3

DESIGN OF INDOOR
500 x 10 kW
I3 = 3 ( 480 ) (0.866) = 695A
SUBSTATION
DESIGN RATING:
Imax.D.L. = 695 at 100% D.F. = 695A

Heating and process

For 3 Motor Load at 480 V @
Feeder 1 : 500kW 100HP (most fractional HP) (Feeder 2)
D.F. for heating : 100% 100 x 746
I3 = 3 x 0.866 x 240 x 1 = 207 A

Motor Load (F2) : 100 HP (3 ) Imax.D.M.= 207 at 95% D.F. = 197 A

100%
efficiency
86.6% pf For 3 Motor Load at 480 V @
200HP (Half of them are running)
D.F. for Motor : 95%
(Feeder 3)
Diversity Factor : 1.15 200 x 746 x 10
I3 = 3 x 0.866 x 480 x 1 = 2072

Motor Load (F3&F4): 200 HP (3 ) A

100% Imax.D.M.= 2072 at 50% D.F.= 1036A
efficiency
86.6% pf
For 3 Motor Load at 480 V @
D.F. for Motor : 50%
200HP (Half of them are running)
(Feeder 4)

Motor Load : 50 HP (3 ) 200 x 746 x 10

I3 = = 2072
3 x 0.866 x 480 x 1
Feeder 5 : 100% efficiency
A
: 86.6% pf
Imax.D.M.= 2072 at 50% D.F.= 1036A
D.F. for Motor : 80%

For Lighting Load at 480V @ 50HP (8

of them are running) (Feeder 5)
Lighting Load : Two (2), 50 kVA 50 x 746 x 10
I3 = = 518 A
lighting transformers 3 x 0.866 x 480 x 1
(Feeder 6 & 7)
Imax.D.M.= 518 at 80% D.F.= 414.4A
D.F. for Lighting : 100%

For Lighting Load at 480V (Feeder 6)

Computation:
50 x 10 3 kVA
For Heating and process Load I3 = = 60.141 A
3( 480)
(Feeder 1) at 480V
Imax.D.L. = 60.141 at 100% D.F. = 60.141A
For Lighting Load at 480V (Feeder 7) Momentary Duty

50 x 10 3 kVA I.C. = 1.6 x 58,163 = 93061A

I3 = = 60.141 A
3( 480)

Imax.D.L. = 60.141 at 100% D.F. = 60.141A MVA Interrupting Capacity (I.C.)

81,428 x 480 3
MVA (I.C.) = 1000000
TOTAL CURRENT:
I TOTAL =I F 1 + I F 2 + I F 3+ I F 4 + I F 5 + I F 6 + I F 7 = 67.69 MVA
Use: 100 MVA I.C. Circuits Breaker
I TOTAL =695
Relay Setting for Overcurrent Relay
+197+1036+1036+414.4+60.141+60.141
3007.8
I TOTAL =3499 A ISETTING = 700 = 4.3A

Use: 2-5A rating

Transformer Capacity Instantaneous Attachment

3 x 480 x 3499 58,163 x 1.4

kVA= 1000 x 1.15 = 2065.39 kVA ISETTING = 700 = 116.326A

Use: 1 - 3 2500 kVA distribution. Use: 40- 120 Ampere rating

transformer Ground Relay
Primary Voltage : 13.8kV 3007.3 /4
ISETTING = 700 = 1.074A
Secondary voltage : 480 V
2500 x 1000 Use: 0.5- 2 Ampere rating
IPRI.F.L. = 13800 3 = 104.59 A
Potential Transformer

For Primary Relaying: Use: 3 13.8 kV, 60Hz. Indoor Type Oil
Filled w/ Two High Bushing for line-to
Use: 3 CT w/ 150:5A Ratio line connection
2500 x 1000
Primary Disconnecting Switch
ISEC.F.L. = (480)( 3) = 3007.3 A
Use: 3 Disconnecting Switch at 13.8kV, 3
For Secondary Relaying: PST Type

Use: 3 CT w/ 3500:5A Ratio Size of Primary Cable

Secondary ACB Rating Use: No. 6 AWG, THWN@90C

Type
Use transformer Impedance = 5.17%
Lighting Arrester
ICONT = 3007.3 x 1.25 = 3759A
Use: 15kV for 13.8kV line station
2500 x 1000 type effectively grounded neutral
ISCS = 3 x 480 x 0.0517 =
services
58,163 A Size of Secondary Bus Bar
Interrupting Duty ISEC.F.L. = 3007.3 Amps
I.C. = 1.4 x 58,163 = 81,428A Use: 100mm x 10mm
CB: For Lighting Load, I = 60.141 Amps
Use: 1 70A, CB, 3 PST
For Heating and process Load, I = 695A
Use: 1 700A, CB, 3 PST
For Motor Load @ 100HP, I=197A
Use: 1 200A, CB, 3 PST
For Motor Load @ 200HP, I=1036A
Use: 1 1000A, CB, 3 PST
For Motor Load @ 50HP, I=414.4A
Use: 1 450A, CB, 3 PST
S.No. Circuit Elem

1 Bus-bar
2 Single-break isolatin

3 Current transf

4 Lightning arre

5 Air blast circuit b

6 Transformer

7 Arcing horn

8 Potential transfo
 UNIVERSITY OF THE EAST

COLLEGE OF ENGINEERING

ELECTRICAL ENGINEERING DEPARTMENT

 DESIGN 4

INDOOR SUBSTATION DESIGN 13.8kV/480V

Submitted by;

Musca, Lester L.

Submitted to;

Engr. Darwin Alpis