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LECTURE
BEAMS: COMPOSITE
BEAMS; STRESS
CONCENTRATIONS
A. J. Clark School of Engineering Department of Civil and Environmental Engineering
11 by
Dr. Ibrahim A. Assakkaf
SPRING 2003
Chapter ENES 220 Mechanics of Materials
4.6 4.7 Department of Civil and Environmental Engineering
University of Maryland, College Park
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 1
Composite Beams ENES 220 Assakkaf
Composite Beams
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 3
ENES 220 Assakkaf
Composite Beams
Composite Beams
Foam Core with Metal Cover Plates
tm
Foam Core Figure 26
Metal Face hf
Plates tm
b
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 5
ENES 220 Assakkaf
Composite Beams
Composite Beams
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 7
ENES 220 Assakkaf
Composite Beams
Foam Core with Metal Cover Plates
y
M
Compressive Strain
Neutral Axis x
Tensile Strain
Figure 27
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 8
ENES 220 Assakkaf
Composite Beams
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 9
ENES 220 Assakkaf
Composite Beams
Composite Beams
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 11
ENES 220 Assakkaf
Composite Beams
btm (h f +tm )2
h
f
Metal Face
Plates (56)
t
m
b
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 12
ENES 220 Assakkaf
Composite Beams
Example 1
A simply-supported, foam core, metal
cover plate composite beam is subjected to
a uniformly distributed load of magnitude q.
Aluminum cover plates 0.063 in. thick, 10
in. wide and 10 ft long are adhesively
bonded to a polystyrene foam core. The
foam is 10 in. wide, 6 in. high, and 10 ft
long. If the yield strength of the aluminum
cover plates is 32 ksi, determine q.
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 13
ENES 220 Assakkaf
Composite Beams
Example 1 (contd)
The maximum moment for a simply
supported beam is given by
M = qL2 = q(1012)2 =1800q
max
8 8
When the composite beam yields, the
stresses in the cover plates are
max = Fy = 32,000 psi
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 14
ENES 220 Assakkaf
Composite Beams
Example 1 (contd)
Substituting above values for Mmax
and max into Eq. 56, we get
M ( h f + 2tm )
max = ( + )2
btm h f tm
32,000 = 1800q(6 +20.063)
10(0 .063)[6 +0.063]2
Or lb
q = 67.2 = 806 lb
in ft
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 15
ENES 220 Assakkaf
Composite Beams
Composite Beams
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 17
ENES 220 Assakkaf
Composite Beams
Transformed Section
Consider a bar consisting of two portions of
different materials bonded together as
shown in Fig. 28. This composite bar will
deform as described earlier.
Thus the normal strain x still varies linearly
with the distance y from the neutral axis of
the section (see Fig 28b), and the following
y (57)
formula holds: x =
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 18
ENES 220 Assakkaf
Composite Beams
Transformed Section
y y
y E1 y
M 1 = 1 =
x
N.A x Ey x
=2 2
2
Figure 28 (a) (b) (c)
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 19
ENES 220 Assakkaf
Composite Beams
Transformed Section
Because we have different materials, we
cannot simply assume that the neutral axis
passes through the centroid of the
composite section.
In fact one of the goal of this discussion will
be to determine the location of this axis.
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 20
ENES 220 Assakkaf
Composite Beams
Transformed Section
We can write:
E y
1 = E1x = 1 (58a)
E y
2 = E2x = 2 (58b)
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 21
ENES 220 Assakkaf
Composite Beams
Transformed Section
But, denoting by n the ratio E2/E1 of the two
moduli of elasticity, dF2 can expressed as
dF = (nE1 )y dA = E1 y (ndA) (60)
2
Comparing Eqs. 59a and 60, it is noted
that the same force dF2 would be
exerted on an element of area n dA of
the first material.
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 22
ENES 220 Assakkaf
Composite Beams
Transformed Section
This mean that the resistance to bending of
the bar would remain the same if both
portions were made of the first material,
providing that the width of each element of
the lower portion were multiplied by the
factor n.
The widening (if n>1) and narrowing (n<1)
must be accomplished in a direction
parallel to the neutral axis of the section.
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 23
ENES 220 Assakkaf
Composite Beams
Composite Beams
Transformed Section
Since the transformed section represents
the cross section of a member made of a
homogeneous material with a modulus of
elasticity E1,the previous method may be
used to find the neutral axis of the section
and the stresses at various points of the
section.
Figure 30 shows the fictitious distribution
of normal stresses on the section.
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 25
ENES 220 Assakkaf
Composite Beams
Transformed Section
y y
x
My
=
I
C N.A. x
Composite Beams
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 27
ENES 220 Assakkaf
Composite Beams
Example 2
A steel bar and aluminum bar are bonded
together to form the composite beam
shown. The modulus of elasticity for
aluminum is 70 GPa and for streel is 200
GPa. Knowing that the beam is bent about
a horizontal axis by a moment M = 1500 N-
m, determine the maximum stress in (a) the
aluminum and (b) the steel.
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 28
ENES 220 Assakkaf
Composite Beams
Example 2 (contd)
M Steel 20 mm
Aluminum 40 mm
30 mm
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 29
ENES 220 Assakkaf
Composite Beams
Example 2 (contd)
First, because we have different materials,
we need to transform the section into a
section that represents a section that is
made of homogeneous material, either
steel or aluminum.
We have
n = Es = 200 = 2.857
Ea 70
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 30
ENES 220 Assakkaf
Composite Beams
Example 2 (contd)
30 mm n = 85.71 mm
Steel 20 mm Aluminum
Aluminum 40 mm Aluminum
30 mm 30 mm
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 31
ENES 220 Assakkaf
Composite Beams
Example 2 (contd)
Consider the transformed section of Fig.
31b, therefore
Composite Beams
Example 2 (contd)
85.71 mm
yC = 22.353 mm 20 mm
N.A.
C 40 mm
30 mm
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 33
ENES 220 Assakkaf
Composite Beams
Example 2 (contd)
a) Maximum normal stress in aluminum
occurs at extreme lower fiber of
section, that is at y = -(20+40-22.353) =
-37.65 mm.
al = My = 1500(37.65103 ) = 66.25310 Pa
6
I 852.42109
Composite Beams
Example 2 (contd)
b) Maximum normal stress in stelel occurs
at extreme upper fiber of the cross
section, that is. at y =+ 22.353 mm.
St = n My = (2.867) = 112.8 10 6 Pa
1500(22.353103 )
I 852.42109
=112.8 MPa (C)
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 35
ENES 220 Assakkaf
Composite Beams
Reinforced Concrete Beam
An important example of structural
members made of different materials is
demonstrated by reinforced concrete
beams.
These beams, when subjected to positive bending
moments, are reinforced by steel rods placed a
short distance above their lower face as shown in
Figure 33a.
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 36
ENES 220 Assakkaf
Composite Beams
Reinforced Concrete Beam
Figure 32
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 37
ENES 220 Assakkaf
Composite Beams
Reinforced Concrete Beam
Figure 33
b b
x 1
2
x
d C N.A.
d-x F
x
(a) n As
(b) (c)
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 38
ENES 220 Assakkaf
Composite Beams
Reinforced Concrete Beam
Concrete is very weak in tension, so it will
crack below the neutral surface and the
steel rods will carry the entire tensile load.
The upper part of the concrete beam will
carry the compressive load.
To obtain the transformed section, the total
cross-sectional area As of steel bar is
replaced by an equivalent area nAs.
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 39
ENES 220 Assakkaf
Composite Beams
Reinforced Concrete Beam
The ratio n is given by
n= Modulus of Elasticity for Steel = Es
Modulus of Elasticity for Concrete Ec
Composite Beams
Reinforced Concrete Beam
Note that the first moment of transformed
section with respect to neutral axis must be
zero.
Since the the first moment of each of the
two portions of the transformed section
is obtained by multiplying its area by the
distance of its own centroid from the
neutral axis, we get
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 41
ENES 220 Assakkaf
Composite Beams
Reinforced Concrete Beam
x
2 (bx ) (d x)(nAs )= 0
or
1 bx2 + nAs x nAs d = 0 (61)
2
Solving the quadratic equation for x, both
the position of the neutral axis in the
beam and the portion of the cross section
of the concrete beam can be obtained.
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 42
ENES 220 Assakkaf
Composite Beams
Reinforced Concrete Beam
The neutral axis for a concrete beam is
found by solving the quadratic equation:
= 0 (62)
b
x 1x
2
d d-x C
Slide No. 43
ENES 220 Assakkaf
Composite Beams
Example 3 (contd)
M = 35 kip in
4 in. 12 in.
4 in. 5 in.
6 in.
6 in.
5 in. 6 in.
6 in.
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 45
ENES 220 Assakkaf
Composite Beams
Example 3 (contd)
Transformed Section
Consider a portion of the slab 12 in. wide, in
5
which there are two - in diameter rods having
8
a total cross-sectional area
2
12 in. 5
8
x N.A. As = 2 4 = 0.614 in2
4 in.
4-x C n
=
Es 30106
= =10
Ec 3106
nAs =10(0.614)= 6.14 in2
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 46
ENES 220 Assakkaf
Composite Beams
Example 3 (contd)
Neutral Axis
The neutral axis of the slab passes through the
centroid of the transformed section. Using Eq.
62:
Quadratic
Formula 1 bx2 + nA x nA d = 0
2
b b 4ac 2
x=
s s
2a 1 (12 )x x =1.575 in
2
+6.14x 6.14(4 )= 0
x =1.575 take 2
1
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 47
ENES 220 Assakkaf
Composite Beams
Example 3 (contd)
Moment of Inertia
The centroidal moment of inertia of
the transformed section is
12 in.
6.14 in2
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 48
ENES 220 Assakkaf
Composite Beams
Example 3 (contd)
Maximum stress in concrete:
My 35 (1.575)
c = I = 51.7 = 1.066 ksi (C)
Stress in steel:
s = n My
= (10) 35(2.425) = +16.42 ksi (T)
I 51.7
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 49
ENES 220 Assakkaf
Stress Concentrations
a b
Stress Concentrations
Example 4
Grooves 10 mm deep are to be cut in a
steel bar which is 60 mm wide and 9 mm
thick as shown. Determine the smallest
allowable width of the grooves if the stress
in the bar is not to exceed 150 MPa when
the bending moment is equal to 180 Nm.
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 51
ENES 220 Assakkaf
Stress Concentrations
Example 4 (contd) Figure 34
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 52
ENES 220 Assakkaf
Stress Concentrations
Example 4 (contd)
From Fig. 34a:
d = 60 2(10)= 40 mm c =
1 1
2 d = 2 (40 )= 20 mm
1 1
I = 12 bd 3 = 12 (9103 )(40 103 )3 = 48109 m4
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 53
ENES 220 Assakkaf
Stress Concentrations
Example 4 (contd)
Therefore, the stress is
= Mc = = 75 MPa
180(20103 )
I 48109
Using m = K M
c
I
150 = K (75 ) K = 2
Also D = 60 =1.5
d 40
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 54
ENES 220 Assakkaf
Stress Concentrations
Example 4 (contd)
From Fig. 33b, and for values of D/d = 1.5 and K = 2,
therefore
r
d = 0.13
r = 0.13(d ) = 0.13(40 )= 5.2 mm
2r = 2(5.2)=10.4 mm
LECTURE 11. BEAMS: COMPOSITE BEAMS; STRESS CONCENTRATIONS (4.6 4.7) Slide No. 55
ENES 220 Assakkaf
Stress Concentrations
a b