Inner Jacket Outer Shell

Table of Contents

Cover Page 1
Title Page 2
Warnings and Errors : 3
Input Echo : 4
XY Coordinate Calculations : 7
Internal Pressure Calculations : 8
External Pressure Calculations : 11
Element and Detail Weights : 13
Center of Gravity Calculation : 15
MDMT Summary : 16
Vessel Design Summary : 17
Cover Page

Inner Jacket Outer Shell

DESIGN CALCULATION

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2015

Analysis Performed by : SPLM Licensed User

Job File : F:\GREASE REACTOR 20-01-2017\GREASE REACTOR INNE

Date of Analysis : Jan 27,2017 3:15pm

PV Elite 2016, January 2016

Title Page

Note:
PV Elite performs all calculations internally in Imperial Units
to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
the user's set of selected units.
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Warnings and Errors : Step: 0 3:15pm Jan 27,2017

Class From To : Basic Element Checks.

==========================================================================

Class From To: Check of Additional Element Data

==========================================================================

There were no geometry errors or warnings.

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Input Echo : Step: 1 3:15pm Jan 27,2017

PV Elite Vessel Analysis Program: Input Data

Inner Jacket Outer Shell

Design Internal Pressure (for Hydrotest) 7.6800 kgf/cm

Design Internal Temperature 340 C
Type of Hydrotest User Entered Pressure
Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 0.0000 mm
Projection of Nozzle from Vessel Bottom 0.0000 mm
Minimum Design Metal Temperature 5 C
Type of Construction Welded
Special Service None
Degree of Radiography RT-3
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest Y
Is this a Heat Exchanger No
User Defined Hydro. Press. (Used if > 0) 9.9800 kgf/cm
User defined MAWP 0.0000 kgf/cm
User defined MAPnc 0.0000 kgf/cm

Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW

Wind Design Code ASCE-7 93

Basic Wind Speed [V] 112.65 km/hr
Surface Roughness Category C: Open Terrain
Importance Factor 1.0
Type of Surface Moderately Smooth
Base Elevation 0.0000 cm
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Percent Wind for Hydrotest 33.0

Using User defined Wind Press. Vs Elev. N
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000

Seismic Design Code UBC 94

UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4) 0.000
UBC Importance Factor 1.000
UBC Soil Type S1
UBC Horizontal Force Factor 3.000
UBC Percent Seismic for Hydrotest 0.000

Design Nozzle for Des. Press. + St. Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N

Material Database Year Current w/Addenda or Code Year

Configuration Directives:

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
Using Metric Material Databases, ASME II D No

Complete Listing of Vessel Elements and Details:

Element From Node 10

Element To Node 20
Element Type Conical
Description Jacket Cone
Distance "FROM" to "TO" 30.000 cm
Inside Diameter 964.00 mm
Element Thickness 20.000 mm
Internal Corrosion Allowance 1.6000 mm
Nominal Thickness 20.000 mm
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 7.6800 kgf/cm
Design Temperature Internal Pressure 340 C
Design External Pressure 6.8000 kgf/cm
Design Temperature External Pressure 340 C
Effective Diameter Multiplier 1.2
Material Name SA-516 70
Allowable Stress, Ambient 1406.1 kgf/cm
Allowable Stress, Operating 1326.9 kgf/cm
Allowable Stress, Hydrotest 1828.0 kgf/cm
Material Density 0.007750 kgm/cm
P Number Thickness 31.750 mm
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Yield Stress, Operating 1990.3 kgf/cm

UCS-66 Chart Curve Designation B
External Pressure Chart Name CS-2
UNS Number K02700
Product Form Plate
Efficiency, Longitudinal Seam 0.85
Efficiency, Circumferential Seam 0.85
Cone Diameter at "To" End 1500.0 mm
Design Length of Cone 300.00 mm
Half Apex Angle of Cone 41.775475 degrees
Toriconical (Y/N) N

Element From Node 20

Element To Node 30
Element Type Cylinder
Description Jacket Shell
Distance "FROM" to "TO" 222.86 cm
Inside Diameter 1500.0 mm
Element Thickness 20.000 mm
Internal Corrosion Allowance 1.6000 mm
Nominal Thickness 20.000 mm
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 7.6800 kgf/cm
Design Temperature Internal Pressure 340 C
Design External Pressure 6.8000 kgf/cm
Design Temperature External Pressure 340 C
Effective Diameter Multiplier 1.2
Material Name SA-516 70
Efficiency, Longitudinal Seam 0.85
Efficiency, Circumferential Seam 0.85

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XY Coordinate Calculations : Step: 2 3:15pm Jan 27,2017

XY Coordinate Calculations

From To X (Horiz.) Y (Vert.) DX (Horiz.) DY (Vert.)

cm cm cm cm

Jacket Con ... 30.0000 ... 30.0000

Jacket She ... 252.860 ... 222.860

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Internal Pressure Calculations : Step: 3 3:15pm Jan 27,2017

Element Thickness, Pressure, Diameter and Allowable Stress :

Int. Press Nominal Total Corr Element Allowable

From To + Liq. Hd Thickness Allowance Diameter Stress(SE)
kgf/cm mm mm mm kgf/cm

Jacket Con 7.6800 20.000 1.6000 1500.0 1127.8

Jacket She 7.6800 20.000 1.6000 1500.0 1127.8

Element Required Thickness and MAWP :

Design M.A.W.P. M.A.P. Minimum Required

From To Pressure Corroded New & Cold Thickness Thickness
kgf/cm kgf/cm kgf/cm mm mm

Jacket Con 7.68000 20.3534 23.4890 20.0000 8.49591

Jacket She 7.68000 27.2112 31.3706 20.0000 6.73897
Minimum 20.353 23.489

MAWP: 20.353 kgf/cm, limited by: Jacket Cone.

Internal Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2015

Conical Section From 10 To 20 SA-516 70 , UCS-66 Crv. B at 340 C

Jacket Cone

Material UNS Number: K02700

Required Thickness due to Internal Pressure [tr]:

= (P*D)/(2*cos(a)*(S*E-0.6*P)) per Appendix 1-4 (e)

= (7.680*1504.2909)/(2*0.7458*(1326.88*0.85-0.6*7.680))
= 6.8959 + 1.6000 = 8.4959 mm

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (2*S*E*t*cos(a))/(D+1.2*t*cos(a)) per App 1-4(e)

= (2*1326.88*0.85*18.400*0.746)/(1504.291+1.2*18.400*0.746)
= 20.353 kgf/cm

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t*cos(a))/(D+1.2*t*cos(a)) per App 1-4(e)

= (2*1406.14*0.85*20.0000*0.7458)/(1500.0000+1.2*20.0000*0.7458)
= 23.489 kgf/cm

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(D+1.2*t*cos(a)))/(2*E*t*cos(a))
= (7.680*(1504.2909+1.2*18.4000*0.7458))/(2*0.85*18.4000*0.7458)
= 500.673 kgf/cm

Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro) 2.019 %

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Internal Pressure Calculations : Step: 3 3:15pm Jan 27,2017

Note: The Pressure at the Large Diameter is used in the TR calculation.

Minimum Design Metal Temperature Results:

Govrn. thk, tg = 20.000 , tr = 17.352 , c = 1.6000 mm , E* = 0.85

Stress Ratio = tr * (E*)/(tg - c) = 0.802 , Temp. Reduction = 11 C

Min Metal Temp. w/o impact per UCS-66, Curve B -7 C

Min Metal Temp. at Required thickness (UCS 66.1) -18 C
Min Metal Temp. w/o impact per UG-20(f) -29 C

Cylindrical Shell From 20 To 30 SA-516 70 , UCS-66 Crv. B at 340 C

Jacket Shell

Material UNS Number: K02700

Required Thickness due to Internal Pressure [tr]:

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)

= (7.680*751.6000)/(1326.88*0.85-0.6*7.680)
= 5.1390 + 1.6000 = 6.7390 mm

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (1326.88*0.85*18.4000)/(751.6000+0.6*18.4000)
= 27.211 kgf/cm

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (1406.14*0.85*20.0000)/(750.0000+0.6*20.0000)
= 31.371 kgf/cm

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(R+0.6*t))/(E*t)
= (7.680*(751.6000+0.6*18.4000))/(0.85*18.4000)
= 374.493 kgf/cm

Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro) 1.316 %

Minimum Design Metal Temperature Results:

Govrn. thk, tg = 20.000 , tr = 12.931 , c = 1.6000 mm , E* = 0.85

Stress Ratio = tr * (E*)/(tg - c) = 0.597 , Temp. Reduction = 23 C

Min Metal Temp. w/o impact per UCS-66, Curve B -7 C

Min Metal Temp. at Required thickness (UCS 66.1) -30 C
Min Metal Temp. w/o impact per UG-20(f) -29 C

Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F

Hydrostatic Test Pressure Results:

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Internal Pressure Calculations : Step: 3 3:15pm Jan 27,2017

Pressure per UG99b = 1.3 * M.A.W.P. * Sa/S 28.040 kgf/cm

Pressure per UG99b[36] = 1.3 * Design Pres * Sa/S 10.580 kgf/cm
Pressure per UG99c = 1.3 * M.A.P. - Head(Hyd) 30.386 kgf/cm
Pressure per UG100 = 1.1 * M.A.W.P. * Sa/S 23.726 kgf/cm
Pressure per PED = 1.43 * MAWP 29.105 kgf/cm
Pressure per App 27-4 = 1.3 * M.A.W.P. * Sa/S 28.040 kgf/cm
User Defined Hydrostatic Test Pressure at High Point 9.980 kgf/cm

Horizontal Test performed per: User Hydro Pressure

Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.

Stresses on Elements due to Test Pressure:

From To Stress Allowable Ratio Pressure

Jacket Cone 660.4 1828.0 0.361 10.13

Jacket Shell 494.0 1828.0 0.270 10.13

Stress ratios for Vessel Elements:

Description Ambient Operating ratio

Jacket Cone 1406.14 1326.88 1.060

Jacket Shell 1406.14 1326.88 1.060

Minimum 1.060

Elements Suitable for Internal Pressure.

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External Pressure Calculations : Step: 4 3:15pm Jan 27,2017

External Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2015

Cone From 10 to 20 Ext. Chart: CS-2 at 340 C

Jacket Cone

Elastic Modulus from Chart: CS-2 at 340 C : 0.177E+07 kgf/cm

Results for Maximum Allowable External Pressure (MAEP):

Tca OD SLEN D/t L/D Factor A B
13.722 1553.64 247.79 113.22 0.1595 0.0092480 902.81
EMAP = (4*B)/(3*(D/t)) = (4*902.8065 )/(3*113.2223 ) = 10.6317 kgf/cm

Note: The cone thickness used in the calculation has been modified
per UG-33(f), te = t * cos(alpha).

Results for Required Thickness (Tca):

Tca OD SLEN D/t L/D Factor A B
9.603 1553.64 247.79 161.79 0.1595 0.0051343 825.25
EMAP = (4*B)/(3*(D/t)) = (4*825.2536 )/(3*161.7950 ) = 6.8008 kgf/cm

Note: The cone thickness used in the calculation has been modified
per UG-33(f), te = t * cos(alpha).

Cylindrical Shell From 20 to 30 Ext. Chart: CS-2 at 340 C

Jacket Shell

Elastic Modulus from Chart: CS-2 at 340 C : 0.177E+07 kgf/cm

Results for Maximum Allowable External Pressure (MAEP):

Tca OD SLEN D/t L/D Factor A B
18.400 1540.00 2228.60 83.70 1.4471 0.0011906 626.38
EMAP = (4*B)/(3*(D/t)) = (4*626.3840 )/(3*83.6956 ) = 9.9788 kgf/cm

Results for Required Thickness (Tca):

Tca OD SLEN D/t L/D Factor A B
13.850 1540.00 2228.60 111.19 1.4471 0.0007798 567.13
EMAP = (4*B)/(3*(D/t)) = (4*567.1301 )/(3*111.1922 ) = 6.8006 kgf/cm

Results for Maximum Stiffened Length (Slen):

Tca OD SLEN D/t L/D Factor A B
18.400 1540.00 5171.81 83.70 3.3583 0.0004821 427.05
EMAP = (4*B)/(3*(D/t)) = (4*427.0522 )/(3*83.6956 ) = 6.8033 kgf/cm

External Pressure Calculations

Section Outside Corroded Factor Factor

From To Length Diameter Thickness A B
cm mm mm kgf/cm
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External Pressure Calculations : Step: 4 3:15pm Jan 27,2017

10 20 24.7792 1553.64 18.4000 0.0092480 902.806

20 30 222.860 1540.00 18.4000 0.0011906 626.384

External Pressure Calculations

External External External External

From To Actual T. Required T. Des. Press. M.A.W.P.
mm mm kgf/cm kgf/cm

10 20 20.0000 14.4761 6.80000 10.6317

20 30 20.0000 15.4499 6.80000 9.97876
Minimum 9.979

External Pressure Calculations

Actual Len. Allow. Len. Ring Inertia Ring Inertia

From To Bet. Stiff. Bet. Stiff. Required Available
cm cm cm**4 cm**4

10 20 24.7792 24.7792 No Calc No Calc

20 30 222.860 517.181 No Calc No Calc

Elements Suitable for External Pressure.

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Element and Detail Weights : Step: 5 3:15pm Jan 27,2017

Element and Detail Weights

Element Element Corroded Corroded Extra due

From To Metal Wgt. ID Volume Metal Wgt. ID Volume Misc %
kgm cm kgm cm kgm

10 20 246.596 363270. 227.255 365765. 24.6596

20 30 1649.59 3.938E+06 1519.23 3.955E+06 164.959
Total 1896 4301531.50 1746 4320848.00 189

Weight Summation: kgm

Fabricated Shop Test Shipping Erected Empty Operating

2085.8 2085.8 2085.8 2085.8 2085.8 2085.8

... 4299.6 ... ... ... ...
... ... ... ... ... ...
... ... ... ... ... ...
... ... ... ... ... ...
2085.8 6385.4 2085.8 2085.8 2085.8 2085.8

Miscellaneous Weight Percent: 10.0 %

Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
weight calculations for metallic components.

Note:
The shipping total has been modified because some items have
been specified as being installed in the shop.

Weight Summary

Fabricated Wt. - Bare Weight W/O Removable Internals 2085.8 kgm

Shop Test Wt. - Fabricated Weight + Water ( Full ) 6385.4 kgm
Shipping Wt. - Fab. Wt + Rem. Intls.+ Shipping App. 2085.8 kgm
Erected Wt. - Fab. Wt + Rem. Intls.+ Insul. (etc) 2085.8 kgm
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts. 2085.8 kgm
Operating Wt. - Empty Wt + Operating Liq. Uncorroded 2085.8 kgm
Field Test Wt. - Empty Weight + Water (Full) 6240.0 kgm
Mass of the Upper 1/3 of the Vertical Vessel 632.0 kgm

Note: The Field Test weight as computed in the corroded condition.

Outside Surface Areas of Elements

Surface
From To Area
cm

10 20 16247.6
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Element and Detail Weights : Step: 5 3:15pm Jan 27,2017

20 30 107821.

Total 124068.453 cm

Element and Detail Weights

To Total Ele. Total. Ele. Total. Ele. Total Dtl. Oper. Wgt.
From To Empty Wgt. Oper. Wgt. Hydro. Wgt. Offset Mom. No Liquid
kgm kgm kgm kgf-m. kgm

10 20 271.256 271.256 615.582 ... 271.256

20 30 1814.55 1814.55 5624.46 ... 1814.55

Cumulative Vessel Weight

Cumulative Ope Cumulative Cumulative

From To Wgt. No Liquid Oper. Wgt. Hydro. Wgt.
kgm kgm kgm

10 20 2085.81 2085.81 6240.04

20 30 1814.55 1814.55 5624.46

Note: The cumulative operating weights no liquid in the column above

are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.

Cumulative Vessel Moment

Cumulative Cumulative Cumulative

From To Empty Mom. Oper. Mom. Hydro. Mom.
kgf-m. kgf-m. kgf-m.

10 20 ... ... ...

20 30 ... ... ...

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Center of Gravity Calculation : Step: 6 3:15pm Jan 27,2017

Shop/Field Installation Options :

Note : The CG is computed from the first Element From Node

Center of Gravity of Bare Shell New and Cold 125.129 cm

Center of Gravity of Bare Shell Corroded 125.120 cm

Vessel CG in the Operating Condition 125.120 cm

Vessel CG in the Fabricated (Shop/Empty) Condition 125.129 cm

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MDMT Summary : Step: 7 3:15pm Jan 27,2017

Minimum Design Metal Temperature Results Summary :

Curve Basic Reduced UG-20(f) Thickness Gov E*

Description MDMT MDMT MDMT ratio Thk
Notes C C C mm

Jacket Cone [8] B -7 -18 -29 0.802 20.000 0.850

Jacket Shell [8] B -7 -30 -29 0.597 20.000 0.850

Required Minimum Design Metal Temperature 5 C

Warmest Computed Minimum Design Metal Temperature -29 C

Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required

UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.

Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

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Vessel Design Summary : Step: 8 3:15pm Jan 27,2017

ASME Code, Section VIII, Division 1, 2015

Diameter Spec : 1500.000 mm ID

Vessel Design Length, Tangent to Tangent 252.86 cm

Distance of Bottom Tangent above Grade 0.00 cm

Distance of Base above Grade 0.00 cm
Specified Datum Line Distance 0.00 cm

Shell Material SA-516 70

Internal Design Temperature 340 C

Internal Design Pressure 7.680 kgf/cm

External Design Temperature 340 C

External Design Pressure 6.800 kgf/cm

Maximum Allowable Working Pressure 20.353 kgf/cm

External Max. Allowable Working Pressure 9.979 kgf/cm
Hydrostatic Test Pressure 9.980 kgf/cm

Required Minimum Design Metal Temperature 5 C

Warmest Computed Minimum Design Metal Temperature -29 C

Wind Design Code ASCE-93

Earthquake Design Code UBC-94

Element Pressures and MAWP: kgf/cm

Element Desc Design Pres. External M.A.W.P Corrosion

+ Stat. head Pressure Allowance

Jacket Cone 7.680 6.800 20.353 1.6000

Jacket Shell 7.680 6.800 27.211 1.6000

Element "To" Elev Length Element Thk R e q d T h k Joint Eff

Type cm cm mm Int. Ext. Long Circ

Conical 30.0 30.0 20.0 8.5 14.5 0.85 0.85

Cylinder 252.9 222.9 20.0 6.7 15.4 0.85 0.85

Element thicknesses are shown as Nominal if specified, otherwise are Minimum

Weights:
Fabricated - Bare W/O Removable Internals 2085.8 kgm
Shop Test - Fabricated + Water ( Full ) 6385.4 kgm
Shipping - Fab. + Rem. Intls.+ Shipping App. 2085.8 kgm
Erected - Fab. + Rem. Intls.+ Insul. (etc) 2085.8 kgm
Empty - Fab. + Intls. + Details + Wghts. 2085.8 kgm
Operating - Empty + Operating Liquid (No CA) 2085.8 kgm
Field Test - Empty Weight + Water (Full) 6240.0 kgm
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Vessel Design Summary : Step: 8 3:15pm Jan 27,2017

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