CALCULATION FOR LIFTING LUG- FOR ROOF AND ROOF STRUCTURE-MGA+RAFFINATE STORAGE TANK

Tank Diameter D 22000 mm

Tank height H 16600 mm
Roof thickness T 8 mm
Lifting lug thickness t 30 mm
Radius of semicircular arc R 70 mm
Diameter of hole d 54 mm
Width of lifting lug w 250 mm
Distance from lifting lug hole to base La 141 mm
No of lifting lugs N 10
Materila of lug ASTM A36
Yield strength Sy 250 Mpa
Empty weight W 50000 Kg
Impact factor IF 2
Design weight(W)*IF W 100000 Kg
981000 N
Design weight per lug W1 113276.1 N

Transverse load PT 113276 N

Maximum bending moment(W1*L1) ML 16991418 Nmm

Section moduluss(t*w2/6) Z 312500 mm^3
Induced Bending stress(ML/Z) Pb 54.37 N/mm^2
Allowable bending stress(.66*Sy) Pa 165 N/mm^2

Pb<Pa,HENCE OK

Tension at pad edge(W1/(2*L4*t) Pt 26.82 N/mm^2

Allowable tensile stress(.6*Sy) Pta 150 N/mm^2

Pta>Pt,HENCE OK

Beraing stress at pin hole(W1/(t*d) Ps 69.92 N/mm^2

Allowable bearing stress(.6*Sy) Psa 150 N/mm^2

Ps<Psa,HENCE OK

Net section at top of lug ( t*(R-.5*d)) + (2*tp(d3-d)*.5) An 1290 mm^2

Shear stress at top of lug(WL/An) Psh 87.81 N/mm^2
Allowable shear stress(.45*Sy) Psha 112.5 N/mm^2

Psh<Psha,HENCE OK

Repad thickness tr 10 mm
Repad width( horrizontal) wr 350 mm
Repad length(vertical) Lr 200 mm
Weld length horizontal wh 370

Polar moment of inertia of Repad(w1+wh)^3/6 J1 8442166.7 mm^3

Polar moment of inertia of lug (wr+2wl)^3 -
(wl^2(wr+wl)^2/(wr+2*wl)) J2 1302083.3 mm^3

Moment (L1*PT) M1 16991418 Nmm

Lug weld

Transverse shear due to PT,(PT/(w)) F1 453.10 N/mm^2

Distance from Leg base to C.G of weld lg 5.00 mm
Transverse shear due to M1,M1*(wl*(B-lg)/J2) F2 65.25 N/mm^2
Longitudinal shear due to M1,(M1*wl/J2) F3 0.00 N/mm^2

Combined shear load((F1+F2)^2+F3^2)^.5 Fr 518.35 N/mm^2

Size of weld required (Fr/0.707*Psha) wreq 4.61 mm

Repad Weld

Moment,PT*(E+.5*Lr) M2 27299546 Nmm

Transverse shear due to PT,(PT/(2*wr+2*Lr)) F11 153.08 N/mm^2
Transverse shear due to M2,(.5*M2*wl/J1) F12 0.00 N/mm^2
Longitudinal shear due to M2,(M2*wl/J1) F13 0.00 N/mm^2

Combined shear load((F11+F12)^2+F13^2)^.5 Fr 153.08 N/mm^2

Size of weld required,(Fr/0.707*Psha) wreq 4.92 mm