Check valve position accuracy
Valve 13/14.VA87 Motorized ball valve 1.Check valve position accuracy
Valve 13/14.VA88 Motorized ball valve 1.Check valve position accuracy
Valve 13/14.VA89 Motorized ball valve 1.Check valve position accuracy
Valve 13/14.VA90 Motorized ball valve 1.Check valve position accuracy
Drag chain after 1.Check bearings condition
Chain 12/16.DY60
filter 2.Check drive chain
Drag chain after 1.Check bearings condition
Chain 12/16.DY63
cond. tower 2.Check drive chain
1.Check bearings condition
Chain 12/16.EP59.DG10 Drag chain of filter
2.Check drive chain
1.Check bearings condition
Chain 12/16.EP59.DG20 Drag chain of filter
2.Check drive chain
1.Check bearings condition
Chain 12/16.EP59.DG30 Drag chain of filter
2.Check drive chain
1.Check bearings condition
Chain 12/16.EP59.DG40 Drag chain of filter
2.Check drive chain
1.Check bearings condition
Drag chain under 2.Check chain & disks
Chain 15a.CC04-3
cooler 3.Check Sprockets
4.Check Pipe for wear

1.Check bearings condition

Drag chain under 2.Check chain & disks
Chain 15a.CC04-4
cooler 3.Check Sprockets
4.Check Pipe for wear
Drag chain after 1.Check bearings condition
Chain 15a.DG26
filter 2.Check drive chain
1.Check bearings condition
Chain 15a.EP21.FU10 Drag chain of filter
2.Check drive chain
1.Check bearings condition
Chain 43.DC05.DG10 Drag chain of filter
2.Check drive chain

Drag chain after 1.Check bearings condition

Chain 43.DG09
cond. Tower & filter 2.Check drive chain

Page 9 of 11 04/17/2017
 NIC Project
Inspection Dept.
Cement mill Stoppage Checklist
Class Machine Item Machine Name Job Remarks
#N/A #N/A

Page 10 of 11 04/17/2017
 NIC Project
Inspection Dept.
Packing Stoppage Checklist
Class Machine Item Machine Name Job Remarks
#N/A #N/A

Page 11 of 11 04/17/2017