Beruflich Dokumente
Kultur Dokumente
Purpose:
Prevent unnecessary removals of ELAC and SEC thanks to a
better understanding of:
Please note:
1
REVISION INFORMATION / CONTENT
Revision information:
2
CONTENT
Table of content Page
0 Index of examples
1 Introduction
1.1 EFCS architecture 9
1.4 Glossary 14
2 Computer Reset
2.1 General consideration 16
3
CONTENT
Page
5 Difficult Trouble-Shooting
5.1 General recommendations
o Intermittent failure 56
o Wiring check 57
5.2 Typical faults
o Discrete interface / grounded signal 59
o Damaging failure 61
o F/CTL ALTN LAW & F/CTL DIRECT LAW 63
5.3 Useful tool for T/S
o Swapping tool (bundle) 68
4
0
Index of examples
5
Index of examples
E/W or Maint. Status Failure Message Refer to page:
F/CTL AIL SERVO FAULT L(R) B(G) AIL POS XDCR 33CEx 42
6
Index of examples
E/W or Maint. Status Failure Message Refer to page:
ELAC/SEC x COM/MON OR BUS3/2
F/CTL Maint. Status 26
FROM IR1/2/3
F/CTL Maint. Status IR1/2/3 - BUS3/2 26
7
1
Introduction
8
EFCS Description
EFCS architecture
9
EFCS Description
Maintenance features
3
2 ELAC
2
ELAC
1 ELAC
1
ELAC SEC
FWC, CFDIU
3
2 ELAC
2
ELAC
1 ELAC
1
ELAC SEC
COM
MON
Fault Symptoms
NOTE
12
Available Maintenance Information
TROUBLESHOOTING DATA
13
Glossary
ACCLRM Accelerometer
ACS Alternating Current Supply
ADR Air Data Reference
AFS Automatic Flight System
AIL Aileron
AP Auto Pilot
CFDIU Centralized Fault Display Interface Unit
CFDS Centralized Fault Display System
DMC Display Management Computer
E/W ECAM Warning
EFCS Electrical Flight Control System
ELAC Elevator Aileron Computer
ELEV Elevator
F/CTL Flight Control
FCDC Flight Control Data Concentrator
FDIU Flight Data Interface Unit
FWC Flight Warning Computer
IR Inertial Reference
LRU Line Replaceable Unit
MEL Minimum Equipment List
P/B Push Button
P/SW Pressure Switch
PFR Post Flight Report
PLR Previous Leg Report
PTU Power Transfer Unit
SEC Spoiler Elevator Computer
SERVO Servo control
SV Solenoid Valve
T/S Trouble Shooting
TFU Technical Follow-up
TSD Trouble Shooting Data
TSM Trouble Shooting Manual
VLV Valve
XDCR Transducer
14
2
Computer Reset
15
Computer Reset
2.1) General considerations
16
Computer Reset
2.2) Reset method
Some F/CTL failures are latched by the flight control computers. These
failures might require reset with low hydraulic system pressures (all 3
systems).
Reset method vs E/W Refer to TSM 27-00-00-810-818-A
F/CTL SIDE STICK PRIORITY - ELAC P/B reset (OFF then ON)
Other ECAM Warning - ELAC or SEC P/B reset (OFF then ON) (**)
C/B list
Computer Applicable C/B
ELAC 2 15CE2
17
3
18
Find the correct TSM task
3 .1
Identification of the
correct TSM task
19
Find the correct TSM task
3.1) Identification of the correct TSM task
How to proceed
20
Find the correct TSM task
3.1) Identification of the correct TSM task
Tips
Fault
symptoms
21
Find the correct TSM task
3 .2
Fault examples
22
Find the correct TSM task
3.2) Fault examples: Failure Message potential trouble makers
Fault
Case detected Failure Message Most probable component involved
by
ELAC2 OR WIRING
L G ELEV ELAC 2 ELAC 2 or wiring to
1 ELAC 2 FROM L G ELEV SERVO XDCR first terminal block
POS XDCR 34CE1 SEC2
SEC2 OR WIRING
L G ELEV ELAC 2 SEC 2 or wiring to
2 SEC 2 FROM L G ELEV
SERVO XDCR first terminal block
POS XDCR 34CE1 SEC2
Servocontrol or
ELAC 2 and L G ELEV POS XDCR L G ELEV ELAC 2
3 SEC 2 34CE1 COM E2/S2 SERVO XDCR wiring to first
SEC2 terminal block
NOTE
If ELAC2 and SEC2 detect the same FAULT (case 3), the FAULT
comes from the servo transducer or the common part of the wiring.
Avoid computer removal.
23
Find the correct TSM task
3.2) Fault examples: Failure Message potential trouble makers
In general, each failure message incriminates the LRUs and/or the wiring
which is the most likely at the origin of the FAULT.
NOTE
If both units of computer detect the same FAULT (case 3), the FAULT
comes from the servo transducer or the common part of the wiring.
Avoid computer removal.
24
Find the correct TSM task
3.2) Fault examples: Failure Message potential trouble makers
IR1 Failure
If there is a failure of the IR1 or IR1 wiring, three different Failure Messages can be
elaborated by the FCDC depending on where the Fault is located and which
computers detect the fault.
SEC 3
Each Failure Message incriminates the LRU and/or the wiring which
is the most likely at the origin of the FAULT.
25
Find the correct TSM task
3.2) Fault examples: Correlation with the adequate E/W
Fault
ECAM
Case detected Most probable component involved
Warning
by
NOTE
26
Find the correct TSM task
3.2) Fault examples: Correlation with the adequate E/W
At least, one
CHECK PRIORITY F/CTL SIDE STICK Common wiring, push
3 ELAC and one
WIRING PRIORITY and F/CTL button
SEC
These logics and design principles have been used to elaborate applicable TSM
tasks. Each fault symptom corresponds to a specific TSM task.
27
Find the correct TSM task
3.2) Fault examples: Flight Control page display and Trouble-Shooting
Failure message provides the correct information for Trouble Shooting (L B Servo
faulty). However the L G servo is boxed on the F/CTL page.
28
4
Advanced Trouble-
Shooting guidelines
29
Advanced Trouble-Shooting guidelines
4 .1
Advanced T/S
procedure
30
Advanced Trouble-Shooting guidelines
4.1) Advanced T/S procedure
31
Advanced Trouble-Shooting guidelines
4.1) Advanced T/S procedure
no Failureyes
incriminating the
Refer to: Detailed several XDCR in PFR/PLR
analysis p44 to 53 /AIRMAN ?
yes
Identify if possible
more accurate failure
symptoms by
correlation
4 .2
Pre-analysis
33
Advanced Trouble-Shooting guidelines
4.2) Pre-analysis: Specific cases not requiring T/S
AFS: ELAC x
Design principle
As long as the ELACs are capable to achieve the Auto Pilot (AP) order, they send to
Auto Flight System (AFS) computers a discrete signals which allows the AP
engagement.
AFS: ELAC x indicates that one of the computers belonging to the Auto Flight System
does not receive anymore its AP engagement authorization discrete inputs from the
ELAC.
This might be an indication of:
a genuine failure of the discrete input interface
or the consequence of the inability for ELAC to perform AP order.
Examples: inability for ELAC to perform the pitch servo loop:
1. UTC PH ATA WARNING
1403 06 290000 HYD B SYS LO PR
1403 06 290000 HYD B ELEC PUMP LO PR
UTC PH ATA FAULT MESSAGE
1403 02 279334 AFS:ELAC1
On the two above examples, ELAC1 cannot take over the pitch axis leading to the
inability of the ELAC1 to correctly perform the AP order. Consequently AP
authorization discrete inputs are not sent by the ELAC1 and AFS: ELAC1 is
displayed.
TSM content:
AP Engagement Authorization discrete inputs are monitored by the ELAC (wrap up).
An ELAC discrete input emission failure would be self-detected by the ELAC leading
to ELAC FAULT. AFS: ELAC1 failure message is thus unlikely attributable to the
ELAC.
34
Advanced Trouble-Shooting guidelines
4.2) Pre-analysis: Specific cases not requiring T/S
Example:
Engine 1 > GREEN
hydraulics
NOTE
Example:
Situation Consequence Explanation
ELACs are capable to
1. Engine 1 started Y hydraulic not available
achieve pitch control if
2. Engine 2 still off ELAC 2 not able to take over
both ELEVs & THSA are
3. PTU inhibited (parking brake on) the pitch axis.
available
ECAM Warning F/CTL ALTN LAW will disappear as soon as 2nd engine is
operative or Blue hydraulic system is available.
This failure symptom does not require T/S.
36
Advanced Trouble-Shooting guidelines
4.2) Pre-analysis: Specific cases not requiring T/S
Example:
Engine 1 > GREEN
hydraulics
NOTE
This is covered by a note in the Operational Procedure of the MEL
37
Advanced Trouble-Shooting guidelines
4.2) Pre-analysis: Specific cases not requiring T/S
Example:
Associated with Failure
UTC PH ATA WARNING Message
2351 02 270000 F/CTL ELAC 1 PITCH FAULT
2359 02 270000 F/CTL ELAC 1 FAULT
UTC PH ATA FAULT MESSAGE
2351 02 279334 ELAC1 COM OR WIRING TO L B ELEV SERVO VLV 34CE3
2359 02 279334 ELAC1
Signature of an
A few minute
ELAC1 reset
after the original
fault
T/S has to be performed based on the earlier Failure Message. In this example:
ELAC1 COM OR WIRING TO L B ELEV SERVO VLV 34CE3
38
Advanced Trouble-Shooting guidelines
4.2) Pre-analysis: Specific cases not requiring T/S
Example:
UTC PH ATA WARNING
2351 02 270000 F/CTL SPLR FAULT
2359 02 270000 F/CTL SEC 1 FAULT
2359 02 270000 F/CTL SEC 2 FAULT
2359 02 270000 F/CTL SEC 3 FAULT
2359 02 270000 F/CTL ALTN LAW
UTC PH ATA FAULT MESSAGE
2351 02 279334 SEC2 COM OR WIRING FROM R SPLR5 POS XDCR 32CE4
2359 02 279334 SEC1
2359 02 279334 SEC2 Signature of
2359 02 279334 SEC3 SEC1+2+3 reset
ALT LAW is a
consequence of these
resets.
39
Advanced Trouble-Shooting guidelines
4.2) Pre-analysis: Specific cases not requiring T/S
ELAC1
F/CTL ELAC1 FAULT
1 ELAC 1 ACCLRM 1 SEC1 OR WIRING FROM ACCLRM 1
F/CTL
12CE1
No MEL ELAC2
F/CTL ELAC2 FAULT
2 for ELAC ACCLRM 3 SEC2 OR WIRING FROM ACCLRM 3
F/CTL
2 12CE3
SEC1
F/CTL SEC1 FAULT
3 SEC 1 ACCLRM 2 ELAC1 COM/MON OR WIRING FROM
F/CTL
ACCLRM 2 12CE2
SEC2
F/CTL SEC2 FAULT
4 SEC 2 ACCLRM 4 ELAC2 COM/MON OR WIRING FROM
F/CTL
ACCLRM 4 12CE4
40
Advanced Trouble-Shooting guidelines
4.2) Pre-analysis: Specific cases not requiring T/S
Typical PFR
Case MEL
E/W Failure message
Spoiler
2 F/CTL SPLR FAULT R (L) SPLRx POS XDCR 3xCEx
Servocontrol
1. The failure message mentioned here-above does not requires T/S if the
corresponding servocontrol is confirmed under MEL.
2. PFR obtained under MMEL configuration (containing the above-mentioned
faults) are also not adequate to trouble-shoot the failure at the origin of the
MMEL opening.
41
Advanced Trouble-Shooting guidelines
4.2) Pre-analysis: PFR verification & cleaning
At first, it is essential to make sure that the PFR available to initiate the
trouble-shooting contain the original failure.
PFR generated subsequently to MMEL application are useless for T/S.
Example:
UTC PH ATA WARNING
2351 02 270000 F/CTL AIL SERVO FAULT Possible MMEL?
UTC PH ATA FAULT MESSAGE Check using AIRMAN
2351 02 279334 L G AIL POS XDCR 33CE1
2. If PFR was generated while aircraft was under MMEL, some failures do
not require trouble-shooting (refer pages 35, 36, 40 and 41). For trouble-
shooting (if applicable), failure at the origin of the MMEL opening shall be
identified via AIRMAN or PFR/PLR.
42
Advanced Trouble-Shooting guidelines
4.2) Pre-analysis: PFR verification & cleaning
PFR might contain failure that have been produced by computer reset (P/B or
C/B reset).
These failures do not require trouble-shooting and must not be considered to
make a decision on the trouble-shooting action.
Example 1:
UTC PH ATA WARNING
2351 02 270000 F/CTL ELAC2 FAULT (2)
Example 2:
43
Advanced Trouble-Shooting guidelines
4 .3
Detailed analysis
44
Advanced Trouble-Shooting guidelines
4.3) Detailed analysis: Faults without Failure Message
NOTE
45
Advanced Trouble-Shooting guidelines
4.3) Detailed analysis: Faults without Failure Message
P/SW 2
Low press.
FWC sees:
High press. Generation of the E/W
ELAC not available F/CTL ELAC PITCH
FWC for pitch FAULT.
P/XMTR
Low press.
Proper identification of the fault symptoms and adherence to the TSM will
direct trouble-shooting towards the failed P/SW or FWC.
46
Advanced Trouble-Shooting guidelines
4.3) Detailed analysis: How to use PLR and AIRMAN
How to proceed:
a. Find failure messages incriminating same LRU in
PFR/PLR/AIRMAN
b. Find failure messages incriminating other XDCR
Refer to:
Example 1 Fault linked to elevator servocontrol p48
Example 2 Fault linked to ADR p49
Example 3 Fault linked to spoiler servocontrol p50
Example 4 Multiple F/CTL XDCR failures p51-52
NOTE
Exploring the aircraft fault history (previous PFR / PLR / AIRMAN) also
enables to check trouble-shooting already accomplished and avoid
repeating same step of the TSM task.
47
Advanced Trouble-Shooting guidelines
4.3) Detailed analysis: How to use PLR and AIRMAN
If in previous PFR / PLR / AIRMAN, one of the following fault has already occurred:
F/CTL ELEV SERVO FAULT SEC2 OR WIRING FROM L B ELEV MODE XDCR 34CE3
It can be concluded that the component at the origin of the fault is certainly the
common LRU (in this case L B ELEV MODE XDCR 34CE3) or the common wiring.
Using the Failure Message L B ELEV MODE XDCR 34CE3 will lead you to a more
accurate TSM task.
When several Failure Messages involving the same LRU are shown in
PFR/PLR/AIRMAN... comparison of the TSM task content enables to
identify more precisely the common point.
48
Advanced Trouble-Shooting guidelines
4.3) Detailed analysis: How to use PLR and AIRMAN
SEC 3
It can be concluded that the component at the origin of the fault is certainly the
common LRU (in this case ADR1) or the common wiring.
Using the Failure Message ADR1 or ADR1 BUS3 will lead you to a more accurate
TSM task.
When several Failure Messages involving the same LRU are shown in
PFR/PLR/AIRMAN... comparison of the TSM task content enables to
identify more precisely the common point.
49
Advanced Trouble-Shooting guidelines
4.3) Detailed analysis: How to use PLR and AIRMAN
SV
Spoiler
SEC
servocontrol
XDCR
Fault symptoms A:
F/CTL SPLR FAULT
L (R) SPLRx POS ERROR 31CEx
Possible causes:
SEC,
Wiring from SEC to servovalve
Wiring from position transducer to SEC
Spoiler servocontrol
Fault symptoms B:
F/CTL SPLR FAULT
L (R) SPLRx POS XDCR 31CEx
Possible causes:
SEC,
Wiring from position transducer to SEC
Spoiler servocontrol
Analysis
The comparison of the possible causes listed in the TSM tasks enables to rule out the
Wiring from SEC to servovalve. It incriminates more precisely the spoiler servocontrol
transducer interface.
When several Failure Messages involving the same LRU are shown in
PFR/PLR/AIRMAN... comparison of the TSM task content enables to
identify more precisely the common point.
50
Advanced Trouble-Shooting guidelines
4.3) Detailed analysis: How to use PLR and AIRMAN
Number of XDCR
Failure Messages
Case Most probable component involved
reported on PFR
/ PLR / AIRMAN
Feedback XDCR 3
Wiring
ELAC XDCR 1
Computer or ACS
Two or more XDCR
2 Failure Message XDCR 2 wiring to first
terminal block
XDCR 3
51
Advanced Trouble-Shooting guidelines
4.3) Detailed analysis: How to use PLR and AIRMAN
NOTE
Review of the PLR and AIRMAN enables to make sure that no other
XDCR fault linked to the same ACS has been previously experienced.
52
Advanced Trouble-Shooting guidelines
4.3) Detailed analysis: TFU linked to a TSM task
53
5
Difficult Trouble-
Shooting
54
Difficult Trouble-Shooting
5 .1
General
recommendations
Intermittent failure
Wiring Check
55
Difficult Trouble-Shooting
5.1) General recommendations: Intermittent failure
Intermittent failure
NOTE
56
Difficult Trouble-Shooting
5.1) General recommendations: Wiring check
Wiring check
Wiring check:
It consists of:
1. Continuity check,
2. Quality of the connections,
3. Short circuit / Insulation tests,
4. Resistance check.
NOTE
To see the resistance fluctuations prefer use an analogical
ohmmeter with a needle (a digital ohmmeter may reduce
these fluctuations and make them invisible on the screen).
57
Difficult Trouble-Shooting
5 .2
Typical faults
58
Difficult Trouble-Shooting
5.2) Typical faults: Discrete interface / grounded signal
For the concerned DSI, ELAC2 detects a COM/MON discrepancy. Failure message
will incriminate ELAC2 or wiring from LRUx while SEC2 is at fault.
Most of the time the failure is not detected by the faulty computer (SEC2 in this case).
NOTE
1. In case of an intermittent failure of the discrete links, the fault may not
be reproduced on ground. In this case replace one by one the involved
computers.
2. As far as F/CTL computers are concerned, discrete inputs corrupted
by internal computer fault are more frequently caused by SECs (failure of
lightning diodes located on discrete inputs).
59
Difficult Trouble-Shooting
5.2) Typical faults: Discrete interface / grounded signal
DSO 09 of ELAC1 is
connected to SEC1 & SEC2
As per TSM task 31-32-00-810-932, SEC1 & SEC2 must be removed from their
rack and the effect on the failure verified.
60
Difficult Trouble-Shooting
5.2) Typical faults: Damaging failure
Damaging failure
61
Difficult Trouble-Shooting
5.2) Typical faults: Damaging failure
Damaging failure
Caution: to avoid
swapping.
62
Difficult Trouble-Shooting
5.2) Typical faults: F/CTL ALTN LAW & F/CTL DIRECT LAW
F/CTL ALTN LAW and F/CTL DIRECT LAW ECAM Warnings are in general a
consequence of multiple failures.
These E/W are displayed to inform the pilot on the level of Flight Control
protection available to control the aircraft.
Correlation of a given failure with E/W F/CTL ALTN / DIRECT LAW might not be
possible as all possible failure configurations leading to Flight Control Law
reversion have not been documented in the TSM.
In addition, when a law reversion occurs in flight, Flight Control Law status will
evolve during the flight as follow:
- F/CTL ALTN LAW becomes F/CTL DIRECT LAW upon landing gear
extension
- F/CTL DIRECT LAW switches to F/CTL ALTN LAW after touch-down.
Note: In some cases, E/W AUTO FLT AP OFF will trigger if Auto Pilot was
engaged and law reversion is not compatible with AP engagement.
NOTE
A description of the failure combination leading to F/CTL ALTN /
DIRECT LAW reversion can be found in the in FCOM Chapter DSC-
27-20-20.
A copy of this table is provided in the next page.
63
List of failures leading to F/CTL ALT LAW and/or F/CTL DIRECT LAW
Difficult Trouble-Shooting
5.2) Typical faults: F/CTL ALTN LAW & F/CTL DIRECT LAW
64
AUTO FLT AP OFF
Difficult Trouble-Shooting
5.2) Typical faults: F/CTL ALTN LAW & F/CTL DIRECT LAW
Extract FCOM
Only the failure messages ELAC2 AIL ORDER DISAGREE and ELAC1 AIL ORDER
DISAGREE are valuable for trouble-shooting purpose.
The flight control law reversion is a consequence of these 2 failure messages.
1. F/CTL ALTN
LAW due to
SLAT LOCKED
(assumed to be
in clean)
2. F/CTL DIRECT
LAW at landing
gear extension
3. F/CTL ALTN
LAW at aircraft
touch down
Extract FCOM
Only the F/CTL SLATS LOCKED requires trouble-shooting (using failure messages
SLT 1/2 OVERSPEED RH CHECK SLT MECH DRIVE).
The flight control law reversion is a consequence of the SLATS LOCKED event.
66
Difficult Trouble-Shooting
5 .3
67
Difficult Trouble-Shooting
5.3) Useful tool for T/S
Computer
Servo 1
1
Swapping
tool
Computer
Servo 2
2
Applicable references:
Elevators AMM 27-34-00-760-001
Ailerons AMM 27-14-00-760-001
Like a computer swapping which can prove that a computer is or not at the
origin of a fault, the swapping tool can enable to identify if a Servo Control or
the wiring is at the origin of a Fault.
68
Difficult Trouble-Shooting
5.3) Useful tool for T/S
69