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Reference Series

1600a
1 CHANNEL POWER AMPLIFIER

SERVICE MANUAL

Infinity Systems, Inc.
250 Crossways Park Dr.
Woodbury, New York 11797 Rev0 6/2007
Released 2007
Discontinued XXXX

1600a Reference Series

- CONTENTS -

BASIC SPECIFICATIONS ………………..……….……..1
DETAILED SPECIFICATIONS ………….…..…….……..2
PACKING……………………….……………..……………3
APPLICATIONS……………………………………………4
INSTALLATION/SETUP…………………………...…...…5
BASIC TROUBLESHOOTING..…….…….………………5
EXPLODED VIEW/PARTS LIST………………………....6
AMPLIFIER BLOCK DIAGRAM……………………..……7
P.C.B. DRAWINGS….………………………………..……8
ELECTRICAL PARTS LIST ……………………………. 17
IC/TRANSISTOR PINOUTS..…………………………….22
SCHEMATICS……………….……..…………..……..…..25

Reference 1600a Basic Specifications

Output Power: 400W RMS x 1 @ 4 ohms; ≤1% THD + N
(14.4 VDC) 600W RMS x 1 @ 2 ohms; ≤1% THD + N
Signal-to-noise ratio: 80dBA (reference 1W into 4 ohms)
Dynamic power: 894W channels @ 2 ohms
Effective damping factor: 6.3 @ 4 ohms
Frequency response: 11Hz – 330Hz (-3dB)
Maximum input signal: 6.0V
Maximum sensitivity: 100mV
Output regulation: .12dB @ 4 ohms
Dimensions (L x W x D): 14-3/16" x 9" x 2-11/16" (361mm x 229mm x 69mm)
Fuse: 3 x 25A

Infinity continually strives to update and improve existing products, as well as create new ones. The specifications
and details in this and related JBL publications are therefore subject to change without notice.

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1% % Signal/Noise Ratio a: 1 watt into 4 ohms 80 dBA 1 watt into 4 ohms b: full rated power (dB) >105 1V signal input Input Sensitivity 100mV-6V Volts ±20% Low Level Input( v) @:full rated power Frequency response (Unit:-3dB) 11Hz~330Hz Hz -3dB Bass Boost:(Unit:dB) @45HZ (±5Hz ) 0~6dB dB ±1dB Idle Current ( @ 2ohm) 1. Temperature 80 ±5 deg C b.2A A ±0. Operating Voltage Range 8~16V Dimensions (L x W x H): 14-3/16" x 9" x 2-11/16" Inches (361mm x 229mm x69mm) mm Fuses 25A x 3 A 2 .1% @ 50Hz % and 1MD@Reference (Unit:%) LPF=22K Full rated power Distortion 1KHz LPF=22KHz ≤0.1V Specification Rating Unit Remarks Power Output 4ohm loads @50Hz ≥400W x 1 Watts (stereo mode) for each ch @<1.4 +0.1600a Reference Series INFINITY REFERENCE 1600a AMPLIFIER SPECIFICATIONS TEST VOLTAGE 14.0%THD (Unit:W)(LPF=22K) THD Power 4 ohm loads ≤0.364 Dynamic Power @ 2 ohms 894W Watts Output Regulation @ 4 ohms 0. Speaker Short Circuit Yes c.12dB dB Remote Operating Voltages: 5V OFF 3.15A MAX current : rated power ≤58A A (All channel 2 ohm loads) DC Offset: ≤30mV mV Damping Factor (4ohm): >200 Effective damping factor (4ohm): 6.1% @ 50Hz % and 1MD@Reference (Unit:%) LPF=22K THD Power 2 ohm loads ≤0.5V Volts ±1V Turn on delay time 2 to 3 Sec Circuit Protection a.0%THD (Unit:W)(LPF=22K) Power Output 2ohm loads @50Hz ≥600W x 1 Watts (stereo mode) for each ch @<1.

1600a Reference Series PACKAGING Item Part Number Description Qty 1 CH4482901202 Outer Carton 1 2 REF1600a REF1600a Amplifier 1 3 Plastic Bag 1 4 BZL279112001 Packing Foam 1 5 Visit Infinitysystems.com Owner's manual 1 6 Plastic Bag 1 7 Accessory kit consisting of: 1 LS1CJ0402507 Mounting Screws 4 1601-253G-00 SPARE 25A FUSES 3 REMOTE REF AMP Remote Level Control 1 2100-0009-04 (RJ11) control cable 1 3 .

NOTE: Minimum impedance of subwoofer = 2 ohms 4 3 . NOTE: Minimum impedance of each subwoofer = 4 ohms if subwoofers are connected in parallel and 1 ohm if they are connected in series. NOTE: For simplicity. Reference 1300a or 1600a amplifier with two terminals to make it easy to connect multiple woofer connections. 1600a Reference Series APPLICATIONS – 1300a AND 1600a The Reference subwoofer amplifiers are single-channel amplifiers. There are two sets of Figure 3. To the right are four application diagrams to help plan your subwoofer system installation. Figures 3 and 4 do not show power. remote and input connections. Either set of (+/–) terminals may be used when connecting woofers. Figure 4. Reference 1300a or 1600a amplifier with one woofer connection. Subwoofers or voice coils connected in series. Subwoofers or voice coils connected in parallel. woofers.

REMOTE LEVEL control using the mounting SETTING THE BASS BOOST CAUSE and SOLUTION: Input sensitivity is High-Pass Filters: Initially set the crossover. SETTING THE CROSSOVER(S) Then reduce the INPUT LEVEL slightly until Figure 12. channels connected to the subwoofer. one cause of speaker damage). choose used to connect additional amplifiers.5V on BATT+ connection. do not have a crossover-mode switch. or check to music. While listening the bass output of your system at 50Hz up to 6dB. and provide increased The 1300a. HP: Allows a high-pass signal through to side of the dash and the center console are the speakers. allowing REMOTE LEVEL control. • PROBLEM: No audio (PROTECT LED glows red). CAUSE and SOLUTION: DC voltage on amplifier crossover-mode switch accordingly. system volume with less distortion. Check speaker connections output of the 5350a are low-pass only and for proper polarity. INPUT LEVEL control(s) toward three o’clock control (Figure 12). drill holes in the mounting surface. If using the 475a to drive a subwoofer(s). route the cable outside the vehicle. Remove speaker leads one at a time to Power: Indicates the amplifier is on. set the crossover mode to FULL and skip to the top panel) will light. 5 . play a dynamic music track. crossover mode to HP (high-pass) for your Make sure amplifier cooling is not blocked at full-range speakers. indicating the amplifier “Setting Input Sensitivity. • PROBLEM: Mode Switch: Connect the remote level control using the No audio (PROTECT LED glows red). LED status. Apply power to the audio system and control to 3/4 volume.” CAUSE and SOLUTION: Amplifier is overheated. speakers.” Figure 13. screws provided (Figure 11). Do not CAUSE and SOLUTION: No voltage at BATT+ the minimum (counterclockwise) position. or bad or no ground Reconnect the (–) negative lead to the vehicle’s 2. should be used with most suitable locations. Using the Check vehicle charging system. Check INPUT LEVEL setting. Also • PROBLEM: No audio (PROTECT LED glows red). Amplifier may need service. Initially turn the INPUT LEVEL control(s) to interior panels and under the carpet. should be selected when powering REMOTE LEVEL control as a template. perceived distortion from the speakers. On the source unit. AUX OUTPUT them to reproduce as much bass as possible. If your output. the highest frequency that removes vocal CAUSE and SOLUTION: Short circuit in speaker information from the sound of the subwoofer.” is on. increase the volume RJ11 cable between the RJ11 receptacle on the connection. blue LEDs (on enclosed warranty card for service information. check the wiring. Reference amplifiers (except 5350a) are equipped with full-range outputs that can be • PROBLEM: Distorted audio (PROTECT LED glows Low-Pass Filters: For subwoofers. If not. level control. Full: Allows a full-range signal through to the RJ11 jack on the side of the amplifier. If your system includes a subwoofer. mark and subwoofers. connection. see system design does not include a subwoofer. locate shorted speaker or wire. loudspeakers (can protect your full-range speakers from being overdriven with low UNDER-DASH MOUNTING CAUSE and SOLUTION: Voltage greater than frequencies. set the refer to “Troubleshooting. 1. until you hear slight distortion in the music. Adjust the crossover REMOTE LEVEL CONTROL mounting location. Check vehicle charging system. Select a mounting location that allows easy 16V or less than 8. then repair. Connect the and/or REM terminals. or amplifier or source unit is frequency control midway. 1600a and 5350a include a remote impedance is within specified limits. verify that speaker-system frequency to limit bass. can be used with larger full-range the control module in the front of the vehicle CAUSE and SOLUTION: Voltage less than 9V on speakers such as 6" x 9"s. Check voltages at amplifier battery. Both the under. Determine your system plans and set the distortion is no longer heard. 1600a and the subwoofer connected properly. Attach the • PROBLEM: Distorted audio. CAUSE and SOLUTION: Speakers are not NOTE: The 1300a. LP: Allows only bass to pass through to the access to the control while driving. BATT+ connection. 1600a Reference Series INSTALLATION AND SETUP TROUBLESHOOTING Refer to the illustrations on the previous pages SETTING INPUT SENSITIVITY Route the cable behind the dash or other • PROBLEM: No audio (POWER LED is off). Slowly increase the amp and the receptacle on the REMOTE LEVEL terminals with VOM. STATUS LEDs or wire. within easy reach of the driver. defective. NOTE: After the source unit is on. intermittently). adjust the crossover for the least Figure 11. • PROBLEM: Music lacks “punch. This will allow the subwoofer level to be adjusted from the listening position. for control location. REMOTE LEVEL control electrical • PROBLEM: No audio (PROTECT LED glows red). Under-dash mounting of the speaker wires for shorts or grounds. set Protection: Refer to “Troubleshooting” for specific the crossover mode to LP (low-pass) on the indications. The Bass Boost control will allow you to enhance not set properly. especially the remote connection from the source unit. Install speakers.

1600a Reference Series Item# Part Number Description Qty 1 SG-0016-2601 Top cover 1 2 GD-600011400 Light panel 1 3 LSIFM0300011 Screw 5 4 SR-1300-0117 Main heat sink 1 5 Main PCB 1 6 MK-0004-2601 Front panel 1 7 LS5KP0300807 Screw for F/RP 8 8 LS5KJ0301007 Screw for terminal. RCA jacks 3 9 XN-10500-012 Knob 3 10 LSIAP0300607 Screw 6 11 LSIAM0300607 Screw 2 12 XG-0017-2601 Bottom plate 1 13 PL-L0007-000 Transistor spring clip (2) 1 14 PL-L0006-000 Transistor spring clip (1) 10 15 LSIAY0301201 Screw 4 16 ZL-10037A-15 Space Pole 4 17 HG-0005-2601 Rear panel 1 18 1601-253E-00 Fuse 25A ATC 3 19 LSIAA0200501 Screw 1 20 LS1AM0250401 Screw 4 21 CP-B00011400 LED lens 1 22 LED PCB 1 6 .

1 2 3 4 5 6 1600a Reference Series D D BALANCED INPUT UNIT Block Diagram REF1600 INPUT L 1 2 OP LP FREQ BASSBOOST VARIABLE VARIABLE MAIN AMP 32Hz-320Hz/12dB 0dB-6dB/50Hz 2 ohm/4 ohm GAIN CONTROL C OUTPUT L C 32 80 320Hz 32 50 320Hz OP OP AMP OUTPUT R OP SPEAKER INPUT R 1 B 2 OP B 2 ohm/4 ohm BALANCED INPUT UNIT OP IMS INPUT A A 1 2 3 4 5 6 7 .

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6KΩ 1/8W ±5% 0805 2 R147 R85 0701-2103-02 Resistor SMD 10KΩ 1/8W ±5% 0805 9 R76 0701-2153-02 Resistor SMD 15KΩ 1/8W ±5% 0805 1 R70 0701-2203-02 Resistor SMD R0805 20KΩ 1/8W ±5% TR 5 R1 R8 R17 R184 R104 0701-2223-02 Resistor SMD 22KΩ 1/8W ±5% 0805 2 R5 R4 0701-2333-02 Resistor SMD 33KΩ 1/8W ±5% 0805 1 R98 R181 R180 R97 R92 R26 R25 R14 R23 R15 0701-2473-02 Resistor SMD 47KΩ 1/8W ±5% 0805 22 R11 R9 R13 R77 R68 R6 R7 R75 R24 R195 R194 R196 R71 0701-2563-02 Resistor SMD 56KΩ 1/8W ±5% 0805 1 R95 0701-2104-02 Resistor SMD 100KΩ 1/8W ±5% 0805 5 R63 R62 R84 R83 R96 0701-2154-02 Resistor SMD 150KΩ 1/8W ±5% 0805 2 R94 R93 0702-3220-02 Carbon resistor 1/2W 22Ω ±5% TR 12.7KΩ 1/8W ±5% 0805 3 R32 R39 R87 0701-2512-02 Resistor SMD 5.5MM 1 R119 06D1C106C001 Metalfilm resistor 10UF/250V ±10% 13.7Ω ±5% 10MM 1 R139 0702-6221-02 Carbon resistor 2W 220Ω ±5% TR 17.5mm 4 C141 C67 C106 C101 0703-3222-03 Metalfilm resistor 1/2W 2.5MM 0702-0106-03 Resistor 3 R127 R126 R124 16.5*24 25.7Ω ±5% TR 12.4KΩ 1/8W ±5% 0805 1 R37 0701-2272-02 Resistor SMD 2.5MM 1 R136 0705-5470-02 Resistor 5W 47Ω ±5% 1 R142 0701-2204-02 Resistor SMD 200KΩ 1/8W ±5% 0805 1 R61 0701-2753-02 Resistor SMD 75K ±5% 1/8W 0805 1 R103 0702-3331-02 Carbon resistor 1/2W 330Ω ±5% TR 12.5MM 2 R66 R67 0701-2392-02 Resistor SMD 3.2KΩ ±1% TR 1 R131 0702-5222-02 Cement Resistor 5W 2.5MM 1204-5041-05 Potentiometer 1 VR4 M=1MM ±10% BASS BOOST 1204-5031-30 Potentiometer B50K ±10% KQ LP FREQ.9KΩ 1/8W ±5% 0805 1 R80 0702-34R7-02 Carbon resistor 1/2W 4.1uF/50V 0805 X7R ±10% 23 C90 C89 C76 C51 C48 C34 C29 C28 C27 C26 C21 C20 C19 C18 C116 C128 06S124716000 Capacitor SMD 470pF/50V 0805 X7R ±10% 3 C150 C149 C30 06S321026000 Capacitor SMD 1000pF/50V 0805 NPO ±5% 1 C44 06S321016000 Capacitor SMD 100pF/50V 0805 NPO ±5% 8 C17 C40 C22 C16 C36 C37 C15 C38 17 .5MM 0701-2000-02 Resistor SMD 0Ω 1/8W ±5% 0805 2 R52 R51 0702-4103-02 Carbon resistor 1W 10KΩ ±5% TR 15MM 1 R69 0701-2100-02 Resistor SMD 10Ω 1/8W ±5% 0805 6 R111 R112 R110 R109 R108 R107 R165 R164 R163 R162 R161 R160 R159 0701-2101-02 Resistor SMD 100Ω 1/8W ±5% 0805 23 R144 R128 R125 R101 R90 R89 R86 R74 R47 0701-2221-02 Resistor SMD 220Ω ±1/8W 5% 0805 3 R60 R170 R65 0701-2102-02 Resistor SMD 1KΩ 1/8W ±5% 0805 7 R18 R151 R152 R91 R54 R53 R10 0701-2202-02 Resistor SMD R0805 2KΩ 1/8W ±5% TR 1 R146 0701-2222-02 Resistor SMD 2.2KΩ 1/8W ±5% 0805 7 R197 R185 R140 R135 R134 R157 R158 0701-2472-02 Resistor SMD 4.1600a Reference Series REFERENCE 1600a Electrical Parts List Part Number Description Qty Reference Designator MAIN BOARD Resistors 10mΩ ±1% manganin resistor 1.2K ±5% =25mm 1 R130 0701-2242-02 Resistor SMD 2.1KΩ 1/8W ±5% 0805 4 R38 R200 R82 R81 0701-2562-02 Resistor SMD 5.5MM 3 R169 R168 R167 0702-4682-02 Carbon resistor 1W 6.7KΩ 1/8W ±5% 0805 1 R27 0701-2471-02 Resistor SMD 470Ω 1/8W ±5% 0805 1 R50 0701-1753-02 Resistor SMD 75KΩ 1/10W ±5% 0603 2 R172 R173 9MM R0971G C500K KQL=15MM T=7.8K ±5% 15mm 2 R176 R177 0702-4123-02 Carbon resistor 1W 12K ±5% 15mm 1 R120 0712-64R7-02 Metalfilm resistor 2W 4.5 0. 1 VR2 1201-2031-02 Potentiometer A20K KQ L=15mm LEVEL 1 VR1 Capacitors C138 C137 C121 C120 C118 C115 C108 06S121046000 Capacitor SMD 0.

5MM 4 C112 C111 C110 C109 06S121244000 Capacitor SMD 0.8*6*19TS S3=S4=φ1.2UF/50V ±20% 5*11 105℃ Orange 5mm TR 1 C41 06D21478H001 E-capacitor 4700UF/80V ±20% 105℃ 35*30mm 10.3*11 105℃ TR 5MM 1 C39 Semiconductors 04GS-R104-00 High speed diode FR104 1A 400V 52MM TR 10 D29 D28 D27 D26 D25 D24 D23 D22 D21 04ZL-4004-03 Diode IN4004 DO-41 TR 1 D16 04WY-51AV101 Zener diode SMD 5.1600a Reference Series Part Number Description Qty Reference Designator MAIN BOARD 06S322206000 Capacitor SMD 22pF/50V 0805 NPO ±5% 3 C45 C33 C32 06S321006000 Capacitor SMD 10pF/50V 0805 NPO ±5% 3 C12 C13 C14 06D342227400 MET capacitor (BOX)222/100V ±5% Yellow TR 5 C25 CX1 C97 C23 C24 06D374717400 Tan capacitor 470pF/100V ±5% 5.5mm 2 C98 C99 06D321047200 Terylene capacitor 104/100V ±5% Green TR 5MM 7 C122 C65 C119 C85 C86 C139 C140 06D341537400 MET capacitor 153/100V ±5% 5MM TR 1 C53 06D22102C000 MET capacitor 102/250V TR 5mm ±20% 1 C144 06D342247400 MET capacitor 224/100V ±5% TR 5MM 2 C103 C102 06D341839400 MET capacitor 183/63V ±5% Yellow 5MM 1 C52 06D343339400 MET capacitor 333/63V ±5% TR 5MM 1 C47 06D341039000 MET capacitor 103/63V ±5% TR 5mm 3 C54 C125 C126 06D2C3357700 Metalfilm resistor 3.15UF/50V ±20% TR 5mm 1 C46 06D324747700 metallized Capacitor 474J/100V 5*11MM ±5% Brown TR 5MM 2 C135 C152 06D1C4747701 Metalfilm resistor 474/100V ±10% Brown TR 7.3UF/100V ±20% 105℃Brown 20.5W 2 DZ3 DZ2 D43 D51 D44 D46 D45 D48 D47 D6 D1 D14 04PT-4148-01 Diode SMD 1N4148 DO-213AA 16 D13 D12 D11 D10 D9 D42 04ZL-2512-00 Diode SMD MUR120 1A 2512 2 D35 D34 04ZL-6A10-00 Diode 6A10 1000V 1 D17 03T1-Z48N-02 MOS FET IRFZ48N TO-220 8 Q28 Q27 Q26 Q25 Q24 Q23 Q22 Q21 Q38 Q40 Q1 Q4 Q39 Q37 Q36 Q8 Q7 Q6 03N1-5551-04 Transistor SMD MMBT5551LT1 NPN SOT-23 14 Q5 Q2 Q3 Q34 03N1-2222-04 Transistor SMD BT2222 NPN SOT-23 1 Q29 03D1-38N2-02 MOS FET IRFB 38N20D TO-220 6 Q14 Q13 Q12 Q11 Q10 Q9 01FA-7912-04 Regulator KA7912 TO-220 FAIRCHILD 1 U14 01JR-4560-08 IC DIP NJM4560D Dual Op-amp DIP-8 6 U6 U5 U4 U3 U2 U1 2601-0202-00 Optocoupler LCR-0202 1 LCR1 2202-1620-05 Rectifier MUR1620CTA KAD 16A/200V TO-220 2 D33 D32 2202-1602-05 Rectifier UF1602CT AKA 16/200V TO-220 2 D31 D30 01FA-7812-04 Regulator KA7812E TO-220 FAIRCHILD 2 U13 U15 Miscellaneous 1400-0001-16 RJ45 Jack 16PIN RJ45 2*10P16C 1 RJ1 φ47 4:19:8:6 L1=L2=φ1.5mm 1 C105 06D2C335C700 Metalfilm resistor 3.5mm 4 C145 C146 C147 C148 06D212266010 E-capacitor 22uF/50V ±20% 5*11 105℃ TR 5.0MM 5PIN Bend 90degree 1 CN1 18 .0*1*6TS 1380-0209-00 Temperature switch 80℃±5℃ TO-220 PIN 2PCS 1 SW2 1500-0400-01 Terminal Golden crosshead screw 1 1500-0300-01 Terminal Golden crosshead screw 1 2901-224C-00 Relay DC12V 30A 1 RL1 1004-3000-10 HF bead 30UH φ12 φ5 11.12UF/25V 0805 X7R ±10% 1 C123 06D212256301 E-capacitor 2.3*11 105℃ Black 5MM TR 4 C129 C131 C130 C42 06D212264103 E-capacitor 220uF/25V ±20% 8*12 105℃ Black 5MM TR 2 C88 C87 06D214764102 E-capacitor 47uF/25V ±20% 5*11 105℃ Black 5MM TR 3 C50 C49 C35 06D214775101 E-capacitor 470UF/35V ±20% Ф8*20MM 105℃ Black 3 C134 C133 C127 06D212285101 E-capacitor 2200UF/35V Φ16*26MM ±20% 105℃ 7.5mm TR 1 C124 06D241546000 MET capacitor 0.5mm 2 L12 L11 1502-0504-00 Jack Pitch 2.0*1*8TS 1 L8 S5=S6=φ1.1V DO-213AA 0.0*8*4TS 3000-INIT-03 HF transformer S1=S2=φ0.3UF/250V ±20% 105℃Brown 27mm 1 C96 06D212264102 E-capacitor 22uF/25V ±20% 5*11 105℃ Black 5MM TR 1 C136 06D211074100 E-capacitor 100uF/25V ±20% 6.0MM 6 C3 C4 C7 C8 C10 C31 06D214766001 E-capacitor 47uF/50V ±20% 6.

54mm 5PIN Bend 90 degree 1 CN7 1501-0409-02 Clubfoot pin DIP PITCH 2.3*20*2 1 L4 1413-0001-00 Phone Jack 6P4C RJ11 Black 1 JK1 1404-0004-00 RCA Jack 4 Jacks white red golden 1 J1 1401-0001-03 Fuse holder 3PIN 1 for F1 1601-253G-00 Fuse 25A/32V 6 F1 POWER BOARD 0701-2104-02 Resistor SMD 100KΩ 1/8W ±5% 0805 1 R154 0701-2113-02 Resistor SMD 11KΩ 1/8W ±5% 0805 1 R171 0701-2153-02 Resistor SMD 15KΩ 1/8W ±5% 0805 1 R175 0701-2222-02 Resistor SMD 2.0 105℃ 1 2000-0017-00 LED DIP Red with red ligth Φ3MM 2P 1 LED101 2004-0014-00 LED DIP Φ3.0 UL1007 28AWG L=100mm 2.3KΩ 1/8W ±5% 0805 1 R102 0701-2103-02 Resistor SMD 10KΩ 1/8W ±5% 0805 3 R149 R36 R34 0701-2123-02 Resistor SMD 12KΩ 1/8W ±5% 0805 1 R35 0701-2102-02 Resistor SMD 1KΩ 1/8W ±5% 0805 2 R155 R156 0701-2202-02 Resistor SMD R0805 2KΩ 1/8W ±5% TR 1 R138 0701-2473-02 Resistor SMD 47KΩ 1/8W ±5% 0805 2 R19 R20 0701-2623-02 Resistor SMD 62KΩ 1/8W ±5% 0805 1 R12 06S321046000 E-capacitor SMD 0.2KΩ 1/8W ±5% 0805 2 R105 R106 0701-2203-02 Resistor SMD R0805 20KΩ 1/8W ±5% TR 1 R2 0701-2472-02 Resistor SMD 4.0MM 5PIN Bend 90 degree 1 06S121046000 Capacitor SMD 0.1uF/50V 0805 NPO ±5% 1 C1 06S321026000 Capacitor SMD 1000pF/50V 0805 NPO ±5% 1 C143 06S321046000 Capacitor SMD 0.1uF/50V 0805 X7R ±10% 2 C1 C2 04PT-4148-01 Diode SMD 1N4148 DO-213AA 2 D1 D2 SIGNAL BOARD Resistors 0701-2104-02 Resistor SMD 100KΩ 1/8W ±5% 0805 1 R64 0701-2103-02 Resistor SMD 10KΩ 1/8W ±5% 0805 4 R3 R33 R30 R31 0701-2100-02 Resistor SMD 10Ω 1/8W ±5% 0805 4 R117 R118 R193 R198 0701-2102-02 Resistor SMD 1KΩ 1/8W ±5% 0805 2 R55 R58 0701-2222-02 Resistor SMD 2.2KΩ 1/8W ±5% 0805 1 R132 0701-2472-02 Resistor SMD 4.54mm 4PIN Bend 90 degree 1 LED BOARD 2004-0017-00 LED φ3 White with blue light 8 2100-0035-05 FFC 5PIN 2.7KΩ 1/8W ±5% 0805 5 R40 R41 R42 R43 R44 0701-2431-02 Resistor SMD 430Ω ±5% 1/8W 0805 1 R45 19 .1uF/50V 0805 NPO ±5% 8 C79 C81 C82 C84 C117 C132 C80 C151 1003-1010-08 Inductor SMD 100MH 100MHZ 4A 2 L1 L2 04PT-4148-01 Diode SMD 1N4148 DO-213AA 10 D18 03N1-5551-04 Transistor SMD MMBT5551LT1 NPN SOT-23 1 Q33 03P1-5401-04 Transistor SMD MMBT5401LT1 PNP SOT-23 1 Q32 03P1-1023-01 Transistor DIP 2SA1023 TO-92 PNP TR 2 Q19 Q20 03P1-B649-07 Transistor DIP 2SB649A 1.5A 180V 20W PNP TO-126 1 Q17 01TI-L494-09 IC PWM SMD TL494C SO-16 1 U18 1501-0509-04 Clubfoot pin DIP PITCH 2.1*80*14TS 1 L4 1001-3001-10 HF inductor 35UH φ25 φ0.7KΩ 1/8W ±5% 0805 1 R46 0701-2432-02 Resistor SMD 4.1600a Reference Series Part Number Description Qty Reference Designator MAIN BOARD 1001-1015-10 Common mode choke 5MU 60A φ47 22mm*18mm 1 L6 1001-4000-10 Inductor 40UH 40A core:ETD-49 φ0.0MM Blue with blue light 1 LED100 0701-6102-02 Resistor SMD 1KΩ 1/2W ±5% 2010 2 2PIN UL1007 red black 28AWG L=320mm 2102-0153-02 FFC 1 5mm 2102-0154-02 FFC 2PIN UL1007 red black 28AWG L=40mm 5mm 1 1502-0504-00 Jack DIP Pitch 2.

1uF/50V 0805 NPO ±5% 8 C57 C59 C60 C63 C75 C77 C91 C92 06S132253000 ceramic capacitor SMD 2.5*4 4 LS1AM0250401 Screw Plating black zinc 2.1V DO-213AA 0. H1-144 silver painting 1 20 .2uF/16V 1206 X7R ±10% 2 C104 E1 06D344727400 MET Capacitor DIP 472/100V ±5% TR 5MM 2 C55 C56 06S123326000 Capacitor SMD 332/50V ±10% X7R 0805 1 C64 06D214764102 E-capacitor DIP 47uF/25V ±20% 5*11 105℃ Black 5MM TR 1 C43 06D211074100 E-capacitor DIP 100uF/25V ±20% 6.8mm 10 JY222A18A01X Mica 22*18*0.3*11 105℃ Blk 5MM 2 C93 C94 06S321026000 Capacitor SMD 1000pF/50V 0805 NPO ±5% 1 C100 06S321016000 Capacitor SMD 100pF/50V 0805 NPO ±5% 2 C61 C62 06S321046000 Capacitor SMD 0.5 M3.1mm 1 JY297A22A001 Mica 97*22*0.5*4 4 JY217A12A10A ceramic plate 17*12*1.2mm.3*11 105℃ Blk 5MM 1 C58 Semiconductors 0100-C081-08 IC TLC081 SOP-8 Op-Amp 1 U8 2601-4N35-00 Optocoupler 4N35 DIP6 1 U17 01LM-M555-08 IC SMD LM555 Timer SOP-8 1 U7 0100-74AH-00 IC 74AHC1G04 Inverter SOT-235 1 U16 0100-2010-00 IC IR2010S High/Low side driver SOL-16 1 U10 03P1-5401-04 Transistor SMD MMBT5401LT1 PNP SOT-23 1 Q30 01TC-WH04-00 IC TC7WH04F Triple Inverter 1 U9 04ZL-2512-00 Diode SMD MUR120 1A 2512 1 D8 01LM-M311-08 IC SMD LM311 Comparator SOP-8 1 U11 04PT-4148-01 Diode SMD 1N4148 DO-213AA 5 D2 D3 D4 D7 D49 04WY-51AV101 Zener diode SMD 5.54mm 10PIN Bend 90 degree 2 CN6 MECHANICAL ZL-A0001A-15 6.1mm 1 JY264A22A001 Mica 64*22*0.8mm 1 PL-L0006-000 Cliper 30*28*0.5PC Pole φ7.4mm LASK-5 2 PL-L0007-000 Cliper 30*36*0.1mm 1 ZA-H00040100 Snap buttom φ7.5W 1 DZ1 Miscellaneous 1505-1009-04 Clubfoot pin DIP PITCH 2.1600a Reference Series Part Number Description Qty Reference Designator SIGNAL BOARD 0701-2681-02 Resistor SMD 680Ω 1/8W ±5% 0805 2 R116 R199 0701-2152-02 Resistor SMD 1.5KΩ 1/8W ±5% 0805 1 R56 0701-2101-02 Resistor SMD 100Ω 1/8W ±5% 0805 3 R49 R191 R192 0701-2303-03 Resistor SMD 30K 1/8W ±1% 0805 1 R29 0701-2221-02 Resistor SMD 220Ω ±1/8W 5% 0805 1 R113 0701-2331-02 Resistor SMD 330Ω 1/8W ±5% 0805 1 R48 0701-2473-02 Resistor SMD 47KΩ 1/8W ±5% 0805 1 R57 Capacitors 06D211076100 E-capacitor DIP 100uF/50V ±20% 6.0*6.5*φ3.1mm 1 JY242A22A001 Mica 42*22*0.1MM 1 JY233A22A001 Mica 33*22*0.0mm white 6 LS1AA0301501 Screw PA3*15 plating black zinc 2 LS1FJ0200801 Screw KA2*8 plating black zinc 2 LS5KJ0301007 Screw 3*10MM Plating nickel 3 LS5KP0300807 Screw 3*8MM Plating nickel 8 LS1AP0300607 Screw 3*6MM Plating nickel 6 LS1AM0300607 Screw PM3*6 Plating nickel 2 KT-200012200 CAP White PVC for RCA 2 KT-200021300 CAP Red PVC for RCA 2 LS1AY0301201 Screw PM3*12MM plating zinc 4 XG-0017-2601 Bottom plate 325*182*1.

9*Φ3.2mm.1600a Reference Series Part Number Description Qty Reference Designator MECHANICAL 214*70*1.0*2. Hair with painting 1 BA-20001-000 wire harness Φ3*100MM White 1 DQ8069032084 Washer Φ6.8 Black ABS 4 LS1AA0200501 Screw PA2*5 Black zinc 1 LS1FM0300011 Screw KM 3*6MM Black zinc 5 CP-B00011400 Lens 40*10.7mm PC plastic cold grey10C 1 GD-600011400 Reflector board 270*53. H1-144 silver painting with MK-0004-2601 Front plate 1 silkscreen KG-100100500 Snap buttom T07-003-01 φ11*φ14*10.casting aluminum alloy. H1-144 silver painting with HG-0005-2601 Rear plate 1 silkscreen 214*70*1.8MM 3 JD-A01970515 Round mat Φ5.2mm.0 Black EVA One side with glue 6 21 .2*0. H1- SG-0016-2601 Top plate 1 144 silver painting with silkscreen SR-1600-0117 Heatsink 325*216*59mm Alum.5*13mm clear blue PC plastic 1 360*227*62mm dia.8*5.

1600a Reference Series 22 .

• Matched propagation delay for both channels • Outputs in phase with inputs • Also available LEAD-FREE Delay Matching 15 ns max. ideal for Audio 14-Lead PDIP Class D and DC-DC converter applications. 3. The floating channel can be used to drive an N-channel power MOSFET or IGBT in the high side configura- tion which operates up to 200 volts. PD60195-D IR2010(S) & (PbF) Features HIGH AND LOW SIDE DRIVER • Floating channel designed for bootstrap operation Product Summary Fully operational to 200V Tolerant to negative transient voltage.0V logic.1600a Reference Series Data Sheet No.0A typ. Separate logic supply range from 3. • Gate drive supply range from 10 to 20V • Undervoltage lockout for both channels • 3. high voltage. high speed power MOSFET and IGBT drivers with independent high and low side referenced output channels.20V • CMOS Schmitt-triggered inputs with pull-down • Shut down input turns off both channels ton/off 95 & 65 ns typ. Logic inputs are compatible with standard CMOS or LSTTL output. Propagation de- lays are matched to simplify use in high frequency applications. Applications Packages • Audio Class D amplifiers • High power DC-DC SMPS converters • Other high frequency applications Description The IR2010 is a high power. Proprietary HVIC and latch immune CMOS tech- 16-Lead SOIC nologies enable ruggedized monolithic construction.0A / 3. Typical Connection     .3V logic compatible IO+/.3V to 20V Logic and power ground ±5V offset VOUT 10 . down to 3. The output drivers feature a high pulse current buffer stage designed for minimum driver cross-conduction. dV/dt immune VOFFSET 200V max.

This/These diagram(s) show electrical connections only. www.irf. Please refer to our Application Notes and DesignTips for proper circuit board layout.              (Refer to Lead Assignments for correct configuration).com 1 23 .

1600a Reference Series IR2010(S) & (PbF) Functional Block Diagram .

irf. in phase SD Logic input for shutdown LIN Logic input for low side gate driver output (LO).                              Lead Definitions Symbol Description VDD Logic supply HIN Logic input for high side gate driver output (HO). in phase VSS Logic ground VB High side floating supply HO High side gate drive output VS High side floating supply return VCC Low side supply LO Low side gate drive output COM Low side return Lead Assignments 14 Lead PDIP 16 Lead SOIC (Wide Body) IR2010 IR2010S Part Number 4 www.com 24 .

7K C52 R95 R32 C121 2 183 56K 4.7K 104 R189 R96 1 3 100R 100K VR4A C500K -12V A A ECN NO DESCRIPTON APPROVED DATA DW GNO: PART NO: 25 PART NAME: SCALE: 1:1 DRAWN BY: DATA: SING UNIT: MM CHECKED BY: DATA: PRODUCT MODE: SIZE: A4 APPROVED BY: DATA: infinity REF-1600 REV: 2. 1 2 3 4 5 6 1600a Reference Series D D C32 C15 R23 22p 47K R25 C3 R9 100P 47K C30 ROU C7 R13 471 R180 22U/50V 47K 47K 47K 2 22U/50V R1 C12 C115 R187 1 U1A SUB 20K 10P R38 104 100R 3 J1A -12V 2 R21 5. C41 R84 R94 C123 100K 2.1K U3A R53 1k R62 RCA-4CH 1 2 R47 C38 R51 JRC4560 100K J1C 3 1 3 1 100P 0R 1 2 10K 3 R80 RCA-4CH 4 R6 C36 100R C31 R18 3. JRC4560 SIG 2 .7K R60 R90 JRC4560 8 220R +12V 9 100R C51 104 8 RJ1 7 R59 D51 6 10K B 4N35 5 B C17 Q3 4148 RJ45 OUT 4 3 5551 R61 C35 C10 R15 100P 2 200K 47U/16V R17 1 20K R5 22U/50V 47K C20 -12V 22K R128 4 C14 100R 10P 6 104 R27 C11 R16 7 3K SUB 5 U2B C9 22U/50V 47K JRC4560 8 22U/50V R8 C40 20K 100P R144 +12V 100R L3 C21 10R/100MHZ 104 R92 C45 C120 47K 22P 104 R190 R197 U6A 100R R91 +12V 8 5 U6B 2.9K 5 RCA IN JRC4560 5 6 47K 100P R37 U2A 2 1K 6 2 8 3 2.2K JRC4560 + 1K 7 3 + 6 1 .0 SHEET: 1/4 1 2 3 4 5 6 .4K JRC4560 VR1A 7 3 RADIO OUTPUT 4 J1B B20K 22U/50V 5 6 RCA-4CH U5B 7 7 8 JRC4560 C33 J1D 4 1 8 R50 22p RCA-4CH 470R R181 R26 LOU C118 47K 47K C16 104 R188 4 C90 C8 100P 100R -12V 104 R125 22U/50V C4 R11 R14 R24 6 100R 47K 47K 7 +12V 5 C18 R4 22U/50V 47K R54 1k R63 104 R74 -12V 22K 100K 4 100R C108 8 C13 R52 U3B 104 10P 6 R22 0R JRC4560 R101 7 100R 5 U1B 10K C37 JRC4560 +12V 8 R7 100P C 47K R86 C 100R C19 +12V 104 C44 102 R68 RADIO 47K R194 47K +12V R196 2 4 3 C46 47K 1 154 ROU 3 LCR1 U4A K A LCR0202 R81 2 JRC4560 +12V 5K1 VR2A VR2B R82 1 1 B50K 6 3 B50K 4 5K1 3 C25 U5A 222 1 2 9 R70 JRC4560 C47 8 15K R83 R89 C48 104 2 5 333 RJ1 7 JK1 Q1 100K 100R 6 -12V 1 5551 1 R10 RJ45 IN 5 4 R75 C22 100P 2 1K 47K 4 2 3 REM R77 47K MODL 3 3 R76 R71 2 1 DIAG R195 6 7 LOU 4 10K 47K 47K 5 +12V U4B RJ-11 R39 4.2U/50V 4 R93 C53 C54 150K 124 150K R87 153 103 4.

8*5 22TS D31 104 IN-OU IN-OU S3=S4=Φ0.0 SHEET: 2/4 1 2 3 4 5 6 . 1 2 3 4 5 6 1600a Reference Series D D D20 FR104 D23 CN6K 11 F1A C150 * 25A 471 D21 FR104 2 2 1 1 POWER FR104 U13 L7812 +12V.8*1 6TS CN7H 16 15 14 13 12 11 10 8 MUR1620CT C140 C86 9 CL102 104/250V D32 104 104 DCPO IN-OU CON OP2 + - E2 E1 VCC REF R177 6.0*8 4TS +12V.1V C49 100U/16V 47U/25V D41 2 4148 11 C149471 C130 2 14 100U/16V DZ3 C50 D28 C135 4 4 D36 D18 R159 R160 R161 R162 R179 FR104 C133 5.1V C137 47U/25V R167 474 4148 100R 470U/35V 104 6 1 GND IN4148 100R 100R 100R 100R C UVP R157 22R/ 1/2W 5 L8 1 Vin Vout 3 C28 C D15 R155 1 C26 -12V R67 -5V IN-OU T54 U14 L7912 104 IN4148 1K 2.D 6.2K SD 6 5 3 C127 Q29 CN8G CN7G F1C C116 104 470/35V SD 2 IN-OU IN-OU 25A 2 C129 MMBT222 PREM 2 12 17 REM 104 D22 100/16V W2200/35V W2200/35V W2200/35V 1 FR104 1 +12V C136 L6 C152 D6 7 7 P+12V 10MH/60A 474 IN4148 22U/25V PREM D38 D39 C122 R184 REM 4148 4148 104 COM D24 20K L1 L2 * CN6B 5 5 2 2 C109 C110 C111 C112 FR104 D17 C27 10R/100MHZ 10R/100MHZ D26 U15 L7812 D40 6A10 C24 FR104 104 +12V R66 +5V W2200/35V 1 3 GND CN7ECN8E 4148 CN8B CN7B 222 Vin Vout 330R 7 CN5G IN-OU IN-OU D5 IN-OU IN-OU 13 C138 IN-OU 2 IN4148 CN8D CN7D D27 C29 DZ2 FR104 C134 104 IN-OU IN-OU 12 470U/35V C131 104 5.7K C117 1 1 104 R154 100K CN7ACN8A IN-OU IN-OU A A ECN NO DESCRIPTON APPROVED DATA DW GNO: PART NO: PART NAME: SCALE: 1:1 DRAWN BY: DATA: 26 POWER PRODUCT MODE: UNIT: SIZE: MM A4 CHECKED BY: APPROVED BY: DATA: DATA: infinity REF-1600 REV: 2.8K 6 6 CN7F CN8H L12 CN8F IN-OU 8 30UH IN-OU 1 2 R34 IN-OU TL494CN U18 TL494 -VCC 10K C146 C148 10K/1W 4700U/80V 4700U/80V C79 R149 R69 GND FED OP1 R20 104 DT 10K C R + - B B 47K Q32 C119 1 2 3 4 5 6 7 8 R138 5401 104 2K R171 C81 C151 494FED 11K 104 R35 C104 C143 D33 12K MUR1620CT 102 C132 C82 R175 104 104 R46 OVP 15K 4.2K C125 10 104 330R CN5F Q21 Q22 Q23 Q24 103 * CN6A Q19 D29 R19 D37 IRF48N IRF48N IRF48N IRF48N A1023 47K IN4148 3 6 FR104 D25 FR104 R132 2 Q20 D30 R36 A1023 Q25 Q26 Q27 MUR1620C 10K Q28 7 2.8*1 8TS MUR1620C S3=S4=Φ0.2K 1 2 5551 +VCC R102 D19 R163 R164 R165 R166 9 L11 5.2K IRF48N IRF48N IRF48N IRF48N C126 8 Q17 R158 103 4 C145 C147 R156 B649 Q33 4700U/80V 4700U/80V 1K 2.8K C80 104 CN7C CN8C S1=S2=Φ0.6K IN4148 100R 100R 100R 100R R168 C139 C85 30UH 104 104 3 3 22R/ 1/2W Φ47 22R/ 1/2W R176 C84 R169 F1=F2=Φ1.BIAS F1B 1 3 16 CN5Q GND Vin Vout 4 3 C128 CN5P * IN-OU CN6L 4 3 25A CN3 R178 104 IN-OU R134 R135 6 5 3 PGND 100R C76 2.2K 2.

BLAS 100R 8 R29 R56 -5V 30K 1.1V 680R C60 R117 104 E1 C63 10R R64 2.2U/16V 2010 13 3 6 IN4148 14 3 SD 12 D? 15 2 +12V.D 3 COM +5V R3 COM Q30 +5V 2 R192 10K 1 1 8 100R C77 R44 5401 CN-20P-180 R31 -5V 2 7 C56 10K U8 472 104 4.BLAS DZ1 R116 10R MUR120 5.7K 100P 100P R42 C 104 7 C R40 C55 472 330R 4.5K LM311 THR CVolt 4 3 NC R33 R58 4N35 +12V1OU C58 U7 10K 1K 1 1 2 3 4 C43 100U/25V 555 47U/25V R45 430R C64 332 -VCC A A ECN NO DESCRIPTON APPROVED DATA DW GNO: PART NO: PART NAME: SCALE: 1:1 DRAWN BY: DATA: AMP UNIT: MM CHECKED BY: DATA: PRODUCT MODE: SIZE: A4 APPROVED BY: DATA: infinity REF-1600 REV: 2.7K 1 5 3 081C 6 U16 R49 2 C57 R30 AO4G D49 3 4 4 5 104 10K IN4148 C75 100R 104 R191 +5V.0 1 2 3 4 5 6 27 .BIAS 680R R193 D8 +5V.7K SIG 5 +5V +12V1OU 4 +12V. 1 2 3 4 5 6 1600a Reference Series D D R199+12V.2K 100U/50V 19 18 R55 D3 9 8 17 1K 1 8 R105 IN4148 10 7 -VCC 16 U9 2.D COM 6 5 47.7K C92 104 CN6 102 IN4148 R106 C93 20 2.2K 11 6 SD 15 2 7W04 7 12 5 C104 U10 COM 14 D2 13 4 2.5K 3 4 VCC Q R 8 7 6 5 U17 R113 B 6 1 7 2 B NC DIS TRIG 220R 5 2 R57 U11 GND +12V.2U/16V 104 100K C59 R118 R198 R43 C100 D4 104 10R 10R 4.BIAS 11 4 5 16 1 PWM PWM 10 COM R41 C94 100U/50V 9 R2 IN4148 C61 C62 C91 8 20K R48 4.7K SIG 6 4.

7R D35 1 2 15 C96 R185 MUR120 14 2.0 SHEET: 4/4 1 2 3 4 5 6 28 .1 C D14 10R R111 R112 C IN4148 10R 10R -VCC R127 0.8U/100V C97 R130 3 8 50N20 50N20 50N20 C105 222 2.2K 12V/30A 47R/5W 5 CN2 4 R136 C124 R139 +12V. 1 2 3 4 5 6 D9 IN4148 R108 10R D13 IN4148 1600a Reference Series R107 D11 R109 PROTREL 10R IN4148 10R R120 +VCC C99 D16 +12V CN6 12K/1W D Q9 Q11 Q13 D 20 50N20 50N20 50N20 474/100V 4004 19 18 RL1 17 R119 16 4.2K C65 7 C102 3.D 3 CX1 1 220 471 4.6K 47U/50V C42 100U/25V Q39 5551 Q40 A 5551 A ECN NO DESCRIPTON APPROVED DATA DW GNO: PART NO: PART NAME: SCALE: 1:1 DRAWN BY: DATA: AMP UNIT: MM CHECKED BY: DATA: PRODUCT MODE: SIZE: A4 APPROVED BY: DATA: infinity REF-1600 REV: 2.D +12V PROTREL POWER DCPR R103 Q7 +12V R200 Q4 82K 5551 494FED C89 C88 5551 Q5 D47 R146 5551 104 220U/25V 5.3U/100V C103 INPUT D34 R131 R142 104 SIG 6 PWM 224 224 MUR120 2.2K 3.7R/2W +5V 2 2 R124 R126 C98 222 1 CN-20P-180 C23 3 4 SPEAKER OUT -5V R141 222 COM R140 D12 0.1 COM474/100V 22R1/2W CN4 2.1 D10 IN4148 D43 4148 +12V.6K LED2 D42 D45 4148 494FED DCPO 4148 4148 Q36 SW2 D1 5551 R65 JUC-31F/80C Q34 R78 DIAG 220R 5551 10K 4148 R172 R151 R152 R173 Q37 75K 1K 1K 75K 5551 C34 R170 C39 220R 104 R85 5.1K D46 4148 2K R148 R97 R145 R137 10K 47K 10K Q6 R104 Q38 10K 4148 5551 20K Q8 5551 5551 10K R99 D44 C87 Q2 B 4148 220U/25V R98 5551 B 33K R147 D48 5.2K R110 IN4148 0.3U/250V 13 C106 L4 L5 C141 SD 12 10U/100V 4 10U/100V 5 11 +SP PWM 10 40 20 C101 9 Q10 Q12 Q14 6.