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GHA12- GHB11- GHD13

HOIST series

Technical Guide

Technical Guide HOIST Series GHA-GHB-GHD Rev03 2014.doc

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Qu es estndar? What is standard?
Temperatura de funcionamiento -20 C + Operating temperature
40 C
Altitud < 1000 m Altitude
Uso INTERIOR Use
/
INDOOR
Humedad relativa < 90% Relative humidity

Uso interior supone que NO hay For indoor use there must be NO
Viento, nieve o lluvia Wind, snow or rain
Calor o radiacin UV Heat or UV radiation

En un ambiente estndar NO hay There is NO in standard ambient


Qumicos corrosivos Corrosive chemicals
Gases explosivos o txicos Explosive &/or toxic fumes
Suciedad excesiva Excessive dust

Los siguientes tipos de instalaciones These kind of plants are NOT considered
NO se consideran estndar standard
Plantas de galvanizado Galvanizing plants
Plantas de zincado electroltico Zinc electrowinning plants
Plantas de decapado Pickling plants
Plantas de fabricacin de papel Paper manufacturing plants
Ambientes marinos Marine environments

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IMPORTANTE IMPORTANT
Tenga en cuenta estas indicaciones, Consider these indications, since the
pues las condiciones de este tipo de conditions of these facilities may
instalaciones pueden afectar a affect some components such as paint,
elementos como la pintura, aparellaje electrical equipment, plastic parts,
elctrico, elementos plsticos, tipos de types of steel, etc.
aceros, etc.

El calor afecta a A hot environment affects


Motores Motors
Equipamiento elctrico Electric equipment
Plsticos Plastics
Lubricantes Lubricants

El fro afecta a A cold environment affects


Aceros (Estructura, elementos Steel (Structural, mechanical parts)
mecnicos).
Equipamiento elctrico Electric equipment
Plsticos Plastics
Lubricantes Lubricants

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Smbolos / Symbols

IMPORTANTE / Very IMPORTANT

De obligado cumplimiento / Mandatory

{A A} Cambios ltima versin / Changes made in the last version of the document

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1 Codificacin / Coding ....................................................................................................................................................................................................................................................................7
2 Clasificacin FEM/ FEM Classification....................................................................................................................................................................................................................................8
2.1 Normas mundiales / Global standards.....................................................................................................................................................................................................................9
2.2 Diferencias entre normas / Differences between standards....................................................................................................................................................................... 10
3 Descripcin general / General description ........................................................................................................................................................................................................................ 13
3.1 Caractersticas generales / Main features......................................................................................................................................................................................................... 13
4 Tabla de seleccin / Selection table ...................................................................................................................................................................................................................................14
5 Cable / Wire rope ....................................................................................................................................................................................................................................................................... 19
5.1 Caractersticas generales / Main features......................................................................................................................................................................................................... 19
6 Limitador de carga Estndar / Load limiter as standard ..............................................................................................................................................................................................23
6.1 Caractersticas generales / Main features.........................................................................................................................................................................................................23
7 CAJA ALE-100/T Estndar / ALE-100/T as standard................................................................................................................................................................................................ 24
7.1 Caractersticas generales / Main features........................................................................................................................................................................................................ 24
7.2 Caractersticas tcnicas /Technical characteristiques ...................................................................................................................................................................................25
7.3 OPCIONAL: ALM-100 N / OPTIONAL: ALM-100 N ..................................................................................................................................................................................................25
8 Gancho / Hook .............................................................................................................................................................................................................................................................................28
8.1 Caractersticas generales / Main features.........................................................................................................................................................................................................28
8.1.1 Estndar / Standard .........................................................................................................................................................................................................................28
8.1.2 Gancho /Hook.......................................................................................................................................................................................................................................28
8.2 Ramales 4/1; 4/2 / Reeving 4/1; 4/2.....................................................................................................................................................................................................................29
8.2.1 GHB11, GHD13 / GHB11, GHD13..........................................................................................................................................................................................................29
8.2.2 GHA12 / GHA12....................................................................................................................................................................................................................................29
8.3 Ramales 2/1 / Reeving 2/1 ........................................................................................................................................................................................................................................30
8.4 Ramales 1/1 / Reeving 1/1 .........................................................................................................................................................................................................................................30
8.5 Ramales 2/2 / Reeving 2/2....................................................................................................................................................................................................................................... 31
9 Poleas / Pulleys.........................................................................................................................................................................................................................................................................32
9.1 Caractersticas generales / Main features.........................................................................................................................................................................................................32
9.1.1 Estndar / Standard .........................................................................................................................................................................................................................32
9.1.2 Polea / Pulley......................................................................................................................................................................................................................................32
9.1.3 Medidas / Dimensions........................................................................................................................................................................................................................33
9.2 Soluciones 4/2 / 4/2 Solutions ............................................................................................................................................................................................................................. 34
10 Gua cables / rope guide ........................................................................................................................................................................................................................................................35
11 Reductoras de Traslacin / Hoist travelling gearboxes..............................................................................................................................................................................................36
11.1 Caractersticas generales / Main characteristiques ......................................................................................................................................................................................36
11.1.1 Estndar / Standard ........................................................................................................................................................................................................................36
11.1.2 Opcional / Optional ...........................................................................................................................................................................................................................36
11.2 RFS100VB0-2T / RFS100VB0-2T ...........................................................................................................................................................................................................................37
11.2.1 Motor VB0 (nuevo) /VB0 Motor (new) ........................................................................................................................................................................................39
11.2.2 Reductora R5B1A (nueva) / R5B1A Gearbox (new) ................................................................................................................................................................41
11.3 RFS125VB1-3T / RFS125VB1-3T............................................................................................................................................................................................................................ 42
11.3.1 Motor VB1 / VB1 Motor...................................................................................................................................................................................................................44
11.3.2 Reductora RXB2A / RXB2A Gearbox........................................................................................................................................................................................ 46
11.4 RFS160VB2-3T / RFS160VB2-3T.......................................................................................................................................................................................................................... 47
11.4.1 Motor VB2 / VB2 Motor ................................................................................................................................................................................................................. 48

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11.4.2 Reductora RXCA-RXC EA / RXCA-RXC EA Gearbox ........................................................................................................................................................... 50
11.5 Resumen / Summary................................................................................................................................................................................................................................................... 51
12 Final de carrera de elevacin Estndar / Standard hoisting limit switch.............................................................................................................................................................. 52
12.1 Caractersticas generales / Main features....................................................................................................................................................................................................... 52
12.2 Caractersticas tcnicas generales / General technical specifications ................................................................................................................................................. 53
12.3 Especificaciones microswitches / Technical specifications - microswitches ......................................................................................................................................... 53
12.4 Longitud de tambor / Drum length....................................................................................................................................................................................................................... 53
13 Variador de frecuencia / Frecuency inverter................................................................................................................................................................................................................. 54
13.1 Variador de elevacin / Hoisting inverter ......................................................................................................................................................................................................... 54
13.1.1 Deteccin de perdida carga / Load slip detection.................................................................................................................................................................54
13.1.2 Funcin de seguridad / Safety feature ................................................................................................................................................................................... 55
13.1.3 Modo control / Control mode ....................................................................................................................................................................................................... 56
13.1.4 Elevacin alta velocidad / High speed hoisting ..................................................................................................................................................................... 56
13.1.5 Parametros ATV32HU55N4 / Parameters ATV32HU55N4................................................................................................................................................ 57
13.2 Variador de translacin /Travelling inverter.................................................................................................................................................................................................. 58
13.2.1 Parametros ATV312HU15N4 / Parameters ATV312HU15N4.............................................................................................................................................. 58
13.3 Variadores. Datos / Inverter. Data ..................................................................................................................................................................................................................... 59
14 ENCODER MOTOR ELEVACIN / HOISTING MOTOR ENCODER.......................................................................................................................................................................................... 65
14.1 Caractersticas generales / Main features ...................................................................................................................................................................................................... 65
14.2 Datos tcnicos - elctricos / Technical Data Electrical ratings ........................................................................................................................................................... 66
14.3 Datos tcnicos - mecnicos / Technical Data Mechanical design........................................................................................................................................................... 66
15 Consideraciones especiales / SPECIAL CONSIDERATIONS ............................................................................................................................................................................................ 67
15.1 Plantas de galvanizado / Galvanizing plants.................................................................................................................................................................................................... 67
15.2 Polipastos Monorrales con giro / Single girder hoist rotating system ............................................................................................................................................. 67
16 Control de cambios / Changes.............................................................................................................................................................................................................................................. 70

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Gua Tcnica / Technical Guide New Hoist Series Page 7

1 CODIFICACIN / CODING

De acuerdo al siguiente criterio: According to the following criteria:

GH A11 R 06 41 04 H2 M5

Grupo FEM (M5,..,M8) / FEM Group (M5 - M8)

Altura de elevacin (H1,..,H5) / Hoisting height(H1 - H5)

Velocidad de elevacin (4 m/min= 04) / Hoisting speed (4 m/min= 04)

Sistema de cables (2/1;4/1;4/2; ) / N of falls & N of fixed points (2/1;4/1;4/2; etc.)

Capacidad del polipasto (Ej.: 3,2 t= 03;10 t= 10) / Lifting load (Ej.: 3.2 t= 03;10 t= 10)

Tipo de polipasto. Ejecucin (N:Monorral suspendido;R:Monorral Altura Reducida;B:Birrail;F:Fijo;T:Con testeros;


S:Suspendido Fijo) / Hoist type. Execution (N:Normal headroom trolley;R:Low headroom trolley;B:Double girder
trolley hoist; F:Fixed hoist; T:Double girder trolley hoist with end girders; S:Fixed (overhead))

Tipo de polipasto. Tamao (A, B, D). 11: Versin / Hoist type. Size (A, B, D). 11: Version.

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Gua Tcnica / Technical Guide New Hoist Series Page 8

2 CLASIFICACIN FEM/ FEM CLASSIFICATION

IMPORTANTE IMPORTANT
La clasificacin FEM se utiliza The FEM classification is used only as
slamente a modo de referencia, ya que a reference, as it is still a well known
sigue siendo , aunque obsoleta, una norma standard despite its obsolescence. It
muy conocida. Se sigue manteniendo, pues appears in this technical Guide, as it
se entiende facilitar la labor comercial, facilitates commercial work, but it must
aunque se debe tambin asimilar que FEM be taken into account that FEM is NO
ya NO est vigente. Esta obsolescencia se longer valid. This obsolescence is most
hace ms evidente en elementos como evident in elements such as wire ropes,
cables, poleas, etc, y en general, para pulleys, etc., and in general, for any
cualquier elemento o parte del polipasto. element or part of the hoist.
Son de vigencia actual la serie de The EN 13001 and 15011 series of
normas EN de la serie 13.001 y 15.011 standards currently prevail.

De forma similar a la filosofa de la Similarly to the provisions of the FEM


norma FEM, un polipasto clasificado en S5 standard, a hoist rated at S5 (History
(Clase - Histrico de tensiones) para una parameter - Class) for a given load, i.e.
capacidad determinada, esto es 6.3 Tn, 6.3 Tn, with only the capacity varying (5
variando slo la capacidad (5 Tn), se Tn) and not other parameters, the
convierte en S6 (no es exacto, pero es capacity becomes S6 (it is not exact, but
una aproximacin vlida) it can be considered a good
approximation).

Todos los polipastos han sido probados : All our hoists have been tested
for:
N de ciclos > 1,25x105 U4 Number of cycles
Espectro de carga kQ= 1 Q5 Load spectrum
Desplazamientos Movements
Elevacin X lin = 5 [m] D lin 3 Hoisting
Traslacin X lin = 10 [m] D lin 4 Travelling
Aceleracin media 2<p<=4 P1 Average acceleration
Clase S4 S5 Class
Polipastos probados de acuerdo a EN 14492-1. Anexo G / Hoists tested according to EN 14492-1.
Annex G.

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Gua Tcnica / Technical Guide New Hoist Series Page 9

2.1 Normas mundiales / Global standards

Las normas principales Main standards

Normas vigentes en Europa (CEN / Cenelec) Existing standards in Europe (CEN / Cenelec)

EN 15.011. Cranes Bridge and gantry cranes


EN 13.001-1 Cranes General design Part 1: General principles and requirements
EN 13.001-2 Crane safety General design Part 2: Load actions
EN 13.001-3-1 Cranes General Design Part 3-1: Limit states and proof of competence of steel
structures
CEN/TS 13.001-3-2 Cranes General design Part 3-2: Limit states and proof of competence of wire
ropes in reeving systems
prEN 13.001-3-3 Cranes General design Part 3-3: Limit states and proof of competence of
wheel/rail contacts
CEN/TS 13.001-3-5 Cranes General design Part 3-5: Limit states and proof of competence of
forged hooks
EN 13.135-1 Cranes Equipment Part 1: Electrotechnical equipment
EN 13.135-2 Cranes Equipment Part 2: Non-electrotechnical equipment
etc.

FEM (Norma de consulta, NO vigente) / FEM (Standard for reference only, NO longer valid)

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Gua Tcnica / Technical Guide New Hoist Series Page 10

2.2 Diferencias entre normas / Differences between standards


FEM EN
Clasificacin / Classification
Una clasificacin para toda la estructura / One classification Cada elemento debe ser clasificado en una clase a efectos de
for all structural parts calcular su vida a fatiga / Each element must be classed for
purposes of calculating its fatigue life.
A3, A4, A5, A6, A7, A8
S0, S1, S2, S3, S4, S5, S6, S7, S8, S9
[Clasificacin en ciclos / Classification in cycles]
El histrico de tensiones no es ms que una nueva
Una clasificacin para todos los mecanismos / One
representacin de la regla de Palmgren-Miner para dao
classification for all mechanical parts
acumulativo. / The stress history parameter is just a new
M3, M4, M5, M6, M7, M8 presentation of PalmgrenMiners rule for cumulative damage.
S-N Curves.
[Clasificacin en Horas / Classification in hours]
Slo para clculos de fatiga / Only for fatigue calculations

La mayor parte de los problemas que aparecen en gras se deben a casos de fatiga / Most of the problems that arise in cranes are due to
structural fatigue

Verificacin frente al lmite elstico/ Proof of competence for static strength


Depende del Grupo de trabajo. Este era uno de los errores de Nuevos factores aadidos. Los coeficientes de amplificacin de
FEM !!: la verificacin de mxima tensin en el ciclo mayor NO las cargas dependen de las condiciones concretas de la gra, no
depende de cuanto va a trabajar la gra, se calcula 1 ciclo!!!!!/ It de su clasificacin. As, por ejemplo, a la hora de amplificar la
depends on the FEM Group. This was one of the errors in the carga de elevacin se tiene en cuenta si existe variador de
FEM: verification of maximum stress in the cycle does not elevacin o no (movimientos ms suaves). / New factors added.
depend on how much the crane will work, 1 cycle is The amplification factors of the loads depend on the specific
calculated!!!! conditions of the crane, not on its classification. For example,
when amplifying the lifting load the hoisting inverter is taken
m, c dependen del grupo de trabajo / m, c depend on the
into account (smooth movements).
FEM Group.
1, 2, 3, 4, 5, 6, 7,
Ver 13.001-2 / See 13001-2

Verificacin frente a la Resistencia a fatiga/ Proof of competence for fatigue strength


Depende del Grupo de clasificacin. / It depends on the FEM Depende del factor S (Histrico de tensiones) / It depends on
Group. the History parameter S
Depende de la relacin de tensiones Mx y Min / It depends on Depende del rango de tensiones / It depends on the stress
the ratio between minimum and maximum stress data. range.

Expected _ life f (
min
) Expected _ life f ( max min )
max

Elementos particulares / Specific parts


Cable, tambor, polea. / Wire rope, drum, sheave. NO hay dimetro mnimo requerido / No minimum diameter is
required.
1. Carga + grupo FEM mnimo de cable / Load + FEM Group
Minimum Wire rope diameter Se elige cable, tambor, polea (Cmo?De acuerdo a la
experiencia?) y se comprueba que / wire rope , drum , sheave
2. mnimo de cable + grupo FEM mnimo de polea y tambor
must be chosen (How? According to experience?) and these
/ Minimum Wire rope diameter+ FEM Group Minimum
aspects should be verified:
Drum and Sheave diameter
1. Cumple la verificacin frente al lmite elstico /
Ruedas. / Wheels
Competence for static strength must be proven
1. Carga + grupo FEM + Material mnimo de rueda / Load +
2. Cumple la verificacin frente a fatiga / Competence for
FEM Group + Material Minimum Wheel diameter
fatigue strength must be proven
Se elige rueda (Cmo?De acuerdo a la experiencia?) y se
comprueba que / wheel must be chosen (How? According to
experience?) and these aspects should be verified:
1. Cumple la verificacin frente al lmite elstico /
Competence for static strength must be proven
2. Cumple la verificacin frente a fatiga / Competence for
fatigue strength must be proven

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Gua Tcnica / Technical Guide New Hoist Series Page 11

Espectro de carga / Load spectrum k Tm


Clase de servicio / Service class
Mtodo aproximado / Approximated method
L1 Ligero / light k 0,5 4-8 8-16 > 16
LIGERO / LIGHT L1 L2 Medio / medium 0 ,5 k 0 ,63 2-4 4-8 8-16 > 16

L3 Duro / heavy 0 ,63 k 0 ,8 1-2 2-4 4-8 8-16

L4 Muy duro /very heavy 0 ,8 k 1 0,5-1 1-2 2-4 4-8

FEM 2m 3m 4m 5m

Grupo de mecanismos / ISO M5 M6 M7 M8


Ocasionalmente a plena carga. Normalmente cargas Group of mechanisms to
reducidas / Occasional full load. Usually Light load. CMAA D E F F

GOST 3M 4M 5M 6M

MEDIO / MEDIUM L2
Ejemplo / Example

Capacidad de carga / Lifting load 10 t C

Altura de elevacin media/ Average hook path 6m Lh

Vel. Elevacin / Hoist speed 5 m/min V


Ocasionalmente a plena carga. Normalmente cargas
medias / Occasional full load. Usually medium load. N ciclos/hora / No. of cycles/hour 12 Ch

Horas trabajo/da / Working time/day 8 horas / hours Hd


DURO / HEAVY L3 Estado solicitacin / Load spectrum Medio / medium

2 xLh xC h xH d
Tm
60 xV

2 x 6 x 12 x 8
Tm 2 ,56 [ horas / hours ]
60 x 5

Usualmente plena carga. - usualmente media carga / Para un espectro de carga medio y un tiempo medio de utilizacin diaria de 2,56 horas la
Usually full load Usually average load tabla nos marca un grupo M5 / For the medium load spectrum and an average daily
operating time of 2.56 hours the table shows group M5.
MUY DURO / VERY HEAVY L4
El espectro de cargas k puede ser determinado de manera exacta como sigue / Load
spectrum k can be exactly determined as follows:

3 3
C T C T
k3 1 i ... n i
C Tm C Tm

Donde (por cada ciclo) / where (for every single cycle)


Casi siempre a plena carga / Almost always full load
Ci Carga parcial / useful partial load
Ti Tiempo de utilizacin bajo carga parcial / daily operating time under useful partial
load

Tenga en cuenta que de acuerdo a la norma FEM (en general Note that according to the FEM standard (and in general, any
cualquier tipo de norma existente) permite la desclasificacin type of existing standard), automatic declassification of the
automtica de grupo segn disminuimos la capacidad de la mquina, group is permitted by the method of decreasing the capacity of
mateniendo constantes todas las dems variables, esto es, la the machine, keeping all other variables constant i.e. speed, type
velocidad, el tipo de ramales, etc. Segn disminuimos la capacidad of reeving, etc. The FEM Group increases as the capacity
aumenta el grupo. decreases.
Es importante comentar que a la inversa no ocurre lo mismo. NO es It is important to note that the reverse is not true. It is not
posible aumentar la capacidad de una mquina a costa de disminuir possible to increase the capacity of a machine at the expense of
el grupo. reducing the FEM Group.
Veamos todo esto con un ejemplo: Consider all this with an example:

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Gua Tcnica / Technical Guide New Hoist Series Page 12

Polipasto GHB11__064104M5 Hoist GHB11__064104M5


Capacidad: 6.3 tn Capacity: 6.3 tn
Ramales: 4/1 Reeving: 4/1
Velocidad de elevacin: 4 m/min Hoisting speed: 4 m/min
Grupo FEM: M5 FEM Group: M5
Esta mquina, cambindole slo el nombre se convierte Only the name of this hoist is changed, and it automatically
automticamente en: becomes:
3. Polipasto GHB11__054104M6 1. Hoist GHB11__054104M6
Capacidad: 5 tn Capacity: 5 tn
Ramales: 4/1 Reeving: 4/1
Velocidad de elevacin: 4 m/min Hoisting speed: 4 m/min
Grupo FEM: M6 FEM Group: M6
o (y as sucesivamente): or (and so on):
4. Polipasto GHB11__044104M7 2. Hoist GHB11__044104M7
Capacidad: 4 tn Capacity: 4 tn
Ramales: 4/1 Reeving: 4/1
Velocidad de elevacin: 4 m/min Hoisting speed: 4 m/min
Grupo FEM: M7 FEM Group: M7
Tal y como se ha comentado anteriormente, NO es posible hacer la As mentioned above, it is NOT possible to make the following
conversin siguiente: El polipasto GHB__064104M5 NO se puede conversion: The hoist GHB__064104M5 CANNOT be converted into:
convertir en:
3. Hoist GHB11__084104M4
5. Polipasto GHB11__084104M4
Capacity: 8 tn
Capacidad: 8 tn
Reeving: 4/1
Ramales: 4/1
Hoisting speed: 4 m/min
Velocidad de elevacin: 4 m/min
FEM Group: M4
Grupo FEM: M4
Also, changing reeving, the hoist GHB _064104M5 (changing the
Asimismo, disminuyendo los ramales, el polipasto GHB__064104M5 hook and removing the reeving pulley) becomes in:
se convertira (cambiando el gancho y quitando la polea de reenvio)
4. Hoist GHB11__032108M5
en:
Capacity: 3.2 tn (It decreases by half)
6. Polipasto GHB11__032108M5
Reeving: 2/1
Capacidad: 3.2 tn (disminuye a la mitad)
Hoisting speed: 8 m/min (increases the double)
Ramales: 4/1
FEM Group: M5 (no change)
Velocidad de evacin: 8 m/min (aumenta el doble)
Grupo FEM: M5 (Se mantiene)
NOTA / NOTE: La relacin de dimetro mnimo para las poleas slo debera ser preciso mantenerla para la capacidad mxima calculada
Error FEM?. Si bien es cierto que aumentan las flexiones, disminuye el esfuerzo de traccin segn bajamos la capacidad. / The minimum
diameter ratio for the pulleys should be kept only for the calculated maximum load FEM error?. It is true that the bending cycles
increase and the tensile stress decreases as the load capacity is reduced.

Equivalencia entre normas / Equivalence between standards (1)

Modelo / Model Grupo FEM / FEM Group EN 13001 Class (DESIGN) EN 13001 Class (Real TEST)
GHB11__064104M5 M5 (evitar usar /avoid using) S4-S5 (Depending on part) Minimum S5 (All parts) (2)
GHB11__054104M6 M6 (evitar usar /avoid using) S5-S6 (Depending on part) Minimum S6 (All parts) (2)
..
(1) No hay equivalencia exacta entre normas. Cada caso debera ser calculado ex profeso. / There is no exact equivalence between standards. Each case should
be calculated separately.
(2) Partes estructurales S5. Tambor y poleas S7., etc / Structural parts S5. Drum, pulleys S7, etc

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Gua Tcnica / Technical Guide New Hoist Series Page 13

3 DESCRIPCIN GENERAL / GENERAL DESCRIPTION

3.1 Caractersticas generales / Main features

Grupo FEM / ISO M5 mnimo Minimum M5 FEM / ISO group


Velocidades de elevacin: Hoisting speeds:
A plena carga: 5 m/min Full load: 5 m/min
Excepto ( 6,3 y 12,5 t: 4 m/min) Except ( 6.3 and 12.5 t: 4 m/min)
Con carga: 8 m/min load: 8 m/min
Excepto ( 6,3 y 12,5 t: 6.4 m/min) Except ( 6.3 and 12.5 t: 6.4 m/min)
De serie: con VARIADOR en elevacin. Standard: Variable hoisting speed: INVERTER.
Opcional: Motor de 2 velocidades. Optional: 2 speed motor.
Polipasto en C en versin monorral. C construction in single girder version.
Buln de pesaje (+- 5%), NO de precisin, de serie. Acta como Load cell (pin) (+- 5%), NOT for precision, as standard. It
limitador de carga. works as load limiter.
Opcional: visualizacin de pesaje en mando por radio. Visualizacin Optional: Load visualization on remote control. SWP Visualization
del PFS (Perodo de funcionamiento seguro). (Safe Working Period).
Monorral: Polipasto sin contrapeso -menor peso del polipasto- Single girder: Hoist without counterweight - less weight on
. El rodillo de vuelco bajo la viga elimina la necesidad del mismo. the hoist. Sprung roller acting on the underside of the beam
eliminates the need for a counterweight
Rodillos laterales
Travelling guide rollers.
Rodillo de vuelco de plstico especial
Sprung roller made of special plastic.
Gua de polmero especial con fibra de vidrio. Menor desgaste
del cable y duracin ms larga. Ms ligero. Rope guide made of special polymer with glass fiber. Less
wear and longer cable life. Lighter.
Proteccin IP 55
IP 55 Protection
Construccin modular con un nmero de piezas mnimo.
Modular construction with a minimum number of parts.
En el tamao GHA12, gancho simplificado para una menor altura
perdida. In GHA12, simplified hook with less lost height.
Motorreductora de traslacin: Travelling gearbox:
Hasta 6.3 t: motorreductora de 2 trenes. Till 6.3 t: 2 step gearbox.
Reductora de elevacin completamente cerrada. Todos los Hoisting gearbox completely closed. All gears immersed in oil
engranes sumergidos en bao de aceite. Engranajes cementados bath. Hardened and grinded gears.
y rectificados.

Vel. Elev Capacidad


Ramales de cable Grupo FEM
/ /
/ /
Lifting speed Hoisting Load
Number of falls. Reeving FEM Group
[m/min] [Tn]

GHD13 4 12.5 4/1 M5

GHD13 5 10 4/1 M5

GHB11 4 6.3 4/1 M5

GHB11 5 5 4/1 M5

GHA12 5 3.2 4/1 M5

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Gua Tcnica / Technical Guide New Hoist Series Page 14

4 TABLA DE SELECCIN / SELECTION TABLE


Vel. Elev.: Ejemplo 4 m/min Hoisting speed.: E.g.: 4 m/min
Estndar (VARIADOR): Standard (INVERTER):
o Plena carga / capacidad: 0 - 4 m/min o Full load / capacity: 0 - 4 m/min
o Con carga: 0 6.4 (4 x 1.6) m/min o load: 0 6.4 (4 x 1.6) m/min
Opcional (Motor 2 velocidades): 4/0.66 m/min Optional (2 speed motor): 4/0.66 m/min
Existen cuasi infinitas combinaciones de polipastos posibles en There are infinite possible combinations of hoists, based on
base a los polipastos estndar. En la siguiente tabla, se standard hoists. The following table shows only those
presentan SOLO las que se derivan directamente de las deriving directly from the standard machine.
mquinas estndar.
Other combinations are in fact possible (with respect
De hecho, otras combinaciones son posibles (respecto a to speed, hook height, etc.). If in doubt, consult the
velocidades, recorridos de gancho, etc.). En caso de duda Commercial and/or Engineering Department.
consultar con el Departamento Comercial y/o Ingeniera.
There is also a wide history parameter for semi-
Existe un amplio histrico, adems, de aplicaciones semi standard applications.
estndar.
In practice, any other combination may also be made, it
Cualquier otra combinacin ser, en la prctica, posible will just be a question of selling it ...
de realizar, slo har falta venderla
Combinations of hoists that are not included in this technical
Se muestran sombreadas, tal y como se muestra, combinaciones guide but also are available are shown shaded.
posibles de polipastos que no son objeto de esta gua tcnica,
pero que estn disponibles.

For these combinations with hoists GHE and GHF the two-
speed option for of the load is NOT available as standard.
Para estas combinaciones con polipastos GHE y GHF NO est They are shown for informational purposes only.
disponible como estndar la opcin de doble velocidad a de la
In case of a power frequency of 60 Hz, lifting speed values must
carga. Se muestran a ttulo meramente informativo.
be multiplied by 1.2 (not with inverter).
Caso de frecuencias de alimentacin de 60 Hz. Los valores de
velocidad de elevacin deben ser multiplicados por 1.2 (No con
variador).

Recuerde Remember
El grupo FEM es SOLO una referencia. FEM Group classification is ONLY a reference.

{A Nuevo / Added A}
Para la seleccin del motor, la potencia nominal del motor Pmot When selecting the motor, motor nominal power Pmot should
debe corregirse en funcin de la altitud, si sta supera los 1000 be corrected in relation to altitude, if it exceeds 1000 m, and
m, y de la temperatura ambiente si supera los 40 C. El factor the ambient temperature, if it exceeds 40 C. The correction
de correccin k debe determinarse de acuerdo con la figura: factor k may be determined according to the figure:

K: Correction factor; A:Altitude; TA: ambient temperature

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Gua Tcnica / Technical Guide New Hoist Series Page 15

Tabla.1 / Table.1 Potencia Cable Polea Gancho


instalada /
Vel. / / /
Potencia Recorrido de gancho / Lifting height
Ramales
Elev / requerida Wire Pulley Hook Grupo
de cable
Lifting rope FEM /
/ /
speed FEM
{A Actualizado / Number
Installed Group
Updated A} of falls H1 H2 H3 H4 H5 H6
Power /
Required
[m/min] [m]
power
[kw] [mm] [mm] N

Sombreados: No includos en esta Gua Tcnica, pero tambin disponibles. Slo a ttulo informativo.
Shaded: Not included in this Technical Guide, but also available. Only for information.

12.5 Ton

GHD13 __124104M5 4 9.5 / 9.5 12 225 4 4/1 M5 3.8 7.2 10 12.8 15.6

GHE __124104M6 4 15 / 9.5 16 280 8 4/1 M6 4.5 7.3 10.2 131

GHE __124104M7 4 15 / 9.5 16 355 8 4/1 M7 4.5 7.3 10.2 131

GHF __124208M6 8 31 / 19 16 355 8 4/2 M6 8.7 12.3 15.8 19.32

GHF __122108M4 8 31 / 19 20 355 6 2/1 M4 21.6 27.5 33.3 39.13

GHF __122108M6 8 31 / 19 20 450 8 2/1 M6 21.6 27.5 33.3 39.13

10 Ton

GHD13 __104104M6 4 9.5 / 7.6 12 280 4 4/1 M6 3.8 7.2 10 12.8 15.6

GHE __104104M7 4 15 / 7.6 16 280 8 4/1 M7 4.5 7.3 10.2 131

GHE __104104M8 4 15 / 7.6 16 355 8 4/1 M8 4.5 7.3 10.2 131

GHD13 __104105M5 5 9.5 / 9.5 12 225 4 4/1 M5 3.8 7.2 10 12.8 15.6

GHE __104208M4 8 15 / 14.5 12 225 4 4/2 M4 6.1 14.3

GHE __104208M5 8 15 / 14.5 12 280 8 4/2 M5 6.1 14.3

8 Ton

GHD13__084104M7 4 9.5 / 6.1 12 280 4 4/1 M7 3.8 7.2 10 12.8 15.6

GHD13__084105M6 5 9.5 / 6.1 12 280 4 4/1 M6 3.8 7.2 10 12.8 15.6

1
H5 disponible / H5 Available. H5 = 18.6 m
2
H5 disponible / H5 Available. H5 = 22.8 m
3
H5 disponible / H5 Available. H5 = 44.9 m

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Gua Tcnica / Technical Guide New Hoist Series Page 16

Sigue Tabla.1 / Potencia Cable Polea Gancho


Table 1 (cont.) Vel. instalada /
/ / /
Elev / Potencia Recorrido de gancho / Lifting height
Ramales
Lifting requerida Wire Pulley Hook Grupo
de cable
speed rope FEM /
/ /
FEM
Number H1 H2 H3 H4 H5 H6
Installed Group
of falls
Power /
[m/min] Required [m]
power
[kw] [mm] [mm] N

6.3 Ton

GHB11__064104M5 4 5/5 8,5 160 2.5 4/1 M5 3.6 6.8 10

GHD13__064105M7 5 9.5 / 6.1 12 280 4 4/1 M7 3.8 7.2 10 12.8 15.6

GHD13__062108M5 8 9.5 / 9.5 12 225 2.5 2/1 M5 7.6 14.4 25.5 314 36.54

GHD13__064208M5 8 9.5 / 9.5 8.5 225 2.5 4/2 M5 7 14.7 18.5 22.3

5 Ton

GHB11 __054104M6 4 5/4 8,5 160 2.5 4/1 M6 3.6 6.8 10

GHB11 __054105M5 5 5/5 8,5 160 2.5 4/1 M5 3.6 6.8 10

GHD13__054105M7 5 9.5 / 5 12 280 4 4/1 M7 3.8 7.2 10 12.8 15.6

GHD13__052108M6 8 9.5 / 7.6 12 280 2.5 2/1 M6 7.6 14.4 25.5 314 36.54

GHD13__054208M6 8 9.5 / 7.6 8.5 225 2.5 4/2 M6 7 14.7 18.5 22.3

GHD13__052110M5 10 9.5 / 9.5 12 225 2.5 2/1 M5 7.6 14.4 25.5 314 36.54

GHD13__054210M5 10 9.5 / 9.5 8.5 225 2.5 4/2 M5 7 14.7 18.5 22.3

4 Ton

GHB11 __044104M7 4 5 / 3.1 8,5 160 2.5 4/1 M7 3.6 6.8 10

GHB11 __044105M6 5 5/4 8,5 160 2.5 4/1 M6 3.6 6.8 10

GHD13__042108M7 8 9.5 / 6.1 12 280 2.5 2/1 M7 7.6 14.4 25.5 314 36.54

GHD13__044208M7 8 9.5 / 6.1 8.5 225 2.5 4/2 M7 7 14.7 18.5 22.3

GHD13__042110M6 10 9.5 / 7.6 12 280 2.5 2/1 M6 7.6 14.4 25.5 314 36.54

GHD13__044210M6 10 9.5 / 7.6 8.5 225 2.5 4/2 M6 7 14.7 18.5 22.3

4
Cable antifiratorio / Rotation resistant

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Gua Tcnica / Technical Guide New Hoist Series Page 17

Sigue Tabla.1 / Potencia Cable Polea Gancho


Table 1 (cont.) Vel. instalada /
/ / /
Elev / Potencia Recorrido de gancho / Lifting height
Ramales
Lifting requerida Wire Pulley Hook Grupo
de cable
speed rope FEM /
/ /
FEM
Number H1 H2 H3 H4 H5 H6
Installed Group
of falls
Power /
[m/min] Required [m]
power
[kw] [mm] [mm] N

3.2 Ton

GHA12 __034105M5 5 3.1/ 3.1 6,5 160 1.6 4/1 M5 4.5 8 10.8

GHB11 __034105M7 5 5 / 2.5 8,5 160 2.5 4/1 M7 3.6 6.8 10

GHB11 __032108M5 8 5/5 8,5 160 1.6 2/1 M5 7.26 13.55 18.6 23.6

GHB11 __034208M5 8 5/5 8,5 160 2.5 4/2 M5 5 7.5 10

GHD13__032110M7 10 9.5 / 6.1 12 280 2.5 2/1 M7 7.6 14.4 25.5 314 36.54

GHD13__034210M7 10 9.5 / 6.1 8.5 225 2.5 4/2 M7 7 14.7 18.5 22.3

GHD13__032216M5 16 9.5 / 9.5 8.5 --- 1.6 2/2 M5 15.9 31 38.5 46

GHD13__031116M5 16 9.5 / 9.5 12 --- 1.6 1/1 M5 15.2 28.8 51 61.9 72.8

2.5 Ton

GHA12 __024105M6 5 3.1/ 2.4 6,5 130 1.6 4/1 M6 4.5 8 10.8

GHB11 __022108M6 8 5/4 8,5 --- 1.6 2/1 M6 7.26 13.55 18.6 23.6

GHB11 __024208M6 8 5/4 8,5 160 2.5 4/2 M6 5 7.5 10

GHB11 __022110M5 10 5 /5 8,5 --- 1.6 2/1 M5 7.26 13.55 18.6 23.6

GHB11 __024210M5 10 5/5 8,5 160 2.5 4/2 M5 5 7.5 10

GHD13__022110M7 10 9.5 / 5 12 280 2.5 2/1 M7 7.6 14.4 25.5 314 36.54

GHD13__024210M7 10 9.5 / 5 8.5 225 2.5 4/2 M7 7 14.7 18.5 22.3

GHD13__022216M6 16 9.5 / 7.6 8.5 --- 1.6 2/2 M6 15.9 31 38.5 46

GHD13__021116M6 16 9.5 / 7.6 12 --- 1.6 1/1 M6 15.2 28.8 51 61.9 72.8

GHD13__022220M5 20 9.5 /9.5 8.5 --- 1.6 2/2 M5 15.9 31 38.5 46

GHD13__021120M5 20 9.5 / 9.5 12 --- 1.6 1/1 M5 15.2 28.8 51 61.9 72.8

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Gua Tcnica / Technical Guide New Hoist Series Page 18

Sigue Tabla.1 / Potencia Cable Polea Gancho


Table 1 (cont.) Vel. instalada /
/ / /
Elev / Potencia Recorrido de gancho / Lifting height
Ramales
Lifting requerida Wire Pulley Hook Grupo
de cable
speed rope FEM /
/ /
FEM
Number H1 H2 H3 H4 H5 H6
Installed Group
of falls
Power /
[m/min] Required [m]
power
[kw] [mm] [mm] N

2 Ton

GHA12 __024105M7 5 3.1/ 2 6,5 130 1.6 4/1 M7 4.5 8 10.8

GHB11__022108M7 8 5 / 3.1 8,5 --- 1.6 2/1 M7 7.26 13.55 18.6 23.6

GHB11__024208M7 8 5 / 3.1 8,5 160 2.5 4/2 M7 5 7.5 10

GHB11 __022110M6 10 5/4 8,5 --- 1.6 2/1 M6 7.26 13.55 18.6 23.6

GHB11 __024210M6 10 5/4 8,5 160 2.5 4/2 M6 5 7.5 10

GHD13__022216M7 16 9.5 / 6.1 8.5 --- 1.6 2/2 M7 15.9 31 38.5 46

GHD13__021116M7 16 9.5 /6.1 12 --- 1.6 1/1 M7 15.2 28.8 51 61.9 72.8

GHD13__022220M6 20 9.5 /7.6 8.5 --- 1.6 2/2 M6 15.9 31 38.5 46

GHD13__021120M6 20 9.5 / 7.6 12 --- 1.6 1/1 M6 15.2 28.8 51 61.9 72.8

1.6 Ton

GHA12 __014105M7 5 3.1/ 1.55 6,5 130 1.6 4/1 M7 4.5 8 10.8

GHA12 __012110M5 10 3.1/ 3.1 6,5 130 0.8 2/1 M5 9 16 21.6

GHB11__012216M5 16 5/5 8,5 --- 1.6 2/2 M5 10.3 15.4 20.5

GHB11__011116M5 16 5/5 8,5 --- 1.6 1/1 M5 14.5 27.1 37.2 47.3

GHD13__012220M7 20 9.5 /6.1 8.5 --- 1.6 2/2 M7 15.9 31 38.5 46

GHD13__011120M7 20 9.5 /6.1 12 --- 1.6 1/1 M7 15.2 28.8 51 61.9 72.8

1 Ton

GHA12 __014105M7 5 3.1/ 1 6,5 130 1.6 4/1 M7 4.5 8 10.8

GHA12 __012110M6 10 3.1/ 2 6,5 130 0.8 2/1 M6 9 16 21.6

GHB11__011116M7 16 5/3.1 8,5 --- 1.6 1/1 M7 14.5 27.1 37.2 47.3

GHB11__012216M7 16 5/3.1 8,5 --- 1.6 2/2 M7 4 10.3 15.4 20.5

GHB11__011120M6 20 5/4 8,5 --- 1.6 1/1 M6 14.5 27.1 37.2 47.3

GHB11__012220M6 20 5/4 8,5 --- 1.6 2/2 M6 4 10.3 15.4 20.5

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Gua Tcnica / Technical Guide New Hoist Series Page 19

5 CABLE / WIRE ROPE

5.1 Caractersticas generales / Main features

Todos los cables instalados son compactados, con lo cual All installed wire ropes are compacted, thereby increasing
aumenta el factor de relleno un 10% y la carga de rotura hasta the fill factor by 10% and the tensile strength up to 15%.
un 15%.
All installed wire ropes have plastic infiltration between the
Todos los cables instalados tienen infiltracin plstica entre la outer and inner core, which gives the rope greater structural
capa externa y el ncleo interno, lo que le da al cable mayor stability, preventing the internal destruction of the cable
estabilidad estructural, evitando la destruccin interna del and protecting the core from external corrosion.
cable y protegiendo al ncleo de la corrosin externa.
The safety factor is defined to ensure the hoists useful life
El factor de seguridad se define para asegurar una vida til del in accordance with features for which it is designed. In this
mismo acorde a las caractersticas para las que ha sido respect, the FEM standard (Europe) recommends:
diseado el polipasto. A este respecto, la norma FEM (Europa)
recomienda:

Grupo FEM / FEM Group M5 M6 M7 M8


Factor de seguridad / Safety
factor 4.5 5.6 7.1 9

Sin embargo, la Directiva CE de Mquinas (de obligado However, the EC Machinery Directive (mandatory in Europe)
cumplimiento en Europa) obliga a que el factor de seguridad sea requires the safety factor to be at least equal to or greater
al menos igual o mayor que 5: than 5:
Clasula 4.1.2.4 Clause 4.1.2.4
DIRECTIVA 2006/42/CE DEL PARLAMENTO EUROPEO Y DEL CONSEJO EUROPEAN PARLIAMENT AND COUNCIL DIRECTIVE 2006/42/EC of 17
de 17 de mayo de 2006 relativa a las mquinas y por la que se May 2006 on machinery and amending Directive 95/16/EC.
modifica la Directiva 95/16/CE (refundicin).

Grupo FEM / FEM Group M5 M6 M7 M8


Factor de seguridad / Safety
5
factor

Todos nuestros cables, por lo tanto, tienen un factor de All our cables therefore have a safety factor greater than 5.
seguridad superior a 5.
The CMAA American Standard also requires the safety
La norma americana CMAA obliga tambin, a que el factor de factor to be greater than 5.
seguridad sea superior a 5.

Slo se deben utilizar cables originales y/o suministrados por Use only original wire ropes and/or those supplied by GH.
GH.
Another type of wire ropes can be installed with the
Es posible instalar otro tipo de cables con la autorizacin express written authorization of GH S.A.
expresa y por escrito de GH S.A.
A damaged wire rope can cause damage to other components
Un cable daado puede producir la destruccin de otros (guides, pulley, drum, etc..). In any case it is a part subject to
componentes (gua, polea, tambor). En todo caso es una parte wear and needs regular greasing.
sujeta a desgaste y es necesario revisarlo y engrasarlo
peridicamente.

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Gua Tcnica / Technical Guide New Hoist Series Page 20

Tabla.2 Tipo de ejecucin / Type of execution

/ Table 2 2/1 4/1 4/2 1/1 2/2

H1 H2 H3 H4 H1 H2 H3 H4 H1 H2 H3 H4 H1 H2 H3 H4 H1 H2 H3 H4

GHA12
Tipo de cable A A A A A A

GHB11
Tipo de cable B B B C B B B B B B C C C C C C C C

GHD13
Tipo de cable D D D D D D B B B E E E B B B

H5, H6, disponibles para GHD13 / H5, H6 avalaible for GHD13

H5 H6 H5 H6 H5 H6 H5 H6 H5 H6

GHD13
Tipo de cable E E D D B B E E B B

Carga Carga de
Peso Resistente
mnima de rotura Resistencia
a la
rotura calculada del cable Compactado / Tipo Galvanizado
rotacin

Tabla.3 / Table 3 Dia.
/ / / / Weight
/
/ /
Minimum Calculated Wire rope Compacted Type Galvanized
Rotation
breaking breaking strength
100 m resistant
load load
Tipo de cable / Wire Rope [mm] [kN] [kN] [N/mm2] [kg]

A 6.5 43.7 2160 S / Yes 19 No/ No Python Compact 8 Si/ Yes

B 8.7 80 98.8 2160 S / Yes 38.4 No/ No VS 821 EKR No/ No

C 9 78 98.8 2160 S / Yes 39.3 S / Yes Eurolift No/ No

D 12 153.5 171.8 2160 S / Yes 67.6 No/ No Paraplast No/ No

E 12 137.3 169.6 2160 S / Yes 68.3 S / Yes NR 15 Maxilift No/ No

Todos los cables con infiltracin plstica (excepto A)/ All wire ropes with plastic infiltration (excepting A)

A B C

D E

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Gua Tcnica / Technical Guide New Hoist Series Page 21

Todos los cables (excepto GHA12) son con infiltracin plstica All wire ropes (except GHA12) have plastic infiltration,
SIN galvanizar. Algunos fabricantes venden el cable WITHOUT galvanizing. Some manufacturers sell galvanized
galvanizado como mejor ya que previene contra la corrosin. wire as the best option, as it prevents corrosion.
En el 99% de las aplicaciones los cables con infiltracin plstica In 99% of the applications wire ropes with plastic infiltration
se comportan mucho mejor que los galvanizados desde el punto perform much better than galvanized ones, as regards
de vista de duracin del mismo, y por ende, son ms seguros. duration, and are thus safer.
En algunos ambientes (menos del 1% de las aplicaciones), puede In some environments (less than 1% of applications), it may be
ser necesaria la proteccin del cable (ambientes con vapores necessary to protect the wire rope (environments with
corrosivos). Pero incluso, en estos casos, no es frecuente la corrosive steam). But even in these cases the use of hoists
utilizacin de polipastos. El uso de cables galvanizados deviene is not frequent. Galvanized wire is generally used due to its
del menor coste, en general, frente a los cables de infiltracin low cost compared to plastic infiltration ropes.
plstica.
The use of plastic infiltration wire ropes should therefore be
El uso de cables de infiltracin plstica debe verse, pues, como seen as an advantage over most competitors, because:
una ventaja competitiva frente a la mayora de competidores,
It protects the core against external corrosion.
ya que:
It compacts the different layers of the rope, providing
Previene al ncleo frente a la corrosin externa.
greater structural stability and improving its
Compacta las diferentes capas del cable, mechanical properties.
proporcionndole mayor estabilidad estructural y
It absorbs dynamic energy.
mejorando sus propiedades mecnicas.
It acts as a cushion between layers.
Absorbe energa dinmica.
It significantly reduces, or even eliminates, the cage
Acta de colchn entre capas.
effect.
Disminuye notablemente, o incluso elimina, los incidentes
It prevents water and abrasives from entering.
de jaula.
It prevents the inside of the cord from being cut.
Mantiene alejados agua y elementos abrasivos.
It avoids metal-metal contact.
Evita cortes en el interior del cordn
It reduces the noise level while the wire rope is
Evita el contacto metal-metal
working.
Disminuye el nivel de rudo mientras el cable trabaja.
It avoids internal wire breakage.
Evita roturas de alambre internas.

Infiltracin
plstica / Plastic
infiltration

Este tipo de cables no son adecuados para instalaciones en las These wire ropes are not suitable for installations where the
que la llama puede incidir directamente sobre el polipasto. flame may have a direct impact on the hoist.
En los casos de ambientes corrosivos y algunas aplicaciones In cases of corrosive and some marine applications it may be
marinas puede ser necesario el uso de cables galvanizados o necessary to use galvanized or protected wire. In this case,
protegidos. En tal caso, esta circunstancia debe ser claramente this circumstance must be clearly specified in the order.
especificada en el pedido.

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Gua Tcnica / Technical Guide New Hoist Series Page 22

Cmo calcular el factor de Seguridad del cable? How to calculate the Wire rope Safety Factor.
Modelo polipasto: GHB11 __064104H4M5 Hoist type: GHB11 __064104H4M5
Capacidad GHB11 __064104H4M5: Load GHB11 __064104H4M5:
6,3 T 6.300 kg 61.803 N 61.8 kN 6.3 T 6,300 kg 61,800 N 61.8 kN
Ramales de cable GHB11 __064104H4M5: Falls GHB11 __064104H4M5:
4/1 Ramales = 4 4/1 Falls = 4
Tiro por cable: Wire rope tension:

Capacidad [ kN ] Hoist Load [ kN ]


Tiro[ kN ] Force [ kN ]
Ramales Falls

61 ,8 [ kN ] 61.8 [ kN ]
Tiro[ kN ] 15 ,45 [ kN ] Force [ kN ] 15.45 [ kN ]
4 4
Cable instalado. De acuerdo a la Tabla.2, para GHB11, 4/1 y H4 Wire rope provided. According to Tabla.2, for GHB11, 4/1 and
tenemos un cable tipo B. Por lo tanto, segn la Tabla.3, la H4 the correct wire rope reference is B. So is, according to
carga mnima de rotura es 80 kN Tabla.3, the minimum breaking load is 80.
Entonces el factor de seguridad The safety factor is defined as

C arg amnimaderotura [ kN ] MinimumbreakingLoad [ kN ]


SF SF
Tiro[ kN ] Force [ kN ]

80[ kN ] 80 [ kN ]
SF 5 ,18 SF 5.18
15 ,45 [ kN ] 15.45 [ kN ]

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Gua Tcnica / Technical Guide New Hoist Series Page 23

6 LIMITADOR DE CARGA ESTNDAR / LOAD LIMITER AS


STANDARD
6.1 Caractersticas generales / Main features

El limitador de carga previene al polipasto de una sobrecarga de The load limiter prevents the hoist from overload.
uso.

As standard, it consists of a cell (shaft) fitted to the fixed point


Como estndar, consiste en una clula (eje) alojada en el punto fijo of the hoist.
del polipasto.

It can also be used for weighing (NOT for precision). The weighing
Puede actuar adems como pesaje (NO de precisin). El pesaje puede may be displayed (OPTIONAL) on both the keypad and the radio
ser visualizado (OPCIONAL) tanto en la botonera como en el mando control on request.
por radio, bajo peticin.

In addition, the cell data are collected by the system unit, they
Adems, los datos de la clula son recogidos por la centralita del are stored, and they enable the real spectrum of the past crane
sistema, de tal forma que son almacenados, y permiten disponer del loads to be obtained.
espectro real del histrico de cargas de la gra.

{A

Tenga cuidado Be careful

A}

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7 CAJA ALE-100/T ESTANDAR / ALE-100/T AS


STANDARD

7.1 Caractersticas generales / Main features

El limitador electrnico modelo ALE-100/T con funcin de The model ALE-100/T electronic limiter with timer function (for
temporizadores (para las maniobras de elevacin/descenso) y caja lifting/descending maneuvers) and black box, is designed to control
negra est diseado para controlar la sobrecarga y cable flojo the overload, slack rope (optional) and motor overheating and
(opcional), as como la sobretemperatura del motor y registrar el record the load spectrum of lifting devices (hoists) according to
espectro de cargas de aparatos de elevacin (polipastos) segn la UNE 58 919 and FEM.
norma UNE 58 919 y FEM.
It may be connected to any weight sensor located on a fixed ramp,
Se puede conectar sobre cualquier captador de peso ubicado en pulley, trolley, cable, etc..
ramal fijo, polea de reenvo, carro, cable, etc.
In addition to the Safe Working Period (SWP) control established in
Adems del control de Periodo de Funcionamiento Seguro PFS the standard, there are several control registers:
establecido en la norma, dispone de varios registros para el control
Number of hoisting maneuvers.
de:
Number of pulses in hoisting maneuvers.
Nmero de maniobras de elevacin.
Hoisting operating time.
Nmero de maniobras de elevacin a impulsos.
Number of overloads.
Tiempo de maniobra de elevacin.
Alarm activation for forthcoming review by hours and/or date.
Nmero de sobrecargas.
Number of travelling maneuvers.
Activacin de alarma para prxima revisin por horas y/
fecha. Travelling operating time.
Nmero de maniobras de carro Load spectrum
Tiempo de maniobra de traslacin
Espectro de carga

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7.2 Caractersticas tcnicas /Technical characteristiques

Alimentacin 48V, 110V 220V AC. Power 48V, 110V or 220V AC.
Ajuste por teclado del cero y fondo de escala (capacidad Keyboard adjustment of zero and full scale (nominal
nominal). capacity).
Entrada de alimentacin y seal de clula a travs de regleta. Input power and cell signal through power strip.
Entradas y salidas temporizadas de movimientos a travs de Timed Inward and outward movements by power strip.
regleta.
Input for temperature sensor (PTC) through power strip.
Entrada para sensor de temperatura (sonda PTC) a travs de
LED indicator for the percentage of the applied load (LED
regleta.
25%, LED 50%, LED 75%, LED 100%, overload LED, slack rope
Indicador mediante leds del porcentaje de la carga aplicada (led LED).
25%, led 50%, led 75%, led 100%, led de sobrecarga, led de
Indicators of output movements (UP, DOWN, QUICK and brake).
cable flojo).
The load limit warning signal is activated when the load
Indicadores de los movimientos de salida (SUBIDA, BAJADA,
exceeds the adjusted % of rated capacity and deactivated
RAPIDA y FRENO).
when the signal charge is equal to the nominal capacity
El aviso de lmite de sobrecarga se activa cuando la seal de (software configurable).
carga sobrepasa el % ajustado de la capacidad nominal y se
All parameters can be configured by an AMM-40S external
desactiva cuando la seal de carga es igual a la capacidad
terminal mod. V-ALE.
nominal (configurable por software).
Software update via laptop.
Posibilidad de configurar todos los parmetros mediante
terminal externo AMM-40S mod. V-ALE. Data dumped manually or via laptop.
Actualizacin de software mediante porttil. Temperature -10 C to +40 C
Volcado de datos en modo manual o mediante porttil. Humidity 15% - 85%.
Temperatura -10 C +40 C
Humedad 15% - 85%.

7.3 OPCIONAL: ALM-100 N / OPTIONAL: ALM-100 N

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El limitador electrnico modelo ALM100-N en su versin caja negra The model ALM100-N load limiter has been designed to control the
econmica, est diseada para controlar la sobrecarga, cable flojo y overload, slack rope and other desired characteristics, apart
otros puntos deseados, adems de registrar el espectro de cargas from registering the load spectrum of weighing devices (hoists)
de aparatos de elevacin (polipastos) segn la norma UNE 58 919. according to the UNE 58 919 standard. It can control up to two
Puede controlar hasta dos dispositivos de elevacin realizando la lifting devices, summing both together.
suma de ambos.
It can be connected to any weight sensor located on a fixed spur,
Se puede conectar sobre cualquier captador de peso ubicado en turn pulley, carriage, cable, etc. Apart from the control of the
ramal fijo, polea de reenvo, carro, cable, etc. Adems del control de Safe Working Period (SWP) established in the standard, it has
Periodo de Funcionamiento Seguro PFS establecido en la norma, various registers for control of the:
dispone de varios registros para el control de:
Number of lifting manoeuvres.
Nmero de maniobras de elevacin.
Number of lifting manoeuvres with pulse.
Nmero de maniobras de elevacin a impulsos.
Time of lifting manoeuvre.
Tiempo de maniobra de elevacin.
Number of overloads.
Nmero de sobrecargas.
Rotary records of the last 500 overloads.
Registro rotativo de las ltimas 500 sobrecargas.
Activation of alarm for inspection according to hours/date.
Activacin de alarma por revisin de horas fecha.
2 entradas de Peso (entrada opcional de 0-10V 0-20mA/4- 2 weight inputs (optional input of 0-10V or 0-20mA/4-20mA).
20mA).
6 inputs (48V - 220V AC or DC) (optional 24V):
6 entradas (48V...220V AC DC) (opcional 24V):
Input signal for Lifting Brake 1.
Entrada seal Freno de Elevacin 1.
Input signal for Lifting Brake 2.
Entrada seal Freno de Elevacin 2.
Remote tare input.
Entrada para Tara remota.
3 configurable auxiliary inputs.
3 entradas auxiliares con funciones configurables.
8 relay outputs (6A 250V)
8 salidas de rel (6 250V)
8 programmable limits.
8 lmites configurables
Ascending or descendent configurable delays.
Delays configurables ascendentes descendentes.
Visualization via 5-digit 0.4 LCD display.
Visualizacin mediante display LCD de 5 dgitos 0,4.
5 keys for system programming and configuration .
5 teclas para la programacin y configuracin del sistema.
Configurable parameters via PC software .
Parmetros configurables por software de PC.
Firmware updating via PC.
Actualizacin del firmware mediante PC.
RS-232-C connection.
Conexin RS-232-C.
RS422/RS485 connection.
Conexin RS422/RS485.
Data download in manual mode or via PC software.
Volcado de datos en modo manual mediante software de PC.
Universal 48V 220V AC power supply (optionally 24V DC).
Alimentacin universal 48V...220V AC (opcionalmente 24V DC).
Optional multipoint adjustment for cells or non lineal
Ajuste opcional multipunto para clulas aplicaciones no- applications.
lineales.
Configurable security key.
Clave de seguridad configurable.
Data entry and deletion by security key.
Introduccin y borrado de datos mediante clave de seguridad.
0 - 10V output.
Salida de 0...10V.
0 - 20mA or 4 - 20mA output (optional).
Salida de 0...20mA 4...20mA (opcional).
RR output to giant display or ART-40 repeater.
Salida RR para macrodisplay o repetidor ART-40.
Temperature -10C to +50C
Temperatura -10C - 50C
Humidity 15% - 85%
Humedad 15% - 85%

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En combinacin con ALM 100 N y OPCIONALMENTE, puede visualizar In conjunction with ALM 100 N and OPTIONALLY, the following
en su smartphone los siguientes datos: information can be displayed on your smartphone:

Software de control en PC Control Software for your PC :

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8 GANCHO / HOOK

8.1 Caractersticas generales / Main features

8.1.1 Estndar / Standard

Ganchos con pestillo de seguridad Hooks with safety latch.


Basados (NO exactamente iguales) en DIN 15401. Based on DIN 15401 (NOT exactly the same).
Poleas con doble hilera de rodamientos Pulleys with double-row bearings.

8.1.2 Gancho /Hook

Polea 1 Pulley
Gancho 2 Hook

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8.2 Ramales 4/1; 4/2 / Reeving 4/1; 4/2

8.2.1 GHB11, GHD13 / GHB11, GHD13

{A

Capacidad / Hoisting Cable N D L L1 FEM Material Cdigo Peso


Load / Wire rope / /
Code Weight
[t] [mm] [mm] [mm] [mm] [kg]
6.3
GHB11 8.7 2.5 210 290 177 M5 T ABEG 28
3.2 (4/2)
12.5 12 4 295 320 212 M5 V AD13EHV 43
GHD13 10 12 4 355 430 234 M6 V AD13ECV 63
6.3 (4/2) 8.7 2.5 295 260 212 M5 T AD13FB 38
A}

8.2.2 GHA12 / GHA12

Cable / Wire rope N D L L1 FEM Material Cdigo / Peso /


Code Weight
[mm] [mm] [mm] [mm] [kg]
GHA12 6.5 1.6 164 178 136 M5 T AAEA1 13

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8.3 Ramales 2/1 / Reeving 2/1

{A

Capacidad / Cable / Wire N D L FEM Material Cdigo / Peso /


Hoisting Load rope Code Weight
[t] [mm] [mm] [mm] [kg]
GHA12 1.6 6.5 0.8 164 280 M5 T AAB0 8
GHB11 3.2 8.5 1.6 210 290 M5 T ABBA 16
6.3 12 2.5 295 412 M5 T ADBBG 27
GHD13
5 12 2.5 355 452 M6 T AD13BB1 41
A}

8.4 Ramales 1/1 / Reeving 1/1

{A

Capacidad / Cable / Wire N a b c FEM Material Cdigo / Peso /


Hoisting Load rope Code Weight
[t] [mm] [mm] [mm] [mm] [kg]
GHB11 1.6 8.5 0.8 268 105 96 M5 T ABA0 16
GHD13 3.2 12 1.6 319 162 170 M5 T ADAA 20

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8.5 Ramales 2/2 / Reeving 2/2

Capacidad / Cable / Wire N a b c d FEM Material Cdigo / Peso /


Hoisting Load rope Code Weight
[t] [mm] [mm] [mm] [mm] [mm] [kg]
GHB11 1.6 8.5 0.8 360 100 210 125 M5 T ABCA 11
GHD13 3.2 8.5 1.6 395 100 210 130 M5 T AD13CA 14

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9 POLEAS / PULLEYS

9.1 Caractersticas generales / Main features

9.1.1 Estndar / Standard

Poleas mecanosoldadas. A este respecto cabe destacar que las Welded and machined pulleys. In this regard, it is noteworthy
poleas de fundicin (competencia) no resisten bien al desgaste, that cast iron pulleys (those of our competitors) do not
y en caso de servicio duro, se deben prever siempre poleas stand up well to wear, and in case of tough service, welded
soldadas. pulleys should be always provided .
Doble rodamiento en todas las poleas. Double bearing on all pulleys.

9.1.2 Polea / Pulley

Polea 1 Pulley
Doble rodamiento 2 Double bearing

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9.1.3 Medidas / Dimensions

{A

Cable / r L L1 Lr D D1 D2 D3 Rodamiento
Wire /
rope Bearing
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
GHA12 6.5 3.5 20 29.5 30 130 154 35 62 6007-2RS
GHB11 8.5 5.3 26 32 34.5 160 186 45 75 6009-2RS
GHD13 12 6.8 36 43 43 225 263 50 90 6210-2RS
12 6.8 40 48 48 280 328 60 114 NJ 212
8.7 5.3 36 43 43 225 263 50 90 6210-2RS
A}

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9.2 Soluciones 4/2 / 4/2 Solutions

En soluciones del tipo 4/2, el buln limitador se halla In 4/2 solutions, the limit cell is embedded in the pulley shaft.
encastrado en el eje de la polea. Ver imagen. See image.

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10 GUA CABLES / ROPE GUIDE


{A
Gua cables fabricados en plstico tcnico (NYLON) de Rope guide made of technical plastic (Nylon), special
composicin especial, para una mayor durabilidad de la gua y el composition for greater durability and reduces wear to the
cable. GHA12, GHB11. guide and wire rope. GHA12, GHB11.
Gua cables fabricados en acero fundicin. GHD13. Rope guide made of cast iron. GHD13
Vlido para GHB antiguo como repuesto. Valid for old GHB as a spare.
Ambientes especiales: consultar ingeniera. Special environments: consult engineering department
Tamao GHB11, disponible en fundicin bajo pedido. GHB11 size available in cast iron composition on request.

A}

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11 REDUCTORAS DE TRASLACIN / HOIST TRAVELLING


GEARBOXES
11.1 Caractersticas generales / Main characteristiques

11.1.1 Estndar / Standard

Motorreductora de concepcin clsica de engranajes de ejes Gearmotor: classic parallel shaft gearbox design. Increased
paralelos. Mayor fiabilidad y durabilidad. reliability and durability.
Engranajes dimensionados segn el Estndar ISO 6336. Gears sized according to the ISO 6336 standard.
Dimensionado mnimo para M5 (1600 horas a plena carga). Minimum dimension for M5 (1600 hours at full load).
Todos los engranajes en carcasa de aluminio baados en aceite All gears in aluminium housing and in oil bath for durability
para una mayor durabilidad y seguridad. and safety.
Variador como solucin estndar. Inverter, as standard solution.
Ventilador Fan

11.1.2 Opcional / Optional

Motor de 2 velocidades 2 speed motor.

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11.2 RFS100VB0-2T / RFS100VB0-2T

Tornillos de amarre 1 Fastening screws


Tapa reductora 2 Gearbox cover
Rodamientos 3 Bearings
Junta de estanqueidad 4 Seal
Gua 5 Guide
Engranes 6 Gears
Caja reductora 7 Gearbox
Tapn de aireacin Venting cap
8
Motor (ver 11.2.1) Motor (See 11.2.1)
9

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Utilizado en ejecuciones : It is installed hoists:


Monorrail suspendido: GHA12, GHB11 Single girder hoist: GHA12, GHB11
Altura reducida: GHA12, GHB11 Low headroom hoist: GHA12, GHB11
Birrail testeros: GHB11 Double girder hoist: GHB11
Diseado y optimizado para su uso con variador. Designed and optimized for use with inverter.
Es posible suministrarlo con motor de 2 velocidades (no It can be supplied with a 2-speed motor (not recommended)
recomendado)

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11.2.1 Motor VB0 (nuevo) /VB0 Motor (new)

11.2.1.1 Estndar / Standard

Motor asncrono Asynchronous motor


1 bobinado. VARIADOR. 1500 rpm (50 Hz) 1 winding. INVERTER. 1500 rpm (50 Hz)
Potencia: 0,37 kw Power: 0.37 kW
Proteccin IP 55 IP 55 protection
Aislamiento Clase F Class F insulation
Carcasa de aluminio Aluminium housing
60% ED. 300 arranques/hora 60% ED. 300 starts per hour

El diseo bsico de los motores se refiere a condiciones de trabajo The basic motor design refers to working conditions based on
de temperatura ambiente mxima de 40 y altitud mxima de 1000 m. maximum ambient temperature of 40 and a maximum altitude of
1000 m.
Otras condiciones, se debe consultar con ingeniera. En cualquier
caso, motores de grupos de trabajo superiores podrn ser una For other conditions, consult the engineering department. In any
solucin inmediata para requerimientos superiores en temperatura case, other motors with a higher classification may be an
y altitud. immediate solution for higher temperature and altitude
requirements.

Freno electromagntico
Electromagnetic brake
Libre de mantenimiento
Maintenance Free
Dimensionado al menos para 1.1 veces el par nominal de frenado
(s/Norma FEM, factor de seguridad= 1.1). Sizing for at least 1.1 times the rated braking torque (as per FEM
standard, safety factor = 1.1).
DC
DC

11.2.1.2 Opcional / Optional

Motor asncrono Asynchronous motor


Doble bobinado. 1500/750 rpm (400 V / 50 Hz) Double winding: 1500/750 rpm (400 V / 50 Hz)
Potencia: 0,37 kw Power: 0.37 kW
Proteccin IP 55 IP 55 protection
Aislamiento Clase F Class F insulation
Carcasa de aluminio Aluminum housing
40% ED. 240 arranques/hora Grupo M5 mnimo. 40% ED. 240 starts per hour. FEM Group M5 minimum.

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11.2.1.3 Datos tcnicos / Technical data

DATOS ELCTRICOS / ELECTRICAL DATA


Tabla.4
VB 60 S
Datos nominales / Nominal data Variador- ESTANDAR / Inverter-STANDARD

Tension / Voltage [V] 400 460

Frecuencia / Frecuency [Hz] 50 60

Potencia / Power [kW] 0,37 0,44

N polos / N poles 4 4

Velocidad giro / Rotation speed [rpm] 1371 1652

Intensidad / Current IN [A] 1,4 1,38

Factor Potencia / Power factor Cos 0,60 0,63

Rendimiento / Efficiency [%] 63 65

Par nominal / Nominal torque TN [Nm] 2,55 2,55

Par de arranque/ Starting torque TA [Nm] 10,63 10,36

TA/TN 4,16 4

Intensidad de arranque/ Starting current IA [A] 5,04 5,43

IA/IN 3,6 3,9

Intensidad / Current
En vacio / No- load [A] 1,21 1,13

En carga / On-load [A]

50% 1,24 1,19

75% 1,31 1,26

100% 1,4 1,38

DATOS ELCTRICOS / ELECTRICAL DATA


Tipo motor / Motor type Rotor de jaula / Squirrel cage

Forma constructiva / Constructive form IM B 5

Material de la carcasa / Housing material Aluminio / Aluminium

Tipo de proteccin / Type of protection IP55

Tipo de refrigeracin / Type of cooling IC 411 (TEFC)

Clase de aislamiento / Insulation class F

Clase de servicio / Duty type S3 S4

ED / ED 60%

Arranques/Hora / Starts per hour 300

Sentido de giro / Rotation sense Bidireccional / Bidirectional

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11.2.2 Reductora R5B1A (nueva) / R5B1A Gearbox (new)


Tabla.5 / Table 5
OPCIONAL ESTNDAR
/ /
OPTIONAL STANDARD
2 velocidades / 2 speed

Variador / Inverter

NOT recommended

Motor / Motor

Potencia / Power [kw] 0,37/0,18 (2/1) 0,37

Velocidad giro / Rotation speed [rpm] 1500 / 750 (1800/900) 1500

[V] 400 (440) 400


NOMINAL
[Hz] 50 (60) 50

Monorrailes - Reduccin adicional / Single girder - Additional reduction 22/35 (3) GHB11

105 wheel diameter- GHB11 28 (33,6) [m/min] 20 [m/min] (1) 40 [m/min] (2)

Velocidad giro / Rotation speed [rpm] 1490 (1780) 1070 2140

[Hz] 50 (60) 36 72

Monorrailes - Reduccin adicional / Single girder - Additional reduction 24/32 (3) GHA12

85 wheel diameter 27 (32,4) [m/min] 20 [m/min] (1) 40 [m/min] (2)

Velocidad giro / Rotation speed [rpm] 1490 (1780) 1110 2220

[Hz] 50 (60) 37 74

Encoder / Encoder NO NO

Variador / Inverter NO SI

Tren 1 / Step 1 15/41

Tren 2 / Step 2 16/65

i 11,10

Eje de rbol hueco - hexagono 24 / Hollow shaft - hexagon 24 (GHB11)


Eje de salida / Output shaft
Eje de rbol hueco - hexagono 16 / Hollow shaft - hexagon 16 (GHA12)

(1) Estndar / Standard


(2) Consultar con ingeniera / Consult engineering department
(3) Ver esquema / See diagram

(*) Datos / data: +-5%

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11.3 RFS125VB1-3T / RFS125VB1-3T

Tornillos de amarre 1 Fastening screws


Tapa reductora 2 Gearbox cover
Rodamientos 3 Bearings
Junta de estanqueidad 4 Seal
Gua 5 Guide
Engranes 6 Gears
Caja reductora 7 Gearbox
Tapn de aireacin Venting cap
8
Motor (ver 11.3.1) Motor (See 11.3.1)
9

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{A
Utilizado en polipastos: It is installed in hoists:
Monorrail suspendido: GHD13 (<= 8 Tn) Single girder hoist: GHD13 (<= 8 Tn)
Altura reducida: GHD13 (<=8 Tn) Low headroom hoist: GHD13 (<=8 Tn)
Birrail Testeros: GHD13 (TODOS) Double girder hoist (End girder): GHD13 (ALL)
Birrail: GHB11 Double girder hoist: GHB11
Estandar: variador. Standard: Inverter.
Es posible suministrarlo con motor de 2 velocidades (no It can be supplied with a 2-speed motor (not recommended)
recomendado).
A}

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11.3.1 Motor VB1 / VB1 Motor

11.3.1.1 Estndar / Standard

Motor asncrono Asynchronous motor


1 bobinado. VARIADOR. 3000 rpm (50 Hz) 1 winding. INVERTER. 3000 rpm (50 Hz)
Potencia: 0,85 kw Power: 0.85 kw
Proteccin IP 55 IP 55 protection
Aislamiento Clase F Class F insulation
Carcasa de aluminio Aluminium housing
60% ED. 300 arranques/hora 60% ED. 300 starts per hour

El diseo bsico de los motores se refiere a condiciones de trabajo The basic motor design refers to working conditions based on
de temperatura ambiente mxima de 40 y altitud mxima de 1000 m. maximum ambient temperature of 40 and a maximum altitude of
1000 m.
Otras condiciones, se debe consultar con ingeniera. En cualquier
caso, motores de grupos de trabajo superiores podrn ser una For other conditions, consult the engineering department. In any
solucin inmediata para requerimientos superiores en temperatura case, other motors with a higher classification may be an
y altitud. immediate solution for higher temperature and altitude
requirements.

Freno electromagntico
Electromagnetic brake
Libre de mantenimiento
Maintenance Free
Dimensionado al menos para 1.1 veces el par nominal de frenado
(s/Norma FEM, factor de seguridad= 1.1). Sizing for at least 1.1 times the rated braking torque (as per FEM
standard, safety factor = 1.1).
DC
DC

11.3.1.2 Opcional / Optional

Motor asncrono Asynchronous motor


Doble bobinado. 3000/750 rpm (400 V / 50 Hz) Double winding: 3000/750 rpm (400 V / 50 Hz)
Potencia: 0,40 kw Power: 0.40 kw
Proteccin IP 55 IP 55
Aislamiento Clase F Class F insulation
Carcasa de aluminio Aluminum housing
40% ED. 240 arranques/hora Grupo M5 mnimo. 40% ED. 240 starts per hour. FEM Group M5 minimum.

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11.3.1.3 Datos tcnicos / Technical data

Tabla.6 / Table 6 Estndar / Standard Opcional / Optional


Electric motor testing data sheet 1 vel. / 1 speed 2 velocidades / 2 speed
Motor / Motor VB1-60S VB1-60D

Potencia / Power 0,85 0,40 0,10

Velocidad giro / Rotation speed [rpm] 3000 3000 750

[V] 400 400

NOMINAL [Hz] 50 50

Longitud rotor / Rotor length [mm] 60

Amps

En vacio / No- load [A] 1.47 0,90 0,65

En carga / On-load [A]

50% 1,77 105% 1,26 93% 0,705

75% 2,07 131% 1,45 127% 0,72

100% 2,25 151% 1,67 150% 0,75

Par nominal / Nominal


TN [Nm] 3,145 1,38
torque

Par de arranque/ Starting


TA [Nm] 8,61 4,485 3,4224
torque

TA/TN 2,74 3,25 2,48

IA/IN 2,78 3,6 1,25

Rpm 100% carga/ 100% load rpm [rpm] 2491 2750 587
2
Inercia / Inertia J [kgm ] 0.001

(*) Datos / data: +-5%

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Gua Tcnica / Technical Guide New Hoist Series Page 46

11.3.2 Reductora RXB2A / RXB2A Gearbox


{A Varios cambios en los valores / Some changes have been done in the table A}

Tabla.7 / Table 7
OPCIONAL ESTNDAR
/ /
OPTIONAL STANDARD
2 velocidades / 2 speed
Variador / Inverter
NOT recommended

Motor / Motor

Potencia / Power [kw] 0,40/0,10 (4/1) 0,85

Velocidad giro / Rotation speed [rpm] 3000 / 750 (3600/900) 3000 (2850 for calculation purposes)

[V] 400 (440) 400


NOMINAL
[Hz] 50 (60) 50

Birrail (sin reduccin adicional) / Double girder (without additional reduction) GHB11

100 wheel diameter 21,98 (26,40) [m/min] 22 [m/min] (1) 40 [m/min] (2)

Tren 2 ( i ) / Step 2 (i) 11/39 (39,29) 11/39 (39,29) 17/33 (21,51)

Velocidad giro / Rotation speed [rpm] 2750 (3300) 3000 3000

[Hz] 50 (60) 50 50

Birrail (sin reduccin adicional) Con TESTEROS/ Double girder (without additional reduction) END GIRDER GHD13

125 wheel diameter 27,48 (33) [m/min] 20 [m/min] (1) 40 [m/min] (2)

Tren 2 ( i ) / Step 2 (i) 11/39 (39,29) 11/39 (39,29) 17/33 (21,51)

Velocidad giro / Rotation speed [rpm] 2750 (3300) 2075 2192

[Hz] 50 (60) 37 38

Monorrail (Reduccin adicional) / Single girder (additional reduction 20/48 (3)) GHD13(<= 8 Tn)

140 wheel diameter 19,48 (23,38) [m/min] 20 [m/min] (1) 40 [m/min] (2)

Tren 2 ( i ) / Step 2 (i) 15/35 (25,86) 17/33 (21,51) 23 / 27 (13.01)

Velocidad giro / Rotation speed [rpm] 2750 (3300) 2347 2850

[Hz] 50 (60) 41 50
Encoder / Encoder NO NO
Variador / Inverter NO SI / YES
Tren 1 / Step 1 12/38

Tren 2 / Step 2 Ver cada caso / See each particular case

Tren 3 / Step 3 12/42

Eje de rbol hueco - hexagono 24 / Hollow shaft - hexagon 24 (Single girder configurations)
Eje de salida / Output shaft
Eje nervado 35 / 35 Spline shaft (Double girder configurations)

(1) Estndar / Standard


(2) Consultar con ingeniera / Consult engineering department
(3) Ver esquema / See diagram

R5B2A. Reductoras arbol hueco. Hollow shaft


gearboxes
R0B2A. Reductoras eje nervado. Spline shaft
gearboxes

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Gua Tcnica / Technical Guide New Hoist Series Page 47

11.4 RFS160VB2-3T / RFS160VB2-3T

Ver / see 11.3

Utilizado en polipastos: It is installed in hoists:


Monorrail suspendido: GHD13 (> 8 Tn) Single girder hoist: GHD13 (> 8 Tn)
Altura reducida: GHD13 (> 8 Tn) Low headroom hoist: GHD13 (> 8 Tn)
Birrail: GHD13 Double girder hoist: GHD13
Estndar: variador. Standard: Inverter.
Es posible suministrarlo con motor de 2 velocidades (no It can be supplied with a 2-speed motor (not recommended).
recomendado).

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11.4.1 Motor VB2 / VB2 Motor

11.4.1.1 Estndar / Standard

Motor asncrono Asynchronous motor


1 bobinado. VARIADOR. 3000 rpm (50 Hz) 1 winding. INVERTER. 3000 rpm (50 Hz)
Potencia: 0,85 kw Power: 0.85 kw
Proteccin IP 55 IP 55 protection
Aislamiento Clase F Class F insulation
Carcasa de aluminio Aluminium housing
60% ED. 300 arranques/hora 60% ED. 300 starts per hour

El diseo bsico de los motores se refiere a condiciones de trabajo The basic motor design refers to working conditions based on
de temperatura ambiente mxima de 40 y altitud mxima de 1000 m. maximum ambient temperature of 40 and a maximum altitude of
1000 m.
Otras condiciones, se debe consultar con ingeniera. En cualquier
caso, motores de grupos de trabajo superiores podrn ser una For other conditions, consult the engineering department. In any
solucin inmediata para requerimientos superiores en temperatura case, other motors with a higher classification may be an
y altitud. immediate solution for higher temperature and altitude
requirements.

Freno electromagntico
Electromagnetic brake
Libre de mantenimiento
Maintenance Free
Dimensionado al menos para 1.1 veces el par nominal de frenado
(s/Norma FEM, factor de seguridad= 1.1). Sizing for at least 1.1 times the rated braking torque (as per FEM
standard, safety factor = 1.1).
DC
DC

11.4.1.2 Opcional / Optional

Motor asncrono Asynchronous motor


Doble bobinado. 3000/750 rpm (400 V / 50 Hz) Double winding: 3000/750 rpm (400 V / 50 Hz)
Potencia: 0,75 kw Power: 0.75 kw
Proteccin IP 55 IP 55 protection
Aislamiento Clase F Class F insulation
Carcasa de aluminio Aluminum housing
40% ED. 240 arranques/hora Grupo M5 mnimo. 40% ED. 240 starts per hour. FEM Group M5 minimum.

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Gua Tcnica / Technical Guide New Hoist Series Page 49

11.4.1.3 Datos tcnicos / Technical data

Tabla.8 / Table 8 Estndar / Standard Opcional / Optional


Electric motor testing data sheet 1 vel. / 1 speed 2 velocidades / 2 speed
Motor / Motor VB2-60S VB2-100D

Potencia / Power 0,85 0,75 0,18

Velocidad giro / Rotation speed [rpm] 3000 3000 750

[V] 400 400

NOMINAL [Hz] 50 50

Longitud rotor / Rotor length [mm] 60 100

Amps

En vacio / No- load [A] 1,47 1,14 1,02

En carga / On-load [A]

50% 1,77 78% 1,65 102% 1,11

75% 2,07 92% 1,82

100% 2,25 159% 2,40

Par nominal / Nominal


TN [Nm] 3,145 2,6
torque

Par de arranque/ Starting


TA [Nm] 8,61 11,18 5,59
torque

TA/TN 2,74 4,3 2,15

IA/IN 2,78 3,5 1,26

Rpm 100% carga/ 100% load rpm [rpm] 2491 2766 500
2
Inercia / Inertia J [kgm ] 0,001 0,0015

(*) Datos / data: +-5%

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Gua Tcnica / Technical Guide New Hoist Series Page 50

11.4.2 Reductora RXCA-RXC EA / RXCA-RXC EA Gearbox

{A Varios cambios en los valores / Some changes have been done in the table A}

Tabla.9 / Table 9
OPCIONAL ESTNDAR
/ /
OPTIONAL STANDARD
2 velocidades / 2 speed

Variador / Inverter

NOT recommended

Motor / Motor

Potencia / Power [kw] 0,75/0,18 (4/1) 0,85

Velocidad giro / Rotation


[rpm] 3000 / 750 (3600/900) 3000 (2850 for calculation purposes)
speed

[V] 400 (440) 400


NOMINAL
[Hz] 50 (60) 50

Birrail (sin reduccin adicional) Compacto/ Double girder (without additional reduction) Compact GHD13 (5)
(1)
160 wheel diameter 21,74 (26,10) [m/min] 20 [m/min] 40 [m/min] (1)

Tren 1 / Step 1 12/54 12/40 12/40

Tren 2 ( i ) / Step 2 (i) 12/52 (63,93) ESPECIAL 12/52 (48,2) 16/48 (33,33)

Tren 3 / Step 3 13/49 12/40 12/40

Velocidad giro / Rotation


[rpm] 2766 (3320) 1917 2652
speed

[Hz] 50 (60) 33 47

Monorrail (Reduccin adicional) / Single girder (additional reduction 20/48 (3)) GHD13 (> 8 Tn) (4)

140 wheel diameter 17,85 (21,42) [m/min] 20 [m/min] (1) 40 [m/min] (1)

Tren 1 / Step 1 12/40 12/40 12/40

Tren 2 ( i ) / Step 2 (i) 18/46 (28,39) 18/46 (28,39) 29/35 (13,41)

Tren 3 / Step 3 12/40 12/40 12/40

Velocidad giro / Rotation


[rpm] 2766 (3320) 3195 2927
speed

[Hz] 50 (60) 56 51

Encoder / Encoder NO NO

Variador / Inverter NO SI

Eje de rbol hueco - hexagono 24 / Hollow shaft - hexagon 24 (Single girder


Eje de salida / Output shaft configurations)
Eje nervado 35 / 35 Spline shaft (Double girder configurations)

(1) Estndar / Standard


(2) Otras velocidades: Consultar con ingeniera / Different speeds: Consult engineering department
(3) Ver esquema / See diagram

(4) R5CA. Reductoras arbol hueco. Hollow shaft gearboxes

(5) R0CEA. Reductoras eje nervado. Spline shaft gearboxes

(*) Datos / data: +-5%

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Gua Tcnica / Technical Guide New Hoist Series Page 51

11.5 Resumen / Summary

Tabla.10 / Table
Birrail / Double girder Monorrail / Single girder

GHA12 Inverter 2 speed (50 Hz) O


[m/min] 20 27

Motor VB0-60S VB0-60D

[kw] 0,37 0,37

Gearbox R5B1AV R5B1A

GHB11 Inverter 2 speed (50 Hz) O Inverter 2 speed (50 Hz) O


[m/min] 20 21,98 20 28

Motor VB1-60S VB1-60D VB0-60S VB0-60D

[kw] 0,85 0,40 0,37 0,37

Gearbox R0B2AV R0B2A R5B1AV R5B1AV

GHD13 Inverter 2 speed (50 Hz) O Inverter 2 speed (50 Hz) O


Para todos casos / for all cases <= 8 Tn

[m/min] 20 21,74 20 19,48

Motor VB2-60S VB2-100D VB1-60S VB1-60D

[kw] 0,85 0,75 0,85 0,40

Gearbox R0CEAV R0CEA R5B2AV R5B2A

>8 Tn

[m/min] 20 17,85

Motor VB2-60S VB2-100D

[kw] 0,85 0,75

Gearbox R5CAV R5CA

(*) Datos / data: +-5%

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Gua Tcnica / Technical Guide New Hoist Series Page 52

12 FINAL DE CARRERA DE ELEVACIN ESTNDAR /


STANDARD HOISTING LIMIT SWITCH
12.1 Caractersticas generales / Main features

El selector de fin de carrera protege el polipasto actuando The end switch selector protects the hoist, acting as an
como un dispositivo automtico de parada de emergencia, automatic emergency stop device, by limiting the lifting and
limitando los movimientos de subida y descenso en sus falling movements in the high and low maximum positions. In
posiciones mximas alta y baja. En la posicin alta tiene otra the highest position there is another extra switch, in case
sobre-seguridad por si pudiera fallar el primer dispositivo the first one fails .
El interruptor de lmite rotativo se utiliza para controlar el The rotary limit switch is used to control the movement of
movimiento de maquinaria industrial. Se opera como un controlador industrial machinery. It operates as an auxiliary controller of
auxiliar de motores elctricos a travs de una interfaz de potencia, electrical motors through a power interface, such as a contactor
como un contactor o PLC. Su eje puede ser conectado al motor y, or PLC. Its shaft can be connected to the motor and, after a set
despus de un nmero determinado de revoluciones, las levas number of revolutions, the cams operate the switches, thus
operar los interruptores, iniciando as el movimiento starting the predetermined movement.
predeterminado.
A worm gear and a helical toothed gear combined with one or more
Unos engranajes dentados combinados con uno o ms pares de pairs of straight toothed gears are used for the transmission of
engranajes con dientes se utilizan para la transmisin del the movement from the input shaft to the output shaft.
movimiento desde el eje de entrada al eje de salida. Las Revolution ratios ranging from 1:15 to 1:150 result from the use of
proporciones de revolucin que van desde 1:15 a 1:150 resultado de different combinations of gear wheels between the input shaft
la utilizacin de diferentes combinaciones de ruedas de engranaje and the output shaft, which is connected to the cams operating
entre el eje de entrada y el eje de salida, que est conectada a las the switches.
levas que accionan los interruptores.
Overall dimensions are suitable for assembly in narrow spaces.
Las dimensiones totales son adecuadas para el montaje en espacios Transmission and gear driving shafts are made of stainless steel
reducidos. rboles de transmisin y equipo de conduccin son de to prevent oxidation and wear. The gear wheels and the driving
acero inoxidable para evitar la oxidacin y el desgaste. Las ruedas bushes are made of self-lubricating techno-polymer material,
de engranaje y los casquillos de arrastre son de material suitably chosen to reduce the wear to a minimum and to maintain
tecnopolmero autolubricante, adecuadamente elegido para reducir the accuracy of the couplings over time. Sintered bronze bushes
el desgaste a un mnimo, y para mantener la precisin de los are moulded into the base of the limit switch to optimise the
acoplamientos con el tiempo. Casquillos de bronce sinterizado van shaft rotation and to prevent rubbing with plastic material.
instalados en la base del interruptor de lmite para optimizar la
Materials and components are wear resistant and protect the
rotacin del eje y evitar el roce con material plstico.
equipment against water and dust. The limit switch can be
Los materiales y componentes son resistentes al desgaste y customized with labels and colors. Each cam can be set with great
protegen el equipo contra el agua y el polvo. El final de carrera accuracy thanks to the cam adjusting screws.
puede personalizarse con etiquetas y colores. Cada cmara se
puede ajustar con precisin gracias a los engranajes de leva de
ajuste.

SECURITY LIMIT SWITCH

LIFTING LIMIT SWITCH

SLOW DOWN LIMIT SWITCH

DESCENT LIMIT SWITCH

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12.2 Caractersticas tcnicas generales / General technical specifications

Conforme a las Directivas europeas Conformity to Community Directives 2006/95/CE 2006/42/CE

Conforme a las normas Conformity to Standards EN 60204-1 EN 60947-1 EN 60947-5-1 EN 60529

Temperatura de almacenamiento Storage ambient temperature : -40C/+80C

Temperatura de operacin Operational ambient temperature -40C/+80C

Grado de proteccin Protection degree IP 42


IP 67 (Tightening gasket)

Clase de aislamiento Insulation category Class II

Mxima velocidad de rotacin Maximum rotation speed 800 rev./min.

Entrada de cable Cable entry cable clamp M16

Marcado y homologaciones Marking and certification

12.3 Especificaciones microswitches / Technical specifications -


microswitches

Categora de utilizacin Utilisation category AC 15

Corriente de trabajo Rated operational current 3A

Tensin de trabajo Rated operational voltage 250 V

Vida mecnica (ciclos) Mechanical life 1x106 operations

Terminal de referencia Terminal referencing according to EN 50013

Conexiones Connections 6.3 mm Faston taps

Marcado y homologaciones Marking and certification

Model H1 H2 H3 H4

i 1:50 1:75 1:150 1:150

12.4 Longitud de tambor / Drum length

H1: 450 [mm]


H2: 700 [mm]
H3: 900 [mm]
H4: 1100 [mm]
H5: 1300 [mm]
H6: 1500 [mm]

Chequear disponibilidad de longitudes para cada tamao de Please, check availability for every hoist type
polipasto

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13 VARIADOR DE FRECUENCIA / FRECUENCY INVERTER

13.1 Variador de elevacin / Hoisting inverter

13.1.1 Deteccin de perdida carga / Load slip detection

El retorno de velocidad mediante encoder es utilizado para la The encoder provides speed feedback which is used for the
supervisin de deslizamiento de carga. supervision of load sliding.
Lazo abierto. Open loop.
FUNCIONALIDAD, grfica de velocidad de giro motor (Hz) en el FUNCTIONALITY, graph motor speed (Hz) versus time (s) .
tiempo (s).

Frecuency (Hz) 1 Speed feedback


Frequency difference
Output frecuency

Detection level
Time (s)

2 Speed feedback

1. Deteccin deslizamiento de carga cuando la diferencia de 1. Load slip detection when the frequency difference between the
frecuencia entre la salida del variador y la velocidad de retorno es inverter output and the speed feedback is greater than 4 Hz in
superior a 4 Hz en un tiempo superior de 1,5s. El umbral de a time greater than 1.5 s. The detection threshold is 0 Hz.
deteccin est en 0 Hz.
2. Load slip detection when the speed feedback direction and
2. Deteccin deslizamiento de carga cuando la direccin del output frequency are inverse.
retorno de velocidad y la frecuencia de salida sean inversas.

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13.1.2 Funcin de seguridad / Safety feature

El retorno de velocidad mediante encoder es utilizado para la The encoder provides speed feedback which is used for the
supervisin de deslizamiento de carga. supervision of load sliding.

Funcin de seguridad; PLc (Performance level c) y categora 2. Safety function; PLc ( Performance level c) and category 2.
(EN 13849-1 y 2) (EN 13849-1 & 2)

VARIADOR, arquitectura de control de sobrevelocidad con INVERTER, Over-Speed with encoder board Architecture.
encoder.

Application CPU
Optional Encoder Drive Relay R2
Board
Brake
contactor

Encoder

Motor control CPU


INVERTER
R1 logic output

Alarm Output Line


contactor

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13.1.3 Modo control / Control mode

El pulsador de la botonera es de 2 posiciones, cuando pulsemos y The button on the pendant has 2 positions. On pressing the button
vayamos a la primera posicin activaremos la primera velocidad. Si as far as the first position, the first hoisting speed is activated. If
pulsamos a fondo (segunda posicin) activaremos la segunda the button is fully pressed (second position), the second speed is
velocidad. activated.

2nd Speed

1st speed

Time (s)

13.1.4 Elevacin alta velocidad / High speed hoisting

Cuando la carga sea inferior al 25% de la carga nominal la segunda When the load is less than 25% of the nominal load, the second
velocidad pasa de 40Hz -> 64Hz. Esta funcin nos permite trabajar speed goes from 40Hz to 64Hz. This function allows us to work
a ms velocidad cuando trabajamos con poca carga. faster when working with a low load.

Frequency (Hz)
<25% Rated Load
64Hz

>25% Rated Load


40Hz

10Hz

0 Time (s)
Validacin externa del funcionamiento en alta velocidad mediante el External validation of high-speed functioning by the speed
limitador de velocidad. La entrada digital LI5 del variador es limiter. Digital input LI5 of the inverter is activated when the load
activada cuando la carga sea inferior al 25% de la carga nominal. is less than 25% of the rated load.

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13.1.5 Parametros ATV32HU55N4 / Parameters ATV32HU55N4

El variador ATV32 dispone de una pantalla con un sistema de The ATV32 inverter has a display with a menu and sub-menu code
cdigos de men y de submen. Para poder navegar en el men system. There is a dial for browsing the menu (scrolling up or
dispone de un selector giratorio (para ir arriba o abajo) , la tecla down). The ENT key is used to validate or progress through the
ENT se utiliza para validar o avanzar en el men y la tecla ESC menu, and the ESC key to go back or cancel
para retroceder o cancelar

Para parametrizar correctamente el variador de elevacin de los To correctly set the parameters for the hoisting inverters, see
polipastos seguiremos las tablas siguientes the following tables.

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13.2 Variador de translacin /Travelling inverter

13.2.1 Parametros ATV312HU15N4 / Parameters ATV312HU15N4

El variador ATV312 dispone de una pantalla con un sistema de The ATV312 inverter has a display has a display with a menu and
cdigos de men y de submen. Para poder navegar en el men sub-menu code system. There is a dial for browsing the menu
dispone de un selector giratorio (para ir arriba o abajo) , la tecla (scrolling up or down). The ENT key is used to validate or
ENT se utiliza para validar o avanzar en el men y la tecla ESC progress through the menu, and the ESC key to go back or
para retroceder o cancelar cancel..

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13.3 Variadores. Datos / Inverter. Data

Datos recomendados por GH Parameters recommended by GH


Otros parmetros bajo responsabilidad del usuario final. Other data, under the responsibility of the final user.

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GHB11 CHANGED PARAMETERS - ATV-312 CROSS TRAVEL
READ CAREFULLY THE MANUAL OF THE DRIVE BEFORE PROGRAMMING

PARAMETERS CODE VALUE DESCRIPTION


1x VBO-60 1 x VB1-60 Motorization
drC- Motor control menu
bFr 50 50 Standard motor frequencyt(Hz)
UnS 400 400 Nominal motor voltage (V)
FrS 50 50 Nominal motor frecuency (Hz)
nCr 1,4 2,25 Nominal motor current (A)
nSP 1350 2491 Nominal motor speed (rpm)
COS 0,85 0,85 Motor cos phi
UFt L L Tipe of voltage/frecuency ratio
nrd nO nO Ramdom switching frecuency
tFr 75 75 Maximum output frecuency
SEt- Settings menu
ACC 4 3 Acceleration ramp time (seg)
dEC 4 3 Deceleration ramp time (seg)
LSP 10 12,5 Low speed (Hz)
HSP 40 50 High speed (Hz)
ItH 1,4 2,25 Motor thermal protection (A)
SdS 60 60 Scale factor display parameters Spd3 (SUP-)
FUn- Aplication functions menu
rPC Ramps
brA nO nO Deceleration ramp adaptation
SAI Summing inputs
SA2 nO nO Summing inputs 2
PSS Preset speeds
SP2 40 50 2nd preset (Hz)
SP3 0 0 3rd preset speed (Hz)
SP4 0 0 4th preset speed(Hz)
I-O Input/output menu
r2 rUn rUn Relay r2

GHB11 - Changed parameters ATV312 Date: 04/01/2013


Industrias Electromecanicas GH S.A.
CROSS TRAVEL Revision: 0
CHANGED PARAMETERS - ATV-32 CROSS TRAVEL
READ CAREFULLY THE MANUAL OF THE DRIVE BEFORE PROGRAMING

VB1-2 60S 2x VB1-2 60S


COnF - Configuracion FCs - Factory settings Fry - Parameter group list ALL ALL Preventive return to factory settings
GFS - Goto factory settings YES YES Push ENT more than 2 seconds
FULL SIM - Symply start CFG - Macro configuration HSt - Hoisting HSt - Hoisting Push ENT more than 2 seconds
FLt - Fault management rSt - Fault reset rSF - Fault reset NO NO
EtF - External fault EtF - External fault Ass. NO NO
SIM - Symply start bFr - Estandar motor freq. 50 Hz 50 Hz
nPr - Rated motor power 0,85 KW 1,7 KW
UnS - Rated motor volt. 400 V 400 V
nCR - Rated mot. current 2,25 A 4,5 A
FrS - Rated mot. Freq. 50 Hz 50 Hz
nSP - Rated motor speed 2491 rpm 2491 rpm
tFr - Max. Frequency 75 HZ 75 HZ
ItH - Mot. therm. current 2,25 A 4,5 A
ACC - Acceleration 4 s () 4 s ()
dEC - Deceleration 3 s () 3 s ()
LSP - Low speed 12,5 Hz () 12,5 Hz ()
HSP - High speed 50 Hz () 50 Hz ()
Fun - Aopplication funct. PSS - Preset speeds PS2 - 2 preset speeds LI3 LI3
SP2 - Preset speed 2 50 Hz () 50 Hz ()
bLC - Brake logic control bLC - Brake assignment NO NO
I_O - Input/Outputs CFG r2 - R2 configuration r2 - R2 Assignment rUn rUn
drC - Motor control Ctt - Motor control type Std - Standard Std - Standard
SET - Settings SPGU - UF inertia comp. 0% 0%

() Change by sticker settings

REF. GHD13
CDIGO / CODE PVD1332C
Fecha / Date Rev.
Diseado / Designed J. Munarriz 18/12/2014
Aprobado / Approved I. Alonso 18/12/2014 00
GHA12 CHANGED PARAMETERS - ATV-32 HOISTING
READ CAREFULLY THE MANUAL OF THE DRIVE BEFORE PROGRAMING
COnF - Configuration FCs - Factory settings Fry - Parameter group list ALL Preventive return to factory settings
GFS - Goto factory settings YES Push ENT more than 2 seconds
FULL SIM - Symply start CFG - Macro configuration HSt - Elevacin Push ENT more than 2 seconds
FLt - Fault management rSt - Fault reset rSF - Fault reset NO
EtF - External fault EtF - External fault Ass. NO
SIM - Symply start bFr - Estandar motor freq. 50 Hz
nPr - Rated motor power 3 Kw
UnS - Rated motor volt. 400 V
nCR - Rated mot. current 7,2 A
FrS - Rated mot. Freq. 50 Hz
nSP - Rated motor speed 2828 Rpm
tFr - Max. Frequency 72 HZ
tUn - Auto tuning YES Push ENT more than 2 seconds
tUS - Auto tuning state YES Will change to "dOnE" after successful autotuning
ItH - Mot. therm. current 7,2 A
ACC - Acceleration 2 SEG
dEC - Deceleration 0,8SEG
LSP - Low speed 6,5 HZ
HSP - High speed 40 HZ
SET - Settings SPG - Speed prop. gain 40%
Fun - Aopplication funct. AdC - Auto DC injection AdC - Auto DC Injection NO
PSS - Preset speeds PS2 - 2 preset speeds LI3
SP2 - Preset speed 2 64 HZ
bLC - Brake logic control bLC - Brake assignment R2
bSt - Movement type Uer - Hoisting
bIP - Brake impulse 2Ibr - 2 Int freno
Ibr - Brake release I FW 7,2 A
Ird - Brake release I Rev 1,3 A
brt - Brake release time 0,1 SEG
bIr - Brake release freq. 3 HZ
bEn - Brake engage freq. 2,9 HZ
tbE - Brake engage delay 0 SEG
bEt - Brake engage time 0,1 SEG
HsH - High speed hoisting HSO - High speed hoisting CSO - I Limit.
COr - Gen. speed coef 100%
tOS - Load measuring tm. 0,5 Seg.
OSP - Measurement spd 6,5 Hz
CLO - High speed I limit 9,5 A
SCL - I Limit frecuency 40 Hz
CHS - HSP Switching SH2 - 2 High speed LI5
HSP2 - High speed 2 64 HZ
I_O - Input/Outputs CFG IEn - Encoder configuration EnU - Encoder usage SEC - Fdbk monit.
FAnF - ANF freq. thd. 4 Hz
LAnF - ANF Freq. Activation 0 Hz
dAnF - ANF Direction check bOtH
TAnF - ANF Time thd. 1,5 Seg.

REF. GHA12
CDIGO / CODE PVA1232E
Fecha / Date Rev.
Diseado / Designed J. Munarriz 19/09/2014
Aprobado / Approved I. Alonso 19/09/2014 03
GHB11 CHANGED PARAMETERS - ATV-32 HOISTING
READ CAREFULLY THE MANUAL OF THE DRIVE BEFORE PROGRAMING
COnF - Configuracion FCs - Factory settings Fry - Parameter group list ALL Preventive return to factory settings
GFS - Goto factory settings YES Push ENT more than 2 seconds
FULL SIM - Symply start CFG - Macro configuration HSt - Hoisting Push ENT more than 2 seconds
FLt - Fault management rSt - Fault reset rSF - Fault reset NO
EtF - External fault EtF - External fault Ass. NO
SIM - Symply start bFr - Estandar motor freq. 50 Hz
nPr - Rated motor power 5 KW
UnS - Rated motor volt. 400 V
nCR - Rated mot. current 10,6 A
FrS - Rated mot. Freq. 50 Hz
nSP - Rated motor speed 2741 KW
tFr - Max. Frequency 72 HZ
tUn - Auto tuning YES Push ENT more than 2 seconds
tUS - Auto tuning state YES Will change to "dOnE" after successful autotuning
ItH - Mot. therm. current 10,6 A
ACC - Acceleration 2 SEG
dEC - Deceleration 0,8 SEG
LSP - Low speed 10 HZ
HSP - High speed 40 HZ
SET - Settings SPG - Speed prop. gain 40%
Fun - Aopplication funct. AdC - Auto DC injection AdC - Auto DC Injection NO
PSS - Preset speeds PS2 - 2 preset speeds LI3
SP2 - Preset speed 2 64 HZ
bLC - Brake logic control bLC - Brake assignment R2
bSt - Movement type Uer - Hoisting
bIP - Brake impulse 2Ibr
Ibr - Brake release I FW 10,6 A
Ird - Brake release I Rev 2,2 A
brt - Brake release time 0,1 SEG
bIr - Brake release freq. 3 HZ
bEn - Brake engage freq. 2,9 HZ
tbE - Brake engage delay 0 SEG
bEt - Brake engage time 0,1 SEG
HsH - High speed hoisting HSO - High speed hoisting CSO - I Limit.
COr - Gen. speed coef 70%
tOS - Load measuring tm. 1 Seg.
OSP - Measurement spd 10 Hz
CLO - High speed I limit 11,6 A
SCL - I Limit frecuency 40 Hz
CHS - HSP Switching SH2 - 2 High speed LI5
HSP2 - High speed 2 64 Hz
I_O - Input/Outputs CFG IEn - Encoder configuration EnU - Encoder usage SEC - Fdbk monit.
FAnF - ANF freq. thd. 4 Hz
LAnF - ANF Freq. Activation 0 Hz
dAnF - ANF Direction check bOtH
TAnF - ANF Time thd. 1,5 Seg.

REF. GHB11
CDIGO / CODE PVB1132E
Fecha / Date Rev.
Diseado / Designed J. Munarriz 19/09/2014
Aprobado / Approved I. Alonso 19/09/2014 06
GHD13 CHANGED PARAMETERS - ATV-32 HOISTING
READ CAREFULLY THE MANUAL OF THE DRIVE BEFORE PROGRAMING
COnF - Configuracion FCs - Factory settings Fry - Parameter group list ALL Preventive return to factory settings
GFS - Goto factory settings YES Push ENT more than 2 seconds
FULL SIM - Symply start CFG - Macro configuration HSt - Hoisting Push ENT more than 2 seconds
FLt - Fault management rSt - Fault reset rSF - Fault reset NO
EtF - External fault EtF - External fault Ass. NO
SIM - Symply start bFr - Estandar motor freq. 50 Hz
nPr - Rated motor power 9 KW
UnS - Rated motor volt. 400 V
nCR - Rated mot. current 18,4 A
FrS - Rated mot. Freq. 50 Hz
nSP - Rated motor speed 2798 rpm
tFr - Max. Frequency 72 HZ
tUn - Auto tuning YES Push ENT more than 2 seconds
tUS - Auto tuning state YES Will change to "dOnE" after successful autotuning
ItH - Mot. therm. current 18,4 A
ACC - Acceleration 2 SEG
dEC - Deceleration 0,8 SEG
LSP - Low speed 6,5 HZ
HSP - High speed 40 HZ
SET - Settings SPG - Speed prop. gain 40%
CLI - Current limitation 35 A
Fun - Aopplication funct. AdC - Auto DC injection AdC - Auto DC Injection NO
PSS - Preset speeds PS2 - 2 preset speeds LI3
SP2 - Preset speed 2 64 HZ
bLC - Brake logic control bLC - Brake assignment R2
bSt - Movement type Uer - Hoisting
bIP - Brake impulse 2Ibr
Ibr - Brake release I FW 18,4 A
Ird - Brake release I Rev 3,68 A
brt - Brake release time 0,1 SEG
bIr - Brake release freq. 3 HZ
bEn - Brake engage freq. 2,9 HZ
tbE - Brake engage delay 0 SEG
bEt - Brake engage time 0,1 SEG
HsH - High speed hoisting HSO - High speed hoisting CSO - I Limit.
COr - Gen. speed coef 100%
tOS - Load measuring tm. 0,5 Seg.
OSP - Measurement spd 6,5 Hz
CLO - High speed I limit 20,2 A
SCL - I Limit frecuency 40 Hz
CHS - HSP Switching SH2 - 2 High speed LI5
HSP2 - High speed 2 64 Hz
I_O - Input/Outputs CFG IEn - Encoder configuration EnU - Encoder usage SEC - Fdbk monit.
FAnF - ANF freq. thd. 4 Hz
LAnF - ANF Freq. Activation 0 Hz
dAnF - ANF Direction check bOtH
TAnF - ANF Time thd. 1,5 Seg.

REF. GHD13
CDIGO / CODE PVD1332E
Fecha / Date Rev.
Diseado / Designed J. Munarriz 17/12/2014
Aprobado / Approved I. Alonso 17/12/2014 00
Gua Tcnica / Technical Guide New Hoist Series Page 65

14 ENCODER MOTOR ELEVACIN / HOISTING MOTOR


ENCODER
{A Nuevo / Added A}

14.1 Caractersticas generales / Main features

Tcnica de sensor ptico precisa con la ltima tecnologa Precise optical sensing technique with latest technology
Interfaz elctrica TTL Electric interface TTL
Arbol de eje hueco Through hollow shaft
Proteccin max. IP 67 High protection max. IP 67
Resistencia alta a choques y vibraciones High resistance to shock and vibrations
Pulsos por vuelta 1024 Pulses per revolution 1024

GH se reserva el derecho de modificar la informacin arriba referida sin previo aviso


GH reserves the right to alter the above information without notice
Gua Tcnica / Technical Guide New Hoist Series Page 66

14.2 Datos tcnicos - elctricos / Technical Data Electrical ratings

Voltaje Voltage supply 5 VDC 5 %

Proteccin contra polaridad inversa Reverse polarity protection SI / YES

A prueba de cortocircuito Short-circuit proof SI /Yes (TTL, max. 1 s and 1 signal)

Consumo c/s carga Consumption w/o load 70 mA

Desfase entre seales Phase shift 90 10

Ciclo de carga Duty cycle 40...60 %

Seal de referencia Reference signal Zero pulse, width 90 10 %

Mtodo de sensorizacin Sensing method Optical

Frecuencia de salida Output frequency 300 kHz (TTL)


160 kHz (HTL)

Circuito de salida Output circuit TTL/RS422

Inmunidad interferencia Interference immunity DIN EN 61000-6-2

Emisisn interferencias Emitted interference DIN EN 61000-6-32

Aprobacin Approval UL 508 / CSA 22.2

14.3 Datos tcnicos - mecnicos / Technical Data Mechanical design

Tolerancia eje motor Motor shaft tolerance 0.2 mm axial


0.03 mm radial

Par de arranque Starting torque 0.02 Nm (+20 C, IP 65)


0.025 Nm (+20 C, IP 67)

Temperatura de funcionamiento Operating temperature -40...+85 C

Humedad relativa Relative humidity 90 % non-condensing

Resistencia Resistance DIN EN 60068-2-6


Vibration 30 g, 10-2000 Hz
DIN EN 60068-2-27
Shock 250 g, 6 ms

Velocidad de funcionamiento Operating speed 3000 rpm (+20 C, IP 67)


6000 rpm (+20 C, IP 65)

GH se reserva el derecho de modificar la informacin arriba referida sin previo aviso


GH reserves the right to alter the above information without notice
Gua Tcnica / Technical Guide New Hoist Series Page 67

15 CONSIDERACIONES ESPECIALES / SPECIAL


CONSIDERATIONS
{A Nuevo / Added A}

15.1 Plantas de galvanizado / Galvanizing plants

El polipasto utilizado en este tipo de plantas, cuando se Hoists installed in such kind of plants, when full cover for
requiera la cubricin total para su proteccin debe ser protection is required, should be declassified at least one
desclasificado al menos un nivel. As por ejemplo, el polipasto level. For example, the hoist GHB11__064104M5 (6 Tn)
GHB11__064104M5 (6 Tn) se convierte automticamente en automatically becomes GHB11__054104M5 (5 tons).
GHB11__054104M5 (5 Tn).

{A Nuevo / Added A}

15.2 Polipastos Monorrales con giro / Single girder hoist rotating system

Este tipo de polipastos deben pasar por la zona curva en This type of hoists must pass through the curved area in
velocidad lenta. Para ello se colocarn en la rodadura los slow speed. In order to ensure the hoist goes in a low speed,
medios oportunos para asegurarse de tal circunstancia (finales the appropriate devices must be installed (limit switches,
de carrera, etc.). etc.).
Velocidades mayores podran ser eventualmente factibles, Higher speeds may eventually be feasible, but in that case,
pero debe ser explcitamente mencionado para que ingeniera this circumstance must be explicitly mentioned, the
dimensione los elementos pertinentes de acuerdo a los nuevos engineering deparment must design the relevant elements
requerimientos. according to the new requirements.

GH se reserva el derecho de modificar la informacin arriba referida sin previo aviso


GH reserves the right to alter the above information without notice
Gua Tcnica / Technical Guide New Hoist Series Page 68

GH se reserva el derecho de modificar la informacin arriba referida sin previo aviso


GH reserves the right to alter the above information without notice
Gua Tcnica / Technical Guide New Hoist Series Page 69

GH se reserva el derecho de modificar la informacin arriba referida sin previo aviso


GH reserves the right to alter the above information without notice
Gua Tcnica / Technical Guide New Hoist Series Page 70

16 CONTROL DE CAMBIOS / CHANGES

Cambio / Change. Donde / Where Rev Page


Comentario motor / Motor comments Added 4 03 14
Datos tabla.1 / Tab.1 data Updated 4 03 15
5.1
Cable tipo A cambiado / A type wire rope changed Changed 01 20
Tabla.3
Datos cables / Wire rope data Updated 5.1 03 20
Posicin flecha / Arrow position Added 6.1 03 23
Datos ganchos GHD13/ GHD13 hooks, data Updated 8 03 28
Aadido aviso / Warning added Added 8.4 01 30
Aadido aviso / Warning added Added 8.5 01 31
Quitado aviso / Warning deleted Added 8.4 03 30
Quitado aviso / Warning deleted Added 8.5 03 31
Datos poleas GHD13/ GHD13 pulleys, data Updated 9.1.3 03 33
Datos / Data Updated 10 03 35
Aadida configuracin. Cambiadas imgenes / Configuration added. Images Changed,
changed. Added 11.2 01 38

Actualizados datos motor / Motor data sheet updated Updated 11.2.1.3 01 40


Se aade dato birrail testeros / Double girder (end girder) hoist data Added 11.3 03 43
Datos reductoras / Gearbox data Updated 11.3.2 03 46
Datos reductoras / Gearbox data Updated 11.4.2 03 50
Datos reductoras / Gearbox data Updated 11.5 03 51
Longitudes de tambor / Drum length Added 12.4 01 53
Datos variadores / Inverter data sheets Updated 13.2 01 58
Datos variadores / Inverter data sheets Updated 13.2 03 58
Datos encoder / Encoder data Added 14 03 65
Casos especiales / Special cases Added 15 03 67

Cuando sea posible, se aadir el simbolo {A A} para indicar el cambio / When possible, this symbol will be added {A A}
in order to indicate the change.

GH se reserva el derecho de modificar la informacin arriba referida sin previo aviso


GH reserves the right to alter the above information without notice
1/1; 2/2 Falls 2/1; 4/2 Falls 4/1 Falls
FEM Hoisting FEM Hoisting FEM Hoisting
LOAD Lifting height [m] Lifting height [m] Lifting height [m]
Group speed Group speed Group speed
[kg] [m/min] H1 H2 H3 H4 H5 H6 [m/min] H1 H2 H3 H4 H5 H6 [m/min] H1 H2 H3 H4 H5
GHB1101 11 16 M7 16 14.5 27.1 37.2 47.3 GHA1201 21 10 M7 10 9 16 21.6 GHA1201 41 05 M7 5 4.5 8 10.8
GHB1101 22 16 M7 16 4 10.3 15.4 20.5
1000
GHB1101 11 20 M6 20 14.5 27.1 37.2 47.3
GHB1101 22 20 M6 20 4 10.3 15.4 20.5
GHB1101 11 16 M5 16 14.5 27.1 37.2 47.3 GHA1201 21 10 M5 10 9 16 21.6 GHA1201 41 05 M7 5 4.5 8 10.8
GHB1101 22 16 M5 16 4 10.3 15.4 20.5
1600
GHD1301 22 20 M7 20 15.9 31 38.5 46
GHD1301 21 120 M7 20 15.2 28.8 51 61.9 72.8
GHD1302 22 16 M7 16 15.9 31 38.5 46 GHB1102 21 08 M7 8 7.26 13.55 18.6 23.6 GHA1202 41 05 M7 5 4.5 8 10.8
GHD1302 11 16 M7 16 15.2 28.8 51 61.9 72.8 GHB1102 42 08 M7 8 5 7.5 10
2000
GHD1302 22 20 M6 20 15.9 31 38.5 46 GHB1102 21 10 M6 10 7.26 13.55 18.6 23.6
GHD13022 11 20 M6 20 15.2 28.8 51 61.9 72.8 GHB1102 42 10 M6 10 5 7.5 10
GHD1302 22 16 M6 16 15.9 31 38.5 46 GHB1102 21 08 M6 8 7.26 13.55 18.6 23.6 GHA1202 41 05 M6 5 4.5 8 10.8
GHD1302 11 16 M6 16 15.2 28.8 51 61.9 72.8 GHB1102 42 08 M6 8 5 7.5 10
GHD1302 22 20 M6 20 15.9 31 38.5 46 GHB1102 21 10 M5 10 7.26 13.55 18.6 23.6
2500
GHD13022 11 20 M6 20 15.2 28.8 51 61.9 72.8 GHB1102 42 10 M5 10 5 7.5 10
GHE02 11 16 M6 16 18 29.4 55 66.4 89.2 GHD1302 21 10 M7 10 15.9 31 38.5 46
GHD1302 42 10 M7 10 7 14.7 18.5 22.3
GHD1302 22 16 M5 16 15.9 31 38.5 46 GHB1103 21 08 M5 8 7.26 13.55 18.6 23.6 GHA1203 41 05 M5 5 4.5 8 10.8
GHD1302 11 16 M5 16 15.2 28.8 51 61.9 72.8 GHB1103 42 08 M5 8 5 7.5 10 GHB1103 41 05 M7 5 3.6 6.8 10
3200
GHE03 11 16 M6 16 18 29.4 55 66.4 89.2 GHD1303 21 10 M7 10 7.6 14.4 25.5 31 36.5
GHE03 22 16 M6 16 6 13.3 29.7 37 GHD1303 42 10 M7 10 7 14.7 18.5 22.3
GHE04 11 16 M5 16 18 29.4 55 66.4 89.2 GHD1304 21 08 M7 8 7.6 14.4 25.5 31 36.5 GHB1104 41 04 M7 4 3.6 6.8 10
GHE04 22 16 M6 16 6 13.3 29.7 37 GHD1304 42 08 M7 8 7 14.7 18.5 22.3 GHB1104 41 05 M6 5 3.6 6.8 10
4000
GHD1304 21 10 M6 10 7.6 14.4 25.5 31 36.5
GHD1304 42 10 M6 10 7 14.7 18.5 22.3
GHE05 11 16 M5 16 18 29.4 55 66.4 89.2 GHD1305 21 08 M6 8 7.6 14.4 25.5 31 36.5 GHB1105 41 04 M6 4 3.6 6.8 10
GHF05 11 16 M6 16 43.2 55 66.6 78.2 89.8 GHD1305 42 08 M6 8 7 14.7 18.5 22.3 GHB1105 41 05 M5 5 3.6 6.8 10
5000
GHE05 2216 M6 16 6 13.3 29.7 37 GHD1305 21 10 M5 10 7.6 14.4 25.5 31 36.5
GHD1305 42 10 M5 10 7 14.7 18.5 22.3
GHF06 11 16 M5 16 43.2 55 66.6 78.2 89.8 GHD1306 21 08 M5 8 7.6 14.4 25.5 31 36.5 GHB1106 41 04 M5 4 3.6 6.8 10
GHE06 22 12 M4 16 6 13.3 29.7 37 GHD1306 42 08 M5 8 7 14.7 18.5 22.3 GHD1306 41 05 M7 5 3.8 7.2 10 12.8 15.6
6300
GHF06 22 16 M6 16 19.5 26.7 33.8 40.9 GHE06 21 08 M6 8 9 14.7 27.5 33.5 45
GHE06 42 08 M6 8 6.1 14.3 18 25.3
GHF08 11 16 M5 16 43.2 55 66.6 78.2 89.8 GHE08 21 08 M4 8 9 14.7 27.5 33.5 45 GHD1308 41 04 M7 4 3.8 7.2 10 12.8 15.6
GHF08 22 16 M6 16 19.5 26.7 33.8 40.9 GHE08 21 08 M6 8 9 14.7 27.5 33.5 45 GHD1308 41 05 M6 5 3.8 7.2 10 12.8 15.6
8000
GHE08 42 08 M4 8 6.1 14.3 18 25.3
GHE08 42 08 M6 8 6.1 14.3 18 25.3
GHF10 22 16 M5 16 19.5 26.7 33.8 40.9 GHE10 21 08 M4 8 9 14.7 27.5 33.5 45 GHD1310 41 04 M6 4 3.8 7.2 10 12.8 15.6
GHE10 21 08 M5 8 9 14.7 27.5 33.5 45 GHD1310 41 05 M5 5 3.8 7.2 10 12.8 15.6
10000 GHF10 21 08 M6 8 21.6 27.5 33.3 39.1 44.9
GHE10 42 08 M4 8 6.1 14.3 18 25.3
GHE10 42 08 M6 8 6.1 14.3 18 25.3
GHF12 21 08 M4 8 21.6 27.5 33.3 39.1 44.9 GHD1312 41 04 M5 4 3.8 7.2 10 12.8 15.6
GHF12 21 08 M6 8 21.6 27.5 33.3 39.1 44.9 GHE12 41 04 M4 4 4.5 7.3 10.2 13 18.6
12500
GHE12 42 06 M4 6 6.1 14.3 18 25.3 GHE12 41 04 M4 4 4.5 7.3 10.2 13 18.6
GHF12 42 08 M6 8 8.7 12.3 15.8 19.3 22.8
(1) GHA12, GHB11 and GHD13 new models. Other hoists current models.
(2) GHA12, GHB11 and GHD13: H1, Drum length=450 mm; H2, Drum length=700 mm; H3, Drum length=900 mm; H4, Drum length=1100 mm; H5, Drum length=1300 mm; H6, Drum length=1500 mm Be careful, new criteria.
(3) GHE: H1, Drum length=550 mm; H2, Drum length=750 mm; H3, Drum length=1200 mm; H4, Drum length=1400 mm; H5, Drum length=1600 mm.
(4) GHF: H1, Drum length=1000 mm; H2, Drum length=1200 mm; H3, Drum length=1400 mm; H4, Drum length=1600 mm; H5, Drum length=1800 mm.
(5) For GHA12, GHB11 and GHD13 Hoisting Speed. Inverter. 100% Load
(6) FEM Group is ONLY a reference.