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A FOR APPROVAL - S.H.

KIM 07-Oct-2011

REV. DESCRIPTION DWN CHKD CHKD APPR APPR AI DATE

Electrical Power and Steam Project

PTT Chemical Public Company Limited.


Branch : I-1 Road, Rayong Thailand
ABBR. FOR ISSUE
PROPRIETARY INFORMATION-THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF HYUNDAI C = CUSTOMER
L = LICENSOR
ENGINEERING COMPANY LIMITED AND MAY NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH F = FIELD
T H E W R I T T E N P E R M I S S I O N O F H Y U N D A I E N G I N E E R I N G C O M PA N Y L I M I T E D . V = VENDOR

ISSUE MARK

HYUNDAI ENGINEERING (THAILAND) COMPANY LIMITED V .


17-Apr-2009

BV Valve Thailand Page No.


45/1770 Moo 7, Karnjanapisek Rd., Bangbon, Bangkok 10150
1 of 1
TEL:(662) 417-1580-1, 417-1695-7 , FAX:(662) 417-1386

Sluice Gate Valve Data Sheet

Internal drawing status Size NEM document no. Rev.

FOR APPROVAL DIN-A4 3400- A


SLUICE GATE VALVE MODEL: HYUNDAI

ZERO LEAKAGE VERSION

Product characteristics and benefits

Four side sealing


Tightness: Zero Leakage
leakage rate superior than standard DIN 19569 Part 4 in installed state
Compact valve with self-supporting frame.
Non-rising stem and integrated stem bearing
Insert Square Seat easy and completely replaceable
Square shape or rectangular shape for wall mounting or embedding into concrete
Materials
Frame: Stainless steel AISI 304
Sealing system: Waste water resistant, Cooling water and UV-resistant NBR
Knife: Stainless steel AISI 304
Stem and stem protection tube: Stainless steel AISI 304
Stem nut: Zinc-free bronze (waste water resistant)
Corrosion protection
All stainless steel parts
Special designs available on request
Other pressure ratings available on request

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SLUICE GATE VALVE MODEL: HYUNDAI

ZERO LEAKAGE VERSION


The model HYUNDAI Sluice Gate is designed to adapt to any installation, with a wide range
of mountings available. The extremely versatile can safely withstand seating and unseating
heads of up to 60 feet (18 metres), and can be made for even higher water heads if needed.
The valve sealing system, made of Stainless steel reinforced Rubber NRB, keeps the maximum
leakage rate to Zero Leakage superior than the standard AWWA C561 and DIN 19569 Part 4

The model HYUNDAI is design to provide


sluice gates with non-rising stems.
On these installations the threaded
section of the stem is at the gate and
the disc climbs the stem as the stem
is turned.

The maintenance on the gate is minimal but


what there is, is important. The threads on the
stem must be cleaned and lubricated
periodically. Dirty grease or a lack of grease
will increase the operating force necessary to
open or close the gate and will accelerate the
wear in the stem nut. INSERT SQUARE SEAT
Ensure Zero Leakage and easy replaceable

NON-RISING STEM
WITH EXTENSION STEM

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SLUICE GATE VALVE MODEL: HYUNDAI

ZERO LEAKAGE VERSION


1
1. Hand wheel
2 2. Bearing
3
3. Extension Stem
5
4. Stem
5. Yoke
6 6. Yoke bearing
7. Body frame
8. Guide bearing
4
9. Disc
10. Insert square seat
7 11. Bolts
8
12. Wedge stopper
13. C-Channel
13 9 14. Stiffener
10

14

11
12
12

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SLUICE GATE VALVE MODEL: HYUNDAI

ZERO LEAKAGE VERSION

DRAWING AND DIMENSION


2070

C-Channel

all units in
mm

p.4
SLUICE GATE VALVE MODEL: HYUNDAI

INSTALLATION AND INSTRUCTION MANUAL

1. GENERAL
1.1 - Safety
1.2 - Designated service
1.3 - Marking
2. TRANSPORTATION, STORAGE
2.1 - Transportation
2.2 - Storage
3. INSTALLATION
3.1 - Preparation before installation
3.2 - Mounting aids
3.3 - Sluice gate with fixing clamps
3.4 - Sluice gate with anchor bolts for embedding
3.5 - Actuating components
4. COMMISSIONING
4.1 - General measures
4.2 - Safety measures
4.3 - Function test
4.4 - Manually operated equipment
4.5 - Pneumatically operated equipment
4.6 - Hydraulically operated equipment
4.7 - Electrically operated equipment
5. MAINTENANCE
5.1 - Operating cycles
5.2 - Cleaning / Lubrication
6. TROUBLE SHOOTING
7. REMOVAL
8. DISPOSAL
9. FINAL REMARKS
Enclosure: Installation instruction

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SLUICE GATE VALVE MODEL: HYUNDAI

INSTALLATION AND INSTRUCTION MANUAL


1. GENERAL
1.1 Safety

Prior to any work or start-up and in order to ensure a proper functioning of our products,
the instruction manual for installation and operation must be observed.
Alterations on the products , modification need our written approval. For consequential damages
due to neglect of this direction, any liability will be rejected and warrantee is void..

The installation must be carried out according to established procedures and only by qualified
personnel.

1.2 Designated service


The BV sluice gate is used in drain channels and basins at sewage treatment plants and
retaining reservoirs.
The sluice gate is suitable to shut-off pressure containing systems for water and sewage.

1.3 Marking
Manufacturer
Type / Material
Year/Fabr. No. SLUICE GATE VALVE MODEL: HYUNDAI
Comm. / Pos. 2011 OCTOBER / FABR.NO.115
Size
PORT SIZE 500X 600 mm.
Pressure max. Pressure Max. 30 psi
Medium temp. Medium temp. 80 degree C.
Ambient temp. User PTT-Chem
Air supply pressure EPS Project
1)
Example
1)
if applicable
2. TRANSPORTATION, STORAGE
2.1 Transportation
The transportation of sluice gates shall take place in a careful way. Lifting devices shall not be
hooked onto stems nor other actuating components. Sluice gates shall be placed on even surface
only, never tilted onto an edge, to prevent distortion of the frame. The equipment shall be
protected against exterior damage and atmospheric exposure.
Large equipment will be supplied with additional transportation supports. These supports shall not
be removed before final mounting.

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SLUICE GATE VALVE MODEL: HYUNDAI

INSTALLATION AND INSTRUCTION MANUAL

2.2 Storage
Until final installation the equipment shall be stored in a dry, vented area. All function relevant
parts shall be suitably covered against humidity, dust or other contamination.
For longer storage periods or in case of unfavourable storage conditions which could affect later
the proper functioning, all blank surfaces, e.g. stem, piston rod shall be suitably protected by long
term preservatives against corrosion.

3. INSTALLATION
3.1 Preparation before installation
Onsite construction work details, recesses, walls, etc. shall be checked for accuracy, flatness,
finish, etc. before starting with mounting the equipment.
Dimensions of any recesses have to comply with manufacturers drawings and shall be checked
acc. Fig. 1
The walls shall be checked with plumb and level for its perpendicular (fixation of frame, stem
guides and actuating components) as well as its horizontal and vertical flatness.

WALLS CHECKED WITH PLUMB AND LEVEL

acc. Fig. 1

Larger deviations must be corrected on site prior to mounting, as follows:


a) by grinding, removal, equalizing of uneven surface;
b) by applying concrete filler according to requirements (tightness, strength)

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SLUICE GATE VALVE MODEL: HYUNDAI

INSTALLATION AND INSTRUCTION MANUAL

3.2 Mounting aids


In order to offset construction discrepancies, plastic or stainless steel shims or spacer plates in
various thickness may be used to level and position the fixing frame, wall bracket and actuating
components. Minor discrepancies can be compensated that way. The frame gets therewith
enough wall support that it cannot be distorted when tightening the fixing bolts.
The positioned sluice gate is now ready for onsite embedding.
Bottom and guide profile shall be free of any concrete or other contamination.

IN-CHANNEL Stainless Steel Construction


SLUICE GATE VALVE Because of its stainless steel construction, the
Mounting : Model:Hyundai has a very good corrosion and
FE- Frame embedded inside the erosion resistance and can be operated many
channel years with a minimum maintenance. The
stainless steel construction allows a very large
design flexibility, the result beeing a lighter weight
and easier-to-install channel gate .

3.5.1 Travel adjustment

In the closed position it must be ensured that the gate slightly compresses the bottom seal.

4. COMMISSIONING
4.1 General measures
Before taking the equipment into service, all function relevant parts (stem, piston rod, gate, gate
guides, seals) shall be thoroughly cleaned.

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SLUICE GATE VALVE MODEL: HYUNDAI

INSTALLATION AND INSTRUCTION MANUAL

6. TROUBLE SHOOTING

Symptom Cause Remedy


Leakage between gate Insert square seal damaged Replace square seal
and insert square seal Gate contaminated or scratched Clean gate

Leakage between frame Sealing grout defective Repair or remove and


and wall construction renew grout
Dowel bolts loose Tighten dowel bolts

Leakage through seat Gate jammed particles between gate Manually operated equipment:
not completely closed; and frame members - Open gate slightly and repeat
Jammed particles between stem closing action
nut and seal - Remove jammed particles
- Open gate slightly and repeat

Gate can not be moved Actuating components damaged Manually operated equipment:
- Check and clean stem, stem nut,
gate and guides;
replace if necessary;

Closing or opening stroke Gate guides clogged Clean and lubricate


ceasing or stagnating

7. REMOVAL
Before removing the valve, consider that the pipe system can be under pressure and that
hazardous media could get into the environment. Respective precaution measure must be taken.
Sluice gate frames will normally not be removed. They remain fixed to the wall construction for
service life.
9. FINAL REMARKS
All information presented are to the best of our knowledge and shall provide, in combination with
our technical documentation, information about our products and their range of applications.
They are not thought to assure particular features of the products nor their suitability for a specific
service.

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ALTERATIONS AND ADDITIONS RESERVED