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Desalination and Water Treatment


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Taguchi optimization approach for phenolic


wastewater treatment by vacuum membrane
distillation
a a
Toraj Mohammadi & Pezhman Kazemi
a
Department of Chemical Engineering, South Tehran Branch , Islamic Azad University ,
Tehran , Iran Phone: Tel. +98 21 77240496 Fax: Tel. +98 21 77240496
Published online: 31 May 2013.

To cite this article: Toraj Mohammadi & Pezhman Kazemi (2013): Taguchi optimization approach for phenolic wastewater
treatment by vacuum membrane distillation, Desalination and Water Treatment, DOI:10.1080/19443994.2013.794557

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Desalination and Water Treatment (2013) 19
www.deswater.com

doi: 10.1080/19443994.2013.794557

Taguchi optimization approach for phenolic wastewater treatment


by vacuum membrane distillation

Toraj Mohammadi*, Pezhman Kazemi


Department of Chemical Engineering, South Tehran Branch, Islamic Azad University, Tehran, Iran
Tel. +98 21 77240496; Fax: +98 21 77240495; email: torajmohammadi@iust.ac.ir
Received 4 August 2012; Accepted 14 March 2013
Downloaded by [Princeton University] at 01:25 08 June 2013

ABSTRACT

In the present research, treatment of phenolic wastewater via vacuum membrane distillation
(VMD) was studied. VMD experiments were performed using polytetrafluroethylene mem-
branes. Taguchi method was applied in order to design the experiments and optimize the
experimental results. Effect of different operating parameters, including temperature, vac-
uum pressure, feed pH and phenol concentration on permeate flux, and separation factor,
was studied. The results showed that increasing temperature, decreasing vacuum pressure,
decreasing phenol concentration, and decreasing feed pH, enhance permeate flux. Tempera-
ture was found to be the most effective factor for permeate flux. Furthermore, it was
observed that with decreasing temperature, increasing phenol concentration, and increasing
feed pH separation factor increase. The experiments showed that water separation factor is
approximately independent of vacuum pressure. A temperature of 45C, a pressure of
60 mbar, a concentration of 1,000 mg/L, and a pH of 13 were found as the best condition for
separation factor determined by the Taguchi method. At this condition, separation factor
was found to be 63.63.

Keywords: Wastewater treatment; Membrane distillation; Taguchi method; Phenol

1. Introduction organisms at low concentrations and many of them


are classified as hazardous pollutants because of their
Phenol is a toxic substance which normally exists
potential harm to human health [4]. Wastewater con-
in wastewater of many chemical plants such as
taining phenolic compounds presents a serious dis-
pesticides, paper, and pulp, dyes, and chemical
charge problem due to its poor biodegradability, high
manufacturing industries. Besides these, wastewater
toxicity, and ecological aspects [5]. The utilization of
originating from other industries such as gas, resin
phenol-contaminated waters causes protein degenera-
manufacturing, and coke manufacturing, textile, tan-
tion, tissue erosion, and paralysis of the central ner-
ning, plastic, pharmaceutical, petroleum, rubber and
vous system and also damages kidney, liver, and
also contains different types of phenols [13]. Phenols
pancreas in human bodies [6]. According to the rec-
are considered as pollutants since they are harmful to
ommendation of World Health Organization, the per-
missible concentration of phenolic contents in potable
waters is 1 lg/L [7], and the regulations by the
*Corresponding author. Environmental Protection Agency call for lowering

1944-3994/1944-3986 2013 Balaban Desalination Publications. All rights reserved.


2 T. Mohammadi and P. Kazemi / Desalination and Water Treatment

phenolic contents in wastewater less than 1 mg/L [8]. pressure of the feed. The main advantages of MD over
Therefore, removal of phenols from waters and waste- conventional separation processes are [18]:
water is an important issue in order to protect public
health and environment. There are a variety of treat- Complete separation (in theory) of ions, macromol-
ment methods that have been applied for phenol ecules, colloids, cells, etc. in other words, it pro-
removal. Popular among these are activated carbon duces high-quality distillate.
adsorption [9], chemical oxidation [10], membrane Water can be distilled at relatively low tempera-
process [11], and biological treatment [12]. Such tures.
problems as high cost, low efficiency, and generation Low-grade heat (solar, industrial waste heat, or
of toxic byproducts are associated with the above desalination waste heat) may be used.
methods [13]. The water does not require extensive pretreatment
Biological treatment is not normally suitable for as in pressure-based membrane treatment pro-
wastewater with high phenol concentration such as cesses.
those come from refinery, petrochemical, and pharma-
ceutical operations [14]. Chemical oxidation requires a The Taguchi method which was established by
large amount of oxidizing agents under high operat- Genichi Taguchi has been generally adopted to opti-
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ing conditions [15] with a risk of incomplete oxidation mize the design variables because this approach can
resulting in more toxic products [10]. Meanwhile, acti- significantly minimize the overall testing time and the
vated carbon adsorption can effectively remove experimental costs. The Taguchi crossed array layout
organic compounds such as phenol [9,16] but this consists of an inner array and an outer array. The
method has a drawback in that it is expensive and dif- inner array is made up of an orthogonal array (OA)
ficult to regenerate due to chemisorptions of phenol selected from all possible combinations of the control-
and the degradation of carbon [15]. Membrane separa- lable factors. Using the OA specially designed for the
tion methods, including reverse osmosis, ultrafiltra- Taguchi method, the optimum experimental condi-
tion, and pervaporation, have attracted more attention tions can be easily determined [19]. After the opti-
for phenolic wastewater treatment, with cellulose ace- mum conditions are chosen and predicted, the
tate membranes employed mostly [17]. confirmation experiments should be performed with
Vacuum membrane distillation (VMD) is a mem- the prediction. This confirmation experiment is neces-
brane operation where microporous hydrophobic sary and important as it provides direct proof of the
membranes are used for removing water vapor and methodology [20].
volatile compounds from aqueous solutions. Being the Accordingly, an analysis of the signal-to-noise (S/
membrane hydrophobic, the liquid cannot permeate N) ratio is needed to evaluate the experimental
through the pores and it is blocked at one side of the results. Usually, three types of S/N ratio analysis are
membrane in correspondence of the pores mouths. applicable: (1) lower is better, (2) nominal is best, and
By applying vacuum at the other side of the mem- (3) higher is better (HB) [21]. Because the target of this
brane, a difference of partial pressure is created across study is to maximize water separation factor and per-
the membrane, and both the water vapor and the vol- meate flux, the S/N ratio with HB characteristics is
atile species start to permeate through the membrane required, which is given by the following equation:
pores (see Fig. 1). VMD is strongly dependent on the  X 
temperature, because of its exponential relation with 1 1
S=N 10 log 1
vapor pressure, and it is not limited by the osmotic n y2i

where n is the number of repetitions under the same


experimental conditions, and yi is the performance
value of ith experiment.
The main disadvantage of the Taguchi method is
that the results obtained are only relative and do not
exactly indicate what parameter has the highest effect
on the performance characteristic value. Also, since
OAs do not test all variable combinations, this method
should not be used with all relationships between all
variables needed. The Taguchi method has been criti-
Fig. 1. Permeation of water vapor and volatile species by cized in the literature for difficulty in accounting for
VMD [18]. interactions between parameters. Another limitation is
T. Mohammadi and P. Kazemi / Desalination and Water Treatment 3

that the Taguchi method is offline and therefore inap- made from steel was used in the experiments (Fig. 2).
propriate for a dynamically changing process such as Effective area of the membrane in the module was
a simulation study. Furthermore, since Taguchi meth- 16.61 cm2.
ods deal with designing quality rather than correcting The membrane properties are reported in Table 1.
for poor quality, they are applied most effectively at The schematic representation of VMD setup is shown
early stages of process development [19]. in Fig. 3.
In the present paper, treatment of phenolic waste- The feed was continuously fed to the membrane
water using VMD is discussed and tried to determine module from the feed tank, sufficiently large (3 L) to
(1) the optimum conditions for separation factor (2) keep the feed concentration nearly constant. The
percent of contribution (P, %) of each factor on sepa- membrane flux was measured by collecting the
ration factor and permeate flux, and (3) the influence
of each investigated factor including feed concentra-
tion, feed pH, feed temperature, and vacuum pres-
sure, on separation factor and permeate flux.
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2. Experimental
2.1. Materials and methods
The phenol crystals and sodium hydroxide were
supplied by Merck. The phenolic solutions were pre-
pared by dissolving certain amounts of phenol crys-
tals according to the run numbers in distilled water,
and then for complete mixing, the solutions were
mixed by magnetic stirring. The feed pH was adjusted Fig. 2. Membrane module.
by addition of 10 N NaOH solutions. Concentrations
of phenol were determined by UVVis spectropho-
tometry (Labomed UVS-2,800) at 270 nm [22]. Table 1
Properties of the flat sheet PTFE membrane
The permeate flux was calculated by the following
equation: Type CHQISTEXe-PTFE

W Pore size (lm) 0.22


J 2 Porosity (%) 85
St
Thickness (with support, lm) 230
where J is the permeate flux (kg/m2 h), W is the quan-
tity of permeate (kg), A is the effective membrane area
(m2), and t is the sampling time (h).
The water separation factor, b, was calculated
according to the following equation:

xo;w =xo;p
b 3
xi;w =xi;p

where xo,p and xo,w are the fractions of the amounts of


phenol and water in the permeate, respectively, and
xi,p and xi,w are the fractions of the amounts of phenol
and water in the feed, respectively.

2.2. Experimental system


Experiments were carried out using a flat sheet
polytetrafluroethylene (PTFE) membrane from Ningbo
Changqi Co (China). A cross-flow membrane module Fig. 3. Schematic diagram of VMD set-up.
4 T. Mohammadi and P. Kazemi / Desalination and Water Treatment

permeate in the condensation trap (liquid nitrogen). performance of VMD can be affected by some factors
The feed composition and temperature were consid- known as controllable or uncontrollable (noise
ered constant within the module. sources). In order to observe the effects of uncontrolla-
One important consideration in the setup was that ble factors on this process, each experiment was
the feed pump was not able to flow the small required repeated twice at the same conditions.
flow rates in this research, so the excess flow was The mean response for each run and also the
bypassed to approximately keep the feed volume con- appropriately chosen S/N ratio were used to analyze
stant. The bypass flow which was heated by the pump the results [20]. Tables 3 and 4 present the results of
had a significant influence on the feed temperature. the experiments and the S/N ratio for each response.
As a result, it was needed to cool it to control the feed
temperature, so the feed tank was equipped with the
2.4. ANOVA analysis
cooling water coil. In other words, for the lower tem-
peratures, the cooling water coil and for the higher ANOVA is used to estimate the error variance and
temperatures, the heating element was employed to to determine the relative importance of various fac-
control the feed temperature. tors. It indicates the effect of each investigated factor
Prior to permeate collection, the cell was kept run- on the optimization criterion. ANOVA also demon-
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ning for 1 h to reach a steady state and each experi- strates whether the observed variation in the response
ment was done for 30 min. is due to the alteration of level adjustments or

2.3. Design of experiments Table 3


Results of the experiments and the S/N ratios for
Factors such as feed temperature, vacuum pres- permeate flux
sure, feed pH, and feed concentration influence the
VMD process. In addition to these factors, feed flow Run Permeate flux Mean Permeate
(kg/m2 h) permeate flux (S/N)
rate is also effective. However, in this work, to reduce
flux (kg/m2 h)
the number of experiments, the last one considered 1 2
constant (70 L/h) and the effects of the others were
1 58.005 59.34 58.6725 35.3670
investigated. According to the Taguchi parameter
2 37.908 37.76 37.8340 31.5576
design methodology, one experimental design should
3 14.440 15.55 14.9950 23.5011
be selected for the controllable factors. A L9 OA (four
4 79.420 78.81 79.1150 37.9650
factors with three levels each in nine runs, L9 (34) OA)
5 69.550 67.59 68.5700 36.7200
was employed [23]. Each row of the OA represents a
6 51.025 53.35 52.1875 34.3449
run, that is, a specific set of factor levels to be tested.
7 110.47 112.5 111.485 40.9432
Experimental parameters and their levels are given in
Table 2. As shown, the levels of the factors are as fol- 8 111.61 113.4 112.535 41.0249
lows: feed temperature (45, 55, and 65C); vacuum 9 98.200 99.81 99.0050 39.9123
pressure (30, 60, and 90 mbar); feed pH (12, 12.5 and
13); feed concentration (20, 510, and 1,000 mg/L). The
Table 4
Results of the experiments and the S/N ratios for
Table 2
separation factor
Taguchi L9 (34) OA
Run Separation factor Mean Separation
Run Operating parameters
separation factor (S/N)
1 2
T (C) Pv (mbar) C (mg/L) pH factor

1 45 30 20 12.0 1 2.11864 3.81679 2.967719 9.44846


2 45 60 510 12.5 2 46.7461 61.3718 54.05897 34.6574
3 45 90 1,000 13.0 3 55.4324 63.9230 59.67772 35.5162
4 55 30 510 13.0 4 52.5232 41.1955 46.85932 33.4159
5 55 60 1,000 12.0 5 18.9000 18.2548 18.57743 25.3797
6 55 90 20 12.5 6 2.19539 2.66312 2.429253 7.70945
7 65 30 1,000 12.5 7 25.7467 29.6033 27.67498 28.8417
8 65 60 20 13.0 8 6.04047 3.86100 4.950738 13.8934
9 65 90 510 12.0 9 9.95316 9.72540 9.839281 19.8593
T. Mohammadi and P. Kazemi / Desalination and Water Treatment 5

Fig. 4. Main effects plots for S/N ratios on permeate flux. (A) Feed temperature, (B) vacuum pressure, (C) feed
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concentration and (D) feed pH.

experimental standard errors. In ANOVA analysis, the temperature, and this enhances the mass transfer coef-
values of sum of squares (SS), degree of freedom ficient [17,26,27].
(DOF), mean square (variance), and associated F-test
of significance (F) were calculated. SS of factor A was
calculated as follows: 3.1.2. Effect of vacuum pressure

" # Fig. 4(B) presents the S/N ratio for vacuum pres-
kA  2 
X A T2 sure. As can be observed, reduction in the down-
SSA i
 4
n Ai N stream pressure increases permeate flux through the
i1
membrane. This is due to the fact that the driving
kA is the number of levels for factor A (kA = 3 for all force in MD process in general and VMD in particular
factors in this study), nAi is the number of all observa- is a vapor pressure difference across both sides of the
tions at level i of factor A, Ai is the sum of all observa- membrane pores. Therefore, working at lower down-
tions of level i of factor A, N is the number of all stream pressure usually results in higher transmem-
experiments, and T is the sum of all observations. P is brane flux [28,29].
the percent of contribution of each factor on the
response (PA = (SSA/SST)  100), where SST is the sum
of squares for all factors [24]. 3.1.3. Effect of feed concentration
The effect of feed (phenol) concentration on per-
meate flux is presented in Fig. 4(C). The experimental
3. Results and discussion
results show that the S/N ratio decreases with
3.1. The influence of operating conditions on permeate flux increasing feed concentration. At feed concentration of
20 and 510 mg/L, permeate flux is higher within the
3.1.1. Effect of feed temperature
range of feed concentrations tested, and permeate flux
Fig. 4(A) shows the effect of feed temperature on does not decrease significantly. When feed concentra-
the S/N ratio on permeate flux. It is observed that the tion is higher than 510 mg/L, permeate flux reduces
flux increases with increasing feed temperature. dramatically. This can be attributed to the fact that
Increasing the MD flux with increasing temperature addition of phenol reduces water activity of the feed.
for the commercial PTFE membranes is due to the Since water vapor pressure is the driving force of MD
higher vapor pressure at the higher temperature based process, and it relates to water activity, reduction in
on the Antoine equation for vapor pressure of water permeate flux with further increasing feed concentra-
[25]. Besides, both the feed viscosity and the bound- tion can be due to the reduction in driving force
ary-layer thickness reduce with increasing feed [30,31].
6 T. Mohammadi and P. Kazemi / Desalination and Water Treatment

3.1.4. Effect of feed pH respect to the total concentration of phenol in solution


can be observed in Fig. 5 [33]. As can be seen, pheno-
Phenol in aqueous solutions exists in two forms:
late ions increase with increasing feed pH. The maxi-
volatile phenol molecules (C6H5OH) and phenolate
mum level of phenolate ions is obtained at pH value
ions (C6H5O). Herein, considering the following reac-
higher than 12, as a result in this work, for effective
tion of phenol in an aqueous solution [32]:
separation, pH was adjusted to higher than 12.
The effect of feed pH on permeate flux is pre-
C6 H5 OH OH ! C6 H5 O H2 O 5
sented in Fig. 4(D). As observed, flux decreases with
increasing feed pH. Sodium hydroxide was used to
It is reasonable to infer that addition of OH into
increase feed pH. Addition of this material to the feed
wastewater enhanced formation of phenolate ions, the
reduces the water activity in the feed solution, and
volatility of which is much lower than that of phenol
thus due to decreasing the driving force of MD pro-
molecules. As a result, phenol can be easily separated
cess, permeate flux decreases.
when some basic agents such as NaOH are combined
with MD system, this causes that phenol remains in
feed as phenolate ions that can be recovered easily 3.2. The influence of operating conditions on separation
[15]. The change with pH of the relative concentra- factor
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tions of both species, phenol and phenolate ion, with


3.2.1. Effect of feed temperature
The effect of feed temperature on water separation
factor is shown in Fig. 6(A). As observed higher water
selectivities were obtained at lower feed temperatures.
This may be due to the presence of the phenol mole-
cules in the feed solution that are not fully converted
to the phenolate ions. With increasing temperature,
evaporation rate of volatile phenol molecules,
increases and phenol molecules can easily enter the
vapor phase, thus separation factor decreases with the
presence of phenol in permeate.

3.2.2. Effect of vacuum pressure


Fig. 6(B) illustrates the effect of vacuum pressure
Fig. 5. Effect of the pH on phenol dissolution [33]. on water separation factor. According to Figure, it is

Fig. 6. Main effects plots for S/N ratios of separation factor. (A) Temperature, (B) vacuum pressure, (C) feed
concentration and (D) feed pH.
T. Mohammadi and P. Kazemi / Desalination and Water Treatment 7

clear that water separation factor is approximately Fig. 5, when pH < 7.5, phenol in the wastewater exists
independent of vacuum pressure, because the changes mostly in molecular form, while when pH > 12, is in
in S/N ratio with variations of vacuum pressure are ionic form. As a result, the main volatile component is
insignificant. As will be explained later in ANOVA phenol when pH < 7.5, while water acts as the volatile
section, the factors, which have the lowest influence component when pH > 12. Fig. 6(D) shows water sepa-
on water separation factor, is vacuum pressure ration factor variation with feed pH. The results indi-
(0.161%) which confirms previous statements. cate that increasing feed pH increases water
separation factor. This is due to increasing phenolate
ions concentration with increasing feed pH, which has
3.2.3. Effect of feed concentration less volatility than phenol molecules.
Among the factors that most affect on water sepa-
ration factor is feed (phenol) concentration. Fig. 6(C)
shows the effect of feed concentration on water sepa- 3.2.5. Optimized conditions for separation factor
ration factor. According to the results increasing feed The optimization of conditions for water separa-
concentration from 20 to 510 mg/L significantly tion factor was performed as the treatment goal. The
increases water separation factor, however, further higher average (S/N)HB response represents the best
Downloaded by [Princeton University] at 01:25 08 June 2013

increasing feed concentration to 1,000 mg/L increases level of each factor and can be interpreted as the opti-
water separation factor slightly. This can be attributed mized water separation factor. Considering that the
to the separation factor definition. According to Eq. water separation factor is independent of vacuum
(3), separation factor is directly proportional to feed pressure, 60 mbar were chosen as an optimum point.
concentration. Concentration ratio from 20 to 510 mg/ This is because in lower vacuum pressure, the risk of
L is approximately 25, while from 510 to 1,000 mg/L, membrane pores wetting increases. Furthermore, in
is about 2. As a result the separation factor increases higher vacuum pressure, permeate flux through the
with increasing feed concentration. membrane decreases [28,29]. Therefore, the optimum
treatment conditions are as follows: temperature 45C,
feed concentration 1,000 mg/L, feed pH 13, and vac-
3.2.4. Effect of feed pH
uum pressure 60 mbar. At these conditions, the pre-
As mentioned earlier, one of the parameters affect- dicted water separation factor using its mean value is
ing water separation factor is feed pH. According to 61.55.

Table 5
ANOVA analysis for permeate flux
Factor DOF SS Variance F P (%)

Temperature 2 15,048.5 7,524.2 5,942.52 83.91


Vacuum pressure 2 2,356.9 1,178.4 930.71 13.14
Concentration 2 288 144.0 113.71 1.606
Feed pH 2 227.3 113.6 89.75 1.267
Error 2 11.4 1.3 0.063
Total 9 17,932 100

Table 6
ANOVA analysis for water separation factor
Factor DOF SS Variance F P (%)

Temperature 2 1,898.2 949.1 35.05 22.02


Vacuum pressure 2 13.9 7.0 0.29 0.161
Concentration 2 4,275.9 2,137.9 87.96 49.61
Feed pH 2 2,210.8 1,105.4 45.48 25.65
Error 2 218.8 24.3 2.538
Total 9 8,617.6 100
8 T. Mohammadi and P. Kazemi / Desalination and Water Treatment

Table 7
Results of confirmation experiments and statistical model at optimum conditions
Run Operating parameters Experimental mean Predicted mean Experimental Predicted
flux (kg/m2 h) flux (kg/m2 h) separation factor separation factor
T (C) Pv (mbar) C (mg/L) pH

1 45 60 1,000 13 31.854 32.578 63.635 61.558


2 65 60 510 12.5 109.257 108.342 28.689 29.312
3 45 30 20 12 56.225 58.672 2.7792 2.9677

3.2.6. ANOVA results more, with increasing feed temperature and decreas-
ing feed concentration, vacuum pressure and feed pH,
The results of ANOVA obtained from the experi-
total permeate flux through the membrane increases.
ments are presented in Tables 5 and 6. The last col-
Optimum operating conditions for maximizing water
umn in the both tables shows the percent of
separation factor are as follows: temperature, 45C;
contribution (P, %) of each factor to the response. The
vacuum pressure, 60 mbar; pH, 13, and concentration,
percent of contribution shows the influence of one fac-
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1,000 mg/L. Confirming experiments were also carried


tor on the total observed variance in the experiments.
out. Errors of statistical model were calculated, and it
A higher value of the percent of contribution means
was found that the errors are in the range of 26%.
that the factor affects more the response. According to
This confirms that there is a good agreement between
Table 5, the factors, which have the most influence on
the predicted values and the experimental data.
permeate flux, are feed temperature and vacuum pres-
sure. Furthermore, in the case of water separation fac-
tor as observed in Table 6, the effect of feed Acknowledgement
concentration is much higher than the other factors
The financial support of South Tehran Branch,
and the factor, which has the lowest influence on
Islamic Azad University is warmly appreciated.
water separation factor, is vacuum pressure (0.161%).
However, validations of these results are sensitive to
choice of the levels as mentioned earlier about the dis-
advantages of the Taguchi method. References
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