Beruflich Dokumente
Kultur Dokumente
Wire Wire
Description
Wire Wire
Description
December 1992
Number Color Number Color
Power Distribution Circuits Accessory Circuits
101 RD BAT 500 BR WIPER - FRONT (PARK) Off Machine Switch Specifications
102 BU HD LMP 501 GN WIPER - FRONT (LO) Part No. Function Actuate Deactuate Contact Position
105 BR KEY SW 502 OR WIPER - FRONT (HI)
112 PU MAIN POWER RELAY OUTPUT 503 BR WIPER - REAR (PARK) 37.8 2.8C 26.7C MIN Normally
8N1693 Coolant Temperature (Start Aid)
113 OR OPR MON PANEL B+ SWITCHED 504 YL WIPER - REAR (LO) (100 5F) (80F MIN) Closed
116 BR AUX CKT 505 BU WIPER - REAR (HI) 107.2 2.8C 93C MIN Normally
6T2665 Coolant Temperature
118 GY AUX CKT 506 PU WASHER - FRONT (225 5F) (196F MIN) Closed
119 PK AUX CKT 513 OR A/C COMPRESSOR/REFRIGERANT PRESS. SW
121 YL BACKUP ALARM TO LAMP 515 GY BLOWER MOTOR (HI)
123 WH AUX CKT 516 GN BLOWER MOTOR (MEDIUM)
124 GN A/C 517 BU BLOWER MOTOR (LO)
128 PK AUX CKT 520 WH OPR A/C SW TO THERMOSTAT/FUSE
143 BR AUX CKT 521 YL A/C SW TO REFRIGERANT SW
157 YL AUX CKT 522 WH A/C CLUTCH TO THERMOSTAT SW
161 PK AUX CKT 536 WH HAZARD SW TO TURN SW
Resistor and Solenoid Specifications
194 GN AUX CKT 537 GN TURN SIGNAL SW TO FLASHER Component Part No. Resistance (Ohms)
Ground Circuits 538 BR HAZARD INDICATOR Resistor - Alternator 8C4110 22 1.1
200 BK MAIN CHASSIS 552 WH FOUR WHEEL DRIVE SOL
Basic Machine Circuits 564 GY REAR WIPER INTERRUPT SW TO WIPER SW Resistor - Blower Motor Speed 7T3828 Overall 1.0 .1; Tap 0.5 .05
304 WH STARTER RELAY NO. OUTPUT 568 GN WARNING BUZZER TO DIODES Solenoid - A/C Clutch 8T8812 3.5 0.15
306 GN STARTER RELAY COIL TO NEUT START SW OR KEY SW 576 PK WIPER - AUX (LO)
307 OR KEY SW TO NEUT START SW 577 PU WIPER - AUX (HI) Solenoid - Bucket Positioner 9T7304 18
308 YL MAIN POWER RELAY COIL A512 GN REAR INTERRUPT SW TO WIPER MOTOR Solenoid - Start Aid 3T9493 1.5
309 GY ALTERNATOR REGULATOR TERM. Lighting Circuits
310 PU START AID SW TO START AID SOL 603 PK ROTARY BEACON At room temperature.
311 WH START AID SOL TO TEMP SW 604 OR STOP LAMP
321 BR BCKP ALARM LAMP TRAVEL ALARM 605 YL TURN LAMP - LEFT
322 GY WARNING HORN (FORWARD) 606 GY TURN LAMP - RIGHT
Monitoring Circuits 607 PK FLOOD LAMP - FRONT
405 GY OPR MON OIL PRESS. (LO SETTING) 608 GN FLOOD LAMP - REAR
406 PU OPR MON COOLANT TEMP 610 OR HEAD LAMP BASIC
419 YL OPR MON PARKING BRAKE 611 PU HEAD LAMP HI
441
443
447
OR
YL
PK
ENG COOLANT TEMP GAGE
POWER TRAIN TEMP GAGE
FUEL LEVEL GAGE
614
617
618
PU
BR
YL
PARK/TAIL/DASH LAMP
TAIL/POSITION LAMP - LEFT (ROAD PKG)/WIDTH
TAIL/POSITION LAMP - RIGHT (ROAD PKG)/WIDTH
416, 426, 428, 436 And 438 Series II
Backhoe Loaders Electrical System
450 YL TACH SENDER (+) 619 GN HEAD LAMP LO
634 WH HEAD LAMP SW TO WORK/HEAD LAMP JUMPER
Control Circuits
762 YL BUCKET POSITIONER SOL SW
766 GN XMSN DISCONNECT SOL
416: 428: 438:
5PC15429-UP 6TC10381-UP 3DJ2161-UP
426: 436:
Harness Connector Location Chart 7BC5259-UP 5KF1553-UP
Machine Schematic
Connectors Harness And/Or Components
Location Location
A - 9R9558
1 B-9
K - 9R9557
E - 9R9541
12 Contacts 2 B-7
H - 9R9544
E - 9R9541
3 E-3
L - 9R9543
B - 9R9551
5 A-8
E - 9R9541
8 Contacts
D - 9R9549
6 B-4
E - 9R9541
E - 9R9541
7 A-6
G - 9R9542
6 Contacts
D - 9R9549
8 C-4
E - 9R9541
A - 9R9558
* D-3
Front Wiper Motor
A - 9R9558
4 Contacts * E-9
Rear Wiper Motor (Upper)
HH - 9R9098
F-7
1992 Caterpillar Printed in U.S.A.
9
JJ - 9R9443 All Rights Reserved
* = Connector is located at the component.
This indicates that the component has a wire connected to it that is connected to ground.
Machine Harness Connector and Component Locations RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine. CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
200-BK-16
9X-6853 B BK-18 1 310-PU
AA BB L4
BK-18 2 311-WH
TURN 2 605-YL-16 POS NEG D
LAMP 1 200-BK-16 B
RD-00
BK-00
7T-3873 610-OR-16
B BATTERY HEAD
3T-5760 200-BK-16 LAMP
9X-0406
STOP/ 3 604-OR 605-YL-16 RD-00 B
L7
L7
TAIL 2 617-BR 610-OR-16 RD-00
LAMP 1 200-BK-16 200-BK-16 BK-00
AA BB
F 7T-3872 B OPERATOR STATION PARK F
BRAKE SW POS NEG BATTERY
605-YL-16
BK-00
GG REFRIGERANT SW
603-PK-16 DISCONNECT SW N/C E RD-00
6T-5925 COM 1 2 E NOTE A
200-BK-16 GG 200-BK 200-BK-16 419-YL BB BK-00 9D-6888
3 Z
JJ JJ HH 200-BK-16 BK-6 TO RD-00 R R
B B+ N/O WW
119-PK 200-BK 4 200-BK-16 Z FRAME
577-PU 3
603-PK-16
BEACON L L30
INTERMITTENT ADJ 576-PK 2 200-BK-16 521-YL L5
9R-8250 GND H INTERMITTENT 119-PK 1 513-OR
MOTOR TO
GG LOW 576-PK PLATFORM 506-PU
603-PK-16 HIGH 577-PU OPERATOR STATION A
GROUND A512-GN 102-BU-16 DOME
LAMP
200-BK-16 200-BK-16 200-BK-16 4M-3601
200-BK-16 200-BK-16 A
W/ATCH HARNESS GG CONNECT REAR LOWER L26 L26
102-BU-16
HARNESS C AND BEACON 9R-8250 WIPER MOTOR
AS SHOWN 9X-4530 A L12 L12
L OR-14 119-PK-16
BEACON H RD-14
MOTOR A L42
FIXED 9R-8250 200-BK-16 604-OR
RADIO L42
B MAGNETIC 9X-8079 FAN AS. 102-BU-16 7 143-BR
200-BK-16
200-BK-16
EE
603-PK-16 BK-14 5D-2855 A 8
EE
605-YL 1 605-YL-16
200-BK-16 606-GY 2 606-GY-16
102-BU-16
536-WH 3 536-WH-16
200-BK-16
200-BK-16
200-BK-16
200-BK-16
N/C
608-GN-16
610-OR-16
200-BK-16
538-BR 4 538-BR-16
603-PK-16
605-YL-16
536-WH
COM 1 2 TURN
L12
119-PK-16 119-PK-16 119-PK-16 5 322-GY
604-OR
617-BR
606-GY
538-BR
605-YL
N/O 3E-7268
12 113-OR
564-GY-16
WIPER
L 11 419-YL
538-BR
DISCONNECT SW 1
6T-5925 L 2 10 406-PU
605-YL L 9 405-GY
OPERATOR STATION
L41 L41 3
TO L E
PLATFORM 4 L
564-GY-16 L 5 2 521-YL 521-YL
E
605-YL
L
200-BK-16 606-GY 1 522-WH 522-WH E
REAR UPPER A 6 L
WIPER MOTOR H MOTOR 503-BR-16 536-WH DD Q BLOWER SW
L28 L28
522-WH-16
6T-6529 A 505-BU-16 6P-3236
521-YL-16
113-OR
405-GY
406-PU
L28
T GN 1 504-YL-16 504-YL-16 538-BR 538-BR
L26
GY 3 564-GY-16 200-BK-16 606-GY
L36
L11
BR 4 503-BR-16 200-BK-16 304-WH-10
L11
RD-00
RD-00
OR 2 505-BU-16
L30
200-BK-16 1E D
L30
501-GN-16
502-OR-16
503-BR-16
500-BR-16
505-BU-16
102-BU-16
124-GN-10
119-PK-16
564-GY-16
118-GY-16
200-BK-16
504-YL-16
RED 2 DD G S
200-BK-16
605-YL
BLK 5 V
L AA
BLU 4 V
L42
L41
517-BU-12
447-PK MOTOR
T
516-GN-12
LL H
101-RD-6
123-WH 634-WH LEFT TURN
515-GY-12
STARTER
604-OR
L27
143-BR
123-WH IND LAMP 7X-1361
WH-16
BRAKE SW
200-BK
TRANSMISSION 8M-6176
123-WH NEUTRALIZER SW NOTE B 520-WH-12
123-WH A
LL H 9R-9868 6T-5925 CC
FRONT
GN
OR
123-WH 610-OR BK-00 101-RD-6
GY
BR
U U L
143-BR WIPER
123-WH
L16 N/O
200-BK-16
L16 6T-6529
304-WH-10
766-GN TO 101-RD-6
TACHOMETER V
101-RD-6
FUEL 3 1 E FRAME
1
3
4
2
3E-7391 COOLANT RESISTOR L30 E 2 ENGINE OIL V
L4
GAGE CONV TEMP 6 COM A L4
123-WH
123-WH
8C-4110
123-WH
405-GY
LAMP 3E-8532 GAGE 3E-8533 H 5 H 8M-6176
3E-8535 8C-5444 N/C
113-OR
113-OR
502-OR-16
501-GN-16
500-BR-16
H 4
118-GY-16
3E-8534
200-BK-16
447-PK
BK-00
RESISTOR
406-PU
419-YL
LAMP LAMP LAMP J H 3 WIPER SW 7T-3828
BK-00
LAMP
123-WH
614-PU
577-PU
200-BK
119-PK
576-PK
H H 8M-6176 H 8M-6176 H 8M-6176 H H REAR FLOOD 2 H 3E-5155
8M-6176 START SW HAZARD SW 102-BU ENGINE
143-BR
L2
D
308-YL
604-OR
113-OR
309-GY
405-GY
406-PU
H L CC
450-YL
515-GY-12
H 1 H HH H 9R-9868 N/O
102-BU
H H H 2 H 2 LAMP SW L26
577-PU
- +
PARK BRAKE
441-OR
610-OR
GRD SERVICE GRD GRD GRD 1 E
614-PU
H 2 3 H 3E-7268 U U 3 E
H METER LAMP TO D
200-BK
H H H H 4 E 2 COM ENGINE
1
2
8M-6176 ENGINE 405-GY
608-GN
113-OR
200-BK-16
6T-7337
614-PU
603-PK
121-YL
H 5
200-BK-16
200-BK-16
BEACON SW W OIL SW
450-YL
200-BK-16
N/C
614-PU
614-PU
614-PU
614-PU
614-PU
200-BK-16
D 6 H V D
OFF
7W-1238
ST
ON
3E-7270 HH L BRAKE SW
200-BK-12
116-BR
OPERATOR STATION
406-PU-16
405-GY-16
1
2
576-PK NOTE B
766-GN
B S C
143-BR
R P L
K HH 6T-5925
H H K H HH B
OR-14
614-PU 119-PK 119-PK
BK-14
E P E
614-PU K B1 COOLANT BLOWER
450-YL
START W
614-PU-16
L5
606-GY
105-BR
406-PU
TEMP LAMP
200-BK
308-YL
308-YL
308-YL
K H1
119-PK-16
AID SW 505-BU 552-WH 1 DIODE G
8M-6176 8C-5444 L5
536-WH-16
3E-7272
537-GN-16
614-PU
161-PK-16
FORWARD
157-YL-16
L4
MOTOR
L35
536-WH-16
538-BR-16
450-YL P L HORN
L35 1 AIR G 7T-0635
552-WH
113-OR
568-GN
H 2 CONDITIONER
200-BK
H
L36
450-YL
200-BK-16 200-BK-16
513-OR
322-GY
200-BK
K L1 CLUTCH
521-YL
L36 P
310-PU
504-YL
311-WH
200-BK-16
310-PU
K P1 AWD LAMP RIGHT TURN SOLENOID
200-BK-16 614-PU-16 503-BR 8T-8812
200-BK
8L-9801 IND LAMP R
200-BK-16 8M-6176 200-BK
BASE 521-YL 1 BK
200-BK-16 L1
L38
9D-8047 W L1
200-BK
194-GN-10 522-WH 2 BK
200-BK-16
L3
1
2
112-PU-10
200-BK-12
L11
L35
TERMINAL
L12
L16
BLOCK 101-RD-16 308-YL 308-YL 200-BK
RD
BK
H H
200-BK
E K H H FRONT TRANSMISSION
8Y-5492 101-RD-6 200-BK
1 H WIPER SW NEUTRALIZER
H 101-RD-10 200-BK 200-BK COOLANT SW
441-OR
308-YL
TERMINAL H 2
447-PK
30A
10A
15A
10A
10A
10A
10A
10A
10A
10A
10A
10A
10A
15A
443-YL
308-YL
522-WH
604-OR
113-OR
L
322-GY
405-GY
322-GY
FAULT
143-BR
406-PU
BLOCK
128-PK
128-PK
419-YL
521-YL
536-WH-16
H DD 6T-9519
538-BR-16
606-GY-16
194-GN-10
605-YL-16
D 200-BK
552-WH
FORWARD
521-YL-16
766-GN
L ALARM
143-BR
8Y-5492
H
H
H
H
H
H
H
H
H
H
H
K
K
K
101-RD-10
112-PU-10
K
101-RD-16
121-YL
TO
520-WH-12
522-WH-16
FRONT D
BACKUP ALARM/BEACON
KEY
HAZARD LAMPS
REAR FLOOD
MONITOR LAMPS
LEFT TAIL LAMP
REAR WIPER
GAGES
FRONT WIPER
3T-2357
BLOWER MOTOR
766-GN 2 BK
200-BK-16
K HH L
BUCKETPOS/HORN
TURN LAMPS
MM L 405-GY D D
200-BK
506-PU
K L DD
XMSN NEUT/STOP LAMP/FRONT DRIVE
NOTE C START
1
2
L19
306-GN 311-WH
L23
COOLANT
118-GY
E
BK-16
10A
H
COOLANT SW T
OPERATOR STATION
7N-8532
L25
D D
L24
7X-1379 K K TEST SW DD 3K-8782 8C-5492 8N-1693
307-OR
L33
MM H 3E-7267 D
101-RD-16 FUSE HOLDER THERMOSTAT SW 441-OR
H 4K-5122 T 3E-5465 ABBREV COLOR
K H H PANEL
614-PU
D CONVERTER T
102-BU-16 443-YL
306-GN
15A LAMP
200-BK-16
552-WH
WH WHITE
124-GN-10
161-PK-16
143-BR 2 143-BR
119-PK-16
157-YL-16
RUNNING LAMP
304-WH-10
U D OR ORANGE
200-BK-16
123-WH
143-BR
105-BR
617-BR
113-OR
118-GY
H
116-BR
618-YL
128-PK
BREAKER
121-YL
143-BR
OPERATOR STATION
E YL YELLOW
564-GY
501-GN
502-OR
101-RD-10
118-GY
503-BR
500-BR
505-BU
118-GY
3T-2662
308-YL
504-YL
143-BR
200-BK-16
200-BK-16
H 6T-9519 GN GREEN
143-BR
112-PU-10
L37
306-GN 3 ALT
L41
L29
307-OR 4
L39
H C
101-RD-10 443-YL 5 55A 7T-2876
1 NN200-BK-16
143-BR
49 L39 L39
552-WH
+ BATTERY 101-RD-10 E D NN SYMBOL DESCRIPTION
BK-6
49A 2
OUT (LAMP) 321-BR 2 321-BR-16
608-GN
143-BR D NN
FLASHER 5 ALARM SW
536-WH-16
537-GN-16
161-PK-16
157-YL-16
L19 ENGINE
405-GY 5 405-GY CIRCUIT NOT CONNECTED
200-BK-16
E D COMPONENT
L34
3E-6391 L34 L2
G 304-WH-10
121-YL L2
L29 L29
321-BR 119-PK-16 L22 L22 E D
G IDENT PART NO. CHG LOC NOTE
101-RD-6
L29
B 119-PK-16
L29 HARNESS AS. B
L37
124-GN-10
L34
L32
L40
A 9R-9558 00 B-9
506-PU
536-WH-16
B 9R-9551 01 A-8
538-BR-16
102-BU-16
119-PK-16
Q R D 9R-9549 02 C-4
200-BK-16
552-WH
608-GN
564-GY
502-OR
501-GN
113-OR
610-OR
617-BR
118-GY
603-PK
503-BR
500-BR
310-PU
505-BU
L1
447-PK
618-YL
504-YL
450-YL
306-GN
307-OR
309-GY
143-BR
128-PK
L23
308-YL
443-YL
121-YL
K K L1 G 9R-9542 01 A-6
522-WH 1
E H 9R-9544 03 B-7
K H H K 9R-9557 02 B-8
C
B
A
H
1
2
3
4
5
6
7
8
9
10
11
12
L 9R-9543 02 E-3
1
5
3
4
2
6
7
8
9
10
11
12
A E E P 9R-9560 01 D-4
1
2
3
4
5
6
7
8
9
10
11
12
618-YL-16
503-BR-16
500-BR-16
102-BU-16
505-BU-16
119-PK-16
118-GY-16
564-GY-16
504-YL-16
R 9R-9561 01 B-4
WIPER/WASHER CIRCUIT.
WIRES THAT HAVE BATTERY VOLTAGE V 7T-3550 02 D-3
W 9R-9552 00 D-3
L20
L18
L21
WHEN THE KEY SWITCH IS ON. HEATER AND AIR CONDITIONER CIRCUIT. DD 7T-3551 02 E-3
GG 9R-7939 01 F-9
STARTING CIRCUIT. HH 9R-9098 02 F-7
L31
GROUND CIRCUIT.
OPERATOR STATION JJ 9R-9443 01 F-7
L41 L27 L27 GAUGE CIRCUIT. KK 9R-9536 01 A-1
L41
L18
617-BR
608-GN-16
604-OR
B 3E-7128
9 8 7 6 5 4 3 2 1