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AC Servo Controllers

AMC10, AMC11
and AMC12

AMC10, 11 and 12 are a series function as controller for a Use FLASH-PROM, can be
of AC Servo Controllers which multi-axis system. reprogrammed
can be used to control both AC Using JVLs programming Absolute or relative position-
and step motors rated up to software, MotoWare, motor- ing
1kW. power, velocity, torque etc., can Programmable velocity pro-
The Controllers are based on a be monitored graphically and files
16-bit microprocessor and 32- comparisons made with previ- Driver stage 6 and 12A
bit signal processor, and are ously recorded curves. This Digital control loop
characterised by great flexibility facility greatly assists control Automatic zero-point seek
for a wide range of control and troubleshooting. 11 inputs, 8 outputs
applications. Current and voltage overload
The Controllers can be control- Compact and programmable protected
led directly via the built-in EMC tested. CE-marked Short-circuit and thermal
RS232/RS485 interface, or Built-in RS232/RS485 Inter- protection
indirectly via 6 digital inputs. In face End-of-travel limit inputs
addition, models can be sup- Fieldbus models available
plied with a built-in Fieldbus Simple programming using
interface. The Controllers can be MotoWare
directly connected to PLCs Facility for graphic monitoring
equipped with controller mod- Electronic gearing with high
ules. resolution
Up to 255 units can be con- Can be used for both AC-
nected to the same RS232 bus, Servo and Step motors up to
and thus a PC or PLC can 1kW

LD0016-03GB Date: 5-1-05


Sold & Serviced By:

ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com
Description (continued)
Servo Controllers AMC10, 11 and 12 a sequential set of program instruc- standard 2-channel incremental
are equipped with 11 digital inputs. 6 of tions. encoder. The Controllers are prepared
these refer to 64 user-defined position 8 general purpose outputs can be for master/slave interpolation control in
and velocity references which are read configured, e.g. to provide a signal 2 axes.
into registers via the built-in RS232 when the motor has reached a A new feature of these Controllers is
interface or a Fieldbus interface. The predefined position, or an error signal if the use of FLASH PROM, which enables
AMC Controllers can also be velocity- an obstruction occurs and the motor the unit's basic program to be upgraded
controlled via an analogue input of +/- cannot operate. at a later date if required.
10V. In addition, the Controllers can be The Servo Controllers are very easy to All inputs and outputs are optically
configured as a step motor system program. For example, different isolated and voltage-overload protected
using step-pulse and direction signals. velocity profiles can be set up by to provide a high degree of immunity to
A special mode of operation enables defining acceleration, deceleration spurious noise signals. Similarly the
electronic gearing through a selectable (linear or s-curve) and velocity. The Controllers are also protected against
keyed-in ratio (from 0.001 to Controllers also include built-in both thermal overload and short-
9999.999) with a resolution of 1 to programmable end-of-travel limits and circuits. The Controllers are designed
1000. a zero-point seek function. and constructed to fulfil EMC require-
In the standard model, the preset values As a signal from a feedback sensor to ments and are CE marked. The cabinets
are executed in response to external the digital control loop, the Controllers can be mounted in a 19" rack or
signals, while an extended model accept both a balanced and an unbal- mounted on a surface.
enables the Controller itself to execute anced signal, for example from a
Motor Current Sequential Built-in Built-in
Model 0-6A cont. 0-12A cont. program Fieldbus power supply.
12A peak 25A peak execution Interface 150W/230VAC
AMC10B X
AMC10C X
AMC11B X X
AMC12B X X X X
AMC12C X X X

Programming and use with MotoWare


Programming of the AC Servo actual motor power, velocity, for installation in addition to an
Controllers is easily accom- torque and deviation in position available COM port for connec-
plished using JVL's windows- can be displayed graphically on tion to the Controller. The screen
based programming software, the PC screen and printed out. above shows a velocity and power
MotoWare. Controller programs This feature can be used for profile for an AC Servo in opera-
are written in a very simple comparison with previously tion.
BASIC-like language, and several recorded curves
Controller programs can be and is extremely
opened and edited at the same useful for checking
time. Each Controller program is that the system is
saved in a separate disk file. operating optimally
Windows show a complete and for trouble-
overview of the various param- shooting.
eters. Multiple parameter sets MotoWare is
can be saved under their own supplied on a 3"
unique name and these can be diskette, and is
retrieved, edited and sent to the easily installed on
Controller. The current set-up of a PC with Win-
a Controller can also be retrieved dows 3.1 or
from the Controller and displayed higher. Only - 1
on the screen or saved in the Mbyte of disk
PC. During motor operation, the space is required

Sold & Serviced By:

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Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com
Modes of Operation
Step-pulse Mode Step-pulse mode Servo Controller
In this mode the Controller operates as in a step motor system.
Servo Motor with
The motor moves one step each time a voltage pulse is applied Incremental encoder
Industri Elektronik

Power
Pulse signal
to the step-pulse input. Velocity, acceleration and decelera-
Running
Error

Current

Encoder signal T>80 C


Out Error
tion are determined by the external frequency. The encoder
IO1 IO5

IO2
IO3
IO6
IO7

IO4 IO8
RS232 Direction signal
enables monitoring and adjustment during motor operation, a Motor signal
PLC with controller
modules or
feature which is not possible with a standard step motor AMC10

pulse generator
system. In addition, the AMC Controllers also provide a facility
for electronic gearing at a keyed-in ratio. Positioning mode Servo Controller
Positioning Mode Servo Motor with Industri Elektronik

Incremental encoder
In this mode the Controller positions via commands sent over Power
Running
Error
Operating
parameters
the RS232 interface. Various operating parameters can be Encoder signal
Current
T>80 C

via RS 232/485
Out Error


IO1 IO5
IO2 IO6

Interface
changed continuously via the interface while the motor is
IO3 IO7
IO4 IO8
RS232
running. This mode is used primarily in systems where the Motor signal
AMC10
PC, e.g. with JVL editor program,
Controller is permanently connected to a PC via the interface. MotoWare

This mode is also well suited for setting up and testing


Register mode Servo Controller
systems. Servo Motor with Selection of register
Register Mode Incremental encoder Industri Elektronik

via digital inputs


In this mode the Controller's registers contain the parameter
Power
Running
Error
Current
Encoder signal T>80 C

sets, positions, velocities, etc., required for the actual system.
Out Error

IO1
IO2
IO3
IO5
IO6
IO7

IO4 IO8

The registers can be addressed via the digital inputs and the
RS232


Motor signal
Activation
order executed by activating a start input. This mode provides AMC10
via start/stop
PLC or
similar
maximum utilisation of all the Controller's features since the
Controller itself takes care of the entire positioning sequence. Velocity mode
Servo Controller
Velocity Mode Servo Motor with Industri Elektronik

Incremental encoder
In this mode the Controller controls the motor velocity via the Power
Running
Error
velocity

analogue input. This mode is typically used for simple tasks or
Current

Encoder signal T>80 C

IO1
IO2
Out Error
IO5
IO6

applications in which an overall unit such as a PC-board Encoder signal
IO3 IO7
IO4 IO8
RS232

controls velocity and positioning. Motor e.g. PC-board as overall


signal
Torque Mode controller
AMC10

In this mode the Controller controls the motor torque using a


voltage applied to the analogue input. Typical tasks in this Torque mode Servo Controller
Servo Motor with
mode are winding or tensioning of foil, cable, etc. Incremental encoder
Industri Elektronik

Power
Running
Error
torque with
Current
analogue voltage signal
Encoder signal
T>80 C
Out Error
IO1 IO5

IO2
IO3
IO4
IO6
IO7
IO8
RS232

Motor
System Configuration signal AMC10

The figure below illustrates typical options for building up a


servo system using the AMC Controllers. The PC or PLC is only Keyboard/Display
Module KDM10
Input/Output
Module IOM11
Multicounter
Module CMO10
necessary for programming or monitoring. Thereafter the (for keying-in and (For extending the (For counting and
Controller normally controls program execution, possibly in displaying data) number of inputs
and outputs)
regulating using
impulses from
conjunction with a PLC as an overall controller in applications signal sources)
where many different units are controlled interdependently.
Fieldbus connection RS485 Interface connection (2-core twisted pair)
PC with JVL software, (AMC12B and AMC12C) Potentiometer for selection of
MotoWare for programming Industri E lektro nik

velocity length etc.


the controller Power
Analogue in
Running
Error
Current

Start, Stop, Error IO1


T>80 C
Out Error
IO5
IO2
IO3
IO6
IO7
Encoder signal
IO4 IO8
RS232
Servo Motor

PLC AMC10

Inductive sensors, e.g. for


AC Servo Controller mechanical zero-point and
TT2103GB end stops

Sold & Serviced By:

ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com
AC Servo Controllers AMC10, AMC11 and AMC12
Block diagram - functional description
= Extended functions in AMC11 and AMC12 15-80VDC

U=Min.
8
: 3(2)-phase B
C Filter and Voltage U=Max. Digital current 4
fuse Power supply
monitoring regulation MosFet S
: U=Dump Driver S
C
Current

l Internal Reset and Short-circuit


A/D converter
t Power Dump power temperature Signal processor for digital
r supply monitoring
protection
current loop A
M

Opto-coupler Balanced
Transceiver
input E
e Daisy-Chain Interface logic Digital Filter
Processor
H

s Opto-coupler Opto-coupler

Program Processor

Opto-coupler Opto-coupler
A
s (
t
P

Flash PROM
with code
protection
n Opto-coupler Interbus-S module
A/D
A/D Con
Converter F
y verter
10-bit + Sign
Expansion
I
e 10 bit+sign

TT2104GB

The diagram above shows schematically connector board CON13 enables connector on the Controller's front
the internal structure of the AMC AC connection via screw terminals panel. The front panel is also equipped
Servo Controllers. All inputs and outputs (Phoenix plug). The RS232/485 with LEDs that indicate Controller
are available via a multi-connector interface is available via a 9-pole SUB-9 status.
(DIN41612 ver. C) on the rear panel. A

Technical Data
Description Min. Max. Units Accessories
Supply voltage: 15 80 VDC Description Type
AMC10B,AMC11B,AMC12B: Keyboard/Display Module KDM10
Continuous motor current: 0 6 A Input/Output Module IOM11
Peak motor current: 0 12 A Multi-counter Module CMO10
AMC10C, AMC12C: Power Supply 80V/200W PSU80-2
Continuous motor current: 0 12 A Power Supply 80V/400W PSU80-4
Peak motor current: 0 25 A Interface cable (9-pole) RS232-9-9
Update time PID-filter 540 s Interface cable (25-pole) RS232-9-25
Mounting plate, baseplate BASE1
Max. Power loss in driver: 0 25 W
Connector board for19" rack CON13
Motor voltage: 0 85 V Programming Software MotoWare
Continuous "Power dump": - 100 W Mains cable NETKABEL1
PWM Frequency: - 24.3 kHz
Encoder frequency: 0 500 kHz
Pulse input - frequency: 0 500 kHz
Supply to encoder: 4.8 5.2 VDC
Temperature limit: - 75 C
Operating temperature: 0 50 C
User inputs/outputs: 4.5 30 VDC JVL Industri Elektronik A/S
Dimensions: (mm) Blokken 42
TYPE AMC10,12B AMC10,12C AMC11B DK-3460 Birkerd, Denmark
H 128.5(3HE) 128.5(3HE) 128.5(3HE) Tel: +45 4582 4440
W 50.1(10TE) 81.1(16TE) 106.4(21TE)
Fax: +45 4582 5550
D 171 171 171
E-mail: jvl@jvl.dk www.jvl.dk
Sold & Serviced By:

ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com

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