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ASME B31.1 (2008) ASME B31.3 (2008) ISO13623 ASME B31.

8 (2007)

Power piping: typically found in electric power generating Process piping: typically found in petroleum refineries, Petroleum and natural gas industries: Pipeline Gas transportation and distribution systems: piping
stations, in heating and cooling systems chemical, pharmaceutical, textile and paper plants Transportation systems transporting products, predominantly gas

Applicable: boiler external piping from first joint up to and Exclusions: Exclusions: Exclusions:
including first block valve for boilers where:
piping systems pressure above 0 and less 105 kPa Flexible pipeline or those constructed from other pressure vessels, heat exchangers, pumps
steam or vapor is generated over 100 kPa nonflammable, nontoxic and not damaging to human materials, such as glass-reinforced plastics.
metal temperatures below -28.88 Celsius (-20 F) or
tissues
high temperature water over 1103 kPa and/or over 232.22 Celsius (450 F)
temperatures of 120 Celsius power boilers covered in BPV code and external
piping beyond customer's meter set assembly
piping covered in B31.1
Excluding: fatigue due to pressure cycling
piping in refineries, natural gasoline extraction, gas
tubes, tube headers, crossovers and manifolds of
treating plants
fired heaters
vent piping to substantially atmospheric pressures
pressure vessels, heat exchangers, pumps
wellhead assemblies
Including: fatigue due pressure cycling and thermal cycling
proprietary items such as equipment

liquid petroleum transportation systems, slurry


transportation, carbon dioxide and liquefied natural gas
piping systems

Allowable stress: Allowable stress: Allowable stress:

as per tables in Appendix A as per Table A-1 and A-2 as per table Appendix D times temperature derating
factor in table 841.116A
shear to remain below 80%, bearing to remain below shear to remain below 80%, bearing to remain below
160% of allowable stress 160% of allowable stress

basis are same as ASME section II Part D Appendix basis for bolting, cast iron, other material
1 except for cast iron and ductile iron
flanges due to leakage below 75%

allowable stress of unlisted material (not conforming


323.1.2) cannot be used.

Materials: material of unknown specification shall not be Materials: material of unknown specification shall not be Materials for use in the pipeline and primary piping shall Materials: material only as per Appendix A
used for pressure containing components used for pressure containing components have the mechanical properties, such as strength and
toughness, necessary to comply with the design
requirements of 6.4;
have the properties necessary to comply with the
requirements for corrosion control of Clause 9;
be suitable for the intended fabrication and/or
construction methods.

Material requirements for secondary piping are addressed in ISO


15649.

Line Pipe:

Line pipe made of C-Mn steel shall conform to ISO


3183;
Stainless steel and non-ferrous metallic line pipe may

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ASME B31.1 (2008) ASME B31.3 (2008) ISO13623 ASME B31.8 (2007)

be welded or seamless pipe;


Carbon steel line pipe shall conform to ISO 3183.

Quality factor E: depending type of weld, radiography and Quality factor E: depending type of weld, radiography and Quality factor E: depending type of weld, radiography and
material material material

Factor y: factor depending Ferritic, Austenitic, Nickel and


design temperature

Factor W: weld strength reduction factor Factor W: weld strength reduction factor

Factor f: stress range factor

Factor F: design factor

Factor T: temperature derating factor, compensate material


allowable stress values for temperature, Table 841.166A

Pipe under internal pressure (104.1.2 and 104.1.4 (in Pipe under internal pressure (304.1.2): Hoop stress calculation Pipe under fluid pressure (6.4.1.1): Pipe under internal pressure (841.11):
creep)):

pid = internal design pressure

pod = minimum external hydrostatic pressure

Do = nominal outside diameter of pipe

P = internal design pressure tmin = specified minimum wall thickness P = internal design pressure

P = internal design pressure D = outside diameter of pipe NOTE: The specified minimum wall thickness is the nominal D = nominal outside diameter of pipe
wall thickness less the allowance for manufacturing per the
D0 = outside diameter of pipe S = stress value for material S = specified minimum yield strength
applicable pipe specification and corrosion.
SE = maximum allowable stress, including quality factor E = quality factor E = longitudinal joint factor, table 841.115A
For clad or lined pipelines (see 8.2.3), the strength contribution
tm = minimum required thickness t = pressure design thickness of the cladding or lining is generally not included. t = wall thickness

y = coefficient table 104.1.2A y = coefficient, also from table 304.1.1 F = design factor from table 841.114A

A = additional thickness to compensate threading, provide W = Weld strength reduction factor T = Temperature derating factor from table 841.116A
additional strength, corrosion allowance

W = Weld strength reduction factor when in creep range, is 1


outside creep range (table 102.4.7)

Bend under internal pressure (102.4.5): Bend under internal pressure (304.2.1): Bend under internal pressure (841.231):

For cold bends the deflection of longitudinal axis and the


radius is limited according table in paragraph 841.231

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ASME B31.1 (2008) ASME B31.3 (2008) ISO13623 ASME B31.8 (2007)

pipe under internal pressure where I for intrados is: pipe under internal pressure where I for intrados is: Hot bends are to be designed and manufactured according
ASME B16.49, the internal pressure rating shall not be less
than that which is calculated for straight seamless pipe and the
intrados wall thickness should be:

and I for the extrados is: and I for the extrados is:

where the t the wall thickness of the pipe is

and at sidewall I = 1.0,


and at sidewall I = 1.0,
R = radius of pipe bend
R = radius of pipe bend

Elbows under internal pressure (102.4.5): Elbows under internal pressure (304.2.1): Elbows under internal pressure (841.231?):

Elbows manufactured according standards listed in Table Elbows manufactured according standards listed in Table No specific design rules are listed for fabricated elbows
126.1 are suitable for use at the pressure-temperature 326.1 are suitable for use at the pressure-temperature
ratings specified by such standards. ratings specified by such standards.
(Does this mean or allow that an elbow can be calculated
according a bend with uniform thickness? Refer B31.3)
Elbows not according above standards or for which design Elbows not according above standards or for which design
formulas and not given in the code shall be based on formulas and not given in the code shall be based on
calculations consistent with the design criteria of this code. calculations consistent with the design criteria of this code.
These calculations shall be substantiated by one or more of These calculations shall be substantiated by one or more of
the means stated in A B C or D of 104.7.2 (Does this mean the means stated in A B C or D of 304.7.2, or the elbow can
or allow that an elbow can be calculated according a bend be calculated according the Bend calculation, refer 304.2.2.
with uniform thickness? Refer B31.3)

Miter bends under internal pressure (104.3.3): Miter bends under internal pressure (304.2.3): Miter bends under internal pressure (841.232):

1. Only straight pipe calculations required if: 1. When theta =< 22.5 deg than max. allowable pressure 1. If system hoop stress > 40% of specified minimum yield
shall be the lesser of (t = T - c): strength miter bends are not permitted. Deflections caused by
misalignment up to 3 deg are not considered as miters.

2. If 10% < hoop stress < 40% SMYS the deflection of each
2. Pressure shall be limited to 70 kPa if: miter shall not exceed 12.5 deg.
and
or 3. If hoop stress < 10% SMYS the total deflection angle shall
not exceed 90 deg.
and thickness is not less than required for straight pipe
4. If hoop stress > 10% SMYS the distance measured at the
3. Pressure shall be limited to 700 kPa if:
2. When theta > 22.5 deg than max. allowable pressure shall crotch shall not be less than one pipe diameter
and calculated as (t = T - c):

and thickness is not less than required for straight pipe

4. For pressure over 700 kPa: proof test, FEA, etc required
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ASME B31.1 (2008) ASME B31.3 (2008) ISO13623 ASME B31.8 (2007)

with a defined minimum for closely spaced and widely For all miter bends the R1 shall not be less than:
spaced miter bend

with A:

(T-c) =< 13 mm A = 25

13 < (T-c) =< 22 mm A = 2(T-c)

(T-c) > 22 mm A = 2(T-c)/3 + 30

Reducer under internal pressure (104.6): Reducer under internal pressure (304.6.1(b)): Reducer under internal pressure (831.373):

1. Flanged reducer according Table 126.1 are considered 1. Reducers according Table 326.1 shall be considered 1. Steel butt welded fittings shall comply with ASME B16.9 or
suitable at the specified pressure temperature ratings. suitable for use at established pressure-temperature ratings MSS Standard Practice and shall have pressure and
or corresponding straight pipe with 87.5% of nominal wall temperature ratings based on stresses for pipe of the same of
2. Where butt welding reducers are made to a nominal pipe
thickness. equivalent material (831.31b)
thickness, the reducers shall be considered suitable for use
with pipe of the same nominal thickness. 2. Concentric reducers not listed in Table 326.1 may be 2. Other pressure containing components shall be designed
designed according closures as per ASME VIII div.1 the according design philosophy of this code substantiated by
3. Components not covered by the standards listed in Table
one of:
126.1 shall be based on calculation consistent with this code. 3. Eccentric reducers not listed in Table 326.1 are qualified
Calculations are to be substantiated by one of: as unlisted components and shall be designed and - extensive, successful service experience
documented substantiated by one of:
- extensive, successful service experience - experimental analysis
- extensive, successful service experience
- experimental analysis - proof test
- experimental analysis
- proof test - engineering calculations
- proof test
- detailed stress analysis, such as finite element analysis 3. Closure heads such as flat, ellipsoidal, spherical or conical
- detailed stress analysis, such as finite element analysis heads are allowed for use under this code. Such items may be
(Is ASME VIII div.1 UG32 acceptable?)
designed in accordance with ASME VIII div.1 (UG32).
(Is ASME VIII div.1 UG32 acceptable?)

Stubon under internal pressure (104.3.1(D)): Stubon under internal pressure (304.3.3): Stubon under internal pressure (831.4 and app. F):

Required reinforcement area is Required reinforcement area is Required reinforcement area is (Fig. F-5):

= angle between branch and run = angle between branch and run reinforcement by header

with A is additional thickness for corrosion excess header, with reinforcement by branch with
and tolerances, tmh from straight pipe calculation (104.1.2)

header excess area, with


attached reinforcement, weld area and other area

Assessment:

Area A2 and A3 to be multiplied by the ratio of allowable


working stress, maximum multiplication factor is 1.0 (para.
831.4(f))

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ASME B31.1 (2008) ASME B31.3 (2008) ISO13623 ASME B31.8 (2007)

branch excess attached reinforcement, weld area and other area

Assessment:
tr is reinforcement pad thickness Area A2, A3 and A4 to be multiplied by the ratio of allowable
working stress, maximum multiplication factor is 1.0 (para.
weld area
304.3.3(f3))
area reinforcement ring

area saddle on right angle connections If then


assess
Assessment:
If then
Area A2,A3, A4 and A5 to be multiplied by the ratio of
allowable working stress, maximum multiplication factor is assess
1.0 (para. 104.3.1(D.2.3))

Tee (extruded outlet) under internal pressure Tee (extruded outlet) under internal pressure (304.3.4): Tee (extruded outlet) under internal pressure (831.4 ref.
(104.3.1(G)): App. F):
Required reinforcement area is
Required reinforcement area is Required reinforcement area is

K = 1.0 when
K = 1.0 when K = 1.0 when d/D > 0.60

K = 0.6+(2d)/(3D) when 0.15 < d/D <= 0.60


K= when
K= when K = 0.7 when d/D <= 0.15
K = 0.7 when
K = 0.7 when reinforcement by header

reinforcement by branch with


reinforcement by header
reinforcement by header
reinforcement by branch with
reinforcement by branch with excess branch area

Assessment:
excess branch area
excess branch area
Assessment:
Assessment:
If then assess

If then assess

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ASME B31.1 (2008) ASME B31.3 (2008) ISO13623 ASME B31.8 (2007)

Weldolet (branch) under internal pressure (104.3.1(D)): Weldolet (branch) under internal pressure (304.3.3): Weldolet (branch) under internal pressure (831.4 ref. App.
F):
Required reinforcement area is Required reinforcement area is
Required reinforcement area is (Fig. F-5):

reinforcement by header, with reinforcement by header, with


reinforcement by header

reinforcement by branch with

attached reinforcement, weld area and other area

reinforcement by branch with reinforcement by branch with Assessment:

Area A2 and A3 to be multiplied by the ratio of allowable


working stress, maximum multiplication factor is 1.0 (para.
with with
831.4(f))
= thickness pad or height of 60 deg angle fitting with in = thickness pad or a height of 0
reinforcement material
= area provided by deposited weld metal and attached
= area provided by deposited weld metal reinforcement

excess weldolet area in reinforcement zone Assessment:

Assessment: Area A2, A3 and A4 to be multiplied by the ratio of allowable


working stress, maximum multiplication factor is 1.0 (para.
Area A2,A3, A4 and A5 to be multiplied by the ratio of 304.3.3(f3))
allowable working stress, maximum multiplication factor is
1.0 (para. 104.3.1(D.2.3))

Cap under internal pressure (104.4.1(B)): Cap under internal pressure (304.4.1(b)): Cap under internal pressure (831.372 and 831.373):

Can be calculated with ASME VIII div.1 UG-32 app.1-4 Can be calculated with ASME VIII div.1 UG-32 app.1-4

Can be calculated with ASME VIII div.1 UG-32 app.1-4

L = radius dish L = radius dish

L = radius dish r = radius knuckle r = radius knuckle

r = radius knuckle

or or

or

Flat closure under internal pressure (104.4.1(b)): Flat closure under internal pressure (304.4.1(b)): Flat closure under internal pressure (831.373):

Can be calculated with ASME VIII div.1 UG 34 Can be calculated with ASME VIII div.1 UG 34 Can be calculated with ASME VIII div.1 UG 34

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ASME B31.1 (2008) ASME B31.3 (2008) ISO13623 ASME B31.8 (2007)

Flange under internal pressure (104.5.1(B)): Flange under internal pressure (304.5.1(b)): Flange under internal pressure (831.2):

Can be calculated according ASME VIII div.1 app. 2 using Can be calculated according ASME VIII div.1 app. 2 using Allowed to use:
B31.3 allowable stresses and temperature limits with: B31.3 allowable stresses and temperature limits with:
ASME B16 series as listed in Appendix A such as B16.5.
= design gauge pressure = design gauge pressure Also MSS SP-44.
= bolt design stress at atmospheric temperature = bolt design stress at atmospheric temperature For slip-on welding flanges reference is made to ASME VIII
div.1 design.
= bolt design stress at design temperature = bolt design stress at design temperature

= product SE = product SEW


Can ASME VIII div.1 be used for calculation?

Blind flange under internal pressure (104.5.2(B)): Blind flange under internal pressure (304.5.2(b)): Blind flange under internal pressure:

Can be calculated according ASME VIII div.1 UG-34 with: Can be calculated according ASME VIII div.1 UG-34 with:

Can ASME VIII div.1 be used?

= sum of allowances = sum of allowances

= internal design gauge pressure = internal design gauge pressure

= product SE = product SEW

= pressure design thickness as per ASME VIII div. 1 UG-34 = pressure design thickness as per ASME VIII div. 1 UG-34

Blanks (spade) under internal pressure (304.5.3(B)): Blanks (spade) under internal pressure (304.5.3(b)): Blanks (spade) under internal pressure:

Can ASME VIII div.1 be used?


= sum of allowances = sum of allowances

= inside diameter of gasket = inside diameter of gasket

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