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ECOENVIRONMENTALENGINEERINGTECHNOLOGIES
CRG
NEW StateoftheArt
AdvancedOILREFINERYTECHNOLOGY&PROCESSES
TABLEOFCONTENTS
Introduction(Part1)
Comparison
AdvantagesInformation
Appendix ResultofFraction
RefineryEconomicindicator+SupportingFacilities
Approx.+_InvestmentBreakdownoftheOilRefinery
OtherInformation
DetailedInfoontheOilRefinery
(Part2)
CRGManagementTeam2013
CONSERVERESOURCESGROUP
ECOENVIRONMENTALENGINEERINGTECHNOLOGIES
CRG
INTRODUCTION
NewStateoftheArtOilRefineryTechnologyPlant
OurAssociateRussianCompanyinventedandproducedasindustrialapplication,a
newoilrefineryplantforprocessingoftheheavyoil.BeforetheRussianssuch
plantsforprocessingoftheheavyoilwereproducedbythethreeCompanies:
ByShell,USA;
ByChiodo,Japan;
BySonocracking,USA;
AlltheabovementionedCompanieshadmadethepriceoftheplantforprocessing
oftheheavyoilhigherthanconventionalplantforprocessingofthelightoil.Ifto
takepriceofconventionalplantfor100%thenpricesfortheheavyoilprocessing
plantsfromthetreementionedCompaniesare:
400%fromShell,USA;
200%fromChiodo,Japan;
150%fromSonocracking,USA;
TheplantforprocessingoftheheavyoilfromourAssociateRussianCompany,is
cheaper(!)thanconventionalplantforprocessinglightoil.Tobeshortthisnew
Russianoilrefinerytechnologyhasseveralcriticaladvantagesoverexisting
conventionaloilrefinery.Themainresultoftheseadvantages 24timesreduction
ofpriceofoilrefineryplant,comparisonwithexistingoilrefineryplantspricesare
thefollowingfoundinthenextpage:
Thisreductionofpriceleadscorrespondentlytoveryshortpayoff(fromtwoto
threeyearsasamaximum)ofoilrefineryplantinstallation.Suchashortpayoff
periodmakesthisnewoilrefineryextremelyattractiveintodayseconomical
environment.
CONSERVERESOURCESGROUP
ECOENVIRONMENTALENGINEERINGTECHNOLOGIES
CRG
NewOilRefineryTechnology
SummaryofAdvantages&ComparisonInformation
Being35timescheaperthanconventionalonenewoilrefinerytechnologymakesagood
businessplanwithmaximum3yearpayoffforanyoilrefineryprojectinanycountry;
Newoilrefinerytechnologyiscapableofprocessingofanytypeofcrudeoilincludingveryheavy
oilandevenfueloil.Itmakesnewoilrefineryprojectindependentofqualityofoilsupply intake
oilcanbeofanyqualityactually whichcreatesadditionalguaranteeforinvestors;
Newoilrefinerytechnologyisscalable:itallowsbuildingofanysizeoilrefinerywhichisvery
convenientforalltheoilcompanies big,mediumandsmall;
Beingscalablenewoilrefinerytechnologycanprovideabufferforcrudeoilsupply supplyof
intakeoiltothenewoilrefineryplantcanvaryinquiteawidelimits upto80%whichisjust
impossibleforconventionaloilrefineryplant;
Newoilrefinerytechnologyallowsbuildingofoilrefineryofanysize startingfrom4,000bpd
(200,000mty)upto300,000bpd(15,000,000mty)andthuscreatespossibilitiesforsmalleroil
refineryprojects;
Thesumofallthisadvantagesmeansquiteaseriouspotentialofthenewoilrefinerytechnology
forthenearfuture.
EstimatesofOilRefinery(OR)Comparison
Productivity of the OR up to 200,000 up to 600,000 up to 1,000,000 up to 5,000,000
plant ton per year ton per year ton per year ton per year
Price of ordinary OR plant $100 million $300 million $500 million $2.0 billion
ADVANTAGESINFORMATION
Themainadvantagesofthenewoilrefinerytechnologyarethefollowing:
CharacteristicOperatingCostofHydrocrackingHydrogenationTechnology
Good(green)environmentprocess noneedchemicalandwithoutcatalyst
Reactorhydrogenationprocess quickprocessineveryflowofintakecrudeoil(rawmaterial)
Fractionprocessusingpressureandenergyneededforheatingisveryefficient
Smallinventorycostforrawmaterial(crudeoilintake)
Supportingby24hoursfullyautomaticoperationandneedsfewoperatorsonly
Timeofrefineryplantconstructiontakesonly815monthsincludinginfrastructure
OtherBenefits
EconomicBenefitof theR.T.OilRefinery
Lostofweight1%,butincreasingyieldinvolume1020%.
Yieldofgoodpriceofpetroleumproductismorethan90%
Petroleumproductconsistofdiesel,gasoline,kerosene,LPG.
Payoutofprojectinvestmentneeds24yearsdependonintakecrudeoilcharacteristic
LowerEnergyConsumption:
Standardordinaryoilrefineryplantneedshugesupplyofelectricalpower;
Newoilrefineryplantneeds34timessmallerenergysupply;
SmallFootprintoftheOilRefinery
TypesofPlantCapacityare5,000;10,000;20,000barrelperday
Flexibleforallcrudeoilcharacteristic(heavyorlightcrudeoil)
PossibilitybuiltsmallCapacityoffloatingRefineryPlanttoreducetransportationcostofcrude
oilintakesources
CompactSize&AdjustableDimensions
Reactoroftheordinaryoilrefineryplantinaveragecontainsabout50,000litersofoil;
Reactorofthenewoilrefineryplantisfor5to15litersofoilonly(dependingonthe
productivityoftheplant);
Thismeansthatnewoilrefineryplantsareverycompactandcouldbeinstalledinanysuitable
space inports,uponoiltankers,etc..
CONSERVERESOURCESGROUP
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CRG
NewTechnologyOilRefinery
Continuedfrompreviouspage...
EasyMaintenanceandOperation
Standardordinaryoilrefineryplantneedsbigstufftomaintainandoperateit;
Newoilrefineryplantneeds23peoplein8hoursturnasacompletelysufficientstaffforallthe
operation,i.e.8to12peopleworkingontheplant;
Thismeansthatnewoilrefineryplantsaretotallyautomated.Intelligentsystemof
managementandcontrolisbuiltintotheplantallowingtotallyautomatedandsmoothprocess
operation.
BiggerOutputofMotorFuels:
Ordinaryoilrefineryplantgiveslessthan80%ofmotorfuelsasanoutputfrom100%ofoilas
aninput;
Ourtechnologyofoilrefinerygivesmorethan90%ofmotorfuelsasanoutputfrom100%ofoil
asaninput;
ThisimprovesbusinessplanforbuildingoilrefinerybecausepriceofmotorfuelsasYouknowis
muchbiggerthanpriceofalltherestoilrefineryproducts.
FasterinthePreplanningLevelofOilRefineryProcessing:
Ordinaryoilrefineryplantcomestopreplannedlevelofprocessing(toitsfullcapacityofoil
processing)in3years;
Ourtechnologyallowstocometopreplannedlevelofprocessinginjust8months;
Safetyofthenewoilrefineryplants:
Standardordinaryoilrefineryplantcontainshugevolumeofoilwhileworkingandtherefore
needstobehandledandmaintainedwithquitenumerousnumberofprecautionsforsafety;
Newoilrefineryplantcontains300to500litersofoileverysinglemomentofitsoperation,soit
isabsolutelysafeinsenseofanyunexpectedemergency;
CONSERVERESOURCESGROUP
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CRG
PayofffortheNewOilRefineryPlantisFaster:
Ordinaryoilrefineryplantpayoffcouldbe5to7years;
Ourtechnologyallowstoreachpayoffin23years(dependingonthepriceofcrudeoil);
PriceoftheOilRefineryPlantbuiltusingNewTechnologyisCheaper.
Ordinaryoilrefineryplantcostcanbecalculatedfromtheformulae
(mainoilrefineryindustryformulae):USD$1000/peroneton/peryear;
Forexample:
ifweneedoilrefineryplantforprocessingof1milliontonperyearthenthepriceofsucha
plantwouldbe1000$*1,000,000=$1bn.
Ouroilrefineryplantcostisatleast100%or,morecheaperthanthat;
Forexample:
Oilrefineryplantforprocessingof1milliontonperyearbuiltbythisnewtechnologycosts
muchlessandhighlyeconomical.
RecommendationsfortheClientor,theInvestor
TheTechnologyoftheRefineryPlantpotentiallyprocessesanytypeofcrudeoilwhichis
producedbymarginalfieldtoproducearound520,000barrelperday,withtheresultis
increasingvalueofresource.
TheTechnologyoftheRefineryPlantisveryattractiveformediuminvestortofulfillrequirement
offuelwithsmallscale.
TheTechnologyoftheRefineryPlantcanincreaserefinerycapacitytofulfillrequirementof
domesticpetroleumproduct.
Hence,theviableeconomicprojectisveryattractive.
CRGManagementTeam2013
CONSERVERESOURCESGROUP
ECOENVIRONMENTALENGINEERINGTECHNOLOGIES
CRG
APPENDIX
NewOilRefineryTechnology
HydrocrackingandHydrogenationprocessesare
HydrocrackingprocessareRecuperativepressureandheatingprocesstoraw
materialoil,oilcracking,andHydrogenationprocessarefractionand
atmosphericdistillation
PartsoftheEquipmentUnitare
Hydrocrackingconsistof Heatrecoveryunit
Heattransfer,
Crackingblock,and
Hydrogenationconsistof Atmosphericdistillationunit,
Distillatefractionblock
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CRG
RefineryEconomicindicator+SupportingFacilities
Approx.+_InvestmentBreakdownoftheOilRefinery
NB:Figuresabovearesubjectedtochanges.KindlymeettheTechnicalTeamforConfirmation.
CONSERVERESOURCESGROUP
ECOENVIRONMENTALENGINEERINGTECHNOLOGIES
CRG
INFORMATION
PROCESSINGOFUSEDOILSANDOILWASTES
CRGITERAdvancedOilProcessingTechnologies
ProductInformation
Advantages&Comparison
SimplicityoftheProcess
FieldApplications
References
TestResults/Certifications&Approvals
Appendix
CRGManagementTeam2013
PROCESSINGOFUSEDOILSANDOILWASTES
INTRODUCTION IC200 HYDRO
CRG
THEDEPTHOFPROCESSINGOFUSEDOILSANDOILWASTES
Inoilrefiningthebasisoftheeconomyisthedepthofprocessingofcrudeoil,i.e.,
obtainingofthemaximumoflightdistillatefuels gasoline,keroseneanddieselfuel.Oil
wastesandusedoilsareprocessedintoautomotivedieselEURO5(targetyieldis8090%)
andvatresidue tar,bytheproposedtechnologyatcrackinginstallationIC200HYDRO.
THEDIFFERENCEOFICTECHNOLOGY
Thedepthofprocessingofoilwastesandusedoilsinthedevelopedtechnologyis80
90%withobtainingofautomotivedieselEURO5.Thisprocessisimplementedina
crackinginstallationITER200HYDRO,whichusestechnologiesofcrackingandionic
hydrogenationdevelopedbyourcompany.InstallationofcrackingIC200HYDRO
combinesprocessesofcracking,hydrogenationandatmosphericrectification.
Thepeculiaritiesofthedevelopedinnovativeprocessare:
1)TheintendedobtainingofautomotivedieselEuro,asthemostdemandedbythe
market theyieldismorethan80wt%
2)Absenceofthegasesofcrackingandpetrol
ADVANTAGESOFICTECHNOLOGY
CRG
Minimumqualityrequirementsforrawmaterials oilwastes,usedoilswitha
residualwatercontentupto15%andmechanicalimpuritiescontentto5%
Processingofawiderangeofheavycrudeoil
Itdoesnotrequirethehydrogen
Theabsenceofcrackinggasandproductsofcokeformation
Thehighyieldoftargetproduct DieselEURO5
Modularexecutionofequipmentthatdoesnotrequiretheconstructionof
specialfoundations
Theabsenceofwastesandemissions
Lowcapitalcost
COMPARISONOFTHECRACKINGSCHEMES
CrackingReactorIC200
COMPARISONOFTHEHYDROGENATIONSCHEMES
CRG
THESIMPLICITYOFTHEPROCESS
Theinnovativeprocessofrefiningisasfollows
Theinitialcrudeoilgoestothecrackingunitfromwhichthecrackingdistillate
fractionwhichmakesup90%goestothehydrogenationunit,whilethebottoms
residueintheamountoflessthan10%isremoved.Onthehydrogenationunit
therefinedfractionsintheformofvaporintheamountof90%areremovedto
therectificationcolumnwheretheyaredividedintopetrol,dieselfuelandvat
residue.Thehydrogenationresiduewhichisnotmorethan5%frominitial
materialmixeswiththecrackingresidueandcanbeusedtoproduceroad
bitumen.Thuswegetover80%ofdieselfuelcompliantwiththeEuro5
Standardwhichisthemostdemandedbythemarket.Thesimplicityand
efficiencyofthegiveninnovativeprocessofoilrefiningdoesnothaveany
analoguesintheworld.
FIELDSOFTECHNOLOGIES'APPLICATION
CRG
Applicationofthedevelopedtechnologiesofcrackingandhydrogenation:
Processingofoilwastes:
oilwastesandusedoilsareprocessedintoautomotivedieseloilEURO5andtar
rawmaterialsfortheproductionofbitumen.
Oilrefining:
oilisprocessedonthecrackinginstallationIC200HYDROwiththeyieldofmore
than90%ofdistillatefuelfractions,inwhichdieselfuelEUROismorethan70%
atmosphericandvacuumresidueofoilrefineryareprocessedwithayieldofup
to80wt%inkerosenedistillates dieselfractions;
INDUSTRIALIMPLEMENTATION
ThesolemnceremonyoftheopeningofBGInnovativePlatformofNewEnergy
Technologiestookplaceon15thofMay,2012.Thecommissioningofthe
complexofprocessingofoilwastesbasedonthecrackinginstallationIC200
HYDROhasoccurredwithinthisceremonyby:Infowillbesharedinthemeeting.
CRG
EXAMPLEOFMARINEFUELPROCESSING
INITIALRAWMATERIALANDRESULTINGPRODUCTS
PASSPORTSOFQUALITY
CRG
SHIPMENTOFTHEPRODUCTS
ThisphotowastakeattheClientsSite
CRG
MATERIALBALANCEOFPROCESSINGOFONETONOFUSEDOILS
MAINCHARACTERISTICSOFTHECRACKINGINSTALLATIONIC200HYDRO
IC200Hydro
CRG
THEPRINCIPALINSTALLATIONSCHEMEIC200HYDRO
THECONCLUSIONSOF
THEUFASTATEPETROLEUMTECHNOLOGICALUNIVERSITYCOMMISSION
PresentedtechnologyofcrackingIC200
isthemosteffectiveofallknowntechnologies
ofrefiningoilandheavyoilresidues.
Commercialapplicationofthistechnology
willsignificantlyimprovetheprofitability
ofoilcompaniesprofile.
CONSERVERESOURCESGROUP
ECOENVIRONMENTALENGINEERINGTECHNOLOGIES
CRG
APPENDIX
NewOilRefineryTechnology
PLANT&EQUIPMENTPHOTOS
Reactor
FrontView
Diagonal/SideView
CONSERVERESOURCESGROUP
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CRG
APPENDIX
PLANT&EQUIPMENTPHOTOS
DistillateSystem
StorageTanks
andFacilities
CONSERVERESOURCESGROUP
ECOENVIRONMENTALENGINEERINGTECHNOLOGIES
CRG
NEW StateoftheArt
OILREFINERYTECHNOLOGY&PROCESSES
ENDOFDOCUMENT
Thankyouforyourkindattention.
KindlycontactyourrespectiveDistributorformoreinfo/detail.
Thesubjectmatterishighlytechnicalandwewouldrecommendthat
yousetupaformalmeetingforaconclusiveandproductive
discussion.
Thankyou.
OnbehalfofourrespectiveDistributor/CRG,welookforwardto
servingyou.
CRGManagementTeam2013