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1) This document provides a welding procedure specification for manual shielded metal arc welding of butt joints in ASTM A106 Grade B pipe using E7016-1 and E7018-1 electrodes.
2) The specification qualifies welds on pipe diameters 2 inches and above with wall thicknesses ranging from 4.8 to 36.52 mm.
3) Welding is to be performed using direct current electrode positive polarity with amperages ranging from 70 to 250 amps and voltages from 16 to 28 volts. Multiple pass welds are to be cleaned by brushing and grinding between passes.
1) This document provides a welding procedure specification for manual shielded metal arc welding of butt joints in ASTM A106 Grade B pipe using E7016-1 and E7018-1 electrodes.
2) The specification qualifies welds on pipe diameters 2 inches and above with wall thicknesses ranging from 4.8 to 36.52 mm.
3) Welding is to be performed using direct current electrode positive polarity with amperages ranging from 70 to 250 amps and voltages from 16 to 28 volts. Multiple pass welds are to be cleaned by brushing and grinding between passes.
1) This document provides a welding procedure specification for manual shielded metal arc welding of butt joints in ASTM A106 Grade B pipe using E7016-1 and E7018-1 electrodes.
2) The specification qualifies welds on pipe diameters 2 inches and above with wall thicknesses ranging from 4.8 to 36.52 mm.
3) Welding is to be performed using direct current electrode positive polarity with amperages ranging from 70 to 250 amps and voltages from 16 to 28 volts. Multiple pass welds are to be cleaned by brushing and grinding between passes.
Client : Abu Dhabi Company for Onshore Oil Operations Contract No :15608.01/EC10766 Document No.: 30.99.97.0745 Project No. : P30214 Date : 27-Oct-2011 Revision : B Welding Qualification Ref Code ASME : Section IX Design Code (Piping) :ASME B 31.3 Welding Procedure Specification No.: Date : Revision : Procedure Qualification No.: Date : Revision : Welding Process : SMAW Bevel Type: Single "V" Butt Weld Pipe Joint BASE MATERIAL : P.No.: 1 Group No. : 1 Material Specification : ASTM A 106 Gr. B TO P.No.: 1 Group No. : 1 Material Specification : ASTM A 106 Gr. B OR Chemical Aalysis : Not Applicable Mechanical Properties : Not Applicable TO Chemical Aalysis : Not Applicable Mechanical Properties : Not Applicable Qualified Thickness Range in mm :Groove :4.8 - 36.52 mm Fillet : Unlimited Qualified Diameter Range :Groove :2" and above Fillet : All Other : Without PWHT Note: Refer Weld Table (Doc.No.: 30.99.91.0724 Rev A) for details of test requirements
Welding Process (GTAW / SMAW ) SMAW
Type (Manual / Automatic) Manual FILLER MATERIALS (QW-404) SFA Specification 5.1 AWS Classification E 7016-1 & E 7018-1 Filler Metal F-Number 4 Weld Analysis A-Number 1 Size of Filler Metals 2.5 - 5 mm dia Qualified Weld Metal Range: Groove (mm) Upto 36.52 mm Qualified Weld Metal Range: Fillet (mm) Unlimited Manufacturer Esab / Bohler / Equivalent Trade Name Consumable Insert, Class & Size Not Applicable POSITION Position of Groove 6G Welding Progression Uphill Position of Fillet All Position PREHEAT Preheat Temperature (Min) C0 Ambient (250 C) Interpass Temperature (Max) C0 2000 C Preheat Maintenance (Min) C0 New Joint GAS Shielding Gas Not Applicable Flow Rate Ltrs / min Not Applicable Trailing Gas Not Applicable Flow Rate Ltrs / min Not Applicable Backing Not Applicable Flow Rate Ltrs / min Not Applicable ELECTRICAL CHARACTERISTICS Current (AC or DC) & Polarity DCEP Amperage (A) 70-200 Voltage (V) 16-28 Tunsten Electrode Dia Size (mm) Not Applicable Tungsten Type Not Applicable Electrode Wire Feed Speed Range Not Applicable TECHNIQUE Bead - Stringer / Weave or Both Both Electrode - Single / Multiple Single Single or Multipass per side Multiple Orifice Gas Cup Size Not Applicable Initial & Interpass Cleaning Brushing and Grinding Method of Back Gouging Not Applicable Oscillation 2 x Electrode Dia Peening Not Applicable Other Information : Test Coupon - 6" Pipe Sch 160 (18.26 mm)