Thomson BSA FineLine Catalog

Manufactured using BS&As PSF Technology
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FineLine Ball Screws
The high precision alternative to costly ground ball screws.
FineLine Ball Screws were developed veloped a CNC-based rolling process. Quiet operation: High degree of ac-
by BS&A (previously known as Warner At the heart of the process is the ability curacy and exceptional surface finish
Linear) in Wolfschlugen, Germany, and to dynamically control both roller dies assure quiet operation.
have been sold in Europe since 1999. as well as other variables in the manu-
The screws have been successfully de- facturing process. The end result of this Consistent running torque: Precise
ployed in high-precision applications in German-engineered process is the pro- screw cylindricality and ball-track
transporation, manufacturing, health, fit- duction of highly cost effective rolled roundness (max. deviation of 3 to
ness, robotics, plastics and packaging product with capabilities equaling those 6 m), both of which are necessary for
industries. BS&As PSF Technology normally attributed only to ground screws. consistent running torque in critical
enables us to manufacture ball screws applications such as machine tool
with accuracy and performance in the Features and Benefits slides.
same class as precision ground screws,
Accuracy: Available in ISO accuracy Preloads: Can be supplied with cus-
yet without the extreme expense of
grades P3 and P5 (permissible travel tomer-specified preloads from zero to
grinding processes.
variation of 12 m/300 mm and 23m/ 13% of the dynamic load rating.
Exclusive PSF Technology 300 mm, respectively), as well as in
transport grades T5 and T7. Flanges and Finish Machining:
Precision Screw Forming (PSF) Tech- Available with flanged and non-
nology is based on a proprietary pro- Smooth operation: Made of high car- flanged nut assemblies and machined
cess of precision roll forming. Through bon alloy steel that we induction standard end journals.
years of research, development and harden, stress relieve, and then pol-
partnering with steel suppliers and ish to insure excellent operating
equipment manufacturers we have de- smoothness.
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BS&A FineLine Ball Screws
Table of Contents
Technical Overview & Functional Highlights

Technical
Precision Screw Forming Technology ................................... 3
Accuracy & Precision Classes ................................................... 4
Overview

Preload Classes ......................................................................... 5
Pages 2-6
Ball Recirculation Techniques .................................................... 6
FineLine Ball Screws Product Specifications

Metric Unit Sizes
Part Numbers .............................................................................. 8
FineLine Ball Screw Assembly Availability ................................ 9
BS&As Ball Nut Types .............................................................. 9
Product
Standard Flanged Ball Nuts - FK & FH .................................. 10 Specifications

Standard Threaded Ball Nuts - ZG ......................................... 12
Pages 7-19
Flanged Ball Nuts - FL ............................................................. 14
Standard End Journals ............................................................. 16
New English Unit Sizes

Part Numbers ............................................................................ 18
FineLine Ball Screw Assembly Availability .............................. 18
Threaded Ball Nuts - ZG .......................................................... 19
Flanged Ball Nuts - FK & FL ................................................... 19
Engineering
Reference

Engineering Reference
Pages 20-28
Efficiency & Torque .................................................................. 21

Functional Life .......................................................................... 22
Speed Limitations ..................................................................... 23
Buckling .................................................................................... 24
Rigidity ...................................................................................... 25
Lead Accuracy .......................................................................... 26
Lubrication ................................................................................ 27
Materials ................................................................................... 27
Glossary .................................................................................... 28
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BS&A FineLine Ball Screws Toll Free Fax (877) SERV099 Table of Contents 1
www.electromate.com
Technical Overview
& Functional Highlights
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2 Technical Overview www.electromate.com
Danaher Motion
Precision Screw Forming Technology
BS&As patented, German-engineered screws. FineLine also offers the op- 3. No hard spots: The PSF process
Precision Screw Forming (PSF) Tech- portunity for greater precision in ap- does not expose hard spots
nology has created a higher perform- plications where ground screws have (corns) as grinding does. Hard
ing ball screw, combining outstanding been too expensive to consider. spots can mar ball surfaces and
precisiontraditionally only associated 2. Responsive manufacturing & delivery shorten screw life by up to 20%.
with ground screwswith the manu- times: PSF Technology is a fast, non- 4. Quieter running: The superior sur-
facturing efficiency of rolled processes. batch manufacturing process, with face finish of FineLine ball screws
The result is an affordable ball screw delivery times of less than two weeks, gives smooth operations with mini-
with highest precision and outstanding compared with the typical 2-3 month mal noise.
performance. lead times of ground ball screws.
Technical Overview &

Functional Highlights
BS&A FineLine ball screws are equal
in accuracy and performance to ground
screws of the same accuracy class, FineLine Ball Screws Better Grain Structures
but with harder grain structures (see
inset), lower costs, and short manu- In addition to equaling some of the top accuracy classes of ground screws,
facturing times (provides significantly our FineLine Ball Screws offer a distinct advantage over ground screws in
reduced lead times for our customers). the screws arch. Screw rolling displaces grains, producing arch-shaped
PSF Technology consistently produces grain structures, while grinding removes material and leaves asperities
screws with accuracies ranging up to exposed in the grain structure. FineLine rolled screws thus have increased
P3 class tolerances (ISO 3408 stan- rust resistance, and a stronger, arched grain structure that induces hard-
dard), a dramatic improvement over ness under the surface of the screw.
existing rolled manufacturing processes
that typically produce only transport-
grade screws (up to class 7). PSF FineLine Ball Screws with
Technology brings affordable precision PSF Technology
to a range of new applications.
Arched grain provides in-
creased strength, hardness and
What is PSF Technology? durability, resulting in reduced
friction and increased life.
Precision Screw Forming is an exact-
ing manufacturing process that results
in a superior ball screw. First, high car-
bon alloy steel blanks are processed
into screws of length up to four meters
(over 13 feet) in a special CNC-con-
Micrograph shows Profile of a
trolled, dual-movable-die, cold-forming
smooth, arched grain rolled PSF
machine. Second, the screw forms are
structure of a screw Technology
induction-hardened and stress-relieved.
manufactured using screw
Next, the screws are polished to pro-
duce a ball track with surface tough- PSF Technology.
ness superior to a ground screw. Fi-
nally, the ball screw is mated with its Typical Ground Ball Screw
nut (loaded to user specifications), in-
spected and tested to customer re- Grinding the screw reduces the
quirements. The result is a high preci- integrity of the steel and leaves
sion, high quality ball screw/nut assem- exposed asperities in the grain
bly. structure, which can reduce
efficiency and useful life.
What are the Benefits of PSF
Technology?
Here are just some of the benefits as-
sociated with ball screws made using
Profile of a
PSF Technology: Micrograph shows grain
ground
1. FineLine ball screws offer low cost, structure of a ground
screw
high precision performance in ap- screw.
plications typically requiring ground
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BS&A FineLine Ball Screws www.electromate.com Technical Overview
Accuracy & Precision Classes
Accuracy is a measure of how closely Allowable Variation Per Tolerance Class
a motion system will approach a com-
mand position. Perfect accuracy, for Permissible travel variation Variation within
Tolerance Class
example, means that advancing a ball within 300 mm one revolution (2 rad)
nut a precise amount from a given [m] [in.] [m] [in.]
point on the screw always requires ex- P3 12 .0005 6 .0002
actly the theoretically predicted num-
P5 23 .0009 8 .0003
ber of revolutions.
T5 23 .0009 8 .0003
Accuracies may be specified by users T7 52 .0020 12 .0005
in two ways.
Standards have been developed for

simplicity in grouping sets of accura- Cumulative Lead Variation Over Usable Length
cies. Tolerance classes have been
1800
established by ISO/DIN for the pur-
pose of easily describing lead accu-
1500 P3 P5 T5 T7
racies for ball screws.
Permissible Variation [m]
Absolute terms may define accura- 1200

cies such as .0005 in/ft deviation (typi-
cally shown as tolerances on a 900
drawing).
600
FineLine ball screws are produced in
two main tolerance classes: T (trans- 300
port) and P (positioning). Transport
grade ball screws are used in applica- 0
tions requiring only coarse movement 0 315 mm 1m 2m 3m 4m 5m
or those utilizing linear feedback for Usable Length of Ball Screw
position location. As such, most trans-
port grade screws are provided with
nuts having backlash (T7 grade screws
cannot be supplied with preloaded nuts).
Precision grade ball screws are used
where repeatable positioning within mi-
crons is critical, without the use of a
linear feedback device.
Differences between P & T grades are
highlighted in the graph above. T grade
transport screws allow greater cumula-
tive variation over the useful length of
the screw. P grade positioning screws
contain accumulation of lead error to
provide precise positioning over the
screws entire useful length.
Position grade screws are used in appli-
cations such as CNC milling machines,
medical imaging equipment, and lens
grinding devices. In contrast, transport
grade screws are used to drive door
actuators or assembly line diverter
gates.
For additional information, see page 26
in the engineering reference section.
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Danaher Motion
Preload Classes
FineLine Ball Screws are available in three preload classes: Clearance Grade (no
preload), Preload (lightly preloaded with four points of contact) and Precise Preload
(preloaded with two points of contact to exact customer specifications).
Precise Preload (Type Z0) Preload (Type Z1) Clearance Grade (Type Z2)
(Precisely preloaded to (Lightly preloaded) (No Preload)
customer specifications)
Technical Overview &

Functional Highlights
Ph Ph+ Ph Ph
F
applied
Precise Preload Preloaded No Preload

The lead is offset by an amount, Ph, Oversized balls slightly larger than Ball bearings are undersized, thereby
to preload with two points of contact the ball groove space are used to creating clearance between the nut
around the balls as shown. provide four points of contact. and screw.
Offers zero backlash between screw Offers zero backlash between screw Axial play is present between screw
and nut. and nut. and nut, which negatively affects re-
The preload is approximately 10% of The preload is approximately 5% of peatability.
dynamic load capacity, but can range dynamic load capacity. Introduces no additional drag torque.
from 2% to 13% as specified by cus- Typically used for positioning appli- Lead accuracy is unaffected, repeat-
tomers. Drag torque is controlled cations where repeatability is critical. ability is approximately equal to back-
within a designated range. lash amount. (Typical maximum
(Available with FK, FH & ZG style nuts.)
Typically used for positioning appli- backlash is .09 to .18 mm, depending
cations where repeatability and high on size.)
stiffness are required (high stiffness Typically used for transport applica-
allows for high load carrying with tions or vertical applications where
minimum deflection). low drag is desirable.
(Available only with FL nut.) (Available with FK, FH & ZG style nuts.)
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BS&A FineLine Ball Screws www.electromate.com Technical Overview
Ball Recirculation Techniques
A critical aspect of ball nut design is
the manner in which the ball bearings
are recirculated through the nut.
BS&A has done extensive research on Single-Liner Ball Return System

ball nut design, and has engineered
two internal return systems: the single-
liner ball return system and the end-
cap ball return system. Internal sys-
tems are compact, offer no protrusions
to complicate mounting, are less likely
to be damaged, and are designed to
optimize ball circulation and rotational The single-liner
speed. ball return
design is used
The single-liner design allows the balls for the FK, FL
to travel one rotation about the screw & ZG type
before being diverted into the insert nuts.
and back one thread pitch. Four or
more liners are used to provide the
necessary number of loaded turns to
achieve the desired load capacity. Suc-
cessive liners are typically staggered
circumferentially about the body of the End-Cap Ball Return System
nut to balance the total ball contact
around the screw. The simplicity of de-
The end-cap
sign and economy of motion result in
design offers
a compact and reliable ball return as-
distinct
sembly. The return design is primarily
advantages and
used on fine lead screws.
is the system
used for the FH
For higher leads, end-cap designs are
type nuts
preferable. The balls are allowed to ro-
tate around the screw for the length of
the nut before being re-directed by the
end cap. This internal return channel
runs from one end of the nut to the
other and carries the balls back to the
beginning of the circuit. The second
end cap re-engages the balls with the
screw, completing the circuit. The end
cap design eliminates dead zones in
the ball nut and optimizes load capac-
ity. Rotational speed is enhanced
through the geometry of the end cap
diverter and the few number of returns
required.
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Metric Unit Sizes
Specifications
Product
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BS&A FineLine Ball Screws www.electromate.com Metric Unit Sizes
Metric Unit Sizes: Part Numbers
End Machining
P - M - 25 - 05 - 0095 - FK - P5 - Z1 - A - E
First Second
End End
Unit Screw Lead Nut Type Nut Loading Standard
M= Metric [mm/rev] FK = Flange Nut (see page 5) End Journals
Assembly 4 (low lead) Z0.XX = Precise (see page 16)
5 FH = Flange Nut Preload A = Fixed End
10 (high lead) (Select 1%-13%. B = Simple End
Screw Assembly 20 FL = Precision Available only C = Fixed End w/
Type 25 Flange Nut with FL nut)* Drive Journal
P = Precision 40 ZG = Threaded Nut Z1 = Preload D = Fixed End w/
Ball Screws Z2 = No Preload Drive Journal
and Keyway
E = Free End
Screw Size Length Accuracy Class
Nominal [mm] (see page 4)
Diameter [mm] P3
See P5
12
Max Length T5
16
on T7
20
specification
25
pages.
32
40
50
63
80
*For FL nut loading, the number selected indicates the preload force as a percentage of dynamic load capacity.
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For example, a 12% preload would be Z0.12.
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8 Metric Unit Sizes www.electromate.com
Danaher Motion
FineLine Ball Screw Assembly Availability
Metric Series Availability Ball Nut Types
Nominal Nominal lead d0 [mm/rev]
Nut
Diameter FK (flanged nut, standard lead)
Type 4 5 10 20 25 40
[mm]
See
12 FH page
10.
FK
ZG
FL
16 FH
Available with preload or no preload
FK Shortest nut length possible
ZG Excellent economical solution
FL
20 FH
FK FH (flanged nut, high lead)
ZG See
page
FL 10.
25 FH
FK
ZG
Specifications
FL Available with preload or no preload
Product
Shortest nut length possible
32 FH Excellent economical solution
FK
ZG
FL
ZG (threaded nut)
40 FH
See
FK page
ZG 12.
FL
50 FH
FK
ZG Solution for non-standard mounting
FL
63 FH
FK
FL (precision, flanged nut)
ZG
See
FL page
14.
80 FH
FK
ZG
FL
Available with precise preload
in stock available non-stock Excellent rigidity
Highest precision
BS&A is continually developing additional size offerings.

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FK & FH
Standard Flanged Ball NutsClearance & Preload Grade
FH Style Nut
FK Style Nut
Standard Flanged Ball Nut and Screw
Shortest nut length possible
Excellent economical solution
Performance Specifications for ball screws with Flanged Ball Nuts

Metric Series
Nom. Nut
Diam. Lead Type Performance Data Screw Dimensions
Dynamic Static Max Axial Max
d0 Ph0 Load Capacity (Cam) Load Capacity (C0am) Backlash Major Minor Length Screw Weight
[mm] [mm] [kN] [lbf] [kN] [lbf] [mm] [mm] [mm] [mm] [kg/m] [lb/ft]
16 5 FK 9.5 2136 10.9 2450 0.09 15.6 12.7 3000 1.2 0.81
20 5 FK 11.5 2585 15.5 32484 0.09 19.6 16.7 4000 2 1.34
20 20 FH 11.5 2585 17.5 3934 0.09 19.6 16.7 4000 1.9 1.28
25 5 FK 13.1 2945 20.2 4541 0.09 24.6 21.7 5000 3.3 2.22
25 10 FH 22.9 5148 141.2 31742 0.09 24.6 21.7 5000 3.3 2.22
25 25 FH 13 2922 22.6 5080 0.09 24.6 21.7 5000 3.3 2.22
32 5 FK 19.3 4339 363 81602 0.09 31.6 287 6000 5.6 3.76
32 10 FK 26.4 5935 39 8767 0.15 31.6 27.1 6000 5.3 3.56
32 20 FH 47.2 10611 83.2 18703 0.15 31.6 27.1 6000 5.3 3.56
40 5 FK 26.3 5912 59.2 13308 0.09 39.6 36.7 6000 9 6.05
40 10 FK 64.9 14590 109 24503 0.18 39.6 34 6000 8.3 5.58
40 20 FH 52.2 11735 103.6 23289 0.15 39.6 35.2 6000 7.6 5.11
40 40 FH 59.7 13421 108.9 24481 0.18 39.6 34 6000 8.4 5.64
50 10 FK 66.4 14927 134.3 30191 0.18 49.5 43 6000 13.5 9.07
50 20 FH 78.8 17714 188.7 42420 0.16 49.5 446 6000 13.6 9.14
63 10 FK 93.8 21086 229.7 51637 0.18 62.5 56.9 6000 22 14.78
63 20 FH 103.1 23177 270.8 60876 0.18 62.5 56.9 6000 22 14.78
80 10 FK 121.9 27404 374.9 84281 0.18 79.5 73.9 6000 36.4 24.6
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Note: All listed products available in P3, P5, T5 & T7 accuracy classes.
ELECTROMATE
Danaher Motion
FK & FH
Standard Flanged Ball NutsClearance & Preload Grade
D7 L10
+0.0
D1 -0.3
-0.1
D1 -0.6
D6
D1
Wiper
L1
D5
L7
L3
L
d0 < 40 mm d0 40 mm
Specifications
d0 < 40 mm
Product
d0 40 mm
6 D5 6 D5
on D4 B.C.D. on D4 B.C.D.
Dimensional Specifications for ball screw nuts (Flanged Ball Nuts)

Nom. Nut
Diam. Lead Type Nut Dimensions [mm]
d0 Ph0 D1 D4 D5 D6 L L1 L3 L7 L8 Nut Weight Ball (Dw)

[mm] [mm] g6 h12 1 +2 -0.5 h13 h13 [kg] [lbm] [mm]
16 5 FK 28 38 5.5 48 48.5 10 5.5 10 40 0.25 0.55 3.500
20 5 FK 36 47 6.6 58 48.5 10 5.5 10 44 0.35 0.77 3.500
20 20 FH 36 47 6.6 58 59 20 14 10 44 0.45 0.99 3.500
25 5 FK 40 51 6.6 62 49 10 6 10 48 0.37 0.82 3.500
25 10 FH 40 51 6.6 62 51 9 16 10 48 0.45 0.99 3.500
25 25 FH 40 51 6.6 62 71 20 15.5 10 48 0.55 1.21 3.500
32 5 FK 50 65 9 80 57 10 6 12 62 0.7 1.54 3.500
32 10 FK 50 65 9 80 73 16 6 12 62 0.8 1.76 5.556
32 20 FH 56 71 9 86 83 25 19 12 68 1.4 3.09 5.556
40 5 FK 63 78 9 93 66 10 7 14 70 1.2 2.65 3.500
40 10 FK 63 78 9 93 88.5 16 7 14 70 1.4 3.09 7.144
40 20 FH 63 78 9 93 83 25 19.5 14 70 1.6 3.53 5.556
40 40 FH 70 85 9 100 104 25 21 14 77 2.4 5.29 7.144
50 10 FK 75 93 11 110 92 16 7 16 85 2 4.41 7.144
50 20 FH 75 93 11 110 85 16 22 16 85 2.2 4.85 6.350
63 10 FK 90 108 11 125 103.5 16 7 18 95 3 6.61 7.144
63 20 FH 95 115 13.5 135 86 18 24 20 100 3.8 8.38 7.144
80 10 FK 105 125 13.5 145 121 16 9 20 110 3.9 8.6 7.144
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ZG
Standard Threaded Ball NutsClearance & Preload Grade
ZG Style Nut
Standard Threaded Ball Nut and Screw
Solution for non-standard mounting
Performance Specifications for ball screws with Threaded Ball Nuts

Metric Series
Nom. Nut
[mm] [mm] [kN] [lbf] [kN] [lbf] [mm] [mm] [mm] [mm] [kg/m] [lb/ft]
12 4 ZG 3.5 787 4 899 0.07 11.6 9.7 3000 0.7 0.47
16 5 ZG 12.1 2720 14.5 3260 0.09 15.6 12.7 3000 1.2 0.81
20 5 ZG 14.8 3327 20.7 4653 0.09 19.6 16.7 4000 2 1.34
25 5 ZG 20.4 4586 33.7 7576 0.09 24.6 21.7 5000 3.3 2.22
25 10 ZG 19.9 4474 31.8 7149 0.09 24.6 21.7 5000 3.3 2.22
32 5 ZG 23.3 5238 45.5 10228 0.09 31.6 287 6000 5.6 3.76
32 10 ZG 33.8 7598 52 11690 0.15 31.6 27.1 6000 5.3 3.56
40 5 ZG 26.3 5912 59.2 13308 0.09 39.6 36.7 6000 9 6.05
40 10 ZG 78.6 17669 136.2 30618 0.18 39.6 34 6000 8.3 5.58
50 10 ZG 97.8 21985 213.2 47927 0.18 49.5 43 6000 13.5 9.07
63 10 ZG 109.7 24661 275.6 61955 0.18 62.5 56.9 6000 22 14.78
80 10 ZG 121.9 27403 375 84300 0.18 79.5 73.9 6000 36.4 24.46
Note: All listed products available in P3, P5, T5 & T7 accuracy classes.
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Danaher Motion
ZG
Standard Threaded Ball NutsClearance & Preload Grade
L12 L13
D13
D12
D11
D1
L11
L Wiper
Specifications
Product
Dimensional Specifications for ball screw nuts (Threaded Ball Nuts)
Nom. Nut
d0 Ph0 D1 D11 D12 D13 L L11 L12 L13 Nut Weight Ball (Dw)
[mm] [mm] h12 0.1 1 -0.5 2 2 [kg] [lbm] [mm]
12 4 ZG 25.5 M 20 x 1.0 3.2 - 34 10 12.0 - 0.1 0.22 1.984
16 5 ZG 32 M 30 x 1.5 M6x1 4 57.5 16.5 10.5 22.0 0.22 0.49 3.500
20 5 ZG 38 M 35 x 1.5 M6x1 4 57.5 16.5 10.5 22.0 0.3 0.66 3.500
25 5 ZG 42 M 40 x 1.5 M6x1 4 63.5 17 10.5 23.0 0.37 0.82 3.500
25 10 ZG 42 M 40 x 1.5 M6x1 4 61 17 10.0 21.0 0.38 0.84 3.500
32 5 ZG 52 M 48 x 1.5 M6x1 5 65.5 19 10.5 23.0 0.55 1.21 3.500
32 10 ZG 52 M 48 x 1.5 M6x1 5 85 19 12.0 43.0 0.65 1.43 5.556
40 5 ZG 58 M 56 x 1.5 M8x1 5 67.5 19 12.0 22.5 0.6 1.32 3.500
40 10 ZG 65 M 60 x 2.0 M8x1 6 105.5 27 13.0 43.0 1.25 2.76 7.144
50 10 ZG 78 M 72 x 2.0 M8x1 6 118 29 13.0 53.0 1.95 4.30 7.144
63 10 ZG 92 M 85 x 2.0 M8x1 6 118 29 13.0 53.0 2.4 5.29 7.144
80 10 ZG 120 M 110 x 2.0 M8x1 8 126 34 15.5 53.0 4.9 10.8 7.144
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FL
Flanged Ball NutsPrecise Preload Grade
FL Style Nut
Flanged Ball Nut and Screw
Available with precise preload
Excellent rigidity
Highest precision
Performance Specifications for ball screws with Flanged Ball Nuts

Metric Series
Nom. Nut
Dynamic Load Static Load Min. Max Axial Number Major Minor Max
d0 Ph0 Capacity (Cam) Capacity (C0am) Stiffness (Rnu)* Backlash of Loaded Length Screw Weight
[mm] [mm] [kN] [lbf] [kN] [lbf] [kN/m] [mm] Turns [mm] [mm] [mm] [kg/m] [lb/ft]
16 5 FL 6.7 1506 7.2 1619 0.16 0.00 2+2 15.6 12.7 3000 1.2 0.81
20 5 FL 11.5 2585 15.5 3484 0.30 0.00 3+3 19.6 16.7 4000 2 1.34
25 5 FL 12.6 2832 19.1 4294 0.38 0.00 3+3 24.6 21.7 5000 3.3 2.22
32 5 FL 19.3 4339 36.4 8183 0.60 0.00 4+4 31.6 287 6000 5.6 3.76
32 10 FL 26.4 5935 39 8767 0.49 0.00 3+3 31.6 27.1 6000 5.3 3.56
40 5 FL 26.3 5912 59.2 13308 0.89 0.00 5+5 39.6 36.7 6000 9 6.05
40 10 FL 64.9 14590 109 24503 0.94 0.00 4+4 39.6 34 6000 8.3 5.58
50 10 FL 66.4 14927 134.3 30191 1.18 0.00 4+4 49.5 43 6000 13.5 9.07
63 10 FL 93.8 21086 229.7 51637 1.74 0.00 5+5 62.5 56.9 6000 22 14.78
80 10 FL 121.9 27404 375 84303 2.45 0.00 6+6 79.5 73.9 6000 36.4 24.6
Note: FL listed products available in P3 accuracy class only.
*Nut stiffness based on 10% preload (F=10% Cam).
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Danaher Motion
FL
Flanged Ball NutsPrecise Preload Grade
D7 L10
+0.0
D1 -0.3
-0.1
D1 -0.6
D6
D1
Wiper
L1
D5
L7
L3
L
d0 < 40 mm d0 40 mm
Specifications
d0 < 40 mm
Product
d0 40 mm
6 D5 6 D5
on D4 B.C.D. on D4 B.C.D.
Dimensional Specifications for ball screw nuts (Flanged Ball Nuts)

Nom. Nut
d0 Ph0 D1 D4 D5 D6 L L1 L3 L7 L8 Nut Weight Ball (Dw)

[mm] [mm] g6 h12 1 +2 -0.5 h13 h13 [kg] [lbm] [mm]
16 5 FL 28 38 5.5 48 55 10 5.5 10 40 0.21 0.46 3.500
20 5 FL 36 47 6.6 58 68.5 10 5.5 10 44 0.38 0.84 3.500
25 5 FL 40 51 6.6 62 69.5 10 6 10 48 0.38 0.84 3.500
32 5 FL 50 65 9 80 83 10 6 12 62 0.72 1.59 3.500
32 10 FL 50 65 9 80 105.5 16 6 12 62 0.82 1.81 5.556
40 5 FL 63 78 9 93 97 10 7 14 70 1.3 2.87 3.500
40 10 FL 63 78 9 93 142 16 7 14 70 1.5 3.31 7.144
50 10 FL 75 93 11 110 144 16 7 16 85 2.2 4.85 7.144
63 10 FL 90 108 11 125 166 16 7 18 95 3.3 7.28 7.144
80 10 FL 105 125 13.5 145 192 16 9 20 110 4.3 9.48 7.144
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Standard End Journals
Type A B C D E
WxD
d7
d5
d7
d5
d7
d8
d8
do
do
do
d5
d5
d6
do
do
L27 L33
L32 L24 L32 L31 L32 L31
L34 L23 L29 L29
Fixed End Simple End Fixed End with Fixed End with Free
Drive Journal Drive Journal End
and Keyway
Specifications for standard end journals [mm]

d0 d5 d6 d7 d8 L23 L24 L27 L29 L30 L31 L32 L34 W x L33 x D
j6 h12 h7 h13
16 12 11.5 M12 x 1.0 10 10.5 8 1.1 59 35.5 25 10 33 3 x 18 x 1.8
20 15 14.0 M15 x 1.0 12 13 9 1.1 62 48 35 12 37 4 x 27 x 2.5
25 20 19.0 M20 x 1.0 16 16 12 1.3 86 61 45 14 41 5 x 36 x 3
32 25 23.9 M25 x 1.5 20 19 15 1.3 104 74 55 17 49 6 x 45 x 3.5
40 30 28.6 M30 x 1.5 25 21 16 1.6 117 85 64 17 53 8 x 50 x 4
50 40 37.5 M40 x 1.5 36 25 18 1.85 143 96 78 21 65 10 x 63 x 5
63 50 47.5 M50 x 1.5 40 27 20 2.0 169 127 100 25 70 12 x 78 x 5
80 60 57.5 M60 x 2.0 50 29 22 2.15 201 149 120 30 81 14 x 100 x 5.5
Bearings & Lock Nuts for recommended end journal bearings

d0 End Journal End Journal
[mm] Type B: DIN 625 Types A, C: DIN 628 Lock Nut: DIN 631
16 6001 7301 B KM 1
20 6002 7302 B KM 2
25 6004 7204 B KM 4
32 6205 7305 B KM 5
40 6206 7306 B KM 6
50 6208 7308 B KM 8
63 6210 7310 B KM 10
80 6212 7312 B KM 12 DIN 625 DIN 628
End Journal Orientation End Machining
P - M - 25 - 05 - 0095 - FK - P5 - Z1 - A - E
First Second
End End
Standard End Journal Types

A = Fixed End
B = Simple End
C = Fixed End w/Drive Journal
First Second
D = Fixed End w/Drive Journal and Keyway
End End
E = Free End
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Note: Ball nut orientation as shown See page 8 for complete explanation of part numbering.
ELECTROMATE
Danaher Motion
New

English Unit Sizes
Specifications
Product
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ELECTROMATE
BS&A FineLine Ball Screws www.electromate.com English Unit Sizes
New English Unit Sizes: Part Numbers
End Machining
P - E - 625 - 200 - 16.50 - ZG - P5 - Z1 - A - E

First Second
End End
Unit Screw Lead Nut Type Nut Loading Standard
E = English [in x 1000/rev] FK = Flange Nut (see page 5) End Journals
Assembly 200 (low lead) Z0.XX = Precise (see page 16)
(Inch Lead) 500 FH = Flange Nut Preload A = Fixed End
1000 (high lead) (Select 1%-13%. B = Simple End
FL = Precision Available only C = Fixed End w/
Screw Assembly
Flange Nut with FL nut)* Drive Journal
Type Z1 = Preload
ZG = Threaded Nut D = Fixed End w/
P = Precision Z2 = No Preload Drive Journal
Ball Screws
and Keyway
E = Free End
Screw Size Screw Length Accuracy Class
[in] (see page 4)
Nominal
Diameter P3
See P5
[in x 1000]
Max Length T5
625
on T7
specification
pages.
FineLine Ball Screw Assembly Availability - English Series

Nominal Nut Nominal lead d0 [in/rev]
Diameter [in] Type .200 .500 1.000
.625 FK
ZG
FL
in stock available non-stock.
BS&A is continually developing additional size offerings.

Contact us if your desired size is not listed.
Sold & Serviced By:
ELECTROMATE
18 English Unit Sizes www.electromate.com
Danaher Motion
New
English Unit Sizes
Performance Specifications for ball screws
Nom. Nut
[in] [in] [kN] [lbf] [kN] [lbf] [in.] [in.] [in.] [in.] [kg/m] [lb/ft]
.625 .200 ZG 12.1 2720 14.5 3260 0.0035 0.61 0.5 118 1.2 0.81
.625 .200 FK 9.5 2136 10.9 2450 0.0035 0.61 0.5 118 1.2 0.81
.625 .200 FL 6.7 1506 7.2 1619 0.0000 0.61 0.5 118 1.2 0.81
Note: FK and ZG products available in P3, P5, T5 & T7 accuracy classes; FL available in P3 only.
Dimensional Specifications for ball screw nuts
Threaded Ball Nuts - Clearance Preload Grade (ZG)

L12 L13
D13
D12
D11
D1
Specifications
Product
L11
L Wiper
ZG Style Nut
Nom. Nut
Diam. Lead Type Nut Dimensions [in]
d0 Ph0 D1 D11 D12 D13 L L11 L12 L13 Nut Weight Ball (Dw)
[in.] [in.] h12 0.004 0.04 -0.02 0.08 0.08 [kg] [lbm] [in.]
0.625 0.200 ZG 1.26 M 30 x 1.5 M6x1 0.157 2.26 0.65 0.41 0.87 0.22 0.49 0.138
Flanged Ball Nuts - Clearance & Preload Grades (FK) and Precise Preload Grade (FL)
D7 L10
+0.0
D1 -0.3
-0.1
D1 -0.6
D6
D1
Wiper
L1
D5
L7
L3 FK & FL
6 D5 L
on D4 B.C.D. Style Nuts
Nom. Nut
Diam. Lead Type Nut Dimensions [in]
d0 Ph0 D1 D4 D5 D6 L L1 L3 L7 L8 Nut Weight Ball (Din)

[in.] [in.] g6 h12 0.04 +0.08 -0.02 h13 h13 [kg] [lbm] [in]
0.625 0.200 FK 1.10 1.50 0.22 1.89 1.91 0.39 0.22 0.39 1.57 0.25 0.55 0.138
0.625 0.200 FL 1.10 1.50 0.22 1.89 2.17 0.39 0.22
Sold & Serviced By:0.39 1.57 0.21 0.46 0.138
ELECTROMATE
BS&A FineLine Ball Screws www.electromate.com English Unit Sizes
Sold & Serviced By:
ELECTROMATE
20 Engineering Reference www.electromate.com
Danaher Motion
Efficiency & Torque
The ball screw assemblys performance bricant, etc., approximately 5% of the The efficiency calculated on this basis
in converting between linear motion theoretical efficiency should be de- applies for the ball screw including lu-
and rotational torque is its efficiency, ducted. brication but without considering wip-
. Efficiency depends primarily on geo- ers or shaft support.
metrical data, though various operat- Furthermore, if the ratio of load (F) to
ing influences can swing actual effi- dynamic load rating (Cam) is below 0.5, If an improvement in efficiency is re-
ciency by 5% from the calculated. As then an additional reduction in relation quired, please contact our engineering
such, to account for operational influ- to the load factor is to be applied (see department.
ences such as speed, temperature, lu- table below for fL).
Efficiency: Rotary to Linear Efficiency: Linear to Rotary Practical Efficiency:

F F F
p = .95 f L
The theoretical The theoretical
efficiency (), efficiency ( ),
when converting when converting Parameters:
Ta torque into Te linear motion into " = friction angle
linear motion is: torque is: (0.23 for P-class
tolerances, 0.34 for
T-class tolerances)
tan Ph0 tan ( ") Ph0
= with tan = = with tan =
tan ( + ") d0 tan d0 = lead angle
Ph0, d0 = lead & diameter
(see product specifications)
F = axial load
Cam = dynamic load rating
Torque: Rotary to Linear Torque: Linear to Rotary Ta = drive torque
F F F Te = output torque
fL = adjusted to load factor
When converting When converting linear , = theoretical efficiency
torque into linear motion into torque, the
motion, the necessary resulting output torque Load Adjustment Factors
Ta drive torque is: Te is:
F
Adjustment to load factor (fL)
Cam
F Ph0 F Ph0 p
Ta = Te = 0.5 1.00
2 p 2
0.4 0.99
For approximate torque based on 90% efficiency: 0.3 0.98

Ta = 0.177 F Ph0 Te = .143 F Ph0 0.2 0.97
0.1 0.96
Example P3 precision indicates friction angle Applying the load adjustment factor
of "=0.23 and 5% reduction gives practical
Parameters:
40 x 10 mm screw, P3 class Thus, the theoretical efficiency is: efficiency of:
0.08 p = .95 f L
F = 10 kN = = .96
Cam = 53.9 kN tan (4.55 + 0.23) p = .96 .95 .97
p = .88 5%
The loading ratio is small, so a load
Rotary to Linear Application
adjustment factor is required: Torque required to drive the load is
The lead angle, , is found:
F 10 given by:
10 = = 0.19
tan = = 0.08 Cam 53.9 10, 000 [N] .010 [m]
40 Ta =
= 4.55 fL 0.97 2 .88
Ta = 18.1 [Nm]
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ELECTROMATE
BS&A FineLine Ball Screws www.electromate.com Engineering Reference
Functional Life
Life
The ball screw assemblys useful life dence, L10 (which represents time at Functional life should be determined
will vary according to load and speed. which 90% of assemblies still perform). by approximating equivalent rotational
Life is typically rated at 90% confi- speed and loading force over typical
performance cycles.
Simple rotational speed profile Simple loading profile (1) Simple loading profile (2)
n2 Fm2
neq F1max Fm1 Feq
F1
n3 Feq
n1 F1min
F3
Fm3
n [rpm]
F2
F [N]
F [N]
q% q% q%
q1 q2 q3 q1 q2 q3 q1 q2 q3
100 100 100
n q n q
1/3 1/3
n
Feq = Fi3 i i Feq = Fmi3 i i
q n n
neq = ni i min1 [N] [N]
i =1 100 i = 1 neq 100 i = 1 neq 100
Modified Life Parameters:

neq = equivalent rotational speed [rpm]
C
3
Feq = equivalent load [N]
L10 = am 106 [rev ]
Feq Cam = modified dynamic load rating [N]
(see specification tables)
L10
Lh10 = [hours]
neq 60
Nut Loading
Axial loading (on nut or screw) is optimal for performance and life.
For applications requiring radial loads, please contact us.
Axial Loading: optimal Radial Loading: detrimental*

F/2
F/2 F
F
*Minimize radial loading to less than 5% of the axial load.
Nut Mounting
Use the following guidelines to achieve optimal performance.
Tolerances:
Tolerances:
0.01 A P3
0.01/100 A 0.01/100 P3
0.02 A P5, T5, T7
0.02/100 P5, T5, T7
A
-A-
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ELECTROMATE
Danaher Motion
Speed Limitations
Critical Rotational Speed
Eccentricities in the screw will cause mounted, the shaft or ball nut rpm, etc. ncr [rpm]
harmonic vibration at the critical rota- (Shaft vibrations may also be caused
tional speed (ncr ). Vibration speed and by a bent screw or faulty installation n
magnitude are determined by shaft di- alignment.) BS&A recommends a 20%
ameter, unsupported length, type of safety factor below critical harmonic
bearing support, position of the ball nut speed.
in the stroke, how the ball nut is
Critical harmonic speed: Mounting Condition Effects Maximum speed

Fixed-Free
d lcr A maximum rotational speed limit
ncr = 1.2 108 [rpm] should be observed according to toler-
lcr 2
ance and shaft diameter regardless of
fcr = 0.356
Recommended maximum speed: critical speed limit compliance.
lcr
ncrp = 0.8 ncr fcr [rpm] Rotational speed limit

Simple-Simple Tolerance class [rpm]
lcr
P3, P5, T5 140,000/d0 [mm]

Parameters:
fcr = 1
d0 + d3
d [mm] T7 100,000/d0 [mm]
2
Fixed-Simple
d3 d0 Dw [mm] lcr
Dw = Ball [mm] fcr = 1.56
lcr = critical length [mm] Fixed-Fixed

lcr
fcr = mounting condition

speed adjustment factor fcr = 2.27
Critical Harmonic Speed Chart Example

16 20 25 32 40 50 63 80
4000 Parameters:
3500
3000
d0 = 63 mm
2500 lcr = 2700 mm
2000 Fixed-simple loading
1800
1600
Critical Harmonic Speed
1400 Reading from chart, using length and

1200 screw size, gives critical rotational
sc
re
1000
speed ncr = 970 rpm. Fixed-simple
w
900
siz
800
ncr [rpm]
mounting indicates speed adjustment

e
700
d0
600 factor of fcr = 1.56. Thus, the recom-

[m
m
500 mended maximum speed is:

]
450
400
350
300 ncrp = 0.8 x 970 x 1.56
250
200 ncrp = 1210 rpm
150
100
0.7 0.8 0.9 1 1.2 1.4 1.6 1.8 2 2.5 3 3.5 4 4.5 5 5.5 6 7 8 9 10
Critical Length lcr .10 3 [mm]
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Buckling
Fc [N]
Fc
Compression loads (where force quiring larger screw diameters than for designed for tension loading (where
pushes on bearing and support) tend comparably loaded tensile situations. force pulls on bearing and support.)
to cause the screw shaft to bend, re- Where possible, applications should be
Critical buckling force: Mounting Condition Effects

Fixed-Free
1.017 105 d4 lcr
Fc = [N]
lc 2
fcr = 0.356
Recommended maximum force: lcr
Fcp = 0.8 Fc fc [N] Simple-Simple

lcr
Parameters:
fcr = 1
d0 + d3
d [mm]
2
d0 = nominal diameter [mm] Fixed-Simple

lcr
d3 d0 Dw [mm]
fcr = 1.56
Dw = Ball [mm]
(see production specifications)
Fixed-Fixed
lc = stroke length [mm] lcr
fc = mounting condition fcr = 2.27

load adjustment factor
Critical Buckling Force Chart Example
Parameters:
d0 = 63 mm, Ph0 = 10 mm
lc = 5200 mm
Fixed-simple loading
Reading from chart, using length and

screw size, gives Fc = 45 kN.
Fixed-simple loading indicates a
mounting condition load adjustment
factor of fc = 2.0 (from above). Thus,
the recommended maximum load is:
Fcp = 0.8 x 45 x 2
Fcp = 72 kN
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ELECTROMATE
Danaher Motion
Rigidity
For most low-load applications, screw The total rigidity Rtot of the ball screw
rigidity is not an essential design con- unit is determined by the rigidities of
-1
sideration, as screw deflection is very the screw shaft (Rs see below) and of
-1
small compared with travel variation. the nut unit (Rnu see product specifi-
For high precision, high load applica- cation tables). Overall rigidity (without
tions, however, deflection caused by bearing) is calculated as:
loading may be significant. In these cir-
cumstances, precisely preloaded nuts 1 1 1
should be used (series FL) to assure = + [N/m]
Rtot Rs Rnu
adequate system rigidity.
Screw Shaft Rigidity Screw Shaft Rigidity

Rigid mounting at one end Rigid mounting at both ends
l1 l2 l2
l
A E A E l
Rs = [N/m] Rs = [N/m]
l1 103 l2 103 l l2
(Rs is minimum for l2 = 0.5 l)
Parameters: Parameters:
E = 21104 N/mm2 E = 21104 N/mm2
l, l1 [mm] l, l2 [mm]
A = Cross sectional area A = Cross sectional area

of screw shaft (see below) of screw shaft (see below)
Screw shaft cross-sectional area
d0 [mm] 16 20 25 32 40 50 63 80
Ph0 [mm] 5 5 5-25 5 10 5 10-40 10-20 10-20 10 20
A [mm2] 162 263 428 723 685 1155 1075

Sold & Serviced By: 1705 2823 4650 4412
ELECTROMATE
Lead Accuracy
Permissible Travel Deviations
Lead accuracy is specified by a toler- offered is the way they control cumu- than T class screws. Variation infor-
ance class. The primary difference be- lative lead error. P class ball screws mation for FineLine Ball Screws is
tween the two tolerance class types are more precise over long lengths given here.
P - Positioning Class Ball Screws T - Transport Class Ball Screws

Maximum error over useful length = ep+ /2vup+C 1 Maximum error over useful length = ep
l1 l1
le lu le
le lu le
300 mm
l0
+
v 300p
300 mm
v 300p
ep
-
0
+
l0
c
v 2 p
l0
l0
v up
-
ep
ep
ep
2rad
v up
l1 = Axial thread length lu = Usable travel le = Excess travel l0 = Nominal travel l0 = Travel deviation
Parameters
Accuracy Class
P3 P5 T5, T7
v300p Permissible travel variation within 300 mm travel Table 1 Table 1 Table 1
v2p Permissible travel variation within 2 travel Table 1 Table 1 -
c Compensation for temperature - - -
l
ep Tolerance on useful travel lu Table 3 Table 3 2 u V300p
300
vup Permissible travel variation within useful travel lu Table 3 Table 3 -
Permissible travel variation (Table 1) Excess travel (Table 2)

Tolerance Class 3 5 7 Nominal lead Ph0 [mm] 5 10 20 > 20
v300 p [m] 12 23 52
Excess travel le [mm] 20 40 60 80
v2 p [m] 6 8 -
Permissible cumulative travel variation over long distances (Table 3)

lu > 315 400 500 630 800 1000 1250 1600 2000 2500 3150 4000 5000
[mm] 315 400 500 630 800 1000 1250 1600 2000 2500 3150 4000 5000 6300
Tolerance P3 ep [m] 12 13 15 16 18 21 24 29 35 41 50 62 76 -
Class vup [m] 12 12 13 14 16 17 19 22 25 29 34 41 49 -
P5 ep [m] 23 25 27 30 35 40 46 54 65 77 93 115 140 170
vup [m] 23 25 26 29 31 35 39 44 51 59 69 82 99 119
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Danaher Motion
Lubrication & Materials
Correct lubrication of ball bearing Oil Viscosity Determination Chart
screws is not only a must for achiev-
Av
ing the calculated lifetime, but also is er
ag
eS
important for quiet running, for reduc- pe
ed
ing temperature rise during operation, n
eq
and for reducing the no-load torque. If [rp
m]
the customer does not prescribe any-
thing else, the final acceptance test at
d
the factory will be performed with an
oil ISO VG100. Other acceptable vis-
cosities include ISO VG68, VG150 and
VG200.
Oil lubrication
c
Generally, the use of CL oils or the
use of alloyed CLP oils with EP addi-
tives increase the corrosion prevention
and the resistance to aging. The cor-
rect viscosity depends on the circum- Nominal d0 [mm] Temperature [C]
ference, speed (diameter and revolu-
tion), and the ambient and/or the an- Example d Projection of this value into the right
ticipated operating temperature. diagram, with a temperature of
Parameters:
25C results in the intersection point
The precise amount of oil required per Average speed, neq = 200 rpm
between ISO VG46 and ISO VG68.
ball circle depends on the revolving Operating temperature, t = 25C
To guarantee a sufficient lubrica-
speed. Amounts of approximately 0.3 Diameter, d0 = 63 mm
tion film at all working conditions,
to 0.5 cm3/h are adequate when using the higher value should be chosen,
oil, or roughly 10% of this amount for c For the nominal diameter 63 mm
in this case ISO VG68, (at long
greases. For submerged lubrication in a and neq = 200 rpm the left part of
operating times, possibly even
horizontal installation, oil levels at the the diagram indicates a viscosity 1
higher viscosities could be used).
center of the lowest ball are adequate. of 110 mm2/s.
Grease lubrication ate a lubrication time table or create a sumed grease or excess grease can
central lubrication installation system. escape.
Ball bearing screws can also be lubri-
cated with grease, reducing time be- For manual relubrication an average Greases are divided into NLGI classes
tween required lubrications. value of 700 operating hours can be according to DIN 51818. Normally for
assumed. This indication varies largely ball bearing screws, water resistant
In operation, a small quantity of grease as a function of the machine construc- greases of class K2K20 (DIN 51825)
escapes from the nut and remains on tion and the application. The grease have to be used (operating tempera-
the screw with each stroke (even with quantity has to be defined so that the ture -20C to +120C). In special cases
the best wipers), causing the grease cavities are approximately half full. Un- greases K1K-20 (at very high number
supply to decrease during operation. necessary temperature rise of the ball of revolutions) and/or KP2K-20 (at high
To achieve calculated unit lifetime, L10, bearing screw by overgreasing is to load and/or low speed) are also pos-
it is therefore necessary either to cre- be avoided by making sure that con- sible.
Materials
Our typical materials for components Part Material Heat Treatment
Please contact us
are shown below. Additional heat or for any additional
surface treatments are available upon Screw shaft ~ Cf 53 N Induction hardened requirements.
request including chrome plating Nut 19 Mn Cr 5 Carburized
(Armaloy). Wiper Nylon
Ball 100 Cr 6 62 2SoldH&RServiced
C By:
ELECTROMATE
Glossary
Accuracy A measure of how closely Linear Expansion Ball screw and Stiffness A ratio of load versus de-
a motion system will approach a com- spline inner races have a coefficient of flection of a component or of a total
mand position. Perfect accuracy, for linear expansion of 0.0000065 for each system.
example, means advancing a ball nut degree of change (F) and for each inch
exactly the same amount every time of race length. Straightness Radial variation from a
from a specific point on a screw will theoretically perfect cylinder of the
always require the theoretically predi- Lubrication To provide the maximum same diameter.
cated number of revolutions. useful life, ball screws require lubrica-
tion. In general, standard ball bearing Stroke The maximum length of travel
Backdrive Application of a force on lubrication practices are acceptable. required for the nut.
a ball nut to cause rotation of the screw
shaft; in essence, converting linear to Off-Center Load A load that tends Temperature (operating) With suit-
rotary motion. to create misalignment between the able lubricants, ball screws will oper-
ball nut and screw shaft, which causes ate with a minimum loss of efficiency
Backlash Free axial motion that is rotational binding and shortened op- between temperatures of -65 to
measured in a ball screw system. erational life. +300F (-53 to +149C). Contact
BS&A for extreme temperatures.
Ball Circle Diameter The distance Operating Loads The normal oper-
between the centerlines of two exactly ating force which the ball screw will Tension Load A force in a direction
opposing recirculating balls when they experience is considered the operat- that would tend to stretch the screw.
are in contact with the screw. The ba- ing load. Contact BS&As application
sic point of reference used by BS&A engineering for applications subject to Torque The force required to drive a
when dealing with ball screws. widely fluctuating loads or to optimize ball screw in converting rotary to lin-
design. ear motion.
Compression Load A force that
would tend to squeeze the screw in an Preload A method of loading one set Travel and Travel Rate The distance
axial direction. of bearing balls in opposition to each a ball nut moves relative to the screw
other to eliminate all axial freedom. shaft. Travel rate is the distance trav-
Critical Speed The condition where Preloading increases system stiffness eled in a specific time period.
the rotary speed of the assembly sets and eliminates backlash.
up harmonic vibrations. These vibra-
tions are the result of shaft diameter,
Repeatability The degree to which
unsupported length, type of bearing
a system will return to the same com-
support, ball nut mounting method, or
mand position over time. Axial back-
the shaft or ball nut rpm.
lash degrades repeatability by introduc-
ing uncertainty into the absolute nut
Cycle The complete load-carrying ex- position.
tension and retraction of the screw or
nut. Each cycle consists of two strokes
(one forward and one back to the point Root Diameter The diameter of the
of origin). screw shaft as measured at the bot-
tom of the ball track.
Dynamic (Operating) Load The
axial force which the ball screw will Screw Diameter (land diameter) The
experience during movement. outside diameter of the screw shaft.
Efficiency Expressed as a percent- Screw Starts The number of indi-

age, the ability of a ball screw assem- vidual threads on a screw shaft.
bly to convert torque to thrust with mini-
mal mechanical loss. Side Load A radial force that signifi-
cantly reduces rated life and can po-
End Fixity The bearing configura- tentially lead to premature failure.
tions that are used to support the ends
of a ball screw assembly. Static (Maximum) Load The maxi-
mum force that can be resisted with-
Lead The axial advance of the ball out causing damage to the screw com-
nut per revolution of the screw. ponent with the system at rest.
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ELECTROMATE
Danaher Motion
Application Requirements BS&A
3616 Snell Avenue
San Jose, CA 95136-1305
Company: ____________________________________________________ www.ballscrews.com
____________________________________________________ email: sales@bsa-fineline.com
Toll-free: 1-800-966-7231
____________________________________________________ Fax: 1-408-629-2620
Contact:
Technical: __________________________ Phone: _________________ Contact BS&A for application
and ordering assistance.
Fax: ______________________ Email: __________________
Purchasing: __________________________ Phone: _________________
Fax: ______________________ Email: __________________
Application: _____________________________________________________ New application

______________________________________________________ Existing application
Parameters:
Nominal diameter d0 ______________ Lead __________________ Ph0 in mm
Lead direction right left
Maximum travel deviation within 300 mm (12 in) _______________ 1/10000 in m
Total length _____________________ [mm] Quantity __________ per year
Load ratings:
Load: lbf or N Speed: rpm Duty Cycle: %
F1 = _____________________ n1 _______________________ q1 _____________________
F2 = _____________________ n2 _______________________ q2 _____________________
F3 = _____________________ n3 _______________________ q3 _____________________
Max. static load _________________________________________ lbf N

Life required _______________________ (working hours) ___________________ (106 Revolutions)
Mechanical:
Mounting Horizontal Vertical Diagonal
Driven part Screw Nut
Mounting Fixed-Fixed Simple-Fixed Simple-Simple Free-Fixed
configuration
ScrewProducts and ScrewAssemblies from BS&A

Precision Ground & Anti-backlash Custom & Stock
Rolled Ball Screws Lead Screws Assemblies
Visit us on the web: www.ballscrews.com

ELECTROMATE
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www.electromate.com
FineLine Ball Screws
Manufactured using BS&As
PSF Technology
www.ballscrews.com
Sold & Serviced By:
ELECTROMATE
www.electromate.com
BS&A
3616 Snell Avenue
San Jose, CA 95136-1305
Toll-free: 1-800-966-7231
Fax: 408-629-2620
email: sales@bsa-fineline.com
www.ballscrews.com
www.danahermotion.com
Contact BS&A for assistance in locating your local distributor.
DMLMS-BS&A FLBS 7/02

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Manufactured using BS&As PSF Technology

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Technical Overview & Functional Highlights

FineLine Ball Screws Product Specifications

New English Unit Sizes

Efficiency & Torque .................................................................. 21

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Technical Overview &

Standards have been developed for

Absolute terms may define accura- 1200

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Technical Overview &

Precise Preload Preloaded No Preload

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BS&A has done extensive research on Single-Liner Ball Return System

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BS&A is continually developing additional size offerings.

Performance Specifications for ball screws with Flanged Ball Nuts

Dimensional Specifications for ball screw nuts (Flanged Ball Nuts)

d0 Ph0 D1 D4 D5 D6 L L1 L3 L7 L8 Nut Weight Ball (Dw)

Performance Specifications for ball screws with Threaded Ball Nuts

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Performance Specifications for ball screws with Flanged Ball Nuts

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Dimensional Specifications for ball screw nuts (Flanged Ball Nuts)

d0 Ph0 D1 D4 D5 D6 L L1 L3 L7 L8 Nut Weight Ball (Dw)

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Specifications for standard end journals [mm]

Bearings & Lock Nuts for recommended end journal bearings

End Journal Orientation End Machining

Standard End Journal Types

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FineLine Ball Screws Product Specifications

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P - E - 625 - 200 - 16.50 - ZG - P5 - Z1 - A - E

FineLine Ball Screw Assembly Availability - English Series

BS&A is continually developing additional size offerings.

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Dimensional Specifications for ball screw nuts

Threaded Ball Nuts - Clearance Preload Grade (ZG)

d0 Ph0 D1 D4 D5 D6 L L1 L3 L7 L8 Nut Weight Ball (Din)

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Efficiency: Rotary to Linear Efficiency: Linear to Rotary Practical Efficiency:

For approximate torque based on 90% efficiency: 0.3 0.98

100 100 100

Modified Life Parameters:

Axial Loading: optimal Radial Loading: detrimental*

Critical harmonic speed: Mounting Condition Effects Maximum speed

ncrp = 0.8 ncr fcr [rpm] Rotational speed limit

P3, P5, T5 140,000/d0 [mm]

Dw = Ball [mm] fcr = 1.56

lcr = critical length [mm] Fixed-Fixed

fcr = mounting condition

Critical Harmonic Speed Chart Example

1400 Reading from chart, using length and

mounting indicates speed adjustment

600 factor of fcr = 1.56. Thus, the recom-

500 mended maximum speed is:

Critical buckling force: Mounting Condition Effects

Fcp = 0.8 Fc fc [N] Simple-Simple