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1/22/2017 BasicPrinciplesofPIDControllers

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August30,20159:00am | 1Comment | Frozee

Automaticcontrollersareusedonboardshipsfortheadjustmentofoneormoreparametersina Get Free Study Materials


system.Functionofthecontrolleristomaintaintheparameterasperdesiredvalue(valuesetbythe
operator).Theparametercouldbejacketwatertemperature(forenginejacketwatercooling
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system),lubricatingoiltemperature(forenginelubeoilsystem),fueloilpressure(forboilerfueloil
system),etc.PIDcontrolsarecommonlyusedfortheseapplications.Advantageofautomatic
indicatingcontrolleristhatitcontrolsaswellasindicatestheparameterreading.Refertothe
diagramandexplanationbelowtounderstandthebasicprincipleofPIDcontrollers.Thesecontrollers
arenormallylocatednearthevariablemeasuringpointsothatuseofatransmitter(totransmit Subscribe
parametersignalstothecontroller)isnotrequired.

On-Off or Two Step Action


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Thisisthesimplestformofcontrol.Hereonlytwocontrolpositionsareallowedonoroff.Inthecase
ofavalve,itopensorclosesbythesignalfromthecontroller.Examplesforsuchcontrolsystemare
waterlevelcontrolforboilercascadetank,aircompressorcutincutoffcontrol,temperaturecontrol
forfueloilstoragetanks,etc.Letusconsiderthecaseofafueloiltankheatingsteamtwostep
controller.Itconsistsofacontrollerthatcontinuouslysensesthesystemparameter(fueloil
temperature).Thisiscalledmeasuredvalue.Thedesiredvalueorsetpoint(temperatureoffueloilto
bemaintained)isfixedbytheoperator.Whenthetemperatureofthefueloildropsbelowsetpoint,
controllersentsignaltothesteamvalvetherebypassingsteamthroughcoilsprovidedinsidethefuel Follow Us
oiltank.Nowtemperatureoffueloilstartsincreasing.Whenthetemperaturerisestothesetpoint,
controllershutsthesteamvalve.Thesystemresponseisillustrateddownbelow.
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Nowasweknowthereisathermalinertiainthissystem.Orinotherwordsthepositionof
FuelInjectionArrangementonLarge
temperaturesensorandthatofsteamcoilisdifferent.Thatiswhywecannotobserveanincreasein
TwoStrokeEngines
temperatureassoonasthesteamvalveopens.Thesamephenomenonexplainswhytemperatureis
increasingevenafterthesteamvalveisshut.Anywaydisadvantageofthiscontrolisthelarge InvestigationonTopEndBearing
deviationfromthedesiredvalueorsetpoint.Hencetheapplicationofsuchcontrolislimited. FailureforMainEngineonShips

Proportional Action

Thisisacontinuouscontrolactioninwhichthecontrolleroutputisproportionaltothedeviation Tags
betweenmeasuredvalueanddesiredvalue.Letustakeanexampleofasimplewaterlevercontrol
asshowninthefigurebelow. aircompressorsairconditioning
boilerboilerblowdownboilerscargocargo
pumpscentrifugalpumpschemicaltankers
circulationsystemcoolingwatersystemcross
headbearingoilsystemcylinderlubeoil

systemdieselenginesexplosimeter

firedetectorsfirefightingfiretriangle
freshwatergeneratorfreshwater
generatoronshipsheatexchangers

indicatordiagramsinertgassystem
inventionofdieselenginelubeoilsystem
magneticparticletestingmainbearingoil

marine
systemmainengine

engineeringmarine
Considerawatertankwithanoutletvalve,awatersupplyvalve,controlleveronapivot,control
strings,andfloatasshowninthefigure.Oneendofthecontrolleverisconnectedtothefloatwhile engineering
otherendtothewatersupplyvalve.Thesystemisdesignedinsuchawaythat,whenfloatgoes studymaterials
marinemainswitchboardmeoclass
downsupplyvalveisopenedmoretherebyincreasingwatersupplytothetank.Similarlyanelevation
examquestionspantingpid
ofthefloatresultsinclosureofthesupplyvalve.Atthispointquantityofwatersuppliedandflownout
controllerpositivedisplacementpumps
ofthetankissameorthesystemisinequilibrium.Suddenlydemandofwaterincreasesorthe
dischargevalveisopenedmore.Thisresultinreductioninwaterlevelinsidethetankandcauses poundingproportionalcontrolpumps
reliefvalvesafetiesinmainswitchboard
floattolower.Asfloatlowersitraisesthecontrolstringconnectedtothewatersupplyvalve,thereby
increasingthesupplyofwater. sewagetreatmentplantsmokedetectors
stpsystemsofmainenginetypesofchemical
tankers

Asshowninthefigureabove,anewequilibriumisattainedbythesystem.Onceagainsupplyand
demandofwaterissame.Butwecanseeadropinwaterlevelfromthedesiredvalue.Thisdeviation
fromthemeasuredvalueanddesiredvalueisknownasoffset.Itisaninherentpropertyofthe
proportionalcontrol.Offsetcanbereducedbutcannotbeeliminatedinsuchsystems.Theamount
bywhichtheinputsignalvaluemustchangetomovethecorrectingunitbetweenitsextreme
positionsisknownasproportionalband.Thisconceptcanbemadeclearfromthefiguresshown
above.Movethepositionofthepivottowardsright(closertowardsthefloat).Nowwecanseethata
smallchangeinwaterlevelcausesanamplifiedeffectinopeningorclosingthesupplyvalve.Inother
wordsthesystembecomesmoresensitive.Alsoheretheoffsetisreducedcomparingtothe
scenariobefore.Similarly,movingthepivottowardstheleftcauseminorchangesforthesupplyvalve
eventhoughfloatlowersorrisesdrastically.Heresensitivityofthesystemisless.Itisclearthatoffset
canbereducedtominimumwhensensitivityishigher.Butthisresultsinhuntingofthesystem.

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Huntingmeansexcessivefluctuationofthemeasuredvaluearounddesiredvalue.Systemresponse
toproportionalactionisshownbelow.

Sofarwehavediscussedproportionalactionwithreferencetoasimplefloatandvalvesystem.
Samecanbeexplainedusingaflappernozzlemechanismtoo.Infactsuchanexampleismuch
closertotheactualcontrolsystem.

Referringtothediagramabove,asthemeasuredvaluedeviatesfromsetpoint,flappermovescloser
tothenozzle.Thisresultsinanincreaseinoutputairpressure.Thisincreaseinoutputairpressure
changesthecontrolledcondition(parametertobecontrolled),saybyclosingoropeningavalve.At
thesametimetheincreasedoutputairpressureactonthefeedbackbellowsalso.Thisnegative
feedbackpushestheflapperawayfromthenozzle,therebyreducingoutputairpressure.Nowthe
systemisinequilibrium.Rememberthatanoffsetisinevitablehere.Movingthenozzleawayfrom

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thefeedbackbellowsincreasesensitivityandhuntingofthesystem.Alsomovingnozzletowards
feedbackbellowsreduceshuntingandincreasesoffset.Sopositionofthenozzle(orProportional
Band)canbeadjustedcarefullytoobtainastablesystemwithminimaloffsetandhunting.

Integral or Reset Action

Integralactionorresetactionisusedinconjunctionwithproportionalaction,toremoveoffsetfrom
thesystem.Herecontrolleroutputvariesatarateproportionaltothedeviationbetweenmeasured
anddesiredvalue.Refertothefigurebelow.

Hereinadditiontothefeedbackbellows,wehaveintegralactionbellowsalso.Considertheintegral
actionvalveisopen.Nowastheflappermovesclosertothenozzlebecauseofadeviation,outputair
pressureincreases,thesameairpressureactsonfeedbackbellowstomovetheflapperawayfrom
nozzletoanequilibriumposition.Nowthereisanoffset.Againthesamecontrolairpressureacting
ontheintegralbellowsmovestheflappertowardsthenozzletoincreasecontrolairpressure.Hence
anewequilibriumisattainedwithnooffset.Notethatalltheseactionstakeplacesimultaneously.
Whentheintegralactionvalveisfullyopen,integralactionwillbetoofastthatresultinhunting.When
thevalveiscrackopen,thereisnohuntingbutittakeslongtimetoremoveoffset.Inotherwords
timerequiredtoremovetheoffset(ResetTime)canbeadjustedbyopeningorclosingintegral
actionvalve.Closureoftheintegralactionvalvemeansnointegralaction.Resettimetobesetin
suchawaythatsystemoperatesfasttoremoveoffsetandminimalhunting.Allpressurecontrol
systemsonboardshipsarenormallyproportionalintegral(PI)controls.

Derivative or Rate Action

Derivativeactionisutilizedalongwithproportionalandintegralactions.Thisisappliedinsystems
wheretimedelaybetweenchangesinmeasuredvalueandtheircorrectionislong.Exampleis
temperaturecontrolforjacketwatersystem.Herecontrolleroutputisproportionaltotherateof
changeofdeviation.Refertothefigurebelow.

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Hereaderivativeactionvalveisintroducedasshowninthefigure.Closingthisvalveanyamount
wouldintroducederivativeactioninthesystem.Considerthederivativeactionvalveisclosed70%.
Whenflappermovestowardsnozzlebecauseofadeviation,controlleroutputpressureincreases,
thesamepressureactsonthefeedbackbellowsthroughthederivativeactionvalve.Asthevalveis
onlylittleopen,ittakestimetomovetheflapperawayfromthenozzlebynegativefeedback,thereby
allowingcontrolairoutputpressuretobehigherforlongtime,whichagainallowmoretimefor
correctiveaction.Alsoderivativeactioncanbevariedbyadjustingopeningorclosingderivative
actionvalve.Whenderivativeactionvalveisfullyopen,thereisnoderivativeaction.

ResponseofaPIDcontrolactionisalsoshownbelow.

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Postedin:InstrumentationandControl | Tagged:automaticcontroller,derivativecontrol,integralcontrol,pidcontrol,
pidcontroller,pressurecontrol,proportionalcontrol,temperaturecontrol

One Thought on Basic Principles of PID Controllers


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One Thought on Basic Principles of PID Controllers

mahbubulalam
onSeptember18,2016at11:32pmsaid:

Veryhelpfulandeasytounderstandthesystem.Goodtopicforengineers.
Reply

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