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Product Stewardship Manual

Safe Handling and Storage

DOW Epichlorohydrin
TM
Table of Contents
Introduction Pages 3-4
Product Stewardship 3
Responsible Care 3
Customer Notice 4

Emergency Contact Information Pages 5

Properties and Uses Pages 6-11


Physical Properties 6
Chemical Reactivity 6
Product Uses 10

Health, Safety, and Handling Pages 12-20


Health Hazards 12
Decontamination, First Aid, and Physician Notes 14
Personal Protective Equipment 17
Sampling of Delivery Vehicles 19

Emergency Preparedness Pages 21-25


Plan Development 21
Transportation Emergency 22
Fire-Fighting Guidelines 23
Spill Clean-Up 24
Waste Disposal 25

Delivery Procedures Pages 26-30


Road Shipments 27
Rail Shipments 27
Delivery Checklist 29

Storage and Equipment Pages 31-39


Materials of Construction 31
Bulk Handling Checklist 32
Tank Storage 36
Tank Cleaning Procedures 37
Equipment Specifications 39
DOWTM Epichlorohydrin

Analytical Methods Pages 40

Regulatory Requirements Pages 41-42


Chemical Inventory Listing 41
International Transportation Requirements 42
Appendix Pages 43-46


Responsible Care is a service mark of the American Chemistry Council in the United States
Trademark of The Dow Chemical Company (Dow) or an affiliated company of Dow
2
Introduction

E pichlorohydrin is a highly
reactive chemical intermediate
available since 1957 from The Dow
Chemical Company (Dow). Today, Product Stewardship
Dow is one of the largest producers
of epichlorohydrin in the world, with Dow and its employees have a
a capacity of more than 450,000 fundamental concern for all who
make, distribute, and use its
metric tons/year (more than 1 billion
pounds/year) from plants in Freeport, products, and for the environment in
Texas, U.S.A., and Stade, Germany. which we live. This concern is the
basis for our Product Stewardship
In its pure form, epichlorohydrin is a philosophy by which we assess the
clear, colorless liquid. The presence health and environmental
of both an epoxide ring and a information on our products and
chlorine atom in the molecule allows take appropriate steps to protect
epichlorohydrin to readily undergo a employee and public health and our
variety of chemical reactions with environment. Our Product
many types of compounds. This Stewardship program rests with each
versatility earns its wide use as a and every individual involved with
chemical intermediate. Dow products, from initial concept
Regardless of its uses, and research, to the manufacture,
epichlorohydrin must be handled sale, distribution, use, and recycling
carefully to protect the health of or disposal of each product.
employees, customers, the public,
and the environment. Although your Responsible Care
company is responsible for its own Dow has a long-standing policy to
safety procedures, our goal is to ensure that its operations do not
make that task easier with this have an adverse impact on the
manual. community or the environment. To
Read it prior to handling or using uphold this policy, Dow is committed
epichlorohydrin products, and use it to Responsible Care, a continuing
as a training tool for new employees. effort by the chemical industry to
For additional assistance, you can improve the responsible management
ask Dow to: of chemicals.
Support your engineering and Under Responsible Care, Dow
industrial hygiene monitoring complies with 10 Guiding Principles
programs; and Codes of Management Practices

DOWTM Epichlorohydrin
Make a pre-delivery evaluation of that cover all aspects of research,
your site and provide suggestions development, manufacture,
for improvement; distribution, transportation, use, and
Conduct on-site training for your disposal of products. These
employees; principles also extend to prompt
reporting, customer counseling,
Attend the first delivery to assist in
community awareness, support of
a safe and spill-free product
external research, participation with
transfer.
government and others, and
We want to put our experience with promotion of Responsible Care
epichlorohydrin to work for you. worldwide.

Responsible Care is a service mark of the American Chemistry Council in the United States
Trademark of The Dow Chemical Company (Dow) or an affiliated company of Dow
3
Dow recognizes that no single entity
can protect the quality of all of our
air and water. However, by working
together on a global basis, the public,
Introduction

industry, and government can make


the future brighter and safer.
There are joint European Chemical
Industry Council(CEFIC)/the
European Association of Chemical
Distributors (FECC) Responsible
Care guidelines available via CEFICs
Dow believes the information and
web page, www.cefic.org, and on
suggestions contained in this manual
www.responsiblecare.org.
to be accurate and reliable as of
January 2007. However, since any
Customer Notice assistance furnished by Dow with
Dow encourages its customers and reference to the proper use and
potential users of Dow products to disposal of its products is provided
review their applications for such without charge, and since use
products from the standpoint of conditions and disposal are not
human health and environmental within its control, Dow assumes no
quality. To help ensure that Dow obligation or liability for such
products are not used in ways for assistance and does not guarantee
which they were not intended or results from use of such products or
tested, Dow personnel are available other information herein. No
to assist customers in dealing with warranty, express or implied, is given
ecological and product safety nor is freedom from any patent
considerations. Your Dow sales owned by Dow or others to be
representative can arrange for the inferred.
proper contacts. Dow literature,
Information herein concerning laws
including Material Safety Data
and regulations is based on U.S.
Sheets (MSDSs) or Safety Data
federal laws and regulations except
Sheets (SDSs), should be consulted
where specific reference is made to
prior to the use of Dow products.
those of other jurisdictions. Since
Or visit our Product Safety web site,
use conditions and government
www.dow.com/productsafety.
requirements may differ from one
location to another and may change
with time, it is the customers
responsibility to determine whether
Dows products are appropriate for
the customers use, and to assure that
the customers workplace and
disposal practices comply with
applicable government requirements.

4
Emergency Contact Information

T his Product Stewardship manual contains important information about


DOW Epichlorohydrin that will help you and your employees to safely
handle, store, and dispose of this material.
If other raw materials are used in your system, be sure to request suggestions
for handling, storage, and disposal from the appropriate suppliers prior to
working with those materials.
For more information about DOW Epichlorohydrin, refer to the MSDS/SDS
or contact your Dow representative. See the Appendix for country-specific
contacts and telephone numbers. For emergencies, call the Dow Emergency
Response Centers (24-hour Help Desk):

Table 1: Global Emergency Contact List


Area Country Emergency Contact
North America & All +1 (979) 238-2112 (Dow Freeport, U.S.A.)
Latin America
Europe All +31 115 69 4982 (Dow Terneuzen,
The Netherlands)
India, Middle East & All +31 115 69 4982 (Dow Terneuzen,
Africa The Netherlands)
Asia Pacific All +852 2431 3300
Non-Dow Emergency Organizations
North America U.S.A. CHEMTREC +1 800 424-9300
Canada CANUTEC +1 (613) 996-6666
Central America Mexico SETIQ Republic +91 800 00 214
Europe All ICE (European Emergency Response
Network with national emergency centers)(1)
(1)
Call the Dow Emergency Reponse Centers for help in identifying local assistance through
the European Emergency Reponse Network.

DOWTM Epichlorohydrin

Trademark of The Dow Chemical Company (Dow) or an affiliated company of Dow


5
Properties and Uses

Figure 1: Chemical Structure of Epichlorohydrin

Physical Properties H2CCHCH2CI


The chemical structure of
epichlorohydrin is shown in Figure 1.
Physical properties are provided in
Table 2: Physical Properties of Epichlorohydrin (1)
Table 2 and in Figures 2 and 3.
Typical chemical reactions are Property Description
provided in Table 3. Appearance Colorless liquid
Auto-ignition Temperature 416C (781F)
Chemical Reactivity
Boiling Point (1.013 kPa, 1 atm) 116.4C (241.6F)
At high temperatures,
epichlorohydrin can react violently CAS Number 106-89-8
and in some cases explosively ID Number (Annex I*) 603-026-00-6
(spontaneous polymerization) in the EC Number (EINECS) 203-439-8
presence of certain substances. These Chemical Name 1-chloro-2,3-epoxypropane
substances may include: Common Name Epichlorohydrin (ECH or EPI)
Acids Decomposition Temperature 217C (423F)
Alcohols
Density
Alkalis lb/gal, at 25C 9.8
Aluminum, magnesium, copper, g/l 1,174.5
tin, zinc, and other alloys lb/ft3 73.3
Amines Dielectric Constant, at 20C 23
Ammonia
Empirical Formula C3 H5 OCl
Carbon monoxide
Flammable Limits, Volume in Air
Metal halides (such as iron
Lower Limit (%) 3.8
III-chloride)
Upper Limit (%) 21
Metal hydroxides
Flammable Limits, Volume Oxygen in
Metal oxides
Epichlorohydrin
Salts Lower Limit (%) 11.6
DOW Epichlorohydrin

Note: A mixture of epichlorohydrin Evaporation Rate 1.35 (butyl acetate = 1)


and water, in which a two-phase Flash Point, TCC (Tag Closed Cup) 31C (87.8F)
mixture forms, will create a Heat Capacity
particular hazard (see Table 2, J/mol, at 25C 131.9 (31.5 cal/mol)
solubility information). Over time, J/mol, at 100C 166.2 (39.7 cal/mol)
an exothermic reaction will start at
the interface which can generate Heat of Formation
enough heat to create a pressure kJ/mol, at 25C -149.0 (-35.6 kcal/mol)
build-up in the tank. Such mixtures BTU/lb, at 77F -693.1
must be disposed of promptly (see Heat of Fusion
page 21, Emergency Preparedness, kJ/mol, at 25C 10.5 (2,500 cal/mol)
for disposal information). Btu/lb, at 77F 49
(Table continued)
*Annex I to EU directive 67/548/EC as amended
6 Trademark of The Dow Chemical Company (Dow) or an affiliated company of Dow
Properties and Uses
Table 2: Physical Properties of Epichlorohydrin (1) (continued)
Property Description
Heat of Homopolymerization
kJ/mol, at 25C 101.7 (24.3 kcal/mol)
Heat of Vaporization
kJ/mol, at 25C 42.4 (10.1 kcal/mol)
Btu/lb, at 77F 196.9
Oxygen Content Required for 11.6
Combustion, vol%(2)
Melting Point -57.1C (-71.9F)
Molecular Weight (g/mol) 92.53
Odor Sweet, pungent
(3)
Odor Threshold
Mean odor recognition (ppm) 10
Odor recognized by majority 25
of individuals (ppm)
Refractive Index nD20 1.435
Saturated Concentration 1.7
(% volume in air at 20C (68F)
Solubility, at 25C
Acetone Infinite
Benzene Infinite
Carbon Tetrachloride Infinite
Diethylether Infinite
n-Heptane Infinite
Methanol Infinite
In Water, at 20C (%) 6.6
Water In, at 20C (%) 1.5
Specific Gravity, at 25/25C 1.178
Specific Heat Ratio, at 25C 1.1131
Surface Tension
N/cm, at 25C 36.4 x10-5
N/cm, at 100C 26.3 x10-5
Vapor Density, relative (air = 1) 3.27
Vapor Pressure (kPa)
0C 0.46 (3.5 mmHg)
25C 2.28 (17.1 mmHg)
50C 8.36 (62.7 mmHg)
100C 60.35 (452.7 mmHg)
Viscosity (mPas at 25C) 1.086 (1.086 cP)
(1)
Typical properties, not to be construed as specifications.
(2)
A maximum concentration of 8% oxygen is required for storage tanks, vessels and
transportation equipment to ensure that the vapor never forms a flammable mixture.
(3)
Odor threshold variously reported from less than 1 ppm to 25 ppm (See Odor
Threshold and Warning Properties, on page 12).

7
Figure 2: Vapor Pressure of Epichlorohydrin (1)
Properties and Uses

(1)
These are typical values only, and are not to be regarded as sales specifications; users are
advised to confirm for their operations.

Figure 3: Density of Epichlorohydrin (1)

(1)
These are typical values only, and are not to be regarded as sales specifications; users are
advised to confirm for their operations.

8
Table 3: Typical Reactions of Epichlorohydrin

Properties and Uses


O

Alcohols CH2CHCH2CI + ROH catalyst ROCH2CHOHCH2CI


O O

CH2CHCH2CI + ROH + NaOH H2O ROCH2CHCH2 + NaCI + H2O


O

Organic Acids CH2CHCH2CI + RCOOH RCOOCH2CHOHCH2CI


and Salts +
HOCH2CHOOCRCH2CI
O O

CH2CHCH2CI + RCOONa ROOCH2CHCH2 + NaCI


O

Anhydrides CH2CHCH2CI + (RCO)2O RCOOCH2CH(OOCR)CH2CI


O

Acyl Chlorides CH2CHCH2CI + RCOCI CH2CICH(OOCR)CH2CI


R H
C
O O O
Aldehydes CH2CHCH2CI + RCHO CICH2CHCH2

R R1
C
O O O
Ketones CH2CHCH2CI + RCOR1 CICH2CHCH2
O

Amines CH2CHCH2CI + RHNH RHNCH2CHOHCH2CI


O

Grignard Reagents CH2CHCH2CI + RMgBr CH2RCHOMgBrCH2CI


H 2O +
CCH2RCHOHCH2CI CH2OMgBrCHRCH2CI
+
CH2OHCHRCH2CI
O

Water CH2CHCH2CI + HOH CH2OHCHOHCH2CI


O
Water and
Sodium Hydroxide CH CHCH CI CH2OHCHOHCH2OH + NaCI
2 2
O

Inorganic Acids CH2CHCH2CI + HCI CH2CICHOHCH2CI


and Salts O
H2O
CH2CHCH2CI + NaHSO3 CH2CICHOHCH2SO3Na
O

Organic Sulfur CH2CHCH2CI + RSH RSCH2CHOHCH2CI


O O
NaOH
CH2CHCH2CI + RSH RSCH2CHCH2 + NaCI + H2O

9
Properties and Uses

Figure 4: Basic Epoxy Resin Molecule

H H H CH3 H H H CH3 H H H
I I I I I I I I I I I
HCCCO C OCCCO C OCCCH
I I I I I I I
O H CH3 H O H CH3 H O
H n

Product Uses Other derivatives of epichlorohydrin may be obtained by:


Epichlorohydrin is an extremely Coupling this basic epoxy structure with materials containing an active
versatile chemical intermediate that hydrogen, such as aldehydes, polyamides, and polyamines.
finds its use in a wide variety of Crosslinking it with amine or acid curing agents.
applications - from epoxy resins and
Esterifying it with short- or long-chain unsaturated acids.
textiles, to ion exchange resins,
rubbers, agricultural products, and Textiles
more.
In the textile industry, epichlorohydrin is used to modify the carboxyl groups
of wool. The resulting product has a longer and improved resistance to
Epoxy Resins
moths. Epichlorohydrin also is used to prepare protein-modified, wool-like
Epichlorohydrin is primarily used to fibers which have an affinity for acid dyes and which exhibit resistance to
manufacture epoxy resins. Epoxy both mold and insects.
resins are generally produced by
reacting a polyhydric phenol with an Further, epichlorohydrin is used to prepare dyeable polypropylene fibers and
aliphatic chlorohydrin or simple to dye polyolefin, polyacrylonitrile, polyvinyl chloride, polyvinyl alcohol, and
aliphatic epoxide. The most familiar other fibers. It is also used to impart wrinkle resistance and to prepare anti-
epoxy is obtained by condensing static agents and textile sizings.
epichlorohydrin with bisphenol A, Derivatives of epichlorohydrin show utility as leveling, dispersion, softening,
resulting in a basic epoxy resin emulsifying and washing agents.
molecule, such as that shown in
Figure 4. Papers, Inks, Dyes
Major advantages of epoxy resins Wet-strength paper sizing is prepared from either polyamides modified with
include corrosion resistance, solvent epichlorohydrin or from the reaction product of epichlorohydrin and an
and chemical resistance, hardness, alkylene amine.
and adhesion. Epichlorohydrin polyhydroxy compounds and their esters are useful in the
production of special printing inks and textile print pastes. These products
yield flexible films that are chemically inert to caustic soda and other chemical
solutions.
Epichlorohydrin adducts are useful as filler retention aids, paper coatings,
flocculants, and anti-static agents. Paper and paperboard products with
improved printability, pigment retention, folding endurance, and gloss also are
prepared with epichlorohydrin reaction products.

10
Properties and Uses
Epichlorohydrin-Based Rubber
Epichlorohydrin is polymerized or
copolymerized with ethylene oxide to
form elastomers. These elastomers,
Ion Exchange Resins members of a family of specialty Agricultural Products
polyether rubbers, possess excellent
Epichlorohydrin is used to produce Biologically active compounds are
physical properties over a wide range
both anion- and cation-exchange prepared by reacting epichlorohydrin
of temperatures and are resistant to
resins. Water-insoluble anion- with alcohols or the sodium salts of
fuel, oil, and ozone. Other
exchange resins having good stability alkylphenols. Such products have
advantages are excellent aging
are prepared by reacting found effective use in insecticides,
characteristics, high resiliency, and
epichlorohydrin with bactericides, and fungicides.
flexibility at low temperatures.
ethylenediamine or a higher
homolog. Strong-base anion- Applications for epichlorohydrin- More Applications
exchange resins can be produced by based rubber include automotive and Other applications for derivatives of
reacting epichlorohydrin with aircraft parts, seals and gaskets, wire epichlorohydrin include:
polymeric tertiary amines. and cable jackets, adhesives,
Asphalt improvers
Epichlorohydrin-based anion packings, hose and belting, rubber-
coated fabrics, and energy absorbing Corrosion inhibitors
exchangers are used successfully to
purify drinking water and to clean units. Electrical insulation for wire
polluted air. Fire-retardant urethanes
Plasticizers Hair conditioning rinses
Cation-exchange resins are produced
The reaction of epichlorohydrin with Liners for polyethylene bottles
by condensing epichlorohydrin with
alcohols, alcoholates, or the sodium
polyhydroxy phenols and by Linoleum and linoleum cements
salts of stearic, oleic, palmitic,
sulfonating the product. Lubricant additives
myristic, and other fatty acids yields
products used as vinyl polymer Petroleum production aids
Surface Active Agents
plasticizers, solvents for food and Pharmaceuticals
Many epichlorohydrin-based,
flavoring, and plasticizers for Photographic film bases
surface-active agents are synthesized
polyurethanes. Rubber latex coagulation aids
by condensing the epichlorohydrin
with a polyamine such as Waterproofing compounds
tetraethylene-pentamine, plus a fatty Zinc electroplating compounds
acid such as stearic acid.
The polyamine and fatty acid may be
replaced with an alkali metal, starch,
or other reactant. Sulfonated
epichlorohydrin is occasionally
substituted for epichlorohydrin.
Such products find use in cosmetics
and shampoos, and as detergents,
sudsing agents, water softeners, and
demulsifiers.

11
Health, Safety, and Handling

T he information in this section is general and should be used in


conjunction with the most current epichlorohydrin MSDS/SDS. A
current MSDS/SDS can be obtained from your Dow representative or by
calling the Dow Customer Information Group (CIG) at +1 800 441-4369 in
the United States. MSDS/SDS can also be obtained from the Dow Internet
home page, www.dow.com. The MSDS/SDS should be reviewed prior to
working with epichlorohydrin.

Health Hazards
Odor Threshold and Warning Properties
Epichlorohydrin has a sweet, pungent smell with an odor threshold variously
reported at values less than 1 part per million (ppm) to 25 ppm. Sensory
perception studies have indicated that the mean threshold for odor recognition
of epichlorohydrin is 10 ppm, and that at 25 ppm it is recognized by the
majority of persons. These findings are supported by the epichlorohydrin
subcommittee of the Society of the Plastics Industry (SPI), in its publication,
Epichlorohydrin, Safety and Handling Guide, September 1994. Marked
nose and eye irritation occur only at levels that exceed 100 ppm.
Note: Workers must not rely on odor, or on eye and nose irritability, as a
warning or indicator of exposure potentials.

For more information, refer to:


Odor as an Aid to Chemical Safety: Odor Thresholds Compared With
Threshold Limit Values and Volatilities for 214 Industrial Chemicals in Air
and Water Dilution, J.E. Amoore and E. Hautala, Journal of Applied
Toxicology, Vol. 3, No. 6, 1983.
Odor Thresholds and Irritation Levels of Several Chemical Substances: A
Review, Jon H. Ruth, American Industrial Hygiene Association Journal
(1958-1999)(1986), 47(3).
Pattys Industrial Hygiene and Toxicology, Fourth Edition, Vol. 2, Part A,
Chapter 7, 1993, Wiley & Sons, Inc. pp. 422.

Acute Toxicity - Systemic Effects


Excessive vapor concentrations are readily attainable at room temperature
and may cause unconsciousness and death. At 25C (77F), epichlorohydrin
has a vapor pressure of 2.26 kPa (17 mmHg). This is equivalent to 22,000
DOWTM Epichlorohydrin

ppm by volume. The one-hour LC50 value is 3617 ppm for male rats and
2165 ppm for female rats.

Inhalation
Epichlorohydrin vapor is irritating to the mucous membranes of the
respiratory tract. Lung injury, which may be delayed, can result from
inhalation of epichlorohydrin vapor. Liver and kidney injury can result from
respiratory exposure or prolonged skin contact.

Trademark of The Dow Chemical Company (Dow) or an affiliated company of Dow


12
Health, Safety, and Handling
Eye Contact
Eye contact with epichlorohydrin
Ingestion liquid will produce moderate A medical investigation indicated
irritation with corneal injury. that he had a severe burn which was
While epichlorohydrin does display
Solutions of epichlorohydrin may believed to be caused by the very
moderate acute oral toxicity (the oral
cause more irritation and injury if the small epichlorohydrin exposure that
LD50 has been reported in the range
solvent carrying the epichlorohydrin occurred on the previous day. The
of 175-282 mg/kg, depending on the
is miscible with water. burn required skin grafts and eight
particular species tested), it is
Epichlorohydrin vapor is also very weeks to heal.
unlikely that acutely toxic amounts
irritating to the eyes. This incident reinforces the following
of epichlorohydrin would be ingested
in the course of ordinary operations. observations:
Chronic Toxicity - Systemic Effects
However, should appreciable Leather does not offer suitable
amounts be willfully or accidentally Repeated inhalation of
protection when handling
ingested, serious injury, including epichlorohydrin vapor has resulted in
epichlorohydrin and may magnify
death, could result. Epichlorohydrin, liver and kidney injury to laboratory
the burn potential.
therefore, should be kept in the animals. In animal studies, a
reversible decrease in fertility was Even an apparently insignificant
original containers (appropriately exposure can lead to a serious burn
labeled), which should be closed and observed in male rats; however, a
number of epidemiological studies if the contact continues for an
kept away from persons extended period of time.
inexperienced with proper handling which investigated epichlorohydrin
exposure and health effects in After leather is contaminated, it
and use.
workers have shown no association cannot be decontaminated and
Contact Effects with reproduction effects. therefore must be destroyed.
The specific manufacturers data on
The following effects of
Burn Potential personal protective clothing (e.g.,
epichlorohydrin on the skin and eyes
The chemical burn potential with gloves, boots, and slicker suits)
should be carefully noted by all
epichlorohydrin is well-known and should be reviewed to ensure their
individuals working with this
identified in the MSDS/SDS as a suitability for use.
material.
hazard. All terminal valves and fittings
Skin Contact In an actual chemical burn incident, should be plugged to reduce the
Epichlorohydrin is irritating and can a worker wearing leather boots likelihood of an accidental
be damaging to the skin, particularly received a small splash on his exposure.
if contact exceeds a few minutes. impervious outer (slicker) suit during
Exposure may not be apparent and Carcinogen Potential
a truck off-loading operation. The
irritation or damage may not develop worker washed the contamination Epichlorohydrin has been shown to
for several hours. Prolonged contact from the suit shortly after the cause cancer in laboratory animals.
will invariably cause serious chemical incident and again before storing the In the U.S.A. it is considered to be a
burns, even at low concentrations. suit. He was unaware that a minor potential carcinogen for purposes of
Epichlorohydrin has caused allergic contamination of his boot had the Occupational Safety and Health
skin reactions in humans and is occurred. Administrations (OSHA) hazard
therefore classified as a skin sensitizer. communication standard, 29 CFR
Approximately eight hours after the 1910.1200. It is classified by the
Epichlorohydrin is also readily
exposure, the worker noted itching International Agency for Research on
absorbed through intact skin in
on one of his feet. He noted three Cancer (IARC) as 2A (probably
harmful amounts (the LD50 for skin
irritating red spots on his foot, but carcinogenic in humans). The
absorption in rabbits is 515 mg/kg).
did not recognize them as an American Conference of
Systemic intoxication from repeated
epichlorohydrin burn and put the Governmental Industrial Hygienists
skin contacts can be hazardous.
leather boot back on his foot. The (ACGIH) classifies epichlorohydrin
following morning, the worker to cancer class A3 (confirmed animal
awoke with a very swollen foot and carcinogen with unknown relevance
a large blister across the area where to humans).
the irritation was first observed.

13
Health, Safety, and Handling

In Europe, the Dangerous Substances Decontamination


Directive 67/548/EEC and the Eye exposure requires immediate
exposure could occur, annual
updates thereto classify and thorough decontamination by
examinations with special attention to
epichlorohydrin as a Category 2 irrigating the eye with low-pressure
lung, liver, and kidney functions are
carcinogen (carcinogenic in animals). water continuously for at least 15
suggested.
The directive further requires the minutes.
description of epichlorohydrin as Skin contact with the liquid is
follows: The substance should be Handling Instructions
irritating and capable of causing
regarded as if it is carcinogenic to All employees involved in the skin burns. Skin exposure requires
man. There is sufficient evidence to handling of epichlorohydrin should immediate showering with copious
provide a strong presumption that receive instructions before they start amounts of water for at least 15
human exposure to the substance working with this substance. These minutes. Use soap if available.
may result in the development of instructions should be about the
Contaminated clothing should be
cancer. specific hazards of this chemical and
removed immediately, while
Various epidemiological studies, decontamination procedures in the
showering. The clothing should be
however, have not supported the event of overexposure. Assistance
destroyed and not be re-used.
contention that epichlorohydrin is with worker training is available
from Dow. Leather goods (shoes, belts, and
carcinogenic to humans. For more other) cannot be decontaminated.
information refer to the following Workers should be cautioned not to Contaminated leather goods
resources: breathe epichlorohydrin vapor. should be physically destroyed to
Retrospective Cohort Mortality Odor does not give adequate prevent accidental reuse.
Study of Workers With Potential warning of an overexposure situation
Exposure to Epichlorohydrin and (see Odor Threshold on page 12). First Aid
Allyl Chloride. G.W. Olsen, et al., Any symptoms of exposure to Remember, if respiratory distress
American Journal of Industrial epichlorohydrin, such as eye or develops, move the affected person
Medicine, (1994), 25(2), 205-18 respiratory irritation and skin rashes, to fresh air. If the person is not
IARC report Vol. 71 (1999) p 603, should be reported immediately. Do breathing, give artificial
Section 5 Summary of Data not wear leather articles such as respiration. If breathing is difficult,
Reported and Evaluation, available shoes, belts or watch bands, since oxygen should be administered by
at http://www-cie.iarc.fr htdocs/ leather cannot be decontaminated and qualified personnel.
monographs/vol71/020- can increase localized burn potential Do not induce vomiting. Call a
epichlorohydrin.html by holding the epichlorohydrin physician and/or transport to an
against the skin. Contaminated shoes emergency medical facility.
Preventive Examinations or other articles of clothing should be Never give an unconscious person
Before workers are assigned to removed immediately. anything by mouth or attempt to
epichlorohydrin handling operations, Note: Be sure to physically destroy induce vomiting.
they should be screened with a any such contaminated article to In all cases, secure medical
complete pre-placement ensure that it is not reused by other attention at once.
examination. individuals.
Note: Individuals with medical Physician Notes
conditions that involve impairment of Decontamination, First Aid, Skin contact with the liquid is
the liver, kidney, heart, or respiratory irritating and capable of causing
and Physician Notes
tract (which may include impairment delayed skin burns. These may
due to abuse of alcohol) may be In the Event of Exposure escalate to deep second-degree burns
restricted from being assigned to jobs with little or no warning. If a burn is
Remove the patient from the
where exposure to epichlorohydrin present, treat it as any thermal burn
exposure area immediately.
could occur and create additional after decontamination.
organ stress. For all workers assigned Start thorough decontamination
to positions where epichlorohydrin procedures at once.
See a physician.

14
Health, Safety, and Handling
epichlorohydrin (see the NIOSH
Pocket Guide to Chemical Hazards,
Repeated skin contact even at a low or visit their website at www.cdc.
dose can lead to sensitization and gov/niosh/npg/npg.html.
Systems also must be designed to
allergic reactions. Further information on the health accommodate safety showers and
If respiratory distress develops, rest and environmental effects of
eye washes in the immediate area
and oxygen administration may be epichlorohydrin can be reviewed on (less than 8 meters [26 feet] apart)
helpful. Lung function should be the International Programme on where exposures are likely, such as
assessed following a significant single Chemical Safety (IPCS) INCHEM
truck or rail car off-loading stations
or intermittent inhalation exposure. document: www.inchem.org/ and locations where samples are
Persons receiving significant documents/ehc/ehc/ehc33.htm. taken. Showers and eye washes
exposures should be observed for 24- should be located so that workers
Exposure Control
48 hours for signs of respiratory whose vision is impaired by an
distress. Any significantly exposed Although epichlorohydrin has a very exposure can easily find them.
individual should be monitored for high vapor pressure, it can be
When respiratory protection is
liver and kidney function for at least controlled to maintain vapor
required for certain operations, use
60 days. Treatment is symptomatic concentrations well below
an approved full face air-purifying
and supportive if liver or kidney occupational exposure limits (see
respirator or a positive-pressure
injury occurs. Chemical burns of the Table 4). This should be achieved
supplied-air respirator, depending on
eye should be treated by a physician through properly designed, leak-tight
the potential airborne concentration.
experienced in dealing with chemical product handling systems. Good
If air-purifying respirator is used, it
eye injuries, but only after immediate ventilation is important; whenever
should be fitted with a fresh canister
and adequate decontamination with possible, the epichlorohydrin
for organic vapors or organic-vapor/
water. handling facilities should be located
acid-gas combinations.
outdoors to maximize natural
If lavage is performed, endotracheal
ventilation. However, good Note: Used canisters should be
and/or esophageal control is
ventilation cannot replace a closed, destroyed due to the poor odor-
suggested. Danger from lung
leak-tight system. Dow people have warning properties of epichloro-
aspiration must be weighed against
extensive experience in this area and hydrin which make odor an
toxicity when considering emptying
are prepared to help you evaluate unreliable indicator of chemical
the stomach. There is no specific
proposed equipment designs. We breakthrough.
antidote for epichlorohydrin.
can also provide information about
Provide supportive care. Treatment For emergencies and other conditions
the equipment used in our operations
should be based on the judgment of in which the exposure guideline may
(see Storage and Equipment, page
the physician and the patients be greatly exceeded, use an approved
31).
reactions. positive-pressure self-contained
All aspects of the handling operation, breathing apparatus (SCBA) or a
Exposure Limits from delivery through reaction to positive-pressure supplied-air
Government exposure limits are disposal, must be carefully respirator with an auxiliary SCBA.
subject to periodic revision. The scrutinized for exposure potentials.
Tanks and reactors must not be
information in Table 4 is given in Activities such as sampling should
entered until they have been washed,
good faith and believed to be correct receive particular attention.
purged, and tested for the presence of
as of April 2006. Note: The Measures that prevent exposures
epichlorohydrin vapor (see proposed
National Institute for Occupational should be thoroughly explored.
washing and tank entry procedures
Safety and Health (NIOSH) listing These include the use of vapor return
in section Storage and Equipment,
for the vapor concentration lines during product transfer, the dry
page 31). Safe oxygen concentrations
considered immediately dangerous to disconnect style of fittings for
(19.5-23.5 percent) should be
life and health (IDLH) is 75 ppm for transfer hoses, automated sampling
demonstrated with an oxygen
systems, and the like.
meter test.

15
Health, Safety, and Handling

Table 4: Regulatory Occupational Exposure Limits for Epichlorohydrin(1)


Country 8-Hour TWA (ppm) 15-min STEL (ppm) Ceiling (ppm) Notes
Argentina 0.5 A3; Skin
Austria 3 12 Skin, Sensitizer, Carcinogen A2
Australia 2 Skin, Carcinogen C2
Belgium 2 Skin, Carcinogen
Bulgaria 2 Skin, Irritant, Allergenic, Carciogen C2
Canada - Ontario 0.5 Skin
Canada - Quebec 2 Skin
Canada-Alberta 0.5 Skin. Use more restrictive of day or week adjustment. Exposure can't
exceed 3 times the 8-hour OEL for more than a total of 30 minutes during
a continuous 24-hour period, and 5 times the 8-hour OEL at any time.
Canada-B.C. 0.1 Skin
Canada-Manitoba 0.5
China 0.26 0.53 Skin
Columbia 0.5 Skin, A3
Croatia 2 Skin, Irritant, Allergenic, Carciogen C2
Czech Republic 0.26 0.53 Skin, Sensitizer
Denmark 0.5 Skin
Estonia 0.5 1 Skin, Sensitizer, Carcinogen
Finland 0.5 Skin
France 2 Skin, C2
Greece 2.5 5 Skin
Hong Kong 0.5 Skin; A3
Hungary 0.5 Skin, SEN
Iceland 0.5 Skin, Sensitizer, Carcinogen
Indonesia 2 Skin
Ireland 0.5 1.5 Skin, Carcinogen C2
Italy 0.5 Skin
Korea 2
Latvia 0.26 Allergenic, Carcinogen
Lithuania 0.5 1 Skin, Sensitizer, Carcinogen
Malaysia 0.5 Skin
Mexico 2 5 Skin
Netherlands 0.5
New Zealand 0.5 1.5 Skin, Carcinogen A3
Norway 0.5 Skin, Semsitizer, Carcinogen
Peru 0.5 Skin, A3
Philippines 5 Skin
Poland 0.26
Portugal 5 Skin, Carcinogen A3
Romania 0.26 1.4 Skin, Potential Carcinogen
Russia 0.3 Skin, All
Russian Federation 0.26 0.53 Skin, Allergen
Serbia & Montenegro 2 Skin, Carcinogen
Singapore 2
Slovakia 3 Skin, C2 Carcinogen
Slovenia 3 12 Skin, Carc2
South Africa 0.5 1.5 Skin; ALARA
Spain 0.5 C2; posibilidad de sensibilizacion en contacto con la piel; Skin
Sweden 0.5 1 Skin, Carcinogen; Sensitizer
Switzerland 2 Skin, Sensitizer, Carcinogen
Taiwan 2 Skin
United Kingdom 0.5 1.5
U.S.A. - California 2 Skin
U.S.A. - North Carolina 2 Skin
U.S.A. Federal OSHA 5 Skin
Venezuela 0.5 Skin, A3

Non-Regulatory Exposure Guidelines (1)


ACGIH Threshold 0.5 Skin, A3 (irritation, liver and kidney effects)
Limit Value (TLV)
- 1997 to Present
(1)
TLVs are appropriate guidelines to use where regulatory OELs do not exist.

Source: ARIEL Database by 3E Company: January 2007

16
Health, Safety, and Handling
Personal Protective
Equipment Is the exposure likely to occur only
All system designs should focus on once or twice per month as might
Air Monitoring eliminating the need for personal occur in some unloading
Due to its toxicity, high vapor protective equipment. However, operations?
pressure, and corrosive nature, personal protective equipment may be Is single-use equipment desirable?
epichlorohydrin can be safely required in certain operations, or in
Note: The MSDS/SDS on
handled in closed systems only. areas where exposure to vapor or
epichlorohydrin suggests that air
Because epichlorohydrin can be liquid is possible, such as in the event
purifying respirators, supplied air, or
absorbed through the skin in toxic of a system failure. The selection and
self-contained breathing apparatus
quantities, it is particularly important use requirements of personal
(SCBA) be used depending on
to avoid skin contact with vapor or protective equipment demand careful
conditions when respiratory
liquid. All operations must be management consideration. An
protection is required.
designed with engineering controls to overall appraisal should be made of
minimize personnel exposure (see the plant operation, exposure
Storage and Equipment, page 31). potentials, expected exposure Protective Clothing
Operations such as sampling, which duration, the specific activities being Even well-engineered systems will
are often considered open-system performed, and the training on require the use of personal protective
operations, should also be designed personal protective equipment being clothing in the event of spills or other
to avoid exposure. provided to workers. This appraisal potential exposure situations.
To ensure that epichlorohydrin is should be performed by a qualified In all operations involving
effectively contained, a formal air industrial hygienist in conjunction epichlorohydrin, and where employee
monitoring program should be with engineering, maintenance, exposure is possible, workers should
designed and implemented by a supervisory, and management staff. wear chemical workers goggles,
qualified industrial hygienist. This is An overall written plan to control safety hats, impervious boots, gloves,
particularly important for exposures should be developed. The and outer clothing (full body-
epichlorohydrin, which has poor plan should identify the types of covering impervious suits). Trousers
odor-warning properties (see Odor approved equipment (including should be worn outside the boots and
Threshold, page 12). The odor- manufacturer, make, and model); the sleeves should be taped to gloves
warning properties are not adequate types of protective equipment to use (with tapered sleeve inserts between
indicators of an over exposure for specific situations; the procedures sleeve and glove) to prevent contact
potential. for maintenance, cleaning, and of epichlorohydrin with the skin.
storage of the protective equipment;
The industrial hygienist should Clothing type, make, and materials of
required training; and other issues.
consider all aspects of the operation, construction should be carefully
Issues to consider when selecting
including work environment and job evaluated using an exposure control
personal protective equipment and
tasks. When changes are made in management approach that evaluates
managing equipment programs
procedures or equipment, sampling each exposure situation. For example,
include:
should be performed to verify protective clothing for splash
containment. A Dow industrial Is there a practical way to reduce protection (which is disposed of or
hygienist can assist with air the expected exposure by changes immediately cleaned after exposure)
monitoring and help determine in either equipment use or may not need to be as durable as
exposure levels in your operation. procedures? protective clothing for continuous
Talk with a Dow representative for Is the exposure likely to be at levels exposure situations. Carefully
more information. above the occupational exposure evaluate the data that is supplied by
limits (see Table 4)? your clothing manufacturer, paying
Is the exposure likely to be of very particular attention to the expected
short duration, after which clothing performance upon exposure
decontamination can be to epichlorohydrin. Important
immediately accomplished, or will a selection criteria are a high
lengthy exposure occur? breakthrough time and a low
permeation rate (see Table 5).

17
Health, Safety, and Handling

Protective Equipment Training


It is important to recognize the Training of personnel on the use of protective equipment is the key to a
hazards associated with each successful program. Without a good understanding of the way the protective
material choice. For example, equipment works and its limitations, and the correct maintenance procedures,
leather is a hazard when the expected protection factors are unlikely to be achieved. Specific issues
contaminated and should not be such as the toxicity of epichlorohydrin vapors via the skin and the protection
specified for use. It can absorb required should be part of the training program. Training must also review
epichlorohydrin and maintain a low the proper way to wear, use, clean, and maintain each piece of equipment.
exposure level over a prolonged
The use of respirators, for example, should require medical approval for the
period of time, causing a severe burn
individual and a fit-test to ensure effective protection. Training should be
before discomfort registers. Such
documented and reviewed with the employee(s) on a regular basis with
burns have been serious enough to
retraining on a specified and annual basis.
require skin grafts.
It is also necessary to set guidelines
Table 5: Clothing Parameters
for decontaminating and destroying
protective clothing. Leather articles Item Considerations
should be destroyed to prevent Clothing, Gloves, Boots Butyl rubber appears to provide the best inherent
accidental reuse. barrier properties.
Note: Personnel should be required Laminate constructions containing SARAN Resins or
to wear work clothes and to store polyvinyl alcohol can be designed to provide various
them separately from their street levels of barrier.
clothes. This allows the industrial
Nitrile and neoprene rubber are penetrated more
laundry to handle and wash work
readily.
clothes that could be chemically
contaminated. Respiratory Protection Where low short-term exposures are anticipated, use
full face respirator with organic vapor or organic
vapor/acid gas cartridges.
Impervious Clothing
For unknown concentrations to those substantially
When choosing impervious
above the occupational exposure guide, use positive-
protective clothing, the intrinsic
pressure supplied air or self-contained, positive-
barrier properties like breakthrough
pressure breathing apparatus (SCBA).
time and permeation rate are factors
to consider. Other factors that affect For emergency situations use self-contained, positive-
performance include: pressure breathing apparatus.
Physical strength, abrasion Eye Protection Chemical workers goggles, if splashes of
resistance, or tear resistance epichlorohydrin are unlikely to occur.
required in specific use conditions; Full face shield if splashes may occur.
Thickness of the material;
Alternatively, a full face respirator can be used.
Fabrication technique (e.g. sealing
of seams). Note: Latex, PVC, natural rubber (household) glove materials have only very
Dow suggests that customers obtain limited protection properties. These materials are readily penetrated and give
information from clothing and less protection.
equipment suppliers about the
performance of their products in
given situations and the barrier
properties to epichlorohydrin. You
may also want to consult the Dow
MSDS/SDS.

Trademark of The Dow Chemical Company (Dow) or an affiliated company of Dow


18
Health, Safety, and Handling
Figure 5: AZ-Armaturen Sampling System

Sampling of Delivery
Vehicles
Sampling and analysis of the delivery
vehicle is the surest way to verify that
the product is epichlorohydrin.
Sampling systems must be designed
to avoid operator exposure. Many
such systems are commercially
available from specialty equipment
suppliers; some suppliers will design
a system specifically for your
purposes. The systems vary from
simple and low cost to very highly
automated and expensive systems.
Other systems of a less automated
nature are also available that control Perhaps the best place to take the sample is from the line through which the
exposures, but require more operator vehicle will be off-loaded.
training and care. Note: The use of the sampling port provided within the dome on rail cars in
An example of a simple, but safe and North America will usually produce a non-representative sample because the
effective sampling system which is line is often stagnant for long periods of time (the usual problems with
commercially available is shown in samples from the stagnant line are high color and non-volatile matter). If the
Figure 5. It is available from AZ- sample port is to be used, sufficient purge to completely clear it will be
Armaturen, www.az-armaturen.de. required.

Another approach to verifying the contents of a delivery vehicle is to sample


the atmosphere in the vehicle and test it for epichlorohydrin. The vent sample
can be taken in a purged sample bomb connected to the vehicle vent. If the
sample is taken from the vapor return line, care must be taken to ensure that
the sample is representative of the vehicle contents and not of the line.

19
Health, Safety, and Handling

Figure 6: Effects of Vacuum on a Rail Car and a Storage Tank

Venting of Delivery Vehicles


Adequate venting of delivery vehicles
is an important safety practice during
off-loading of epichlorohydrin.
Inadequate venting can result in the
collapse of the vehicle. Points to
consider include:
At normal off-loading rates, the
industry standard 3/4-inch vacuum Customer Actions
relief valve on delivery vehicles is Dow recommends that customers take these actions:
not sized to provide enough air
flow to prevent catastrophic failure Evaluate the pressure drop at the maximum expected off-loading rate for
of the trailer barrel. Typically 15 each vent system being used;
kPa (2-3 psi, 0.13 bar) negative Ensure that the vent system is designed to keep a positive pressure or no
pressure will cause failure; more than 7 kPa (~1 psi) negative pressure on the delivery vehicle;
The collapse of the tank not only Employ flow- and pressure- measurement devices on the vent line tied to
represents a serious safety issue shutdowns of the transfer equipment;
and financial loss, but also can Develop written procedures for off-loading, including a checklist of critical
potentially lead to a tear in the side actions to ensure venting.
wall of the tank, which would
likely result in the unavoidable spill
Note: A closed loop gas return line of sufficient diameter (min. 5 cm / 2
of the trucks remaining contents;
inches) from the customers storage tank gas phase to the delivery vehicle gas
There are significant examples of phase is the preferred configuration.
catastrophic collapse of tanks
which were not adequately vented
during off-loading (see Figure 6).

20
Emergency Preparedness

A lthough the chemical industry has one of the highest safety records, it is
very important to put an effective, well-developed plan in place to ensure
quick and effective response to emergencies. Emergency preparedness should
consider all aspects of emergency situations that may occur on the site, in the
surrounding community, or in the community at large.
This section describes a process for emergency planning and provides specific
information about spills, fire-fighting, and associated waste disposal. Plans
should be developed with the assistance of local fire-fighters and community
groups. Several resources are available from the International Council of
Chemical Associations (ICCA), www.icca-chem.org; the American Chemistry
Council (ACC), www.americanchemistry.com; and the European Chemical
Industry Council (CEFIC), www.cefic.org.

Table 6: Chemical Manufacturers Organizations in Other Countries


Australia Plastics and Chemicals Industries Association (PACIA) www.pacia.org.au
Brazil Assoiaco Brasileira da Industria Quimica e de Produtos www.abiquim.org.br
Derivados Abiquim
Canada Canadian Chemical Producers Association (CCPA) www.ccpa.ca
India Indian Chemical Manufacturers Association (ICMA) www.icmaindia.com
Japan Japan Chemical Industry Association (JCIA) www.nikkakyo.org/organizations/jrcc/
index.html
Mexico Asociacin Nacional de la Industria Quimica AC (ANIQ) www.aniq.org.mx
South Africa Chemical and Allied Industries Association (CAIA) www.caia.co.za

Plan Development
The first step in emergency planning as defined by the ACC is crisis
management planning. This begins with a definition of potential crises that
require planning, and then moves through a number of steps related to
planning, preparation, mobilization, response, recovery, and post-incident
follow-up. The procedure should be comprehensive and consider all aspects
of potential emergencies, including warning alarms, evacuation assembly areas DOWTM Epichlorohydrin
and escape routes, personnel accountability, communication vehicles, chain of
command, notification of authorities, dealing with the media, and other
important concerns. If your plant does not have a crisis management plan,
one should be developed.

Trademark of The Dow Chemical Company (Dow) or an affiliated company of Dow


21
Emergency Preparedness

To obtain these resources, write to:


American Chemistry Council
If we assume that a general 1300 Wilson Boulevard
emergency plan exists for your Arlington, VA 22209
facility, the task of preparing for a U.S.A. chemical industry initiative
new installation starts with a proper Phone: +1 (703) 741-5600 supported throughout the world
design. Engineers should design the
After completing both an overall through Responsible Care.
bulk storage and handling system to
crisis management plan and a If your community does not have a
prevent hazardous conditions and to
process hazard analysis, the next plan that integrates industrial and
allow quick response if emergencies
logical step is to develop written civil emergencies, refer to the sections
occur. For example, Dow requires
procedures for responding to Community Awareness and
the use of nitrogen padding on
possible emergencies associated with Emergency Response of the
epichlorohydrin storage tanks to
the new installation. These plans Responsible Care principles by the
eliminate oxygen from the tank and
must be carefully tied into the International Council of Chemical
thereby reduce the risk of fire. An
emergency plan and cover all of the Associations (ICCA), www.icca-
excellent way to test a new design is
aspects required in the overall plan. chem.org.
to perform a process hazard analysis.
The procedures should also include a
For assistance, refer to a process
specific plan for controlling the Transportation Emergency
safety management publication, such
emergency. Procedures should cover
as that developed by the ACC. The Within the framework of
all parameters, including fire
ACC publication suggests methods Responsible Care, Dow and its
extinguishers and similar equipment,
to identify, assess, control, and carriers make every effort to
emergency block valves, spill
manage hazards. As part of the transport goods to and from its
containment, personal protective
hazard identification and manufacturing sites and storage
equipment and clothing, and so on.
management process, it is also locations safely and in full
All post-emergency procedures, such
important to define safe operating accordance with relevant regulations
as waste clean-up, waste disposal and
procedures. and codes of practice. In the event of
equipment checks, should also be
Helpful resources include: an incident, the chemical industry
considered.
will provide information, practical
Crisis Management Planning for The plan should be tested in a help and, if necessary and possible,
the Chemical Industry, Manual simulated situation to ensure its appropriate equipment to the
and Videotape, 1992, Order No. effectiveness in a real emergency. competent emergency authorities in
022012, CMA.
The third step in developing an order to minimize any adverse
Site Emergency Response Planning emergency plan involves community effects.
Guidebook, 1992, Order No. interaction. The plan should be
024041, CMA. integrated into the community-wide
Process Safety Management emergency response plan. If your
(Control of Acute Hazards), 1985, community does not have a plan that
Order No. 047023, CMA. integrates industrial and civil
A Resource Guide for emergencies, refer to the Community
Implementing the Process Safety Awareness and Emergency Response
Code of Management Practices, (CAER) guide from the American
1990, Order No. 047024, CMA. Chemistry Council (ACC) or from
the European Chemical Industry
CMA (Chemical Manufacturers Association) has been
renamed ACC (American Chemistry Council). Council (CEFIC). CAER is a


Responsible Care is a service mark of the American Chemistry Council in the United States
22
Emergency Preparedness
North America
CHEMTREC (CHEMical Table 7: Flammability Limits for Epichlorohydrin
TRansportation Emergency Center),
Flammability Limits LFL UFL
www.chemtrec.com, is committed to
Lower Limit Upper Limit
providing emergency response
personnel, law enforcement agencies, Epichlorohydrin in Air 3.8 % 21 %
and other interested persons with Oxygen in Epichlorohydrin Vapor 11.6%
information necessary to better
mitigate emergencies associated with The flash point of epichlorohydrin is 31C (88F), Tag Closed Cup (TCC).
hazardous materials. Exotherm begins at 325C (617F) and the auto-ignition temperature is 416C
(781F). The vapor is heavier than air and may travel considerable distance to
Europe a source of ignition and then flash back. The material is moderately soluble in
ICE (International Chemical water (6.6 percent at 20C/68F).
Environment, European Emergency
Response Network) www.cefic.org/ Fire-Fighting Methods
activities/logistics/ice/ice-guide.htm, is Use water fog, dry chemical, alcohol foam, or carbon dioxide when fighting
a cooperative program between fire. Use water to keep fire-exposed containers cool. If a leak or spill has not
chemical companies to prevent ignited, use water fog to disperse the vapors and to provide protection for
chemical transport incidents and to workers attempting to stop a leak. Water fog may be used to flush spills away
respond effectively if and when they from potential ignition sources.
do occur. Wear a positive-pressure, self-contained breathing apparatus if contact with
the vapors is possible; wear full protective clothing (see Health, Safety, and
Other Countries Handling on page 12).
Please refer to country-specific
For more information, review the local and country codes for fire protection
emergency organizations (see Table 6).
such as the National Fire Protection Association (NFPA), www.nfpa.org, the
European EN standards or the global International Electrical Council
Fire-Fighting Guidelines standards (IEC).
Fire Hazards Table 8: Fire Protection Standards
Epichlorohydrin is a flammable liquid Item North America Europe Pacific Worldwide
and its vapor forms explosive
Flammable and NFPA No. 30 EN standards Country-
mixtures with air.
Combustible Liquids specific
Although the lower limit for oxygen standards
concentration for epichlorohydrin
Electrical Codes NFPA No. 70 EN standards Country- IEC standards
flammability is 11.6 percent, Dow
specific
requires the concentration to be
standards
below 8 percent as a safety factor.
Protection Codes NFPA No. 780 EN standards Country- IEC standards
Hazardous Combustion Products specific
During a fire, smoke may contain the standards
original material in addition to
combustion products of varying
composition which may be toxic and/
or irritating. Combustion products
may include and are not limited to:
Hydrogen chloride. Carbon
monoxide. Carbon dioxide.

23
Emergency Preparedness

Spill Clean-Up Absorbents


Dry sand or ground polypropylene
Degradation in the Environment
materials are suitable absorbents for
Epichlorohydrin is slightly toxic to epichlorohydrin spills. The
aquatic organisms and moderately In a wastewater treatment system, advantage of polypropylene-based
toxic to algae. It may also be the same processes will take place, absorbents lies in their ability to be
moderately toxic to mammalian with hydrolysis playing a minor role incinerated without creating a large
wildlife. due to the short residence time. ash loading on the incinerator.
Epichlorohydrin is a mobile, volatile Overall, epichlorohydrin is relatively Two specific polypropylene
liquid with a water solubility of unstable in the air and water. absorbents tested by Dow are Haz-
approximately 6.6 percent (66 g/l). However, when spilled, it may exert Mat Pig and Polysorb from New Pig
Epichlorohydrin hydrolyzes in distilled a toxic action before hydrolysis. Corp., One Pork Ave., Tipton, PA
water at a rate of 9.75 x 10-7 s-1, which Epichlorohydrin is inherently 16684-0304, U.S.A., www.newpig.
corresponds to 50 percent hydrolysis in biodegradable and the com; and Lab Safety Supply Inc.,
8.2 days (see Mabey and Mill resource bioconcentration potential is low. P.O. Box 1368, Janesville, WI
below). Contamination of soil and water 53547-1368, U.S.A.
It also reacts with other nucleophiles should be minimized by spill Clay-based absorbents should not be
such as chloride or hydroxide, which containment and removal, whenever used since they react with the
could lead to a more rapid possible. epichlorohydrin resulting in the
hydrolysis. For more information, review the evolution of heat. Heat from this
Dow studies, in addition to other Dow MSDS/SDS or the following reaction can result in spontaneous
work by W. Mabey, T. Mill, A.L. studies: combustion since auto-ignition
Bridie, and S. Sasaki (see resources Critical Review of Hydrolysis of temperatures can be reached.
below), indicate that biodegradation Organic Compounds in Water Other absorbents may be suitable,
is a major environmental process Under Environmental Conditions, but should be tested prior to use for
with 5-day Biological Oxygen W. Mabey and T. Mill, J Phys. reactivity with epichlorohydrin.
Demand (BOD) values of 18 percent Chem. Ref. Data 7, 383-415 For large spills, clean-up is often best
(Dow) and 14 percent (acclimated; (1978); quoting J.N. Bronsted and handled with a vacuum truck. If this
Bridie). Biodegradation continues M. Kilpatrick, J Amer. Chem. Soc., approach is used, the truck should be
with BOD values of 43 percent and 51, 428 (1929). padded with an inert gas before
53 percent after 10 and 20 days,
BOD and COD (Chemical vacuuming the spill. Care should be
respectively (Dow) and is
Oxygen Demand) of Some taken not to introduce air into the
significantly degradable in the
Petrochemicals, A.L. Bridie, C.J.M. truck as liquid is vacuumed. This
Japanese Ministry of International
Wolff, and M. Winter, Water Res., could create an explosive atmosphere
Trade and Industry test (Sasaki).
13, 627-630 (1979). in the vacuum truck. Consider that
Biodegradation can also take place in
Aquatic Pollutants: Transformation the vent of the vacuum truck will
surface soil. The high water
and Environmental Effects, emit significant amounts of
solubility and mobility makes it
S. Sasaki, O. Hytzinger et.al.eds., epichlorohydrin vapor, which could
possible for epichlorohydrin to enter
Pergamon, Oxford pp. 283-298, cause additional hazards
the ground water where
(1978). (environmental or health).
biodegradation is expected to
continue, but at a slower pace. The The possibility of a two-phase water
hydrolysis of epichlorohydrin will mix must be considered; the hazard
prevent it from being a ground water caused by a reaction with
pollutant other than immediately epichlorohydrin can occur over time.
after a large spill. In the aquatic Note: Suppliers and their products
environment, epichlorohydrin will identified in this Manual are referred
hydrolyze, biodegrade, and volatilize. to in good faith, but no endorsement
is made. It is the customers
responsibility to research available
suppliers and make the appropriate
selection.

24
Emergency Preparedness
Waste Disposal Hydrolysis
Epichlorohydrin is classified as a The alkaline hydrolysis of dilute water solutions of epichlorohydrin to glycerine
hazardous waste in any part of the can, under certain circumstances, be a desirable way to handle very small
world. The relevant country-specific quantities of waste.
MSDS/SDS should be consulted for
specific government requirements Table 9: Epichlorohydrin Half Life, (T 1/2) in water @ pH 7
related to waste disposal. Customers Temperature (C) T 1/2 (h)
are advised to check their local 20 160
applicable government requirements.
30 5
Several methods of disposal are
available, including incineration, bio- In a solution of 4N NaOH, the highest reaction rate can be expected (half-life
treatment, and chemical conversion. approximately 15 minutes).
Applicable government requirements Note: The hydrolysis reactions of epichlorohydrin generate heat and a
must be considered prior to selecting a pressure build-up is a serious concern if the reaction is done in a contained
method. Final disposal methods system. Under alkaline conditions, the hydrolysis of epichlorohydrin proceeds
should be discussed with local to glycerine through an intermediate: glycidol. 2,3-Epoxy-propan-1-ol (note
authorities whenever possible. that glycidol is also toxic). The reaction rate is relatively slow at room
All applicable government temperature and can take days or weeks, depending upon circumstances, to
requirements regarding health, proceed completely to the final product, glycerine. The reaction rate increases
environment, and waste disposal must at elevated temperature. Treating large amounts (>100kg) of epichlorohydrin
be observed. Contact Dow for with dilute alkali at ambient temperatures with subsquent heating can lead to
additional information. an uncontrollable polymerization with excessive heat generation.
All quantities of epichlorohydrin - or If hydrolysis is considered, tests should be run to determine the exact chemical
waste material contaminated with make-up of the resulting mixture before proceeding with disposal. Large
epichlorohydrin - should be removed amounts of epichlorohydrin should be disposed of in an incinerator.
to an approved industrial waste
Note: Do not use sodium carbonate or other alkali as an absorbent for spilled
disposal area. If epichlorohydrin is to
epichlorohydrin.
be incinerated, only an approved
incinerator suitable for handling If removal of trace quantities of epichlorohydrin from equipment is the
chlorinated hydrocarbons can be objective, the use of low- or medium-pressure steam should be considered as
used. During incineration, hydrogen the first means to react it.
chloride is produced and must be
Hydrolysis at ambient temperatures at neutral or acid pH is not suggested
scrubbed out of the gas from the
because the reaction beyond the initially-formed chlorohydrins proceeds
incinerator.
slowly.
Water contaminated with
Contact your Dow representative if you wish additional information or
epichlorohydrin should be drained to
assistance.
a controlled area. This contaminated
water should be treated at an
approved water treatment facility.
When a problem arises as a result of a
major spill or equipment rupture,
only properly protected and trained
personnel should remain in the area
to supervise response and cleanup.

25
Delivery Procedures

T his section reviews road shipments and rail shipments, and provides a
delivery checklist for customer use.
Prior to delivery, customers should be prepared to safely receive and off-load
DOW Epichlorohydrin.
Note: Dow will not make deliveries to sites with which we are not familiar or
are not assured that personnel are capable of safe unloading and storage. In
general, this means that Dow will not deliver to a site that has not been visited
and reviewed by a Dow representative. Upon request, Dow technical
personnel will review the engineering plans of a proposed new facility and
provide feedback and suggestions.

It is important to carefully instruct all personnel involved in the handling of


epichlorohydrin (including unloading operators) on the hazardous properties
of this material. Because the degree of hazard in handling or unloading
epichlorohydrin varies from one operation to another, individual situations
should be carefully evaluated to determine the appropriate safety measures.
Epichlorohydrin is supplied in bulk quantities only. However, small samples
(typically 0.5 liter) are also available after a screening process has ensured that
the person requesting the sample is aware of the materials hazards and can
handle the material safely. Bulk shipments are available in truck, rail car,
barge, ship, and Intermodal ISO-containers as required.
All bulk vehicles are designed to handle a closed-loop vent return from the
storage tank. The vehicles in North America are also designed with a dry break
fitting on both the vapor return line (1.5-inch) and the liquid off-loading lines
(2-inch) to facilitate an exposure-free transfer of product. These dry break
fittings are very effective at reducing the spillage during connection and
disconnection to only a few droplets of fluid. The dry break feature requires
that customers have a matching fitting (see Storage and Equipment, page 31).

Figure 7: Dry Disconnect Style Fittings


DOWTM Epichlorohydrin

1. Comes attached to bulk delivery vehicle off-loading line.


2. Connect to flexible hose.

Trademark of The Dow Chemical Company (Dow) or an affiliated company of Dow


26
Delivery Procedures
Parts shown are:
1676 AN-SS-20 2-inch (5.08-cm) stainless steel adapter with female
National Pipe Thread and Chemraz seals
1773 D-SS-20 2-inch (5.08-cm) stainless steel coupler with female
National Pipe Thread and Chemraz seals
Parts not shown are:
1676 AN-SS-15 1-1/2-inch (3.81-cm) stainless steel adapter with
female National Pipe Thread and Chemraz seals
1773 D-SS-15 1-1/2-inch (3.81-cm) stainless steel coupler with
female National Pipe Thread and Chemraz seals
Photo courtesy of Civacon, P.O. Box 54907, Cincinnati, OH 45254, U.S.A.,
+1 (513) 528-2700

Road Shipments
For road truck deliveries in North America, Dow uses a dedicated fleet of
trucks owned and managed by a single carrier. This carrier employs only
drivers who have received extensive training about the properties and hazards
of epichlorohydrin and the procedure in which delivery equipment must be
handled for a safe, spill-free delivery. These drivers can be a very useful
resource to assist your operating personnel with trouble-free transfers.
In Europe and other regions, the truck quantity deliveries are made in dedicated
intermodal containers (ISO-containers, 23 metric tons, volume 25,000 liters)
by a single carrier. A program of carrier appraisal and driver training is also in
place.
ISO-containers can be unloaded either from the top or from the bottom. The
standard valves sizes on the top are DN80 for liquid and DN50 for vapor.
The standard bottom valve type of an ISO-containers is a 3-inch BSP-
coupling.
To minimize personnel exposure to epichlorohydrin, Dow requires customers
to use their own dedicated hose permanently attached to their pumping
system. For this reason, Dow does not supply hoses or truck pumps.
Dow Product Stewards can provide product safety training for your
employees, and will also attend your first delivery. Talk to your Dow
representative or call your nearest Dow location for assistance.

Rail Shipments
Dow also ships product in a dedicated fleet of rail cars. These cars are 20,000
gallon (80 metric tons) pressure cars set up for top off-loading only. In North
America, these cars are all fitted with dry break fittings for both liquid and
vapor return. The fitting size is 2 inches for liquid and 1.5 inches for vapor.
The dedicated rail cars in Europe can load 65 metric tons (70 m3 volume) and
are designed for top and bottom discharge. The sizes of the connection flanges
in Europe are DN100 for liquid and DN50/DN80 for vapor.
Rail cars are not used in regions other than North America and Europe.

27
Delivery Procedures

Table 10: Fitting Sizes for all Means of Transport


Means of Transport Region Liquid Gas Remarks
Rail car North America 2-inch 1.5-inch Dry-break coupling
Europe DN100 DN50/DN 80 Standard flanges
(Top and bottom discharge)
Road Truck North America 2-inch 1.5-inch Dry-break coupling
Europe Not supported
(1)
Intermodal Container North America 2-inch 1.5-inch Dry-break coupling
Europe Top: DN100 DN50/DN80 Top: Flange
Bottom: 3-inch BSP See Figure 8
Vessel / Barge On request
(1)
Intermodal containers are the preferred shipping mode for epichlorohydrin into other global regions. Contact our Customer Information
Group (CIG) for more information.

Figure 8: Container Bottom Valve, 3-inch BSP Figure 10: Rail car Top Connections

Figure 9: Container Top Connections, DN50 and DN80

Photo courtesy of VTG AG, Germany,


www.vtg-rail.de

Photo courtesy of HOYER GmbH Hamburg, Germany,


www.hoyer-group.com

28
Delivery Procedures
Are spotting, chocking, and brake
securement requirements clearly
Delivery Checklist identified?
The following checklist is designed to Note: For trucks, the driver should
help you prepare for a first delivery of have clear instructions to surrender Will a sample be drawn and
either a bulk truck, ISO-container or the keys and leave the truck cab. analyzed prior to off-loading?
a rail car to a new facility. For Note: Dow suggests sampling and
specific information about hardware, Is the operator required to use all of
testing to positively confirm the
see Storage and Equipment on the appropriate protective gear
product in the vehicle as epichloro-
page 31, or talk to your Dow Product (e.g., impervious suit, impervious
hydrin (see Sampling of Delivery
Steward. rubber footwear and gloves, hard
Vehicles, page 19).
hat, approved respirator) before off-
Has a Dow Product Steward visited
loading? What precautions will be taken to
your facility and reviewed your
bulk epichlorohydrin handling and Are the safety shower and eye wash avoid personnel exposure? Is
storage facility? Has Dow agreed to stations immediately accessible in personnel protective equipment
deliver to your facility? the off-loading area? Are they tested adequate?
before any connections are made to Are all lines and vessels properly
Note: Dow will not deliver to a
the vehicle? labeled and identified?
facility without performing an on-site
review to verify that it meets our Is the off-loading area cordoned off If connections have to be made on
required practices for bulk delivery. or barricaded to keep unauthorized the top of the transport vehicle, is
personnel and vehicles out? protection against falls adequate?
Have you arranged for a Dow Note: Are warning signs typically Was the oxygen level in the storage
Product Steward to attend the first used for the mode of transport used tank checked and verified to be
delivery? to secure the unloading area below 8 percent?
Was the off-loading piping and
Has the vehicles electrical ground Are all terminal lines plugged
valve system pressure-tested to
been verified? (blinded) to prevent spills from an
ensure that it is leak-free? If water
accidental valve opening (e.g.,
was used for the pressure test, how Has the off-loading operator
sampling and blow-down lines)?
was the system dried? Was the off- received training on the hazards of
the product and reviewed current Are a fire extinguisher and suitable
loading pump tested with liquid
MSDS/SDS? absorbent material available in the
after installation?
immediate area?
Note: Any water in the system will Has the driver received appropriate
training and instructions on the Is there a communication link to the
create quality and safety problems.
specific handling by the customer, if control room? How will it be
Is a written off-loading procedure the driver is supposed to assist maintained during off-loading?
available to employees? during offloading? Have calculations been made and
Was the procedure reviewed by the Dow can assist to help manage the confirmed to ensure that the load
off-loading operator? Will the training with the carrier personnel. will fit into the available tank
operator use it as a checklist for off- space?
Will a check be made of the
loading? vehicles number, seals, and product How will the transfer of the load
How will the vehicle be managed identification tag (on the off- into the tank be monitored to verify
for spill containment? Are there loading line) to verify the product movement of product when the
valve position changes required to against both the delivery note and pump is started and to ensure that
secure the containment system? If Certificate of Analysis? the product is going to the correct
so, are they described in the off- location? How will the movement
Note: Product stencils / label and
loading procedure? of vapors through the vapor return
accompanying documents on rail cars
Note: Dow suggests a spill- line to the vehicle be established
also should be checked.
containment volume great enough to and verified?
hold the entire contents of the vehicle
scheduled for off-loading.

29
Delivery Procedures

How will the operator know when


the vehicle is empty so that the
Note: Truck trailers and Intermodal
pump can be shut down as soon as
containers are particularly
it loses suction? Will the operator ensure that the
susceptible to damage from negative
If the liquid line will be blown clear fall restraint, chocks, ground strap,
pressure and will collapse if not
prior to disconnection, how will and barricades are removed and
vented. The vehicle safety system
the nitrogen be regulated to not that the placards are reversed and
may provide an audible warning
exceed the pressure at which the derail and warning signs are
alarm as it starts to relieve and suck
vehicles safety system begins to removed before releasing a rail car?
air into the trailer. At any sign of
relieve? Are steps defined and Rail cars and European Intermodal
safety valve relief, the transfer should
followed if a blow-down is containers also have top discharge
be stopped immediately.
performed? lines. Establishing pump suction
Is the off-loading procedure clear Note: Hoses should not be left requires specific operating
about the location and size of the hydraulically full. procedures. How will this be
liquid and vapor lines? managed?
What procedure will be used to
When the dry disconnects are Note: The procedures must either
ensure all liquid and vapor return
connected, are they locked in place utilize the pressure in the car upon
lines on the car and piping system
by securing the arms in a closed arrival (North America 5 to 9 psi). In
are correctly blown clear, de-
position? Europe, the overpressure in the cars
pressured, and blocked to secure
Before opening the valves on both and containers on the shipping point
the system and the delivery vehicle?
the vent and liquid sides, will a will be approximately 30 kPa (0.3
Note: Specially trained and licensed bar). Alternatively, the pressure can
careful check for leaks be made?
workers are required to accomplish be provided by an inert gas
Are gas detectors installed at
the task of rail car and truck (nitrogen) through the gas phase
strategic points to sound an alarm
securement. connection of the delivery vehicle to
if a leak occurs?
When disconnection of the dry push the product out of the car to
At what pressure is the storage
break fitting occurs, does the flood the pump suction.
tank?
Note: If it is at a pressure that procedure require the use of Note: The customer should have a
exceeds the vehicle safety system, the appropriate protective gear? check valve in the inert gas line to
pressure relief valve will open and a Will the hoses be secured to keep avoid contamination and back flow
vapor cloud will be released. them clean and contamination-free into the inert gas system.
Pressure relief valves in North for the next load?
America are typically set to 25 psig What mechanism is in place that
(trailers), and 75 psig (rail cars). In allows the operator to factor any
Europe, the safety pressure setting is learning experiences into the next
400 kPa (4 bar) with initial opening off-loading experience - to contin-
at 300 kPa (3 bar) for both rail cars uously improve performance?
and Intermodal containers.

After the transfer is initiated, is the


operator required to stay within
sight of the connections until the
load is completely transferred? If a
rail car is involved, how will it be
monitored?
Note: This is required by U.S. law
for tank trucks and rail cars.

30
Storage and Equipment
T he guidelines in this section of the Epichlorohydrin Product Stewardship
Manual are general and should be used with information from tank and
equipment manufacturers and professional engineering firms. Dow Product
Stewards can help you evaluate engineering suggestions and can assist you
with ecological and product safety considerations.
Dow can provide technical assistance during equipment installation, review
your site prior to the first delivery, and assist your staff during that delivery to
ensure that minimum requirements are met for a safe, exposure-free delivery.
We can also review customer-supplied schematics of storage and off-loading
equipment, and make suggestions for improvement.
Contact your Dow representative for information, or call the Dow location
nearest you.

Materials of Construction
Carbon steel is satisfactory for the transport and storage of epichlorohydrin.
Steel is used for storage tanks, lines, valves, and fittings, and tank cars. Tank
trucks are usually of stainless steel construction. If the material will be stored
longer than 12 months, color may develop. In such cases, stainless steel tank
construction should be considered.
Cast iron is not recommended for auxiliary equipment, such as pumps and
valves, due to its brittleness.

Hazardous Materials
Warning: The following materials can create varying degrees of hazard due to
their incompatibility with epichlorohydrin.

Aluminum, Magnesium, Copper, Tin, Zinc, Lead, and Their Alloys


These metals should not be used in systems containing epichlorohydrin
because of their potential to initiate a violent polymerization reaction.
Similarly, alloys of these metals (such as bronzes and some brass
compositions) should be avoided.

Catalysts
Epichlorohydrin may polymerize spontaneously and with explosive violence
in the presence of catalysts such as acids, bases, and compounds having labile
hydrogens (Lewis acids). Back-flow into storage vessels or lines must be
prevented.

DOWTM Epichlorohydrin

Trademark of The Dow Chemical Company (Dow) or an affiliated company of Dow


31
Storage and Equipment

Bulk Handling Checklist


Some specific engineering design and Prevention of back flow of any
procedural/operational consider- streams into the storage tank.
ations for off-loading and storage Fittings to match those on the Plugging of line ends to prevent
systems include: delivery vehicle. spills from an accidental valve
opening (e.g. sampling and blow-
Spill containment for the storage Use of a customer-supplied pump
down lines).
tank and for vehicles that will be with a closed-loop vapor return
off-loaded. line. This is suggested over the use Electrical grounding for storage
of nitrogen to pressure off the tank, delivery vehicle, and off-
Note: A volume sufficient to hold
product with vapor abatement on loading system.
the entire contents of the tank and
vehicle is suggested. the storage tank. Safety shower and eye bath
If a closed-loop vapor return is not immediately accessible to the off-
A nitrogen pad on the storage tank loading area, and tested prior to
used, make sure that sufficient
to ensure that the tank contents beginning the transfer.
nitrogen is available and utilized to
remain at less than 8 percent Waste disposal practices to meet all
ensure that the oxygen level in the
oxygen. regulations.
vehicle being off-loaded is
Isolation of the epichlorohydrin permanently maintained at less Tank and line labeling to indicate
storage tank from storage areas than 8 percent. epichlorohydrin.
containing materials reactive with
Note: Consider the allowed Note: The use of NFPA symbols
epichlorohydrin.
maximum pressure of the delivery (Health=3, Flammability=3,
Fire protection meeting local vehicle. Dow prefers that delivery Reactivity=2) on the tank are
standards. vehicles are returned with an suggested in North America.
Over-pressure of the storage tank overpressure of not more than 100
under normal and worst case kPa (1.0 bar, ~15 psig) Flammable gas detection around
conditions (usually fire). the tank and other potential spill
A sampling system and testing areas.
Overfill of the storage tank (e.g.
mechanism to confirm the product Process hazard analysis (see also
level measurement, alarms and
in the vehicle as epichlorohydrin Emergency Preparedness, page
shut-down of unloading pump).
(see Handling and Sampling 21).
Temperature measurement on the Guidelines in Health, Safety, and
tank and pump. Emergency preparedness.
Handling, page 12).
Oxygen measurement, particularly Note: It is suggested that a Plant
Blow-down of the unloading line Emergency Plan be coordinated with
with a new facility prior to first prior to its disconnection from the
delivery. the overall community emergency
delivery vehicle. plan (see Emergency Preparedness,
Pump shut-down under abnormal Note: It is suggested that nitrogen be page 21).
conditions (e.g. deadhead, tank regulated to less than 100 kPa (1.0
high level, low flow, high pump bar, ~15 psig). Also refer to Figures 11 and 12 for
temperature, and lack of flow in schematics of a typical bulk storage
vent back to vehicle). and tank truck off-loading system,
Exposure of workers and the and a typical rail car off-loading
environment during connection of system.
the transfer.
Note: Dow suggests using dedicated
equipment permanently attached to
transfer piping.

32
Storage and Equipment
Figure 11: Typical Bulk Storage and Tank Truck Bottom Off-Loading System for Epichlorohydrin

Depad to
Vent Scubber

PCV ERV ERV


Access Platform
PCV VRV
1
HLS Note: Label Lines for Content
Nitrogen HLA

Deluge/Foam

4 To Process

1 1/2" Vapor
HLA Nitrogen
Epichlorohydrin 3 Valve or Vapor Line
3
LI 3 2 FI PI PCV 2 Safety shower
LT FT 1 PT
& Eyewash
TI FI
TT FT
FI PI To Deluge
FT PT 1 System
1 2" Liquid 4 Tank Truck
GAS EBV Fire
DET.
Monitor Vent to
Fire Safe Area
Ext.
Flex Hose

Foam
1 Stor.

Spill Slope TI Centrfugal Pump 1 Absorbent


Ground TT Dry Ground
Containment Wall Vehicle Spill
Low Point Drain 1
Disconnect 5 Containment
(Remote)
Fittings To Sample
System

1. Pump to be turned off by:


- High level in tank - Low pump discharge flow
- High temperature - Low vent flow
- Low pump discharge level - Loss of electrical ground
2. Safety shower must be quickly accessible from all product handling areas.
3. For top off-loading configuration see rail car schematic, Figure 11
4. Vapor and liquid lines 2-inch and 3-inch respectively in Europe
5. See notes on page 19, Sampling of Delivery Vehicles.

Legend
PCV = Pressure Control Valve HLA = High Level Alarm TT = Temperature Transmitter PI = Pressure Indicator
ERV = Emergency Relief Valve LI = Level Indicator EBV = Emergency Block Valve PT = Pressure Transmitter
VRV = Vacuum Relief Valve LT = Level Transmitter FI = Flow Indicator GAS DET = Flammable Gas Detector
HLS = High Level Switch TI = Temperature Indicator FT = Flow Transmitter

This schematic drawing is provided in good faith by Dow. However, as the delivery, storage, use and disposal conditions are not within its
control, Dow does not guarantee results from the use of the schematic. The customer is advised to employ a qualified engineering service
to design and build their storage and handling facility. Since any assistance furnished by Dow with reference to the safe delivery, storage,
use and disposal of its products is provided without charge, Dow assumes no obligation or liability.

33
Storage and Equipment

Figure 12: Typical Rail Car Top Off-Loading System for Epichlorohydrin

To Storage Tank

PCV 1-1/2" Vapor 3

2" Liquid 3
Nitrogen

2 Safety Shower
& Eyewash 4 To Sampling System

PI

Liquid
1 Discharge

Vent
1

Spl. Valve
Customer Access
Platform
Epichlorohydrin
Rail Car

Vent to Safe Area

Locate Derail at Least


50' Before Rail Car

Ground
(Optional Interlock with Off-loading Pump) Spill Containment Plan View of
(Remote) Rail Car Dome

1. Temporary handrail to be installed when working on the top of rail car.


2. Additional safety shower required at ground level to be quickly accessible from all product handling areas.
3. Vapor and liquid lines are 2-inch and 3-inch respectively in Europe.
4. See notes on page 19, Sampling of Delivery Vehicles.

Legend
PCV= Pressure Control Valve PI= Pressure Indicator

This schematic drawing is provided in good faith by Dow. However, as the delivery, storage, use and disposal conditions are not within its
control, Dow does not guarantee results from the use of the schematic. The customer is advised to employ a qualified engineering service
to design and build their storage and handling facility. Since any assistance furnished by Dow with reference to the safe delivery, storage,
use and disposal of its products is provided without charge, Dow assumes no obligation or liability.

34
Storage and Equipment
Figure 13: Unloading a Bulk Tank Truck
A Dow customer demonstrates a typical hook-up of a bulk tank truck with
dry disconnects

Figure 14: Typical Intermodal ISO Container

Photo courtesy of HOYER GmbH Hamburg, Germany, www.hoyer-group.com

35
Storage and Equipment

Storage tanks must be constructed to


relieve excessive pressure in case of
Tank Storage fire. This can be achieved through
The storage tank should be equipped
The suggested storage tank for pressure relief valves or emergency
with a nitrogen gas padding system.
epichlorohydrin is an American relief vents of adequate capacity to
An effective gas padding system can
Petroleum Industry (API) Type 620 relieve tank over-pressure and to
be created using a pressure control
tank that uses a nitrogen pad of 40- prevent rupture.
valve on the nitrogen supply line to
70 kPa (6-10 psi, 0.4-0.7 bar). Note: Open vents should not be maintain a minimum pressure (pad).
American Society of Mechanical used to avoid emissions to the It can also feature a maximum
Engineers (ASME) code vessels with atmosphere due to breathing of the pressure (de-pad) pressure relief valve
higher pressure ratings are also tank. on top of the storage tank to prevent
excellent choices. over-pressure. Such a system will not
Storage tanks must be diked or
A European design standard for only provide a minimum positive
otherwise contained. Positive
tanks and vessels is EN 14015. pressure and protect against
drainage to an impounding area that
excessive pressure build-up, but also
Note: The vapor pressure of avoids exposure to personnel or
will conserve nitrogen. The nitrogen
epichlorohydrin is low enough that equipment is suggested. Shell-to-
pad will preclude air from entering
an atmospheric pressure tank (such shell separations of tanks should be
the system. Air contains moisture
as API Type 650 tank) could be used, based on loss prevention principles.
that can react with epichlorohydrin
but would probably not be the best The minimum distance from the tank
and/or its impurities to form other
choice due to the difficulty in shell to the dike wall should be set to
compounds which can be reactive or
maintaining a positive nitrogen prevent trajectories of escaping liquid
catalytic in nature.
pressure on the tank without venting (from possible leaks) from clearing
epichlorohydrin vapors. Such a the dike. Dikes should be designed Note: Tank vents should be handled
system would require special with adequate volume to hold the in a manner that prevents personnel
considerations to ensure that the maximum foreseeable spill with exposure and is acceptable from an
vapors are appropriately scrubbed additional volume to contain deluge emissions standpoint.
and did not pose an exposure water and foam from extinguishing
Dow suggests that vented material be
potential for workers. systems. Management of water
handled by vapor return to the
during an emergency situation must
In any case, the tank should be delivery vehicle. Tank breathing
be incorporated in the design.
designed, constructed, installed, and vapors are preferably incinerated in a
used in accordance with the Note: Careful design by a qualified well-designed incineration unit.
appropriate national codes for engineering service is required to Alternatively, the breathing vapors
epichlorohydrin storage. National ensure an appropriately sized can be absorbed with a caustic
Fire Protection Association (NFPA) containment design to manage all scrubber, an absorption unit, or by
codes are appropriate for North potential emergencies. condensation. Any of these systems
America. The tank should also meet will require a careful design by a
Water spray rings around the tank
all local codes and ordinances. qualified engineering service.
are suggested to provide a water
Carbon steel tanks are normally deluge when fighting fire (it also Mechanical pressure vacuum relief
suitable for storage of epichloro- provides additional cooling for the devices should also be provided to
hydrin. If the material will be stored tank in a fire situation). These same satisfy the relief requirements of
for more than 12 months, however, spray rings can be used to deliver codes and standards applicable to
stainless steel construction should be foam by injecting the foaming agent installation (e.g., NFPA in North
considered to prevent discoloration. into the water supply. Fire-fighting America, EN standards in Europe).
monitors around the storage facility Additional equipment should include
should be considered as part of the adequate manholes or entrance
design. Again, the fire protection passages that allow workers to clean
system must be carefully designed by or repair tanks, a bottom drain to
engineering experts who specialize in completely empty tanks when
this service. necessary, and two independent level
measurement devices.

36
Storage and Equipment
5. The remaining steps of the
Also, be sure that the tank and all cleaning procedure are dependent
metal piping and pumps are upon the type of lining and
electrically grounded. exterior paint on the tank, and
Tank Cleaning Procedures
See Figures 11 and 12 for further the amount of deposits in the
The following procedure to clean
instrumentation and control tank itself. These steps are
tanks containing epichlorohydrin is
suggestions. categorized as low-, medium-,
suggested.
Because epichlorohydrin may and high-temperature cleaning
Note: Tank cleaning will require procedures. Follow Steps 1-4
homopolymerize spontaneously and
personnel to enter the epichloro- above, then proceed with the
with explosive force (100 kJ/mol,
hydrin storage vessel. To ensure this steps described in the low-,
24.3 kcal/mol at 25C/77F) in the
is done safely, a detailed vessel entry medium-, or high-temperature
presence of catalysts such as acids,
procedure that includes the testing of categories.
bases, and compounds having labile
the environment in the tank should Note: It is very important to use the
hydrogens, it should be stored only
be developed by qualified personnel. following cleaning procedures
in tanks that have been thoroughly
The procedure should be used and regarding proper temperature limits
cleaned and dried, e.g., buffed and
signed by the responsible people, on linings, exterior paints, and
steamed, water-washed, and dried
including the operator and trades insulation, since most manufacturers
with an inert gas, such as nitrogen
person. guidelines do not have large safety
(See section Tank Cleaning
Procedures). factors. Linings and exterior paints
1. Use a pump to remove the
epichlorohydrin from the tank are very easily damaged by heat, and
Note: Combining epichlorohydrin
are expensive to repair.
and water can form a particularly until the pump loses prime.
hazardous two-phase mixture (see 2. Blind or remove all process piping Note: All water and epichlorohydrin
Properties and Uses, page 6, for from the tank to avoid accidental mixtures must be contained and
solubility information). Over time, flows into the tank during the disposed of as required by
an exothermic reaction will start at clean-up or tank entry regulations (see Waste Disposal,
the interface which can generate procedures. page 25).
enough heat to create pressure build- 3. Fill the tank at least half way with
up in the vessel. Such mixtures must water to remove any liquid Low-Temperature Cleaning
be disposed of promptly (see Emergency pockets of epichlorohydrin. If the
This type of procedure should be
Preparedness, page 21, for disposal tank is too large or disposal of
used for any tank that is lined,
information). water is a problem, this step may insulated, or painted with a material
be omitted if the following Step 4
Great care must be taken to prevent that is not capable of withstanding
is performed.
back flow or other inadvertent above-ambient temperatures.
addition of reactive materials to the 4. Water-wash for at least 8 hours
5a. Continue washing with the
storage tanks. Prior to start-up, a using some form of multi-
multidirectional spray nozzle set-
process hazards analysis should be directional spray washing nozzle
up for an additional 12-16 hours.
performed to identify flow, (e.g., the type used to wash tank
Open all drains on the tank.
temperature, pressure, equipment trucks or cars). Alternatively a
10 percent Sodium hydroxide 5b. Connect an air-moving device
failure, operating errors, or other
solution can be used for about capable of quickly turning over
conditions that could create an
1 hour. the air volume in the tank.
unexpected hazard (see Emergency
Note: This step is essential to tank 5c. Test the tank environment for
Preparedness, page 21).
cleaning; it greatly minimizes the flammability, toxicity, and
amount of epichlorohydrin that oxygen content. See under tank
could vent out in the following steps. entry below.
5d. If the air test results show that it
is not acceptable to enter,
continue to wash the tank until
acceptable limits are reached.

37
Storage and Equipment

Medium-Temperature Cleaning
This type of procedure is appropriate 5d. Turn off the steam, connect an air-moving device, and cool the tank down
for tanks that are lined, insulated, or to ambient temperature.
painted with a material capable of 5e. Test the tank environment for acceptable levels of flammability, toxicity,
withstanding boiling water up to and oxygen content as outlined in the tank entry section below.
100C (212F), but not direct
5f. If any tests show that it is unacceptable to enter, the tank should be further
steaming.
steamed until acceptable limits are reached.
5a. Open a vent valve at the top of
the tank and fill the tank 80 Tank/Vessel Entry
percent with water. A written tank entry procedure should be in place. This procedure should
5b. Connect a steam hose to the regulate which tests have to be done prior to the approval of tank entry by a
bottom of the tank and introduce responsible person. Required tests are oxygen content, flammability,
steam. Raise the water detectable epichlorohydrin and electrical safety. Suggested additional tests are
temperature to boiling, then boil temperature (especially after steaming). The procedure should further regulate
the water for 6 to 8 hours. Be who gives the final approval for tank entry. Persons entering tanks should
careful not to overboil, causing wear appropriate personal protective gear.
water to exit the vent valve.
Table 11: Guidelines for Acceptable Tank Entry
5c. Drain the water and purge the
tank to ambient temperature Conditions Acceptable Levels
with an air-moving device. Flammability Essentially zero
5d. Test the tank environment for Toxicity Less than 0.5 ppm epichlorohydrin in vapor space
safe levels of flammability,
Oxygen content 19.5-23.5 percent
toxicity, and oxygen. See under
tank entry below. Temperature Less than 40C (104F)
5e. Repeat the boiling procedure if Note: If the tank contained other compounds, the environment should be
the air tests are unacceptable. tested for safe levels of those compounds, too. Check with the relevant
Continue until acceptable limits manufacturer for acceptable levels of entry.
are reached.
Recommissioning
High-Temperature Cleaning
Before filling a tank with epichlorohydrin, follow these steps:
Use this procedure for any tank that
is lined, insulated, or painted with a 1. Pad and de-pad with nitrogen until the measured oxygen content is 8
material capable of withstanding percent or less.
temperatures up to 250C (482F). 2. The tank must be dry. This can be assured by making a dew point
5a. Open the vent and drain valves determination on a representative sample of a nitrogen purge flow from
on the tank. the tank. A dew point of less than -40C (-40F), as measured by a dew-
point apparatus, is used at Dow as the acceptable level of dryness.
5b. Connect a low pressure (240
kPa, 2.4 bar, ~35 psig or less) 3. Ensure that all safety and other systems are reinstalled and tested to verify
steam hose to the tank and flow correct operation.
steam into it, making sure that Note: Nitrogen Hazard! A number of fatalities have recently been caused by
the tank does not over-pressure. persons entering into areas and equipment with oxygen-deficient atmosphere.
5c. Increase the tank temperature to If a person enters an atmosphere of nitrogen, he or she can lose consciousness
95C (203F) for 2 to 4 hours, or without any warning symptoms in as little as 20 seconds. Death can follow in
until no detectable epichloro- 3-4 minutes. A person falls as if struck by a blow on the head. All personnel
hydrin is remaining. should know that one deep breath of 100 percent nitrogen will be fatal.
Breathing is stimulated and controlled (cerebellum) by carbon dioxide present in
the lungs. 100 percent nitrogen will displace carbon dioxide completely. In the
absence of a carbon dioxide signal to the brain, breathing stops. Personnel
should not work in or enter atmospheres with oxygen concentration below 19.5
percent or above 23.5 percent, unless equipped with a self-contained breathing
apparatus or breathing air mask. This is also true of rescue personnel who can
be overcome by the same oxygen-deficient atmosphere as the initial victim.
38
Storage and Equipment
Table 12: Equipment Specifications
Equipment Specifications Dow suggests stainless steel (316 SS) equipment be used to store and handle
Examples below may be specific to epichlorohydrin. Carbon steel is also a suitable construction material.
North America. Check with your Gaskets Spiral-wound, 304 stainless steel or Monel winding, PTFE or
country standards or involve a local flexible graphite filler, 0.175" thick, API-601 for ASME/ANSI B16.5
engineering company. flanges, carbon steel centering ring, no inner ring.
Lines, valves, pumps, and fittings can Flat ring: filled PTFE, 1/16" thick, Gylon 3510, Blueguard 3700 or
be of ordinary carbon steel or ductile Durlon 9000.
iron. Dry Break Valves e.g Civacon for the 1 1/2" and 2" female couplers and male
Note: Do not use cast iron due to its adapters respectively.
brittleness. Also avoid aluminum, Note: dry-break couplings are currenly used only in North
magnesium, copper, tin, zinc, lead, America.
and their alloys due to their potential
reaction with epichlorohydrin. O Rings PTFE, EPDM, EPR, Viton, Kalrez 4079.
V Rings PTFE
Spiral-wound gaskets with
polytetrafluoroethylene (PTFE) filler, Pumps Seal-less pump, preferably magnetic drive used in clean service.
flexible graphite filler, or filled PTFE Mechanical seal pumps (centrifugal), double seal using non-toxic
gasket (e.g. Gylon 3510 or Durlon purge.
9000) have been used satisfactorily. Pump body duplex stainless steel; CD4M (cast) or 2200 series
Centrifugal pumps equipped with (plate) steel, ductile iron or 316 stainless steel.
dual mechanical seals or magnetically-
driven (seal-less) generally provide Volute case gasket, glass-filled PTFE or PTFE envelope.
good protection for workers. Seal Hard Faces Carbon/tungsten
When mechanically sealed pumps are Hoses Polypropylene lined with inner wire construction 316 SS. (e.g.
used a combustible gas detector (ex- Wilcox type 4091 or equivalent).
detector) is recommended. The gas Polypropylene with PVC linings and galvanized outer wire (e.g.
detector should be located near each Chemoflex 0416-PG).
epichlorohydrin pump to detect any
pump seal leaks. Tank Linings Unlined steel acceptable for most applications.

The number of flanged connections Contact your Dow representative for linings information.
should be kept at a minimum to Electrical Minimum-U.S. Class I, Division II, Group C.
minimize fugitive emissions. Exterior Classification
Maximum-Class I, Division I, Group C.
painting is also suggested.
Electrical motors should have individual high temperature
Threaded connections should be kept protection.
to an absolute minimum and no
All equipment should be grounded.
steam tracing should be used on
piping. Note: The customer is advised to employ a qualified engineering service to
Table 10, page 28 provides guidelines design and build its storage and handling facility. Since any assistance
for tank piping and other equipment furnished by Dow with reference to the safe delivery, storage, use and disposal
used for epichlorohydrin storage and of its products, is provided without charge, Dow assumes no obligation or
transfer systems. For specific liability.
information about tank hardware,
consult with a professional
engineering firm and, if desired,
discuss engineering specifications
with Dow. Talk to your Dow
representative or contact your
nearest Dow location.

39
Analytical Methods

P lease consult your Dow representative for analytical methods for testing
the quality of epichlorohydrin, analyzing trace amounts of epichloro-
hydrin in water, and monitoring epichlorohydrin (and diglycidyl ether) in air.
The Dow assay method for epichlorohydrin is applicable to epichlorohydrin
having 99.0 percent or greater purity. Impurities are determined and the sum
of those concentrations is subtracted from 100 percent. The complete Dow
analytical method (method ID: DOWM 100408) is available on request.
Note: Prior to conducting any tests on epichlorohydrin, however, see
Health, Safety, and Handling on page 12.

Other safety considerations include:


Use of appropriate respiratory, hand, body, and eye protection should be
determined according to the exposure potential of each operation.
Carbon disulfide and other reagents may pose health hazards. Follow the
safety precautions suggested by the reagent supplier.
Each analyst should be acquainted with the potential hazards of the
reagents, products, and solvents before commencing laboratory work.
Sources of information include: MSDS/SDS, technical and product
literature, and other related data. Safety information on non-Dow products
should be requested from the relevant supplier. Disposal of reagents,
reactants, and solvents must be in compliance with applicable government
requirements within your country.

Other Useful Methods


The following sources are useful methods for testing epichlorohydrin. They
are available from the ASTM International, 1916 Race Street, Philadelphia,
Pennsylvania 19103, U.S.A.
Water in Liquid Petroleum Products by Karl Fischer Reagent, Designation
ASTM E-203.
Color of Halogenated Organic Solvents and Their Admixtures (Platinum-
Cobalt Scale), Designation ASTM D-1209.
DOWTM Epichlorohydrin

Trademark of The Dow Chemical Company (Dow) or an affiliated company of Dow


40
Regulatory Requirements

D etails to the country-specific regulatory requirements are provided in


section 15 of the country-specific MSDS/SDS. Dow recommends you
review the MSDS/SDS prior to any work.

Chemical Inventory Listing


Epichlorohydrin (CAS Number 106-89-9) is listed in the following national
chemical inventories:

National Chemical Chemical Substance Inventory number


Inventory Inventory
Australia AICS 106-89-8
Canada DSL 683
China SEPA 106-89-8
European Community EINECS / ELINCS 2034398
67/548/EEC Annex I 603-026-00-6
India List of Hazardous Chemicals 106-89-8
Japan ENCS / ISHL (2)-275
Korea KECI KE-05647
New Zealand Composite list of Single 106-89-8
Component Substance to be
considered for transfer
(April 2003)
Philippines PICCS 106-89-8
Switzerland Giftliste 1 G-1614
USA TSCA 106-89-8

Legend
- AICS = Australian Inventory of Chemical Substances
- DSL = Domestic Substances List
- EINECS = European Inventory Existing Commercial Chemical Substances
- ELINCS = European List of Notified Chemical Substances
- ENCS = Inventory of Existing and New Chemical Substances
- ISHL = Industrial Safety & Health Law Inventory

DOWTM Epichlorohydrin
- KECI = Korean Existing Chemicals Inventory
- PICCS = Philippine Inventory of Chemicals and Chemical Substances
- SEPA = State Environmental Protection Agency China Chemical Inventory
- TSCA = Toxic Substances Control Act Chemical Substances Inventory

Trademark of The Dow Chemical Company (Dow) or an affiliated company of Dow


41
Regulatory Requirements

International Transportation Requirements


Section 14 of the country-specific MSDS/SDS provides details about the
transportation restrictions and labeling requirements. The details provided
below reflect the international transportation classification status for the year
2006.

Road & Rail


Proper shipping name EPICHLOROHYDRIN
Truck/Rail ADR/RID 6.1
Label 6.1+3
Classification Code TF1
Packing Group II
Kemler Code 63
UN Number 2023
Tremcard Number CEFIC 61S2023

Sea
Proper shipping name EPICHLOROHYDRIN
Sea - IMO/IMDG Class 6.1
UN Number 2023
Label 6.1+3
Packing Group II
EMS 6.101
Marine Pollutant (Y/N) Y

Air
Proper shipping name EPICHLOROHYDRIN
Air-ICAO/IATA Class 6.1
UN Number 2023
Label TOX+FL
Sub Class 3
Packing Group II
Pack Instruction (Passenger) 609
Pack Instruction (Cargo) 611

Remarks: Sample shipment not allowed by mail.

42
Appendix

I f you would like additional information about DOWTM Epichlorohydrin, or


if you have questions about any of the topics discussed in this manual,
please contact your Dow representative or call one of the following numbers
for your North American, European, Asia Pacific or Latin American location.

North America
Plastics Products Information Customer Information Group
+1 800 441-4369 (toll free in U.S.A.) from 8 a.m. to 5 p.m. Eastern Time or
+1 (989) 832-1426 from 8 a.m. to 5 p.m. Eastern Time

Emergency Response (U.S.A.)


The Dow Chemical Company Distribution Emergency/Response Center
+1 800 DOW-CHEM (24 hours toll free in U.S.A.) or
+1 800 369-2436 (24 hours toll free in U.S.A.) or
+1 (979) 238-2112 (24 hours)
Emergency Medical Information +1 (989) 636-4400
CHEMTREC +1 800 424-9300 (toll free)

Emergency Response (Canada)


Fort Saskatchewan, Alberta +1 (780) 998-8282 (24 hours)
Sarnia, Ontario +1 (519) 339-3711 (24 hours)
Verennes, Quebec +1 (450) 652-1010
CANUTEC +1 (613) 996-6666

DOWTM Epichlorohydrin

Trademark of The Dow Chemical Company (Dow) or an affiliated company of Dow


43
Europe, India, Middle East and Africa
Plastics Products Information Customer Information Group
Appendix

+800 3 694 6367# (toll free) from 9 a.m. to 5 p.m. Central European Time
+800 783 825 (toll free) Italy
0800 99 5078 (toll free) South Africa
+32 3 450 2240 from 9 a.m. to 5 p.m. Central European Time
+32 3 450 2815 (24 hours fax)
#
International toll free call from Austria , Belgium, Denmark, Finland (prefix
990), France, Germany, Hungary, Ireland, The Netherlands, Norway,
Portugal, Spain, Sweden, Switzerland, and the United Kingdom.

Emergency Response
Terneuzen, Netherlands
+31 115 69 4982
Emergency Medical Information +31 115 69 4982
Benelux: Belgium/Netherlands
Terneuzen, Netherlands +31 115 69 4982

Eastern Europe/Israel/Middle East/Africa


Terneuzen, Netherlands +31 115 69 4982

Finland
Hamina, Finland +358 5 730 2400

France
Drusenheim, France +33 388 53 3676

Germany
Stade, Germany +49 4146 91 2333
Product Safety Information, Rheinmuenster, Germany +49 7227 91 2200

Greece
Lavrion, Greece +30 2920 62297

Iberia: Spain/Portugal
Tarragona, Spain +34 977 54 3620

India
Mumbai, India +91 22 6797 8600

Italy
Livorno/Priolo, Italy +39 335 697 9115

Scandinavia: Sweden/Norway/Denmark
Norrkoeping, Sweden +46 8 640 9011

Switzerland/Austria
Product Safety Information, Rheinmuenster, Germany +49 7227 91 2200

Turkey
Dilovasi, Turkey +90 262 754 5174

United Kingdom/Eire
Kings Lynn, United Kingdom +44 1553 76 1251

44
Appendix
Asia Pacific
Customer Information Group
+800 7776 7776# (toll free)
+60 3 7958 3392
#
except Indonesia and Vietnam

Emergency Response
Australia
1800 033 882 (toll free)

China
+86 532 8388 9090

Hong Kong
+852 2431 3300

Indonesia
+62 254 57 1369

Japan
Emergency Response +81 120 00 1017
Product Safety Information +81 3 5460 2100

Korea
+82 2 551 0601

Malaysia
1800 80 1255 (toll free)

Philippines
+63 43 485 0411

Singapore
1800 332 3543 (toll free), +65 6332 3543

Taiwan
+886 49 226 0560

Thailand
+66 3 868 3210

Vietnam
+84 903 99 6653

45
Appendix

Latin America
Customer Information Group
+55 (11) 5188 9222

Emergency Response
Argentina
+54 (3476) 43 8600 or +54 (291) 459 1400 or +54 (291) 459 1563

Brazil
Guaruja +55 (13) 3358 8226
Bahia +55 0800 282 5015

Chile
+56 (41) 50 8300

Colombia
+57 (5) 668 8000

Costa Rica
+57 (5) 668 8000 or +52 (241) 412 7143

Ecuador
+57 (5) 668 8000

Mexico
+52 (241) 412 7143 or +1 800 369 0000 (toll free)
Dow U.S.A. Emergency 1 (979) 238-2112 or 1 880 369-2436

Peru
+57 (5) 668 8000 or +51 (1) 264 0012

Puerto Rico
+57 (5) 668 8000 or +52 (241) 412 7143

Venezuela
+57 (5) 668 8000

Alternatively, visit our web site at www.dowepoxy.com

46
Contact Information:
North America: +1 800 441-4369
+1 (989) 832-1426
+1 (989) 832-1465 (fax)
Mexico: +1 800 441-4369
Brazil: +55 (11) 5188 9222
+55 (11) 5188 9749 (fax)
Europe: +800 3 694 6367
+32 3 450 2240
+32 3 450 2815 (fax)
Asia Pacific: +800 7776 7776#
+800 7776 7779# (fax)
+60 3 7958 3392
+60 3 7958 5598 (fax)
#
Except Indonesia and Vietnam

http://www.dowepoxy.com

Notice: No freedom from any patent owned by Dow or others is to be inferred. Dow assumes no obligation or liability for the information in this document. The
information provided herein is presented in good faith and is based on the best of Dows knowledge, information, and belief. Since use conditions at non-Dow
facilities are beyond Dows control and government requirements may differ from one location to another and may change with time, it is solely the Buyers
responsibility to determine whether Dows products are appropriate for the Buyers use, and to assure the Buyers workplace, use, and disposal practices are in
compliance with applicable government requirements. Consequently, Dow assumes no obligation or liability for use of these materials and makes no warranty,
express or implied. The user of the information provided is solely responsible for compliance with any applicable government requirements. NO WARRANTIES
ARE GIVEN; ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED. Dow
does not endorse any third party products referenced in this document.
References to Dow or the Company mean The Dow Chemical Company and its consolidated subsidiaries unless otherwise expressly noted.

Published May 2007


Trademark of The Dow Chemical Company (Dow) or an affiliated company of Dow Form No. 296-01301-0507X SD

47

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