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Applied Catalysis A: General 183 (1999) 295302

Selective saccharides dehydration to 5-hydroxymethyl-2-furaldehyde


by heterogeneous niobium catalysts
Carlo Carlinia,*, Mario Giuttaria, Anna Maria Raspolli Gallettia, Glauco Sbranaa,
Tiziana Armarolib, Guido Buscab
a
Dipartimento di Chimica e Chimica Industriale, University of Pisa, Via Risorgimento 35, I-56126, Pisa, Italy
b
Istituto di Chimica, Facolta di Ingegneria, University of Genoa, Fiera del Mare, I-16129, Genova, Italy

Received 25 November 1998; received in revised form 2 March 1999; accepted 2 March 1999

Abstract

Selective dehydration of different substrates, such as fructose, sucrose and inulin, to 5-hydroxymethyl-2-furaldehyde has
been studied in aqueous medium by using heterogeneous niobium-based catalysts. Batch experiments have been performed in the
presence of both commercial niobium phosphates and catalysts prepared by treatment of niobic acid with phosphoric acid. Flow
experiments on catalyst packed beds have been also examined. Finally, batch catalytic experiments, characterized by combination
of reaction and products extraction steps, have been also carried out. # 1999 Elsevier Science B.V. All rights reserved.

Keywords: 5-Hydroxymethyl-2-furaldehyde; Carbohydrates dehydration; Niobium phosphate catalysts; Fructose; Sucrose; Inulin

1. Introduction anhydrous organic or biphasic water-cosolvent solution,


have been proposed as catalysts for the carbohydrates
Increasing attention has been recently devoted to dehydration to HMF. However, acid catalysts may also
the selective acid catalysed dehydration of hexoses promote a subsequent rehydration reaction of HMF, thus
and fructose-based oligo- and poly-saccharides to 5- causing carboncarbon bond cleavage on the aldehyde
hydroxymethyl-2-furaldehyde (HMF) [1,2]. HMF, due to yield levulinic and formic acids [1]. Moreover, in
to its potential versatility as starting material for ne acidic media, oligomerization of fructose and/or HMF
chemicals and polymers [3,4] is expected to be one of the may occur, leading to both insoluble humins and
most important compounds derived from renewable soluble polymeric by-products (Scheme 1).
biomass and agriculture surpluses. In this respect, strong Indeed, in homogeneous acid catalysed processes
mineral acids [59], ammonium salts [10], zirconium too low selectivities (3050%) towards HMF were
phosphate [11], strong acid cation exchange resins observed at a quite high substrate conversion (50
[1218] and more recently H-form zeolites [1921] as 70%), owing to the subsequent aldehyde degradation
well as supported heteropolyacids [22], in aqueous, to levulinic and formic acids [1,2]. Moreover, serious
drawbacks, in terms of separation and recycling of the
*Corresponding author. Fax: +39-050-918260; e-mail: mineral acid as well as of plant corrosion, are
carlini@dcci.unipi.it expected. Therefore, with the aim of potential indus-

0926-860X/99/$ see front matter # 1999 Elsevier Science B.V. All rights reserved.
PII: S 0 9 2 6 - 8 6 0 X ( 9 9 ) 0 0 0 6 4 - 2
296 C. Carlini et al. / Applied Catalysis A: General 183 (1999) 295302

Scheme 1. Possible reaction products of the acid catalyzed dehydration and subsequent rehydration of fructose and related compounds.

trial applications, processes based on heterogeneous In this context, a procedure for obtaining HMF from
acid catalysts were more recently considered, but the different carbohydrate resources in the presence of
catalytic performances achieved up to now are still various heterogeneous acid niobium-based catalysts
unsatisfactory. was reported by us [29]. Indeed, niobium pentoxide
As far as the reaction medium is concerned, water and niobium phosphate are known to display quite
was the most frequently used solvent, due to its high Brnsted acid strength [3032].
excellent substrate solution properties and low cost. Very recently, we have spectroscopically investi-
However, under the above conditions rehydration of gated niobic acid and different niobium phosphate
HMF to levulinic and formic acids easily occurred [6], samples and characterized their active sites in terms of
strongly limiting the use of the aqueous media. Anhy- Brnsted and Lewis acidity [33]. Preliminary experi-
drous solvents, such as DMF [23], acetonitrile [24] ments on fructose dehydration in aqueous medium in
and DMSO [25], were therefore used leading to HMF the presence of the above examined catalysts have
yields generally higher than with water and strongly allowed to conclude that no levulinic and formic acids
reducing humins formation. However, the removal of were obtained and selectivities to HMF higher than
these organic solvents and the purication of HMF 90% were accomplished, although at quite low con-
may give rise to additional technical difculties and to version (<30%) [33].
environmental problems. Moreover, with hydrosolu- Therefore, in the present paper a more exhaustive
ble raw materials, as the above carbohydrates, a large investigation of fructose dehydration to HMF in
amount of organic solvents is required, due to their aqueous solution by niobium-based catalysts and its
scarce solution capability, thus implying high sub- extension to other carbohydrate substrates, such as
strate dilution and consequently reduced productivity. sucrose and inulin, are reported. Flow experiments
The use of mixed solvents in homogeneous aqueous in a column reactor packed with catalyst pellets,
solution has been also suggested in order to improve with the aim to approach pilot plant conditions
the selectivity towards the target product, a positive are also described. Two-step batch experiments
effect being observed when either butanol [26] or consisting of the reaction and subsequent solvent
dioxane [27] were added to water. Moreover, biphasic extraction are nally depicted with the aim of
systems were also applied, the organic component removing the formed HMF, thus avoiding its further
behaving as extracting agent. When methyl isobutyl degradation.
ketone (MIBK) was used as organic co-solvent [28],
the extraction of HMF strongly inhibits its degradation
to levulinic and formic acids, although the high dilu- 2. Experimental
tion, owing to the limited extracting capacity of this
organic component, and long heating times reduced 2.1. Materials
the above existing advantages.
Despite the fact that dehydration of hexoses to HMF Niobic acid (Nb2O5nH2O, containing 20 wt%
is a well-known reaction for many years, the search for H2O) (NA sample) and niobium phosphate samples
nding both the most suitable catalytic system and the (NP1 and NP4) were supplied by CBMM (Companhia
best reaction medium is still actual, no denitive Brasileira de Metalurgia e Minerac,ao). NP2 and NP3
industrial technology being realized up to now. were prepared by treating NP1 at 528 and 423 K for
C. Carlini et al. / Applied Catalysis A: General 183 (1999) 295302 297

6 h under high vacuum (5 Pa), respectively. NP5 2.2. Catalytic experiments and analyses
sample was obtained by heating NP4 at 423 K for
6 h under high vacuum (5 Pa). P/N1 sample was Batch catalytic experiments (A method) in aqueous
prepared by stirring 6.35 g of NA with 120 ml of solution were carried out under nitrogen atmosphere
1M H3PO4 aqueous solution for 48 h at room tem- in a 100 ml magnetically stirred glass ask, equipped
perature. The precipitate, as a powdered solid, was with a reux condenser and heated with a thermo-
centrifugated, suspended in water (50 ml) and again stated oil bath at 1108C. The proper amount of catalyst
centrifugated. This procedure was repeated three was added to the aqueous solution of the carbohydrate
times and nally the washed solid was transferred substrate and the reaction was allowed to proceed for a
into a crucible and calcined by ignition with slow prexed time. The duration was evaluated considering
heating. P/N2 sample was analogously prepared the incipient reuxing of the reaction medium as the
starting from the same amount of reagents as for initial time. Intermediate samplings of the reaction
P/N1, but its occulation was promoted by adding mixture were accomplished and analysed.
30 ml of 5% NaCl aqueous solution. Before calcina- Flow experiments (B method) were performed in a
tion of the solid, water washings were accomplished jacked column glass reactor, packed with pressed
with the same procedure as described for P/N1, until catalyst pellets and thermostated at 858C by circulat-
the centrifugate was free of chlorides (checked by ing water heated at 908C. 1020% fructose aqueous
AgNO3). solutions were used. The whole reaction mixture was
Niobium and phosphorus content of noncommer- continuously recycled to the catalytic bed, samplings
cial catalysts was determined by gravimetric and (very small portions) being accomplished at xed
titrimetric standard procedures, respectively [34]. times.
Some relevant characteristics of the above samples Another series of catalytic experiments (C method)
are summarized in Table 1. was performed on 6 and 10 wt% aqueous solutions of
D()-fructose (Fluka), D()-Sucrose (Fluka) and the carbohydrate substrate with the same procedure as
inulin from Dahlia Tubers (Fluka), ( 20 D 37.0 that reported for batch experiments. However, after a
(c6.5 g/dl, H2O) and Mn5,000), were used as suitable time, the reaction mixture was quickly cooled
received. and the heterogeneous catalyst separated from the
4-Methyl-pentan-2-one (MIBK) from Fluka was liquid by centrifugation. The catalyst was subse-
reuxed on KMnO4 and then distilled. The distillate quently treated with a small amount of acetone to
was subsequently washed with 5% NaHCO3 aqueous completely remove the adsorbed solution of the reac-
solution, dried on CaSO4 and distilled again. The so- tion products, whereas the liquid phase and its wash-
obtained MIBK was eluted through a column packed ings were treated with a known amount of MIBK, in
with activated alumina, just before the use. order to extract HMF and 2-furaldehyde (2FA). The

Table 1
Niobium-based catalytic systems used for carbohydrates dehydration

Sample Type P/Nb (g-at/g-at) Surface area (m2/g) Nb (wt%)

NA Nb2O5xH2O 0.0 n.d. 55.9


P/N1 H3PO4-treated niobic acid 0.61 170 55.7
P/N2 H3PO4-treated niobic acid 1.92 170 36.1
NP1 Niobium phosphate 0.45 180 46.6
NP2a Niobium phosphate 0.45 150 n.d.
NP3b Niobium phosphate 0.45 n.d. n.d.
NP4 Niobium phosphate 0.53 n.d. 43.4
NP5c Niobium phosphate 0.53 277 n.d.
a
Prepared from NP1 by treatment under vacuum at 528 K for 6 h.
b
Prepared from NP1 by treatment under vacuum at 423 K for 6 h.
c
Prepared from NP4 by treatment under vacuum at 423 K for 6 h.
298 C. Carlini et al. / Applied Catalysis A: General 183 (1999) 295302

aqueous layer, and the recovered solid catalyst were substrate/catalyst weight ratio analogous to that pre-
submitted to a subsequent catalytic cycle. A small viously employed in the same reaction by using other
amount of both aqueous and MIBK layers were nally heterogeneous catalyst, such as zeolites [19,20] zir-
analysed. conium phosphate [11] and cation exchange resins
HMF and 2FA, identied by GCMS, were directly [15] was adopted. All the above catalysts not only
analysed in the presence of an internal standard (THF), show a high activity to HMF but also result unable to
by GC on a Perkin-Elmer Sigma 3B gaschromato- rehydrate HMF to levulinic and formic acids, contra-
graph, equipped with a Tenax packed column (2 m), a rily to what previously reported for homogeneous
ame ionization detector and a Carlo Erba DP 700 protonic acids [1] as well as for heterogeneous cata-
integrator. When fructose was applied as substrate for lysts based on acid ion exchange resins [16] in aqu-
the catalytic dehydration experiments, the residual eous medium. In all cases 2-furaldehyde (2FA) was
carbohydrate was determined as silyl-derivative by formed, although at low extent, according to a recent
GC analysis in the presence of nhexadecane as inter- observation [37]. It is worth noting that relevant
nal standard, according to the literature procedure amounts of polymeric by-products (soluble polymers
[35]. The same chromatograph, equipped with a and insoluble humins) are also formed, particularly at
OV-17 packed column (2 m, 50% methyl-phenyl-sili- high substrate conversion. A more detailed examina-
cone on Chromosorb W HP), a thermoconductivity tion of the above results shows the different perfor-
detector and a Carlo Erba DP 700 integrator, was used. mances of the employed catalysts. In particular, when
When inulin was used as substrate, HMF and 2FA 6% aqueous fructose solutions were used as substrate,
were determined as above described, whereas the P/N1 and P/N2 catalysts show (entries A1 and A2) for
residual inulin was determined again as silyl-deriva- conversion near 30% (at reaction time shorter than
tive of fructose because the acid component of the 1 h) a high selectivity to HMF (>93%) corresponding
silylating mixture (triuoroacetic acid) favours the to a turnover value (TN>5) much higher than those
complete degradation of inulin to fructose (longer previously reported for other heterogeneous catalysts
times of silylation were therefore adopted). under similar conditions [2]. However, at longer reac-
When sucrose was used as substrate, due to its tion times these good selectivities drop due to poly-
complete hydrolysis under the adopted reaction con- merization reactions. On the contrary, NP1NP5
ditions to fructose and glucose, this last was deter- catalysts offer excellent selectivities at low conver-
mined by an automatic Beckman Astra TM analyser, sion, but they still display good performances at higher
according to an enzymic method [36], HMF, 2FA and conversions (entries A3, A4 and A6A8). This beha-
fructose being determined as above described. In all viour could be related to the slightly higher strength of
cases polymeric by-products were determined by Lewis and Brnsted acid sites on NP catalysts as
difference [35]. compared with P/N ones [33]. When a higher con-
IR spectra for catalysts characterization were centration of fructose (10 wt%) was used in the pre-
recorded on a Nicolet Magna 750 Fourier transform sence of NP2 catalyst, at short reaction time (0.5 h)
instrument, using pressed disks of pure catalysts activity and selectivity were comparable to those
powders, eventually activated by outgassing at differ- obtained with a less concentrated fructose solution
ent temperatures into the IR cell. (6 wt%) (compare entries A5 and A4); however, at
GC/MS spectra of the reaction products were per- longer reaction times (12 h) a higher substrate con-
formed by a HewlettPackard 5995 A spectrometer. centration favours polymerization reactions, thus
decreasing the selectivity to HMF. Although NP cat-
alysts seem more promising for application perspec-
3. Results and discussion tives, at longer reaction times they suffer from
progressive deactivation, probably assignable to an
All niobium-based catalysts were employed in interaction of the reaction products with the stronger
batch experiments (entries A1A12, Table 2) for acid sites leading to a surface loading.
dehydration to HMF of different substrates, such as In order to check if cheaper and amply available
fructose, sucrose and inulin, in aqueous medium. A keto-hexoses sources could be used as alternative
C. Carlini et al. / Applied Catalysis A: General 183 (1999) 295302 299

Table 2
Fructose, sucrose and inulin dehydration to HMF carried out in aqueous medium by different heterogeneous niobium-based catalysts in batch
experiments (A method)a

Entry Catalyst Substrate Rb (w/w) Time (h) Conversion (%) Selectivity (%)c TNd

HMF 2FA

A1 P/N1 Fructose 6% wt 1.7 0.5 31.2 93.3 Traces 5.1


1.0 33.3 30.3 Traces 0.9
2.0 61.5 12.4 Traces 0.3
A2 P/N2 Fructose 6% wt 1.6 0.5 28.5 97.8 2.2 5.1
1.0 55.0 39.6 2.5 1.9
2.0 61.4 35.1 2.7 1.0
A3 NP1 Fructose 6% wt 1.4 1.0 25.1 91.8 0.5 1.8
2.0 39.0 71.2 0.9 1.2
3.0 48.0 67.4 1.4 0.7
A4 NP2 Fructose 6% wt 1.4 0.5 28.8 100.0 0.0 4.6
1.0 29.3 85.2 0.9 1.9
2.0 33.3 71.9 Traces 0.9
A5 NP2 Fructose 10% wt 1.5 0.5 29.2 98.8 1.2 4.4
1.0 35.4 60.2 2.5 1.6
2.0 65.5 29.2 3.7 0.7
A6 NP3 Fructose 6% wt 1.4 1.0 24.7 100.0 Traces 1.6
2.0 26.5 94.7 0.8 1.0
3.0 33.8 89.2 3.2 0.8
A7 NP4 Fructose 6% wt 1.6 1.0 30.6 78.7 6.2 2.1
2.0 45.2 61.1 7.2 1.2
3.0 51.2 59.4 7.5 0.9
A8 NP5 Fructose 6% wt 1.7 1.0 15.4 95.9 1.0 1.4
2.0 22.0 89.8 2.7 1.0
3.0 27.4 79.1 2.8 0.7
A9 NP4 Sucrosee 12.7% wt 1.9 4.0 30.0 91.3 8.7 0.5
A10 NP2 Inulin 6% wt 1.5 0.5 29.5 87.2 4.5 5.1
1.0 41.2 72.2 5.8 2.7
2.0 49.9 47.7 5.9 1.0
A11 NP3 Inulin 6% wt 1.5 1.0 33.8 67.8 7.0 2.1
2.0 42.4 48.1 7.5 0.9
3.0 49.4 47.5 7.8 0.7
A12 NP4 Inulin 6% wt 1.6 1.0 31.6 82.1 4.2 2.3
2.0 40.8 70.8 4.7 1.4
3.0 46.9 65.8 6.2 1.1
a
Reation conditions; T1008C; amount of catalyst is in the 0.71.7 g range.
b
Substrate to catalyst weight ratio.
c
When HMF2FA<100 polymeric by-products are also present.
d
Turnover number expressed as (mmol of HMF/g of catalysth).
e
This concentration is equivalent to 6% wt of fructose moieties, to which conversion and selectivities are referred.

substrates, sucrose and inulin, were tested. As reported rming that in aqueous medium the hydrolysis of
in entry A9, the fructose moiety of sucrose can be sucrose and inulin is faster then their dehydration
selectively converted (>90%) into HMF, quite analo- [38]. Therefore, it may be concluded that sucrose
gously to fructose itself, while the glucose residue is and particularly inulin can be fruitfully proposed as
recovered unchanged. An analogous trend is observed raw materials for HMF production.
for the fructose units of inulin in the presence of In order to approach a reactor design more similar to
different NP catalysts (entries A10A12), thus con- pilot plant requirements, fructose dehydration was
300 C. Carlini et al. / Applied Catalysis A: General 183 (1999) 295302

Table 3
Fructose dehydration to HMF carried out in flow experiments on NP4 niobium catalyst pellets (B method)a

Entry Substrate Rb (w/w) Time (h) Conversion (%) Selectivity (%)c TNd

HMF 2FA

B1 Fructose 10 wt% 0.8 0.3 26.5 81.9 6.8 2.9


1.0 33.5 73.4 6.9 1.1
1.5 38.4 67.7 6.9 0.7
3.0 45.5 58.0 7.0 0.4
B2e Fructose 20 wt% 1.6 1.0 27.0 79.6 14.8 1.9
2.0 30.2 73.5 14.2 1.0
4.0 39.6 56.6 11.9 0.5
a
Reaction conditions: T858C; weight of catalyst is 5 g.
b
Substrate to catalyst weight ratio.
c
Selectivity: when HMF2FA<100 polymeric by-products are also present.
d
Turnover number expressed as (mmol of HMF/g of catalysth).
e
The same catalytic bed employed in entry B1 was used.

also carried out in ow experiments by using a column not only enhances the selectivity to HMF but also
reactor packed with NP4 catalyst pellets (entries B1 prevents the catalyst surface loading, thus improving
and B2, Table 3). Despite the higher substrate con- its productivity. Moreover, the catalyst showed the
centrations adopted in these experiments, due to the highest activity never reached before (TN>6). Slightly
lower contact surface of catalyst pellets with respect to lower selectivity and conversion (near 90% and 60%,
powdered material, similar performances to those respectively) were achieved after four cycles when a
obtained in batch experiments (see B1 and A7 entries) higher concentration of fructose was used (entry C2).
were found. In order to verify if the catalyst retains its Finally, when inulin was employed as substrate in
activity in subsequent cycles the catalytic bed pre- aqueous medium (entry C3), again relevant selectivity
viously employed was reused in a new experiment (>72%) and conversion (>75%) were obtained after
(entry B2) with a fresh 20 wt% aqueous fructose three cycles, thus indicating that this substrate repre-
solution. The results conrm that the catalyst is still sents a very promising candidate as cheap raw mate-
active and selectivity data are promising, at least at rial for the catalytic dehydration to HMF.
short contact time.
The drop of selectivity to HMF at higher conver-
sions, observed in all the above experiments, may be 4. Conclusions
mainly addressed to the high residence time of HMF in
the reactor and hence on the catalyst surface. There- On the basis of the obtained results the following
fore, in order to overcome this detrimental effect, concluding remarks can be drawn:
batch experiments characterized by short reaction 1. Batch experiments carried out on aqueous fructose
cycles (0.5 h each), followed by an extraction step solutions for the dehydration to HMF show that P/
of the reaction products with MIBK and subsequent N catalysts display a lower selectivity at high
recycle of both the residual aqueous substrate solution substrate conversion than NP ones. The above
and the solid catalyst, were performed on fructose and behaviour may be probably ascribed to a slightly
inulin substrates (entries C1C3, Table 4). Indeed, higher strength of Lewis and Brnsted acid sites in
when 6 wt% fructose aqueous solution was used, the latter systems. Moreover, all the examined
selectivity to HMF near 98% after two cycles was niobium catalysts display an activity, in terms of
obtained for a conversion higher than 75% (entry C1). TN values, which is higher with respect to those
If these results are compared with those obtained in the found up to now in the presence of other
corresponding batch experiment (entry A4, Table 2) it heterogeneous systems when applied under simi-
may be concluded that the separated extraction step lar conditions.
C. Carlini et al. / Applied Catalysis A: General 183 (1999) 295302 301

Table 4
Fructose and inulin dehydration to HMF carried out in aqueous medium with heterogeneous NP2 catalyst in batch experiments (C method)a

Entry Substrate Rb (w/w) Cycle Time (h) Conversion (%) Selectivity (%)c TNd

C1 Fructose 6 wt% 1.6 1 0.5 33.6 98.3 5.9


2 1.0 75.8 97.8 6.7
C2 Fructose 10 wt% 1.6 1 0.5 37.7 90.2 6.1
2 1.0 45.3 89.7 3.6
3 1.5 51.8 89.3 2.7
4 2.0 60.3 89.3 2.4
C3 Inulin 6 wt% 1.6 1 0.5 25.2 77.5 3.5
2 1.0 48.7 74.0 3.3
3 1.5 76.3 72.0 3.2
a
Reaction conditions: T1008C; amount of catalyst is in the 0.71.7 g range; subsequent cycles were performed by extraction of reaction
products with MIBK, followed by recycle of catalyst and residual substrate aqueous solution.
b
Substrate to catalyst weight ratio.
c
Selectivity after every cycle; 2-furaldehyde and polymeric by-products are also present.
d
Turnover number expressed as (mmol of HMF/g of catalysth).

2. Batch experiments performed on sucrose and inu- Acknowledgements


lin in aqueous medium and in the presence of NP
catalysts indicate that the above substrates have The authors wish to express their gratitude to
similar reactivity as fructose and hence they repre- Companhia Brasileira de Metalurgia e Minerac,ao
sent, particularly inulin, suitable raw materials for for supplying niobic acid and niobium phosphate
the production of HMF. samples. Financial support from C.N.R. (Rome) is
3. Preliminary flow experiments, performed on aqu- also gratefully acknowledged.
eous solutions of fructose by using a column
reactor packed with NP catalyst pellets, suggest
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