Beruflich Dokumente
Kultur Dokumente
November 2015
KARACHI, PAKISTAN
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ABSTRACT
Construction sector through linkages affects about 40 building material
industries, support investment and growth climate. According to the Labor
Force Survey 2013-14 by Pakistan Bureau of Statistics, Construction
Sector employs 4.1 million and ranked 5th in the number of employees
but, ranked 3rd in most injury prone industry with alarmingly high injury
rate of 14.1%. That means approximately 1 in 12 employed person is
prone to injuries/diseases in construction industry.
The primary data related to the expenditure, budget and trainings was
gathered through the EHS Department of Contractor and Project
Managers. Further, a survey was designed and conducted targeted
towards labor. This survey highlights the outcomes of training sessions
conducted by EHS Department.
The total planned manpower of contractor was 450 at peak and total
expenditure done on provision of PPEs was PKR 384,500. Contractor's EHS
team included 4 personnel at peak who works under the guidance of
Project Managers EHS Department that forms the holistic EHS Plan for
complete project. They conducted a total of 279 meeting during the study
period in order to create awareness among workforce.
From the graphical relation it was observed that since PPEs were routinely
provided to the labor, the number of trainings and strength of EHS team
was found directly proportional to site safety index, for further
reinforcement of findings a survey was conducted with sample size of 30
which found that overall awareness of Site EHS Policy is up to satisfaction.
During the study period, combined cost of PPEs and Site Safety Equipment
reached 2% of the total billed amount to adequately meet the
requirements of safety standards. Therefore, it is recommended that for
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future projects of similar nature EHS Budget to be set between 2-3% of
total project cost.
Periodic safety survey of work force should also be conducted and specific
trainings should be arranged in order to encounter deficiencies in training
plans.
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INDEX
1. INTRODUCTION 5
1.1. General
5
1.2. Scope
5
1.3. Objective
5
1.4. Methodology
6
2. BACKGROUND 7
2.1. Construction Sector of Pakistan
7
2.2. EHS Scenario in Pakistan
8
5. COCNLUSION 17
5.1. Strategy 17
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5.2. Budget 18
6. REFERNCES 19
1. NTRODUCTION
1.1 GENERAL
The safety of an ordinary construction worker is not considered on an
absolute prime by majority of construction contractors in Pakistan. For
several decades, Pakistani construction workers have been struggling to
attain their basic right of health and safety on job and many of them lost
their lives or sustained serious injuries due to unsafe conditions which
could have been avoided by implementing basic safe work practices. The
main problem in implementing safety standards is lack of regulations,
budget and awareness.
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1.2 SCOPE
The scope of this term paper is limited to the study of EHS conditions,
implementation methods and provisions of Personal Protective Equipment
(PPEs) on a Pharmaceutical Project under construction in Korangi, Karachi.
The study was conducted during the period of eight months, from January,
2015 till
August, 2015 and all data stated corresponds to the same time period
obtained through EHS department of respective Contractor and Project
Managers except labor satisfaction survey which was formulated and
conducted exclusively for this paper.
1.3 OBJECTIVES
The objective of this term paper is as follows:
1.4 METHODOLOGY
Two types of sources were utilized to gather the information in order to
substantiate the opinions as follows:
2. BACKGROUND
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2.1 CONSTRUCTION SECTOR OF PAKISTAN
By construction we mean realizing a structure in physical form utilizing
materials with the help of machinery and manpower (Hassan, 2012).
Generally the construction sector can be divided in to two categories, first
is the residential construction (Housing) which involves individual private
housing and the second is commercial construction which comprises of
commercial plazas, industries, housing schemes etc.
Table 1
Employed Distribution by Major Industry Division
2013-2014 Rank
Major Industry Division
Total Male Fe-Male
Total 100 100 100
Agriculture/Forestry/hunting & Fishing 43.5 34.2 74.0 1
Manufacturing 14.2 14.7 12.3 3
Construction 7.3 9.5 0.3 5
Wholesale & Retail Trade 14.6 18.5 1.6 2
Transport/Storage & Communication 5.5 7.1 0.2 6
Community/Social & Personal Service 13.1 13.7 11.5 4
Others 1.8 2.3 0.1 7
*Others (includes mining & quarrying, electricity, gas & water, financing, insurance, real
estate & business services and extraterritorial organizations and bodies), Source Labor
Force Survey 2013-14 by Pakistan Bureau of Statistics
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Construction in developing countries, such as Pakistan and India, is more
labor intensive than that in the developed areas of the globe, involving
2.5-10 times as many workers per activity (Farooqi et al, 2008) and the
trade is ranked third among the most hazardous industries in Pakistan
with high injuries, occupational diseases and fatality rates (Sci Int, 2014).
Table 2
Occupational Injuries/Diseases Distribution of Employed Person by Major
Industry Division
2013-2014 Rank
Major Industry Division
Total Male Fe-Male
Total 100 100 100
Agriculture/Forestry/hunting & Fishing 51.2 46.5 86.4 1
Mining & Quarrying 0.3 0.3 - -
Manufacturing 14.2 14.9 9.2 2
Electricity, Gas & Water 0.3 0.4 - -
Construction 14.1 15.9 0.6 3
Wholesale & Retail Trade 8.6 9.5 1.1 4
Transport/Storage & Communication 7.5 8.4 0.2 5
Financial, Insurance, Real Estate and
0.1 0.1 - -
Business Services
Community/Social & Personal Service 3.7 4.0 2.5 6
Currently, there is no independent regulation for occupational health and
safety in Pakistan, The clause 7 of Labor Policy of 2010 dictates that:
The Labor Laws are quite complex, over-lapping, anomalous, and at
times render the subject matter difficult to understand, besides creating
confusion for those who deal with them. Further, the penalties prescribed
for offences and non-compliance are very low, since some of these laws
were framed during pre-independence period. The Labor Laws will be
consolidated and rationalized into five core laws, viz;
i) Laws relating to industrial relations.
ii) Laws relating to employment and service conditions.
iii) Laws relating to occupational safety and health.
iv) Laws relating to human resource development.
v) Laws relating to labor welfare and social security.
Further, under clause 25 (Construction Labor) it is mentioned that since
the construction sector is witnessing rapid expansion, health, safety and
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occupational hazards in this industry are likely to pose new challenges and
problems. Therefore to guard the employed in this vital sector of the
economy, the Government shall enact suitable legislation to ensure health
and safety of construction workers and clause 31 (Health and Safety)
substantiate the setup of A Tripartite Council on Health and Safety in order
to identify health and safety hazards for workers of all economic sectors
and to make recommendations for safety measures on a continuous basis
which is yet to be materialized.
In the absence of measures as mentioned above the main law, which
governs these issues, is the Chapter 3 of Factories Act, 1934 and The
Hazardous Occupations Rules, 1963 under the authority of Factories Act.
These rules specify some hazardous occupations and authorize the Chief
Inspector of Factories to declare any other process as hazardous.
The major provisions in this act relates to operational hazards in
manufacturing and mining industry which are not specifically tailored to
construction industry.
Figure 1
High Level Work Break Down Structure of Pharmaceutical Project
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The scope of this study is limited to Package 1.1.1 Civil Works of
Production Block A and Warehouse with construction area of about 0.56
million sq.ft.
Figure 2
450
400 424
350 368
344
300
250 267 274
200
150 171
100
50 68 68
0
42005 42036 42064 42095 42125 42156 42186 42217
Avera
ge Manpower at Site
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The companies associated with this project aims it to be a best example in
effective initiation and implementation of safety, health and
environmental programs on construction projects.
The goals and objectives set in the project EHS Plan are as follows:
1. To achieve a Zero Injury rate for Injuries both ON and OFF the jobsite,
for all personnel.
2. To achieve Zero Motor Vehicle Accidents (MVAs)
3. To achieve Zero traffic citations such as, unsafe driving practice
warnings, speeding, etc.
4. To maintain record for followings:
a. Loss Time Injury Frequency (LTI)
b. Weekly HSSE Audits report.
c. Unsafe Act or Unsafe Condition report.
d. Emergency Drills conducted at site.
e. Vehicle Accident record.
f. Environmental Issue Record.
g. Tool box Talk Record.
Table 3
Stock Sheet for Contractors Personal Protective Equipment
Purchased
Description Unit Rate Unit
Amount
s
1. Site Safety Equipment
Barricading Tape Piece 300 17 5,100
Fire Extinguisher (6kg-DCP) Piece 3,000 4 12,000
Fire Extinguisher (6Kg-Co2) Piece 5,900 2 11,800
First Aid Box Box 3,500 1 3,500
Safety Signs (12 x 16) Piece 120 19 2,280
Total 34,680
The number of each of these training sessions held during the reporting
period are as follows:
Table 6
Summary of Safety Meetings and Trainings
Specific
Induction Tool Box
Month Training Total
Meetings Meetings
Meeting
Jan-15 4 27 0 31
Feb-15 0 24 0 24
Mar-15 6 26 7 39
Apr-15 10 26 7 43
May-15 6 26 4 36
Jun-15 4 26 6 36
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Jul-15 6 24 0 30
Aug-15 6 26 8 40
Total 42 205 32 279
EHS
Month
Personnel
Jan-15 2
Feb-15 2
Mar-15 2
Apr-15 3
May-15 4
Jun-15 4
Jul-15 4
Aug-15 4
The key safety performance indicators considered during this study are:
1. First Aid Cases (which includes minor hand injuries, fever, abdomen
pain, headache, loose motion, eye irritation etc.)
2. Major Injuries (which require hospitalization)
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3. Safety Warning Notices (incase the point of conflict is not resolved with
the issuance of unsafe condition notice)
4. Work Stoppage Notices (issued when work is stopped due to unsafe
conditions or violation of safety rules)
5. Near Misses (Incidents in which if care was not taken may result in
greater loss).
6. Unsafe Condition Notices
The record of occurrence of KPIs during the study period is as follows:
Table 8
Record of KPIs
Ratin
Description Criteria
g
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1 Very Low or None Minor nuisance
Low or Minor Operations can be continued
2
with reduced performance
Moderate or Gradual performance
3
Significant degradation
4 High Loss of function
Very High or Safety related catastrophic
5
Catastrophic failure
After the rating have been assigned RPN of each issue is calculated by the
following formula:
RPN = Severity x Occurrence x Detection
Following are the RPN obtained after performing the analysis on KPIs.
Table 10
RPN of KPIs
First-Aid Cases 3 3 3 18
Major Injuries 5 1 4 20
Safety Warning Notices 2 3 2 12
Work Stoppage Notices 3 2 2 12
Near Misses 3 1 4 12
Un safe Condition Notices 2 4 1 8
RPN KPI 1
Site Safety Index= No. of occurence of KPI 1 +
20
RPN KPI 2 RPN KPIn
No. of occurence of KPI 2 + No .of occurence of KPIn
20 20
This site safety index thus calculated for each month are as follows, It is to
be noted that the site safety index is inversely proportional to EHS
condition at site, more index is near to 0 better are the site safety
conditions, where 0 is the absolute index which means desired site safety
conditions.
Table 11
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Site Safety Indices
Site Safety
Month
Index
Jan-15 2
Feb-15 16
Mar-15 35
Apr-15 11
May-15 10
Jun-15 23
Jul-15 14
Aug-15 36
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1400 50
45
1200 43
1,169
40
40
39
1,070
1000 997 36 36 36
35 35
883 907
31
30 30
800 801 813
770
25
24
23
600
20
16 424
400 15
368 14
344
11
267 10 274 10
200
171
5
4 4 4 4
68 68 3
2 2 2
0 0
42005 42036 42064 42095 42125 42156 42186 42217
EHS team strength was increased to (3) which was (2) in previous months
in comparison to the month of August-2015 where the site safety index
was worst (36) of the whole study period, the number of safety trainings
(40) provided was considerably less in comparison to the substantial
increase in manpower (from 267 in April to 424 in August) which indicates
that EHS team strength needs to be increased in months following August
2015 in order to achieve better site safety index.
4. SURVEY FOR ASSESMENT OF SITE SAFETY AWARENESS
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c. Both a & b (Correct)
6. What will you do in case you find naked electrical wire on ground?
a. Stop the work, inform supervisor and wait for instructions
(Correct)
b. Remove the wire from site
c. Do nothing and continue working
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a. A siren will be sounded (Correct) 28
b. Your supervisor will tell you that there is a
2 93.34%
fire incident
c. You will not be informed 0
4. What will you do in case of fire incident
at site?
a. Try to fight the fire 6
b. Do nothing and continue working 0 80%
c. Reach the nearest assembly point (Correct) 24
5. What will you do in case you feel sick?
a. Inform supervisor and continue working 4
b. Inform supervisor and seek medical help
24 80%
from EHS Office (Correct)
c. Inform supervisor and leave the site 2
6. What will you do in case you find naked
electrical wire on ground?
a. Stop the work, inform supervisor and wait
21
for instructions
70%
b. Remove the wire from site 6
c. Do nothing and continue working 3
From the response presented earlier with confidence level of 95% and
confidence interval of 7.5 it was find out that the labor force is well aware
of the EHS requirements for general working at site, fire incident and
medical conditions as the percentages of correct responses is equal to or
above 80% however more work is required in creating awareness for
electrical hazards and working at height whose correct responses were
below 80%. The overall awareness of Site EHS Policy is up to the
satisfaction.
5. CONCLUSION
5.1 STRATEGY
According to the assessment of graphical relation, the betterment of
safety conditions is mostly influenced by the strength of EHS monitoring
team beside provision of PPEs and trainings based on which following
strategy is suggested for future project.
Develop a strong EHS Monitoring team which needs to be retained
for complete duration of project and must be enhanced with the
enhancement of workforce.
Develop a system of trainings for creating awareness.
The trainings should be planned in three phases as follows:
o Induction Training in order to brief new inductees on EHS
procedures
o Regular Trainings / Tool Box Talks in order to reinforce the
concepts presented in induction trainings
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o Specialized Trainings on individual concepts of General Safety,
Fire Hazards, Electrical Hazzard, Working at height and
Working in confined space.
Provide general as well as job specific PPEs in timely manner
Install display signs creating awareness and motivating workforce
for safe working conditions.
Conduct periodic safety survey of work force and arrange specific
trainings to encounter deficiencies in training plans.
5.2 BUDGET
During the study period a total of PKR 384,500 worth of PPEs and PKR
34,680 worth of Site Safety Equipment were utilized in the same period
the total billing for works executed by contractor was PKR 23,909,680
making it 15.86% of total project cost. The combined cost of PPEs and Site
Safety Equipment is 2% of total billed amount which is adequate to meet
the requirements of safety standards set for this project. Therefore it is
recommended for future projects of similar nature EHS Budget to be set
between 2-3% of total project cost.
It is to be noted that this budget doesnt include the cost of EHS
monitoring team which will be on the parole of contractors management
team.
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6. REFERNCES
Labor Force Survey 2013-14, Govt. of Pakistan, Bureau of Statistics
Labor Policy 2010, Govt. of Pakistan
Construction Safety Research in Pakistan: A Review and Future Research
Direction, 7th International Civil Engineering Congress (ICEC-2015)
Sustainable Development through Advancements in Civil Engineering
June 12-13, 2015, Karachi, Pakistan. Hafiz Zahoor, Abert P.C. Chan, Rafiq
M. Choudhry, Wahyudi P. Utama, Ran Gao.
Health, Safety and Environmental Practices in the Construction Sector of
Pakistan, Syed Ahmed Hasan, 2012.
Investigation of Safety Performance Indicator on Construction Projects,
Sci.Int. Rehan Masood, Babar Mujtaba, M. Ali Khan, Sajjad Mubin, Faizan
Shafique, Hafiz Zahoor, 2014.
Role of Construction Sector in Economic Growth: Empirical Evidence from
Pakistan Economy. First International Conference on Construction In
Developing Countries ICCIDCI) Advancing and Integrating Construction
Education, Research & Practice 2008, Raza Ali Khan.
Safety Performance in Construction Industry of Pakistan, First
International Conference on Construction In Developing Countries ICCIDC
I) Advancing and Integrating Construction Education, Research &
Practice 2008, Rizwan U. Farooqi, Farukh Arif, S.F.A Rafeequi
Construction Safety Assessment Framework for Developing Countries: A
Case Study of
Sri Lanka, Journal of Construction in Developing Countries, 18(1), 3351,
2013, Kanchana Priyadarshani, Gayani Karunasena and Sajani Jayasuriya.
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