Solo2 Tpo100b

Invacare Solo2 Portable Oxygen Concentrator
Model TPO100B Model TPO100B-EU

Model TPO100B-UK Model TPO100B-AZ
EN Internal Repair Manual

NL
DEALER: Keep this manual. The procedures in this manual MUST be performed by a qualified technician.
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REFERENCE DOCUMENTS
These Invacare part numbers that can be referenced for additional information on the Solo2.
MANUAL PART NUMBER

Invacare Solo2 Portable Oxygen Concentrator
User Manual - Domestic 1156872
Invacare Solo2 Transportable Oxygen Concentrator
Operators Manual - Europe 1163190
2012 Invacare Corporation. All rights reserved. Republication, duplication or modification in whole or in part is prohibited without prior written
permission from Invacare Corporation. Trademarks are identified by and . All trademarks are owned by or licensed to Invacare or its subsidiaries
unless otherwise noted.
Invacare Solo2 Portable Oxygen Concentrator 2 Part No 1176122

Internal Repair Manual
SECTION 1GENERAL ..............................................................................................................................................................................6
Symbols .................................................................................................................................................................................................................................................... 6
SECTION 2OVERVIEW ...........................................................................................................................................................................7
Component Identification .................................................................................................................................................................................................................... 7
Typical Product Parameters ................................................................................................................................................................................................................ 8
Regulatory Listing................................................................................................................................................................................................................................. 12
Technical Description ......................................................................................................................................................................................................................... 12
SECTION 3SAFETY ...............................................................................................................................................................................13
Important Safety Information ............................................................................................................................................................................................................ 13
Radio Frequency Interference........................................................................................................................................................................................................... 15
Polarized Plug Instruction .................................................................................................................................................................................................................. 15
SECTION 4PACKAGING AND HANDLING .....................................................................................................................................16
Inspection............................................................................................................................................................................................................................................... 16
Storage.................................................................................................................................................................................................................................................... 16
Disposal of Equipment and Accessories ......................................................................................................................................................................................... 16
SECTION 5CHECKING O2 PURITY ....................................................................................................................................................17
Disposal of Equipment and Accessories ......................................................................................................................................................................................... 18
SECTION 6ADMINISTRATIVE SETTINGS ........................................................................................................................................19
Accessing Administrative Settings Screen ...................................................................................................................................................................................... 19
Resetting Patient Hours ..................................................................................................................................................................................................................... 20
Adjusting DC Power Limit................................................................................................................................................................................................................. 20
Toggling Auto Pulse............................................................................................................................................................................................................................. 21
Part No 1176122 3 Invacare Solo2 Portable Oxygen Concentrator

SECTION 7TROUBLESHOOTING AND MAINTENANCE ............................................................................................................ 22
Functional Test......................................................................................................................................................................................................................................22
Checking Outlet HEPA Filter ............................................................................................................................................................................................................24
Checking Compressor Inlet Filter ....................................................................................................................................................................................................24
Checking Power Loss Alarm..............................................................................................................................................................................................................25
Troubleshooting Alarms .....................................................................................................................................................................................................................25
Accessing Alarm Codes ......................................................................................................................................................................................................................26
Error Codes...........................................................................................................................................................................................................................................27
Preventative Maintenance Record....................................................................................................................................................................................................35
SECTION 8REPLACING THE GROSS PARTICLE FILTER ............................................................................................................. 36
Cleaning the Gross Particle Filter.....................................................................................................................................................................................................36
SECTION 9REPLACING THE INLET FILTER ................................................................................................................................... 37
SECTION 10REPLACING THE PATIENT OUTLET FILTER AND FILTER CONNECTOR ....................................................... 38
Replacing Patient Outlet Filter ..........................................................................................................................................................................................................38
Replacing Bulkhead Fitting ..................................................................................................................................................................................................................39
SECTION 11ACCESSING INTERNAL COMPONENTS .................................................................................................................. 40
Disassembly............................................................................................................................................................................................................................................40
SECTION 12RIBBON CABLE .............................................................................................................................................................. 41
Disconnecting the Ribbon Cable ......................................................................................................................................................................................................41
Connecting the Ribbon Cable ...........................................................................................................................................................................................................41
SECTION 13BATTERY PACK .............................................................................................................................................................. 42
Removing the Battery Pack ................................................................................................................................................................................................................42
Installing the Battery Pack ..................................................................................................................................................................................................................43
Replacing Batteries in Battery Pack..................................................................................................................................................................................................44
SECTION 14P.C. BOARD ..................................................................................................................................................................... 46
Removing the P.C. Board ...................................................................................................................................................................................................................46
Installing the P.C. Board......................................................................................................................................................................................................................51
SECTION 15COMPRESSOR ................................................................................................................................................................. 53
Replacing the Compressor.................................................................................................................................................................................................................53

SECTION 16SIEVE BED MANIFOLD UNIT .......................................................................................................................................56
Replacing the Sieve Bed Manifold Unit............................................................................................................................................................................................ 56
SECTION 17CONTROL PANEL ..........................................................................................................................................................59
Replacing the LCD Display ................................................................................................................................................................................................................ 59
Replacing Control Panel Label .......................................................................................................................................................................................................... 60
SECTION 184-WAY VALVE .................................................................................................................................................................61
Replacing the Compressor ................................................................................................................................................................................................................ 61
SECTION 19EXHAUST MUFFLER ......................................................................................................................................................62
Replacing the Exhaust Muffler........................................................................................................................................................................................................... 62
SECTION 20BATTERY INPUT BOARD .............................................................................................................................................63
Replacing the Battery Input Board................................................................................................................................................................................................... 63
SECTION 21INLET RESONATOR .......................................................................................................................................................64
Replacing the Battery Input Board................................................................................................................................................................................................... 64
SECTION 22P.C. BOARD COOLING FANS ......................................................................................................................................65
Replacing the P.C. Board Cooling Fans........................................................................................................................................................................................... 65
SECTION 23COMPRESSOR BOX COOLING FANS ........................................................................................................................66
Replacing the P.C. Board Cooling Fans........................................................................................................................................................................................... 66
SECTION 24PULSE AND SENSITIVITY TEST ..................................................................................................................................67
SECTION 25TUNE AND TEST PROCEDURE ...................................................................................................................................69
SECTION 26LCD SCREEN NAVIGATION GUIDE ...........................................................................................................................73
Turning Concentrator On/Off.......................................................................................................................................................................................................... 73
Menu Screen Navigation .................................................................................................................................................................................................................... 73
Normal Operating/Standby Screen.................................................................................................................................................................................................. 73
LCD Adjust Screen.............................................................................................................................................................................................................................. 74
LCD Adjust Screen Navigation......................................................................................................................................................................................................... 74
Mode and Flow Adjust Screen .......................................................................................................................................................................................................... 75
Changing Mode..................................................................................................................................................................................................................................... 75
Adjusting Flow ...................................................................................................................................................................................................................................... 75

1 GENERAL
1 General
1.1 Symbols
Signal words are used in this manual and apply to hazards or unsafe practices which could result in personal injury or property damage.
See the information below for definitions of the signal words.
DANGER
!
Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
!
Warning indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
!
Caution indicates a potentially hazardous situation which, if not avoided, may result in property damage or minor injury or
both.
! IMPORTANT
Indicates a hazardous situation that could result in damage to property if it is not avoided.
Gives useful tips, recommendations and information for efficient, trouble-free use.

2 OVERVIEW
2 Overview
2.1 Component Identification
GREEN YELLOW RED
On/Off Button Indicator Indicator Indicator
Carry LCD Display

Handle
Increase
Mode/Return/ Button
Highlight Button
External Power
Input Connector
Air Intake and

Filter
Decrease Button
The battery pack is not
shown. This item is
located on the back side of
the unit.
Oxygen Outlet Port

and HEPA Filter

2 OVERVIEW
2.2 Typical Product Parameters
Standard Listing: Double Insulated Product
ETL Certified as Complying with ANSI/AAMI ES60601-1:2005
ETL Certified Complying with CAN/CSA C22.2 No. 601-1 M:90 (Canada)
EMC IEC 60601-1-2
Direct Current
Type BF equipment
Attention - Consider Accompanying Documents

!
DO NOT smoke
No open flame or ignition sources
Class II, Double Insulated
Power On/Off
DO NOT dispose of in household waste

2 OVERVIEW
Recycle
DO NOT use oil or grease
Keep dry in transport or storage
IPX1 Protected against dripping water in upright position (AC and DC power input)
IPX2 Protected against dripping water in upright and tilted positions (battery power only)
NO AP/APG Not suitable for use in the presence of a flammable anaesthetic mixture
POWER INPUT: 24 VDC @ 7.5 Amp or 11-16 VDC @ 10.0 Amp max (12.6 VDC Nom.)
EXTERNAL POWER SUPPLY INPUT:
AC POWER SUPPLY: 120 VAC, 50/60 Hz @ 2.5 amps, 230 VAC, 50/60 Hz @ 1.25 amps
DC POWER SUPPLY: 11-16 VDC, (12.6 VDC Nom. @ 10.0 Amp max)
SOUND LEVEL: < 40 dBA weighted @ 2 LPM continuous and all pulse settings (1-5)
ALTITUDE: Up to 10,000 ft (3046 m) above sea level
Titration recommended for use above 10,000 ft (3046 m)
OXYGEN CONCENTRATION:* 87% to 95.6%, after initial warm-up period (approximately 5 minutes) at all flow rates
*BASED ON AN ATMOSPHERIC PRESSURE OF
14.7 PSI
(101 KPA) AT 70F (21C) NOMINAL
CONSERVER TRIGGER SENSITIVITY:
FACTORY SET - NO ADJUSTMENT < 0.20 cmH2O max pressure drop
PRESSURE ACTIVATED All settings - using 7 ft (2.1 m) cannula

2 OVERVIEW
CONSERVER TRIGGER DELAY: 35 mSec max

FACTORY SET - NO ADJUSTMENT Nominal value - using 7 ft (2.1 m) cannula
CONSERVER BOLUS DELIVERY: Setting 1: 400 cc
FIXED MINUTE VOLUME Setting 2: 800 cc
Setting 3: 1200 cc
Setting 4: 1600 cc
Setting 5: 2000 cc
Total ccs 75 cc delivered per minute
CONSERVER BREATH RATE CAPACITY: Up to, and including, 35 BPM without reduction of bolus minute volume
CONTINUOUS FLOW SETTINGS: 0.5 through 3.0 LPM @ 0 psi, 0.5 LPM increments, All settings are 0.2 LPM
(2.0 LPM max w/Ext DC Power Cable)
MAXIMUM RECOMMENDED 3.0 LPM
FLOWRATE WITH 7KPA (1.01 PSI)
BACKPRESSURE:
PRESSURE RELIEF ACTIVATION: 20 psi 5 psi (137.8 kPa 34.5 kPa)
MAX OUTLET PRESSURE @ 3.0 LPM 12.0 psig
CONTINUOUS:
DIMENSIONS: (WITHOUT CART) 16.5 in high x 11 in wide x 8 in deep (41.9 cm high x 27.9 cm wide x 20.3 cm deep)
WEIGHT: (UNIT WITHOUT CART) < 20 lbs (9.09 kg)
BATTERY DURATION: Pulse Mode Continuous Mode
(TIMES ARE APPROXIMATE) Setting 1 = 4.5 hrs Setting 0.5 LPM = 4.5 hrs
Setting 2 = 3.5 hrs Setting 1 LPM = 3.5 hrs
Setting 3 = 3.0 hrs Setting 2 LPM = 2.5 hrs
Setting 4 = 2.5 hrs Setting 3 LPM = 1.5 hr
Setting 5 = 2.5 hrs

2 OVERVIEW
BATTERY RECHARGE TIME: 5 hours (recharge time increases if battery is charging while unit is running)
HUMIDITY RANGE:
OPERATING HUMIDITY: 15% to 60% non condensing
TRANSPORT AND STORAGE: Up to 95% non condensing
STANDARD TEMPERATURE RANGE
(ALL POWER SOURCES)
OPERATING TEMPERATURE: 41F to 95F (5C to 35C)
TRANSPORT AND STORAGE TEMPERATURE: -2F to 140F (-20C to 60C)
EXTENDED TEMPERATURE RANGE:
(USING AC OR DC POWER)
OPERATING TEMPERATURE: 95F to 104 (35C to 40C)
AC SUPPLY: Unlimited use all settings, all modes
DC SUPPLY: Unlimited use all settings with pulse mode, Limited to 2.0 LPM, or less, with continuous mode
EXTENDED TEMPERATURE RANGE:
(USING BATTERY)
OPERATING TEMPERATURE: 95F to 104 (35C to 40C)
Pulse Mode Continuous Mode
Settings 1, 2 and 3 = unlimited use 0.5 thru 1.5 LPM = unlimited use
Setting 4 = 45 minutes 2.0 thru 2.5 LPM = 45 minutes
Setting 5 = 30 minutes 3.0 LPM = 30 minutes

2 OVERVIEW
2.3 Regulatory Listing
ETL certified complying with: EN 55011: 1998
CISPR 11: 2003
IEC 60601-1: 2005
IEC 60601-1-2: 2.1 Ed.
IEC 61000-3-2: 2005
IEC 61000-3-3: 2005
UL 60601-1, 1st ed.
CSA 601.1 M90
ISO 8359
2.4 Technical Description

The oxygen concentration level of the output gas ranges from 87% to 95.6%. The oxygen is delivered to the patient through the use of a nasal cannula.
The transportable oxygen concentrator provides two modes of operation; pulse flow and continuous flow. In pulse flow, when the demand for oxygen
is detected, the oxygen is delivered with pulse flow settings of 1 through 5. In continuous flow, oxygen is continuously flowing with settings from 0.5
LPM to 3.0 LPM.
The Invacare transportable oxygen concentrator uses a molecular sieve and pressure swing adsorption methodology to produce the oxygen gas
output. Ambient air enters the device, is filtered and then compressed. This compressed air is then directed toward one of two nitrogen adsorbing
sieve beds. Concentrated oxygen exits the opposite end of the active sieve bed and is directed into an oxygen reservoir where it is delivered to the
patient in specific volumes during the inhalation portion of a detected breath.
The Invacare transportable oxygen concentrator is capable of operation by the patient in a home environment, in an institutional environment or in
a vehicle or other mobile environment. Device standard power options include an AC to DC switching power supply operating from AC power outlet
(120 VAC/ 60 Hertz or 230VAC/50 Hertz nominal), a DC supply operating from accessory outlets typically found in a mobile vehicle type environment
(12 VDC nominal) and a rechargeable battery module.

3 SAFETY
3 Safety
3.1 Important Safety Information
The Invacare portable concentrator is to be used by patients with respiratory disorders who require supplemental oxygen. The device is not intended to
sustain or support life.
DANGER
!
DO NOT SMOKE while using this device. Keep all matches, lit cigarettes, candles or other sources of ignition out of the
room in which this product is located and away from where oxygen is being delivered.
NO SMOKING signs should be prominently displayed. Textiles and other materials that normally would not burn are easily
ignited and burn with great intensity in oxygen enriched air. Failure to observe this warning can result in severe fire,
property damage and cause physical injury or damage.
Risk of electric shock. DO NOT disassemble. Refer servicing to qualified service personnel. No user serviceable parts.
TO REDUCE THE RISK OF BURNS, ELECTROCUTION, FIRE OR INJURY TO PERSONS
A spontaneous and violent ignition may occur if oil, grease, greasy substances, or petroleum based products come in
contact with oxygen under pressure. These substances MUST be kept away from the concentrator, tubing and
connections, and all other oxygen equipment. DO NOT use any lubricants unless recommended by Invacare.
Avoid using while bathing. If continuous usage is required by the physicians prescription, the concentrator MUST be
located in another room at least seven feet from the bath.
DO NOT come in contact with the concentrator while wet.
DO NOT place or store product where it can drop into water or other liquid.
DO NOT reach for product that has fallen into water. Unplug IMMEDIATELY.
Keep the oxygen tubing, cord, and unit out from under such items as blankets, bed coverings, chair cushions, clothing
and away from heated or hot surfaces, including space heaters, stoves and similar electrical appliances.
Avoid creation of any spark near medical oxygen equipment. This includes sparks from static electricity created by any type
of friction.

3 SAFETY
CAUTION
!
Caution: Federal law restricts this device to sale or rental by or on order of a physician, or any other practitioner licensed by the law of
the State in which he/she practices to use or order the use of this device.
Invacare recommends an alternate source of supplemental oxygen in the event of a power outage, alarm condition or mechanical failure.
Consult your physician or equipment provider for the type of reserve system required.
This equipment is to be used as an oxygen supplement and is not considered life supporting or life sustaining.
DO NOT move or relocate concentrator by pulling on the cord.
A product should NEVER be left unattended when plugged in. Make sure concentrator is Off when not in use.
Outdoor use of the concentrator MUST be conducted with internal or supplemental battery power only.
The transportable oxygen concentrator can only be used in conjunction with PAP, Bi-Level or other such devices when in continuous flow mode.
If the concentrator is not working properly, if it has been dropped or damaged, or dropped into water, call equipment provider/qualified technician for
examination and repair.
If you feel ill or uncomfortable, or if the unit does not signal an oxygen pulse and you are unable to hear and/or feel the oxygen pulse, consult your equipment
provider and/or your physician IMMEDIATELY.
NEVER drop or insert any object or liquid into any opening.
DO NOT use extension cords with AC power adapters provided.
For optimum performance, Invacare recommends that each concentrator be on and running for a minimum of 5 minutes. Shorter periods of operation may
reduce maximum product life.
The transportable oxygen concentrator is designed only to be used with a humidifier while using continuous flow mode. Use of this device with a humidifier
in pulse flow mode may impair performance and/or damage the equipment.
When your automobile is turned Off, disconnect the car accessory power supply and remove the transportable oxygen concentrator from the automobile.
NEVER allow the transportable oxygen concentrator to be stored in a very hot or cold automobile or in other similar, high or low, temperature environments.
refer to Typical Product Parameters on page8.
DO NOT operate in temperatures below 41 F (5C) or above 104 F (40 C) for extended periods of time.
Invacare recommends that the battery module be removed from the unit when the unit is not intended to be used for extended periods of time.
DO NOT connect the concentrator in parallel or series with other oxygen concentrators or oxygen therapy devices.
Invacare recommends that the transportable oxygen concentrator not be used for extended periods in the rain.
Close supervision is necessary when this product is used near children or physically-challenged individuals.
Additional monitoring or attention may be required for patients using this device who are unable to hear or see alarms or communicate discomfort.

3 SAFETY
Be aware that electrical cords and/or tubing could present a tripping hazard.
A change in altitude may affect total oxygen available to you. Consult your physician before traveling to altitudes above 10,000 ft (3046 m) to determine if
your flow settings should be changed.
3.2 Radio Frequency Interference

This equipment has been tested and found to comply with EMC limits specified by IEC/EN 60601-1-2. These limits are designed to provide a reasonable
protection against electromagnetic interference in a typical medical installation.
Other devices may experience interference from even the low levels of electromagnetic emissions permitted by the above standards. To determine if the
emissions from the concentrator are causing the interference, turn the concentrator Off. If the interference with the other device(s) stops, then the
concentrator is causing the interference. In such rare cases, interference may be reduced or corrected by one of the following measures:
Reposition, relocate, or increase the separation between the equipment.
Connect the equipment into an outlet on a circuit different from that to which the other device(s) is connected.
DO NOT connect the concentrator in parallel or series with other oxygen concentrators or oxygen therapy devices.
Close supervision is necessary when this product is used near children or physically-challenged individuals.
Additional monitoring or attention may be required for patients using this device who are unable to hear or see alarms or communicate discomfort.
Be aware that electrical cords and/or tubing could present a tripping hazard.
A change in altitude may affect total oxygen available to you. Consult your physician before traveling to higher or lower altitudes to determine if your flow
settings should be changed.
3.3 Polarized Plug Instruction

As a safety feature, this appliance may have a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug
does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician. DO NOT attempt to defeat this safety feature.

4 PACKAGING AND HANDLING
4 Packaging and Handling

4.1 Inspection
Inspect/examine exterior of the oxygen concentrator and accessories for damage. Inspect all components.
4.2 Storage
1. Store the repackaged oxygen concentrator in a dry area.
2. DO NOT place objects on top of packaged concentrator.
4.3 Disposal of Equipment and Accessories

This product has been supplied from an environmentally aware manufacturer that complies with the Waste Electrical and Electronic Equipment (WEEE)
Directive 2002/96/CE. This product may contain substances that could be harmful to the environment if disposed of in places (landfills) that are not appropriate
according to legislation.
Follow local governing ordinances and recycling plans regarding disposal of the device or components normally used in operation. The device does not
generate waste or residue in operation. DO NOT dispose of the device or the battery module in the normal waste stream. The lithium battery module should
be returned to your dealer/provider for recycling. Any accessories not part of the device MUST be handled in accordance with the individual product marking
for disposal.
DO NOT
Recycle dispose of in
household
waste

5 CHECKING O2 PURITY
5 Checking O2 Purity
Oxygen purity should be checked every 3 years or 26,280 hours, whichever comes first.
1. Turn the unit On by pressing the On/Off button.

2. Adjust flow to 3.0 LPM continous (refer to Solo2 User Manual), allow to run for a minimum of 8 minutes.
3. Connect a standard hand held oxygen analyzer to the outlet port.
4. Follow the directions provided by the analyzer manufacturer.
5. Repeat STEPS 2-4 for continuous flow settings 2.5, 2.0, 1.5, 1.0 and 0.5.

5 CHECKING O2 PURITY
5.1 Disposal of Equipment and Accessories
This product has been supplied from an environmentally aware manufacturer that complies with the Waste Electrical and Electronic Equipment (WEEE)
Directive 2002/96/CE. This product may contain substances that could be harmful to the environment if disposed of in places (landfills) that are not appropriate
according to legislation.
Follow local governing ordinances and recycling plans regarding disposal of the device or components normally used in operation. The device does not
generate waste or residue in operation. DO NOT dispose of the device or the battery module in the normal waste stream. The lithium battery module should
be returned to your dealer/provider for recycling. Any accessories not part of the device MUST be handled in accordance with the individual product marking
for disposal.
DO NOT
Recycle dispose of in
household
waste

6 ADMINISTRATIVE SETTINGS
6 Administrative Settings
6.1 Accessing Administrative Settings Screen
From main menu operational screen (DETAIL "A") simultaneously press the Mode/Return/Highlight, Up/Increase , and Down/Decrease Buttons to
access the administrative settings screen (DETAIL "B").
DETAIL A Main Menu
ON/OFF Button Operational Screen
Up/Increase Button
Mode/Return/
Highlight Button
Down/Decrease Button
DETAIL B
Administrative Settings Screen

6.2 Resetting Patient Hours
1. Access the administrative settings screen. Refer to Accessing Administrative Settings Screen on page 19 for this procedure.
2. Locate the Patient Hours setting (Detail "B").
A. Press Up/Increase or Down/Decrease button to highlight Patient Hours setting.
B. Press the Return/Highlight button to relocate highlight bar to the adjustable setting on right side of screen.
3. Press Up/Increase or Down/Decrease button to reset hours.
4. Save changes by pressing the Return/Highlight button to relocate highlight bar to left side of screen.
Changes are not saved until the highlight bar is relocated to the left side of the screen.
5. Press and hold the Return/Highlight button to return to the main menu operational screen.
The portable oxygen concentrator will automatically return to the main menu operational screen if idel for a period of approximately 10-15
seconds.
6.3 Adjusting DC Power Limit

1. Enter administrative settings screen (DETAIL "B"). Refer to Accessing Administrative Settings Screen on page 19 for this procedure.
2. Locate the DC Power Limit setting (DETAIL "B").
A. Press the Up/Increase or Down/Decrease button to highlight DC Power Limit setting.
3. Press the Up/Increase or Down/Decrease button to adjust Power Limit.
Maximum DC Power Limit is 2.0 LPM continuous.
4. Save changes by pressing the Return/Highlight button to relocate highlight bar to the left side of the screen.

seconds.
The portable oxygen concentrator is preset by Invacare at a maximum setting of 2.0 LPM.
6.4 Toggling Auto Pulse

1. Enter administrative settings screen (DETAIL "B"). Refer to Accessing Administrative Settings Screen on page 19 for this procedure.
2. Locate the Auto Pulse setting (DETAIL "B").
A. Press the Up/Increase or Down/Decrease button to highlight Auto Pulse setting.
3. Press the Up/Increase or Down/Decrease button to toggle between ON or OFF.
4. Save changes by pressing the Return/Highlight button to relocate highlight bar to left side of screen.
seconds.
Unit will remain in Auto Pulse mode until Auto Pulse is returned to OFF.

7 TROUBLESHOOTING AND MAINTENANCE
7 Troubleshooting and Maintenance

7.1 Functional Test
1. Install battery in unit.
2. Verify communication exists between the Transportable Oxygen Concentrator and the battery (DETAIL "A") by momentarily pressing the
"ON/OFF" button.
3. Connect Transportable Oxygen Concentrator to AC power source.
Screen will light up displaying the AC power icon, battery %, bars on battery symbol that correspond to the battery % and the
charging icon if battery is not at 100% (DETAIL "B").
DETAIL A
DETAIL B
DETAIL C

4. Turn the portable oxygen concentrator on by pressing the ON/OFF button for approximately 2-3 seconds, not to exceed 5 seconds.
When the portable oxygen concentrator is turned on, the green LED will illuminate to show unit is in operation.
5. Change setting to continuous flow. Refer to the Solo2 User Manual for this procedure.
6. Allow the unit to run for a minimum of 8 minutes, and then check the oxygen purity. Refer to Checking O2 Purity on page 17.
7. After oxygen purity has been checked, change setting to pulse flow. Refer to the Solo2 User Manual for this procedure.
8. After approximately sixty seconds of operation the "No Breath Found" warning screen will display (DETAIL "C"), yellow LED will illuminate and
flash repeatedly, and a triple beep will sound in 10 second intervals.
9. Verify that the "No Breath Found" alarm is operating as defined by the Solo2 User Manual.
10. Connect an oxygen cannula to the Transportable Oxygen Concentrator. Refer to the Solo2 User Manual for this procedure.
11. Breathe with the cannula to ensure the Transportable Oxygen Concentrator pulses at each setting (DETAIL "C" will disappear). Change setting
as required.
12. Turn unit off by pressing the "ON/OFF" button for approximately 2?3 seconds and unplug the AC power cord. Leave battery installed.
13. Press the "ON/OFF" button for approximately 1 second. The display should illuminate displaying the main operational screen (DETAIL "A").
14. Turn unit on by pressing the "ON/OFF" button for approximately 2?3 seconds. Verify unit starts and allow unit to run for 30 seconds.
15. Turn unit off to complete test.

7.2 Checking Outlet HEPA Filter
Recommended to be replaced between patients.
1. Turn unit on by pressing the "ON/OFF" button for approximately 2-3 seconds.
2. Verify unit starts and set unit to 3.0 LPM, Refer to Adjusting DC Power Limit on page 20. Allow unit to run for a minimum of 6-1/2 minutes.
3. Attach a flowmeter to patient outlet.
4. Measure flow for 2 minutes.
If flow drops below 2.7 LPM replace outlet HEPA filter and repeat STEPS 1-4.
7.3 Checking Compressor Inlet Filter

Recommended to be replaced between patients.
1. Remove inlet filter. Refer to Replacing the Inlet Filter on page 37 for this procedure.
2. Inspect filter, if media is discolored replace inlet filter. Refer to Replacing the Inlet Filter on page 37 for this procedure.

7.4 Checking Power Loss Alarm
1. Connect the external power supply (AC power adapter) to the transportable oxygen concentrator.
2. Turn unit on by pressing the "ON/OFF" button for approximately 2-3 seconds. Verify unit starts and allow unit to run for 30 seconds.
3. Disconnect the external power supply and remove the battery (if installed).
4. Unit should beep every 8 seconds until power is restored, or power has been removed for more than 10 minutes.
7.5 Troubleshooting Alarms

The Transportable Oxygen Concentrator has numerous alarms that are being monitored on a continuous basis. Some of these alarms have multiple
sub-codes available to the service technician that can be used to help diagnose the problem.
The alarms that carry sub-codes are:
Compressor Alarm: This alarm group centers on the compressor operation. These are alarms for which there is no corrective action available
to either the patient or the provider.
System Alarm: This alarm group centers on internal software monitors. These are alarms for which there is no corrective action available to
either the patient or the provider.
Operating Alarm: This alarm group centers on internal pressures. These are alarms for which there is no corrective action available to either the
patient or the provider.
O2 Sensor Fail Alarm: This alarm centers on failure of the O2 sensor. This alarm has no corrective action available to either the patient or the
provider.

7.6 Accessing Alarm Codes
To access the Alarm codes, the unit first has to be in an alarm condition with the red LED illuminated. While in this condition:
1. Push the ON/OFF and Up/Increase flow setting buttons simultaneously.
Six numbers will display at the bottom of the screen. The first is the total number of errors occurring, the second number is the error sequence
(current error displayed beginning with "0"), and the last four numbers are the error codes. Refer to Error Codes on page 27.
If more than one error occurs use the Return/Highlight button to If more than one error occurs use the Return/Highlight button to cycle through
each error. Once the unit is turned off, the alarm codes will reset. All the alarms should be reset and the unit turned back on to see if the unit
can self-correct the problem.
1 0 3330
# of Errors Error Sequence Error Code

7.7 Error Codes
Common Alarms
ERROR TRUE MEANING POSSIBLE REASON/SOLUTION
CODE
256 Warning - Battery Charge battery, see user manual
less than 25%
less than 15%
768 Warning - No Check cannula
breath found Check for no leaks at outlet filter
less than 10%
1280 Warning - Breath Reduce activity
rate high Have patient breathe at a lower rate
1536 Alarm - Unit Temp Check ambient temp and blockage of air inlet/outlet
HI/LO
1792 Warning - Start Check ambient temp and blockage of air inlet/outlet
Temp HI/LO
2048 Alarm - Battery Check ambient temp and blockage of air inlet/outlet
Temp HI/LO
2049 Alarm - Battery Check ambient temp and blockage of air inlet/outlet
Temp HI/LO
2304 Warning - Low O2 Check ambient temp and blockage of air inlet/outlet
Purity
2560 Alarm - Low O2 Check ambient temp and blockage of air inlet/outlet
Purity
2816 Corrupt Scheduler IDF (interrupt driven framework) scheduler was not able to execute all scheduled events within 1 msec timer period.
If excess of 1 msec was allowed, the operation of the Solo2 could become unstable


CODE
2817 Alarm - Watch dog Program counter of CPU is running code that it was never designed to run. Program operation will become unstable.
time-out Program stack space was exceeded. An invalid function pointer is being used.
2818 Alarm - ee Writer During verification of write, the memory written does not match the memory read. The EEPROM memory may be
not verified damaged.
2819 Alarm - ee The lower copy of the EEPROM memory does not match its checksum. There are two copies of EEPROM memory, an
Recover lower upper and lower. If one is invalid, it will automatically be corrected, by copying the valid memory.
2820 Alarm - ee Both the upper and lower copies of EEPROM memory doe not match their checksums. All memory is corrupted. The
Memory corrupted unit will need to be recalibrated if EEPROM memory is not damaged. The EEPROM memory may be damaged.
2821 Alarm - Serial ee to EEPROM took longer than 1 second to write. EEPROM shares the same (SPI) bus as the LCD. The LCD controller
long to write might be holding the SPI bus. There might be a problem with either the EEPROM or LCD device using the SPI bus.
2822 ALarm - Sci tx The RS232 port is having trouble transmitting data out its port. More than 20 attempts were made to transmit data
from the MCU register out the RS232 port without success.
2823 Alarm - err Import During a request to read information from the GUI, an invalid data size type was sent from the GUI. The serial
eeprom transmission might be noisy. Check GUI SNAP statistics group for possible packet errors.
2824 Alarm - Recover The upper copy of the EEPROM memory does not match its checksum. There are two copies of EEPROM memory, an
upper upper and lower. If one is invalid, it will automatically be corrected, by copying the valid memory.
2825 Alarm - Sci rx Not applicable. The code is reserved for Solo2 softare development debugging.
resend packet err
2826 Alarm - Err export During a request to write information from the GUI, an invalid data size type was sent from the GUI. The serial
eeprom transmission might be noisy. Check GUI SNAP statistics group for possible packet errors.
2827 Alarm - ee Export SNAP command for a serial write to EEPROM timed out after 5 seconds. there might be a problem with the EEPROM,
too long to write LCD or SPI bus.
2828 Alarm - Battery Battery was not able to acquire the I2C bus within 100 msec. I2C bus is shared between the battery, battery MUX, and
controller wait to GPIO expander/12C bus might be latched up. Some device on the I2C bus is not releasing it for other peripheral use.
acquire i2c time Make sure SDA and SCL are in a pulled High state. If they are continually held Low some device has latched them
out permanently in a low condition.


CODE
2829 Alarm - i2c Another master on the I2C tried to aquire the bus (during a read) at the same time as the MCU. This logic was created
Arbitration lost on to solve a problem with early battery packs that looked for a charging unit. Newer battery pack should not have thier
read MCU become a master.
2830 Alarm - i2c Another master on the I2C tried to acquire the bus (during a write) at the same time as the MCU. This logic was
Arbitration lost on created to solve a problem with early battery packs that looked for a charging unit. Newer battery packs should not
write have their MCU become a master.
2831 Alarm - ric No Replace P.C. Board
error
2832 Alarm - ric Event IDF internal alarm. The size of the event queue (first in, first out RAM) is not large enough to hold the present number
queue full of events needed to properly execute the code. The event queue is statically allocated. A logic recursion (program code
calling itself) has occurred. The design of the code did not adequately allocate enough event queue space. A larger event
queue must be allocated. This is only possible with a change to the source code, recompile, and update to a new
executable.
2833 Alarm - ric Event IDF internal alarm. An access to the event queue was made to get the next event, but there are no events to get.
queue empty Before an access to get an event from the event queue, a count is looked at to determine whether the event queue has
any event in it. An event either got lost (event queue pointer is invalid) or the event count is invalid.
2834 Alarm - ric Time IDF internal alarm. The timeout heap (RAM buffer) is not large enough to hold the present number of timeouts needed
out heap full to properly execute the code. The timeout heap is statically allocated. A logic recursion (program code calling itself) has
occurred. The design of the code did not adequately allocate enough timeout heap space. A larger timeout heap space
must be allocated. This is only possible with a change to the source code, recompile, and update to a new executable.
2835 Alarm - ric time Not Applicable. IDF internal alarm. This code is reserved for Solo2 software development debugging.
out not found
2836 Alarm - ric Infinite IDF internal alarm. Maximum number of null steps (no event/timeout/guard from one state to the next) that are taken
null transitions before the framework decides that there could be an infinite number of null transitions. The maximum number of of null
steps is presently set to 7. The design of the code did not adequately allocate enough null step space. A larger value for
null steps must be allocated or the code redesigned to eliminate these null steps must be made. This is only possible
with a change to the source code, recompile, and update to a new executable.
2837 Alarm - ric Too Not applicable. IDF internal alarm. This code is reserved for Solo2 software development debugging.
many null configs


CODE
2838 Alarm - ric Too Not applicable. IDF internal alarm. This code is reserved for Solo2 software development debugging.
few null configs
2839 Alarm - ric Null IDF internal alarm. The function pointer list that contains next function information is invalid. An access to get the
destinations destination state from the event queue turned up pointing to nothing. An destination pointer either got lost (event
destination pointer is invalid) or the event destination is invalid.
2840 Alarm - ric Event Not applicable. IDF internal alarm. This code is reserved for Solo2 software development debugging.
discarded
2841 Alarm - ric IDF internal alarm. There is not enough memory for the IDF, another memory pool needs to be allocated. The design
Allocating another of the code did not adequately allocate enough memory space for the IDF. A larger memory space needs to be
memory pool allocated. This is only possible with a change to the source code, recompile, and update to a new executable.
2842 Alarm - ric Idf IDF internal alarm. An alarm occurred while executing the IDF code that has no assigned alarm code. This alarm should
Unknown error not be possible, but if it does occur, it means there is a problem with the code design of the IDF.
2843 Alarm - power Force a processor reset if the On/Off button is held longer than 5 seconds. The actual error code should not show up
button held force since after the alarm is decoded, a processor reset will occur wiping out the alarm code.
unit shutdown
2844 Alarm - pll is The normal processor clock frequency is not working. A very slow (limp) frequency is being used so that the processor
running in limp can at least notify the user of the problem. Check the external crystal oscillator for the microcontroller for proper
mode operation.
2845 Alarm - sci Rx During a serial transfer, the amount of RAM allocated to store the SNAP packet has been exceeded. The serial
buffer full communication might be invalid. Check the SNAP statistics on the appropriate versioned GUI for serial transfer errors.
The design of the code did not adequately allocate enough RAM for the SNAP serial transfer. This is only possible with
a change to the source code, recompile, and update to a new executable.
2846 Alarm - serial ee to Not applicable. IDF internal alarm. This code is reserved for Solo2 software development debugging.
long to read
2847 Lcd - Err posting The mailbox for sending messages through the DSPBIOS operatiIn order to accommodate asynchronous
message communication between processes, a message system has been implemented in the operating system. If the mailbox
that holds the messages is full, a posting error will occur. ng system has a problem of sending a message between tasks.
The design of the code did not adequately allocate enough message space for the mailbox. This is only possible with a
change to the source code, recompile, and update to a new executable.


CODE
2848 Lcd - Err pending The mailbox for receiving messages through the DSPBIOS operating system has a problem of receiving a message
message between tasks. The operating system was told there is a message in the mailbox, but when it tried to acquire it, there
was a problem. The design of the code is not proper. This is only possible with a change to the source code, recompile,
and update to a new executable.
2849 Lcd - Err creating There was a problem trying to create a mailbox for task messaging within the DSPBIOS operation system. The design of
mailbox the code is not proper. This is only possible with a change to the source code, recompile, and update to a new
executable.
2850 Serial ee Handle Idf The mailbox for receiving EEPROM write messages through the DSPBIOS operating system has a problem. The
Ee Write Err operating system was told there is a message in the mailbox for an EEPROM write, but when it tried to acquire it, there
Pending Message was a problem. The design of the code is not proper. This is only possible with a change to the source code, recompile,
and update to a new executable
2851 Serial ee err There was a problem trying to create a EEPROM mailbox for task EEPROM access within the DSPBIOS operation
creating mailbox system. The design of the code is not proper. This is only possible with a change to the source code, recompile, and
update to a new executable.
2852 Lcd - Mem alloc Not applicable. IDF internal alarm. This code is reserved for Solo2 software development debugging.
err
2853 Err - Cal O2 open Applicable to Calibration Mode only!
The oxygen sensor was found to have an "open" condition. This condition can occur at all oxygen levels (room, 73%,
85%, 96%). The program logic looks for a voltage A/D level less than a specified value for each oxygen level.
2854 Err - Cal O2 Applicable to Calibration Mode only!
cracked The oxygen sensor was found to have an "cracked" condition. This condition can occur at all oxygen levels (room, 73%,
85%, 96%). The program logic looks for a voltage A/D level greater than a specified value for each oxygen level.
2855 Err - Cal O2 O O Applicable to Calibration Mode only!
R73 The expected output voltage of the oxygen sensor at 73% calibrated gas was either too low or too high. The program
logic looks for a voltage A/D level greater than a specified value for each the 73% gas.
2856 Err - Cal O2 at Applicable to Calibration Mode only!
85% The expected output voltage of the oxygen sensor at 85% calibrated gas was either too low or too high. The program


CODE
2857 Err - Cal O2 O O Applicable to Calibration Mode only!
R96 The expected output voltage of the oxygen sensor at 96% calibrated gas was either too low or too high. The program
2858 Alarm - Dsp Bios The DSPBIOS operating system found an error with the hardware. The design of the code is not proper. This is only
Hw Int possible with a change to the source code, recompile, and update to a new executable.
2859 Display - Holding There was a request to read EEPROM during a flow change, but the SPI bus is busy. This alarm will occur if the SPI bus
spi during ee read remains busy longer than 3 seconds. There is a problem with the SPI bus being overused. There might be a problem
request with the LCD.
2860 Alarm - gpio exp The GPIO Expander (U10) has not responded for 5 seconds after it had been requested for a read/write. The GPIO
driver i2c response expander (U10) might be damaged or a the SCLA,SDAA connection to U10 is open.
time out
2861 Alarm - Wait for A request for the 12VDC supply to turn off failed to be acknowledged within a 2 second timeout period. There could be
V12 off time out a problem on the I2C bus. The GPIO expander (U10) might be damaged.
2862 Alarm - Wait for A request for the 12VDC supply to turn on failed to be acknowledged within a 1 second timeout period. There could
V12 on time out be a problem on the I2C bus. The GPIO expander (U10) might be damaged.
2863 Alarm - Gpio exp GPIO expander was not able to acquire the I2C bus for a period of at least 5 seconds. There could be a problem on the
ddriver wait to I2C bus. The GPIO expander (U10) might be damaged.
acquire i2c time
out
2864 Alarm - Battery Not applicable. During EMI testing, this alarm was removed. The battery will continue to retry communications without
controller i2c alarming.
response time out
3072 Err Cal HIOOR This alarm is only applicable during calibration mode. The oxygen sensor heater positive voltage was below or above a
predefined range. The heater positive voltage can be directly re Check the oxygen sensor's heater positive voltage
output for a connection and proper voltage (low limit is 1.2455V; high limit is 2.471V).lated to current based on the
resistor value in the circuit.
3073 Err Cal HVOOR This alarm is only applicable during calibration mode. The oxygen sensor heater voltage drop (between the positive and
negative outputs) was below or above a predefined range. The heater voltage drop represents the voltage across the
heater coil. Check the oxygen sensor's heater positive and negative voltage outputs for a connection and proper voltage
(low limit is 0.6275; high limit is 2.422V).


CODE
3074 Err Sys HIOOR This alarm is only applicable during normal operation mode. The oxygen sensor heater positive voltage was below or
above a predefined range. The heater positive voltage can be directly related to current based on the resistor value in
the circuit. Check the oxygen sensor's heater positive voltage output for a connection and proper voltage (low limit is
1.2455V; high limit is 2.471V).
3075 Err Sys HVOOR This alarm is only applicable during normal operation mode. The oxygen sensor heater voltage drop (between the
positive and negative outputs) was below or above a predefined range. The heater voltage drop represents the voltage
across the heater coil. Check the oxygen sensor's heater positive and negative voltage outputs for a connection and
proper voltage (low limit is 0.6275; high limit is 2.422V).
3584 Alarm - Stuck Membrane Switch Held in Down Position while the processor was starting after a reset condition. Make sure no
Button buttons are pressed after the unit has been told to power down. Check the membrane keypad for a permanent closed
button position.
3840 Alarm - Low Flow This alarm can only occur on Continuous Mode. The output flow from the proportional valve is 10% of the desired
Output flow level. This condition has a guard during a flow change of 6 shift counts. This guard condition will prevent false low
flow conditions from being detected whenever the user changes the Continuous Mode setting. Check to see that the
proportional valve plumbing is correct. Check to see if the proportional valve is working correctly.
4099 Maximum Shift The time it took the sieve beds to shift is too long at the present altitude. The maximum allowable shift time is
Time Exceeded independent of the flow setting. The maximum allowable shift time is 30 seconds. Check the connection between the
product tank and the pressure sensor. There is a leak in the pressure hose. The pressure sensor is not working.
4352 Warning - EXT External Power at < 11.0 VDC for 250 consecutive samples in a 1.5 second sampling window.
PWR Low
4608 Alarm - EXT PWR External Power at < 10.0 VDC for 250 consecutive samples in a 1.5 second sampling window.
Low
4096 Alarm - Fan is not Not Applicable. This alarm is not used anywhere in the program code. It had been used in the XPO2 product, but the
moving hardware of Solo2 does not support FAN feedback.
4097 Alarm - High Pressure reading at transducer is above 18 psi. Check to see if the PE is operating correctly. Check to see if the S1I and
pressure S2I valves are operating correctly.
4098 Alarm - Low Pressure reading at transducer is below 1.5 psi. Check to see if the PE is operating correctly. Check to see if the S1I and
pressure S2I valves are operating correctly.


CODE
3328 Alarm - There are two conditions that can cause this alarm. One happens when the unit is starting up and the rotor does not
Compressor lock move for at least 2 seconds. The other condition happens when the motor has been running, but immediately stops
rotating for at least 750 msec. Check to see that the rotor on the compressor rotates freely. One of the Hall sensors is
not connected or working properly.
3329 Alarm Starting If during startup, the compressor does not make the desired speed (based on the present setting) in 6 seconds, this
speed check alarm will occur. Check to see that the rotor on the compressor rotates freely.
3330 Alarm - Power on If during shutdown, the power state variable within the software shows the unit should be on, but has somehow
but compressor shutdown normally, this alarm will occur. This alarm indicates a possible software programming error. The power state
shutdown software variable does not represent the state of the actual unit.
3331 Alarm - Power not If during startup the power state variable within the software shows the unit should be off, but has somehow started
on but compressor normally, this alarm will occur. This alarm indicates a possible software programming error. The power state software
told to start variable does not represent the state of the actual unit.

7.8 Preventative Maintenance Record
Model No. _____________________________ Serial No. _____________________
V
PREVENTATIVE MAINTENANCE RECORD

TRANSPORTABLE OXYGEN CONCENTRATOR
ON EACH INSPECTION
Record Date of Service
Record Elapsed Hours On Hour Meter
Clean Cabinet Filter(s)
Check Prescribed L/min. Flow Rate
EVERY 26,280 HOURS OR 3 YEARS, WHICHEVER COMES FIRST
Check Oxygen Concentration
DURING PREVENTIVE MAINTENANCE SCHEDULE, OR BETWEEN PATIENTS
Clean/Replace Cabinet Filter(s)
Check Outlet HEPA Filter*
Check Compressor Inlet Filter
Check Power Loss Alarm
*NOTE: Refer to Preventive Maintenance section of Service Manual.

NOTE:
2,160 hours are equivalent to usage 24 hours per day, for 90 days.
4,380 hours are equivalent to usage 24 hours per day, 7 days per week, for 6 months.
26,280 hours are equivalent to usage 24 hours per day, 7 days per week, for 3 years.

8 REPLACING THE GROSS PARTICLE FILTER
8 Replacing the Gross Particle Filter

CAUTION
!
To insure proper operation and avoid voiding unit warranty only use Invacare supplied components.
8.1 Cleaning the Gross Particle Filter
The gross particle filter should be cleaned or replaced per the Solo2 Preventative Maintenance Record.
CAUTION
!
DO NOT operate the Solo2 without filters installed.
DO NOT clean the filter with alcohol and alcohol based products (isopropyl alcohol), concentrated chlorine based products (ethylene
chlorine), or oil based products (Pine-Sol, Lestoil) or any other harsh chemical agent. Only use a mild liquid dish detergent (such as Dawn).
1. Squeeze both tabs to release the filter cover and remove from unit.
2. Lift the filter out of the housing.
3. Use a vacuum cleaner or a mild liquid cleaning detergent (such as Dawn) and water to clean the filter. Rinse thoroughly.
4. Thoroughly dry the filter and inspect for fraying, crumbling, tears and holes.
5. Replace filter and filter cover.
6. Install the filter cover ensuring the tabs click holding the filter cover in place.
Filter
Filter Cover Filter Cover
Filter Cover Tabs

9 REPLACING THE INLET FILTER
9 Replacing the Inlet Filter

The inlet filter should be replaced per the Preventative Maintenance Record.
Use Invacare P/N 1157083, Inlet Filter.
1. Position the Solo2 unit flat on its back to locate the Inlet Filter access filter door.
2. Using a #2 Phillips screwdriver remove the retaining screw securing the inlet filter access door to unit.
3. Remove the filter access door from the unit.
4. Locate the existing inlet filter and remove.
5. Install the replacement inlet filter.
6. Reinstall inlet filter access door by inserting tabs into slots located on the unit.
7. Reinstall retaining screw to secure the inlet filter access filter door.
Inlet Filter
Filter Access Door
Screw

10 REPLACING THE PATIENT OUTLET FILTER AND FILTER CONNECTOR
10 Replacing the Patient Outlet Filter and Filter Connector

10.1 Replacing Patient Outlet Filter
The patient outlet filter should be replaced according to the Solo2 Preventative Maintenance Record.
Use Invacare P/N 1164372, Patient Outlet Filter Kit.
1. With the SOLO2 in the upright position, locate the patient outlet filter.
2. Place fingers on patient outlet filter and turn counter clockwise to loosen.
3. Remove patient outlet filter and o-ring from unit.
4. Install new o-ring onto unit.
5. Install new patient outlet filter onto unit.
6. Hand tighten filter until secure.
Inlet Filter
O-Ring Patient Outlet Filter Removed

10 REPLACING THE PATIENT OUTLET FILTER AND FILTER CONNECTOR
10.2 Replacing Bulkhead Fitting
DETAIL A
Required tools: 1-1/8 socket, Torx T15 screwdriver, 1/8 Allen
wrench
1. Remove the Indication Labels on either side of the control panel
label and save for reinstall (Detail "A").
2. Remove the 4 screws that secure the control panel to the Solo2
shroud (Detail "B").
3. Remove the 2 screws that secure the handle to the Solo2 unit
(Detail "B").
4. Remove the Patient Outlet HEPA filter.
5. Disconnect the Tubing from the Patient Outlet Fitting (Detail "D").
6. Take a 1 1/8" notched socket and place over and loosen the nut on
the Outlet Fitting. Indication Labels
7. Reassemble the unit in reverse order.

DETAIL B DETAIL C DETAIL D DETAIL E
Control Panel Screws Patient Outlet Fitting Patient Outlet Fitting
Control Panel Screws Nut

11 ACCESSING INTERNAL COMPONENTS
11 Accessing Internal Components

WARNING
!
Ensure the battery pack and or the external power supplies are removed from the unit before attempting to disassemble the unit.
Required tools: Torx T15 screwdriver, 1/8 hex bit driver
DETAIL A
11.1 Disassembly
1. Remove and retain the Indication Labels shown in Detail A.
2. Remove the 1/8" hex head screws holding the handle to the unit and
save for later reinstall.
3. Remove and retain the #6-19 x .50 Plastite screws in Detail "B"
using the Torx T15 screwdriver from the control panel.
4. Lay the unit face down as shown in Detail C.
5. Remove and retain the #6-19 x .50 Plastite screws in Detail "C"
using the Torx T15 screwdriver.
6. While holding onto the front and back shrouds, flip the unit over
onto the back shroud as seen in Detail "D" ensuring the ribbon Indication Labels
cable is not pulled apart from the unit.
DETAIL B DETAIL C DETAIL D Ribbon Cable
Control Panel Screws
Control Panel
Top Shroud

12 RIBBON CABLE
12 Ribbon Cable
CAUTION
!
Before handling the P.C. Board, ensure you are properly grounded to prevent static discharge and damage to the components of the P.C.
Board. A static strap MUST be worn and properly grounded using an alligator clip. Electrical conduit or a water pipe can bue used if a
ground is unavailable. Care should be taken to ensure that the alligator clip contacts bare metal surface.
Required tools: Torx T15 screwdriver, Torx T10 screwdriver,
a properly grounded static strap DETAIL A
12.1 Disconnecting the Ribbon Cable Ribbon Cable attached
T15 head screw to P.C. Board
1. Using the Torx T15 screwdriver loosen but do not remove the
screw as shown in Detail "A".
2. Swing the mounting bracket over to allow the cable to be
unplugged.
3. Unplug the Ribbon Cable from the P.C. Board.
4. Using the Torx T10 screwdriver loosen but do not remove the
screw as shown in Detail "B".
5. Swing the mounting bracket over to allow the cable to be
unplugged. Control Panel
6. Unplug the Ribbon Cable from the Control Panel P.C. Board.
DETAIL B
12.2 Connecting the Ribbon Cable
1. Reverse STEPS 1-6 in the above procedure to connect the Ribbon
Cable to the P.C. Board. T15 head screw
2. Make sure the cable ends are plugged back in per Details "A" and
"B".
Ribbon Cable
attached to
Control Panel

13 BATTERY PACK
13 Battery Pack
13.1 Removing the Battery Pack
1. Locate the battery pack on the back of the Solo2 detail "A".
2. Lift the handle out of the way of the battery pack.
3. Find the slotted handle located on the top of the battery pack and pull upward until battery is free detail "B" and "C".
DETAIL A Handle DETAIL B Unit with DETAIL C

Battery Pack
Battery Pack Handle
Removed
Battery Pack

13 BATTERY PACK
13.2 Installing the Battery Pack
1. Inspect the battery for damage including the battery contacts on the bottom Detail "A". Ensure there is no damage to the pins in the connectors.
If damaged replace the battery pack.
2. Align the with the slots on the back of the Solo2 as shown in Details "B" and "C".
3. Slide the battery pack into the Solo2 unit until the battery pack is flush with the contact of the Solo2 rear shroud as shown in Details "D" and "E".
4. Check the alignment of the battery pack. If alignment is off, pull battery back up slightly and reposition until the battery pack is flush with both
the top and bottom of the rear shroud.
5. Verify the battery is in contact with the electrical connections by turning the unit on.
If power up occurs the unit is working correctly. If power up does not occur, repeat STEPS 2-4 until the battery pack alignment and
contact with the electrical corrections is correct and unit powers up.
DETAIL A Battery Contacts DETAIL B DETAIL C

Line up battery
Line up battery with slot
with slot
DETAIL D DETAIL E
Battery pack flush with top
Battery pack flush with bottom

13 BATTERY PACK
13.3 Replacing Batteries in Battery Pack
Removing
CAUTION
!
When disassembling the battery pack make sure that no exposed connectors touch each other, otherwise, shorts of the individual batterys
may occur.
Required tools: Torx T10 screwdriver

If the battery pack does not charge or the Solo2 does not power up in the required time as stated in Product Parameters, replace
all battery packs.
1. Remove the label from the back of the battery pack (Detail "A") to expose the screws (Detail "B").
2. Remove and retain the screws. Remove the back cover.
If the battery label rips during removal, remove the serial number label and replace the battery label with a new one. Apply the serial
number label to the replacement label.
3. Unplug each battery from the bottom connector (Detail "C").
DETAIL A DETAIL B DETAIL C
Serial Number Batteries

Label
Screws
Battery Pack
Label Battery Pack with
Label removed
Battery Pack
Connector

13 BATTERY PACK
Replacing
When replacing batteries because of problems with unit performance, replace all three batteries. DO NOT mix used and new
batteries.
1. Place battery 1 into the shroud and connect to Connector 1.
2. Place battery 2 into the shroud and connect to Connector 2.
3. Place battery 3 into the shroud and Connect to Connector 3.
4. Take all wires and carefully push them down into the slot on the side of the battery box.
5. Ensure that all wire after pushing down into the slot are not above the surface and place the cover. On the other half of the shroud and screw
the cover back together using the T-10 Torx screwdriver.
6. Replace the Battery label and serial number.
New batteries MUST be fully changed before use.
DETAIL A DETAIL B
3 2 1 3 2 1
Wires in place in battery box

14 P.C. BOARD
14 P.C. Board
CAUTION
!
14.1 Removing the P.C. Board
For this procedure refer to Figures 1, 2, 3 and 4.

1. Disassemble the Solo2. Refer to Accessing Internal Components on page 40.
2. Disconnect the tubes from the P.C.Board side only.
3. Disconnect the electrical connections from the P.C. Board side only.
4. With the wires and tubes disconnected, remove the screws holding the P.C. Board to the compressor sound box.

14 P.C. BOARD
External Power Inlet

O2 Sensor Battery Communication Cable (White)
Ribbon Cable Compressor Connector
Tubing from Manifold to

P.C. Board
P.C. Board
Battery Power Cable
P.C. Board Cooling Fans
FIGURE1

14 P.C. BOARD
O2 Sensor
Pressure Transducer
Flow Sensor
Wires from Valves encased in Ferrite Bead
FIGURE2

14 P.C. BOARD
Current production P.C. Board, P/N 1166960, for use with Aspen Motor ONLY.
Mounting Screw
Flow Restrictor
DO NOT REMOVE
Mounting Screw
Mounting Screw
FIGURE3

14 P.C. BOARD
DETAIL A DETAIL B
Current Solo2 Units with Aspen Motor Out of production Solo2 Units with Thomas Motor
Three Inductors in place

Three Inductors not
on P.C. Board used with
present on P.C. Board
Thomas Motor
used with Aspen Motor
The Aspen and Thomas motors are not interchangeable. Damage to the Solo2 P.C. Board will occur if the board and motor are not
properly matched. The Aspen motor was implemented on unit Serial Number 10IF00F010.
FIGURE4

14 P.C. BOARD
14.2 Installing the P.C. Board
CAUTION
!

For this procedure refer to Figures 5, 6, and 7.
1. Place board into the top of the motor sound box ensuring that the tabs line up and also the screw hole.
2. Install the three Torx screws that secure the board to the sound box as shown in Figure 5.
3. Attach the wire connectors to the P.C. Board as shown in Figure 5.
P.C. Board Fan Sound Box Fans

Display Ribbon Cable
Screw Holes
Compressor Connector
Battery
communication
Valve wire Battery Connector
connectors
External Power Screw Hole
Connector
FIGURE5

14 P.C. BOARD
4. Attach the tubing to the pressure connections as shown in Figures 6 and 7.
O2 To Patient Outlet
Ensure tubes are routed as shown
Flow Sensor
Flow Sensor Restrictor
Oxygen Sensor
Pressure Transducer
FIGURE6
P.E. Valve Tie-wraps

Proportional Valve
Conserver Valve
Flow Sensor
Oxygen Sensor Valve
Pressure Transducer Tie-wraps
FIGURE7

15 COMPRESSOR
15 Compressor
CAUTION
!
15.1 Replacing the Compressor
For this procedure refer to Figures 1 and 2.
Required tools: Torx T15 screwdriver, #2 screwdriver, 3/32 hex head driver, long handle needle nose pliers
2. Remove the P.C. Board.
3. Remove the Sieve Bed Unit.
4. After all items are disconnected from the above sections them compressor box can be pulled out of the Solo2 for disassembly.
5. Using a 3/32" Hex head wrench, while holding the vibration mounts (on top of the compressor box) from inside the compressor box and loosen
the screw (Detail "B" and "C").
6. Using a 3/32" Hex head wrench, while holding the vibration mounts (on Bottom of the compressor box) from inside the compressor box and
loosen the screw (Detail "B" and "D").
7. Remove the 4 screws holding the top and bottom of the compressor box loose using a TorxT15 (Detail "C").
8. Cut the Ty-wrap off the tube in the lower shroud that goes from the compressor to the 4-way valve (Detail "A").
9. Lift the compressor and 4-way valve assembly out of the compressor box lower shroud (Detail "E" and "F").
10. Cut the Ty-wraps that secure the tubes from the4-way valve to the compressor and separate the valve from the compressor (Detail "A").
11. Pull the compressor out of the Gray sound foam wrap.
12. Disconnect the tubes and muffler from the compressor and set aside for reuse.
13. Remove the fans that are located behind the compressor and inspect for dirt and debris and clean with low pressure air and reassemble the
fan/foam box back together (Detail "G").

15 COMPRESSOR
14. Install new compressor back into the foam sound box.
15. Ensure the exhaust vent tube is connected between the compressor box and the rear shroud (Detail "D").
16. Reassemble the unit in reverse order.
DETAIL A DETAIL B DETAIL C
Compressor Box Mounting Screws
Vibration mounts
3/32 Hex Head screw top shroud
DETAIL D
Cut Tie-wrap and replace Exhaust vent (tube not shown)

during assembly
3/32 Hex Head screw bottom shroud

FIGURE1

15 COMPRESSOR
DETAIL E DETAIL F
Fan Foam Wrap
4-Way Valve Disconnect tubes at
compressor
Muffler
DETAIL G
Compressor Foam Wrap
Fans mounted behind the compressor
FIGURE2

16 SIEVE BED MANIFOLD UNIT
16 Sieve Bed Manifold Unit

CAUTION
!
16.1 Replacing the Sieve Bed Manifold Unit
For this procedure refer to Figures 1 and 2.
Required tools: Sieve Bed torque wrench with crows foot set to 7.5 inch pounds
1. When the shrouds have been separated start out by cutting the Ty-wraps that secure the manifold power connection wire to the Heat Exchanger
tube.
2. Unplug all connectors attached to the P.C. Board that power the manifold.
3. Disconnect the tubes on the P.C. Board.
4. Disconnect the Sieve Bed tubes from the Heat Exchanger.
5. Pull the Sieve Bed /Manifold out of the Solo2 shroud.
6. Cut the Tie-wraps off the black inlet barrier
7. Pull the fitting off the bottom of the Sieve Beds by pushing in the gray ring tab and then pulling the fitting off (Detail "C") .
8. Pull the upper and lower spacer off the Sieve Bed.
9. With the Sieve Bed /Manifold out of the Solo2 out of the Solo2 take the wrench and remove the Sieve Bed from the manifold.
10. Remove the second Sieve Bed from the manifold.
11. Do not remove the product tank from the Manifold.
12. Install the new Sieve Beds one at a time and torque to 7.5Inch lbs. then install the seconds and repeat the torque (if the beds are over torqued
the unit may not tune).
13. Slide the upper spacer to 4.5" from the bottom of the Sieve Can and 3.38" from the bottom of the Sieve Can for the lower spacers with the heat
exchanger tubes back onto the Sieve Beds.

14. Plug the fittings back into the bottom of the Sieve Beds for both beds.
15. Reinstall the Black Inlet Barrier and secure with 2 ty-wraps.
16. Make sure the open ends of the Heat Exchanger are plugged until ready to install into the Solo2.
17. Install the Sieve Beds into the unit and hook up wires and tubing in reverse order.
Sieve Bed Tubes attached to Heat Exchangers
Valve wire pin out from Manifold

(Numbers located on board)
V1 - 4-way V4 - Flow Sensor
V2 - Conserver V5 - P.E.
V3 - O2 Sensor V6 - Proportional
Manifold Power Heat Exchanger
Sieve Bed Manifold Combo
Connections
FIGURE1

Heat Exchanger
Manifold
Sieve Beds Upper Spacer

Upper Spacer
FIGURE2

17 CONTROL PANEL
17 Control Panel
CAUTION
!
17.1 Replacing the LCD Display
2. Disconnect the Ribbon Cable from the Control Panel and the patient outlet fitting tube (Detail "A").
3. Remove and retain the screws that attach the LCD display to the control panel (Detail "B").
4. Remove the film covering the glass surface on the LCD display and put the display in place lining up the mounting holes for the screws.
5. Connect the ribbon cable to the LCD display as shown in Detail "B".
6. With spacers in place attach the control panel with screws. Tighten carefully. DO NOT overtighten.
DETAIL A DETAIL B
Patient Outlet
Red line on Ribbon Cable
Fitting Tube
Screws and
Spacers
Ribbon Cable
Screws and Spacers

Control Panel

17 CONTROL PANEL
17.2 Replacing Control Panel Label
1. Peel the control panel label off of the top of the SOLO2 concentrator.
Invacare recommends using isopropyl alcohol to remove residual glue from the top of the unit. The use of any other type of household or
industrial cleaner will cause damage to the unit and should not be used.
2. Clean the top of the unit with isopropyl alcohol and non-abrasive cloth or sponge. Remove all residual glue from the top of the unit.
3. Allow the top surface of the unit to dry completely to ensure a good seal of the replacement label.
4. Install the new control panel label.
CAUTION
! DO NOT press directly on the LCD display when applying replacement control panel label otherwise damage to the LCD display may
occur.
5. Press firmly on the perimeter surfaces of the label.
Domed Buttons Control Panel Label Domed Buttons

18 4-WAY VALVE
18 4-Way Valve
CAUTION
!
18.1 Replacing the Compressor
DETAIL A
Required tools: #2 screwdriver, Torx T15 screwdriver, 3/32 hex
head driver, long handle needle nose pliers
1. Disassemble the Solo2. Refer to Accessing the Internal Components.
4. Using a 3/32" Hex head wrench, while holding the vibration mounts (on
top of the compressor box) from inside the compressor box and
loosen the screw.
5. Remove the 4 screws holding the top and bottom of the compressor Muffler
box loose using a TorxT15.
6. Cut the Tie-wrap off the tube in the lower shroud that goes from the Compressor
compressor to the 4-way valve (Detail "A"). Relief Valve
7. Cut the Tie-wraps that secure the tubes from the 4-way valve to the 4-way Valve DETAIL B
compressor and separate the valve from the compressor (Detail "A").
Connect to Middle Connect to Bottom Sieve Bed
8. Remove and replace the existing 4-way valve. Sieve Bed
Pressure Output
Ensure all fittings on the 4-way valve have tie-wraps on each
tube and that the wires have a small Ferrite Bead on them. Ferrite
Bead
Vacuum

19 EXHAUST MUFFLER
19 Exhaust Muffler
CAUTION
!
19.1 Replacing the Exhaust Muffler
4. Follow the instructions in Removing the Compressor. DO NOT perform STEPS 6, 9, 11, 12, 13, 14 or 15.
5. Pull the muffler assembly out of the compressor box and disconnect from the tube.
6. Install a replacement muffler and place into the compressor box.
Tube from exhaust side of the Compressor
Muffler

20 BATTERY INPUT BOARD
20 Battery Input Board

20.1 Replacing the Battery Input Board
1. Disassemble the Solo2. Refer to Accessing Internal Components on
page 40.
Rear Shroud
4. Remove the compressor box assembly and DO NOT remove any
parts from inside it.
5. Using a T-10 remove the screws that secure the battery input board
to the rear shroud.
6. Disconnect the wire harnesses on the existing battery input board
and install on the replacement battery input board.
Battery Input Board
7. Attach the battery input board with harnesses to the rear shroud.
8. Tighten the screws. Battery Input Board
Battery
Communication Cable
Power to P.C. Board

Supply Cable

21 INLET RESONATOR
21 Inlet Resonator
21.1 Replacing the Battery Input Board
2. Lift the resonator out of the Solo2 unit.
3. Disconnect the tube at the base of the resonator that feeds the compressor.
4. Attach the new resonator to the tube coming from the compressor.
5. Place the resonator back into the Solo2 feeding the tubing as show.
6. Reassemble the unit and test to ensure Solo2 is operating correctly.
DETAIL A DETAIL B Tube attaches from DETAIL C

compressor here
To Inlet Filter
To Inlet Filter
From Compressor to Resonator

Rear Shroud Resonator

22 P.C. BOARD COOLING FANS
22 P.C. Board Cooling Fans

22.1 Replacing the P.C. Board Cooling Fans
CAUTION
!
2. Cut tie-wraps that secure the wires together in the harness (Detail "A").
3. Unplug the wire connections from the P.C. Board.
4. Separate fan wires from other wires in the harness.
5. Gently lift the tabs then push the fan out of the housing that is not working (Detail B).
6. Unplug the non operational fan from the working fan or remove both if both are not operating.
7. Replace the fans and harness tie-wraps and reassemble the Solo2 then test to ensure the fans are operational.
DETAIL A Fans
DETAIL B
Tabs
Fan Wires
Tie-wraps

23 COMPRESSOR BOX COOLING FANS
23 Compressor Box Cooling Fans

23.1 Replacing the P.C. Board Cooling Fans
CAUTION
!
2. Cut tie-wraps that secure the wires together in the harness (Detail "A").
3. Unplug the wire connections from the P.C. Board.
4. Remove the compressor.
5. Separate the sound foam behind the compressor to expose the 2 cooling fans.
6. Remove the non-operational or both fans to replace.
7. Remove the Ferrite Bead and keep to reinstall on the new fans.
8. Install the new fans into the sound foam and feed wires through and install the Ferrite.
9. Once the unit is assembled up to the section just before the 2 shrouds are attached together turn the unit on and verify the fans are operational.
Compressor DETAIL A Ferrite and Fan Wires DETAIL B

Sound Foam
Fans

24 PULSE AND SENSITIVITY TEST
24 Pulse and Sensitivity Test

1. Power up the Oxygen Conserver Test Station.
2. Start the Shortcut to conserver program.
3. Enter ID "Lab1" (no spaces).
4. Select TPOC2O.
5. Attach AC/DC Adapter to the unit jack.
6. Connect the Test Station O2 Supply tubing to the unit patient outlet barb fitting.
7. Turn the unit on by pressing the top left button. Verify the unit powers up, the display is functioning and the exhaust is not blocked.
8. Power up TPOC and set flow on Setting 1.
9. Press "Green Start" button on conserver.exe program computer screen.
10. Press the "OK" button at the serial number prompt (do not have to enter serial number). The program will monitor the TPOC and display values
on the screen.
11. When the current value on the screen turns green, press "Continue" button on screen. The program will monitor the TPOC and display values
on the screen.
12. When the current value on the screen turns green, press "continue" button on the screen. The program will monitor the TPOC and display
values on the screen.
13. When the screen displays a green "Pass", change the TPOC setting to Setting 2 by pressing the +(Plus) button on the TPOC control panel. Press
the continue button on the conserver test station. The program will monitor the TPOC and display values on the screen.
17. When the screen displays a green "Pass", the test is over.

24 PULSE AND SENSITIVITY TEST
18. Record the Sensitivity and Pulse Volume Values for the 5 settings on the Traveler. Verify the values are within the ranges specified on the Traveler.
19. Unplug the unit from the AC/DC power source.
The pass indicator should be achieved within 2 minutes after the TPOC has been turned to the correct flow setting. If not, press
Continue button. Test will pass if the data is within the acceptance criteria limits.

25 TUNE AND TEST PROCEDURE
25 Tune and Test Procedure

Tools Required: GUI battery housing, O2/Flow sensor test station AC/DC power supply

Changing Pet A and PET D are used for increasing and Decreasing O2 purity as called out in this procedure.
PID Setpoint is used to change the flow tolerances up or down to achieve flows within specifications.
Speed (RPM) is viewed to ensure the compressor operates at required settings.
View Speed, Motor RPM and Patient Outlet Pressure at bottom of procedure.
1. Verify the O2/Flowmeter Test Station is on and ready for testing. (Note: if O2/Flowmeter Station has been powered off, allow 15 minutes for
unit to warm up before taking any readings.)
2. Verify the Pulse and Sensitivity Test has been performed and passed. A shortened version can be performed prior to tuning but prior to pack a
complete Pulse and Sensitivity Test must be performed.
3. Verify the O2/Flowmeter Test Station Computer is on and Start the "Concentrator Test Program Version 09.9.28a" program and click the "Start
Acquisition" button.
4. Start the "TPOC GUI" program. Verify GUI version is 09.10.28 a.
5. Attach the GUI Cable Battery Housing from the test station to each of the back of the unit.
6. Attach AC/DC Adapter to the unit jack.
7. Connect the Test Station O2 supply tubing to the unit patient outlet barb fitting.
8. Turn unit on by pressing the top left button. Verify the unit powers up, the display is functioning and the exhaust is not blocked. Let the unit run
for 5 minutes at 3 LPM Continuous.
9. Verify GUI is functioning by clicking CLEAR SNAP STATISTICS in the upper right hand corner values in fields above button should zero then
begin populating with values a couple seconds later. Check the flowrate on the Concentrator Test program. Click the Press to Reset button and
wait about 30 seconds, The average must be between 3.0 +/-.3 LPM (2.7-3.3 LPM). If it is in this range, no changes are required. If it is out of
this range the PID Set Point must be changed. Note: The unit Flowrate will dramatically drop for about 1-1/2 minutes during unit test after the
first 5 minutes and then every 15 minutes. This is normal and do not make any changes during this time.
10. Adjust the PID Set Point by adding or subtracting from the starting value. If the average is higher than 3.3 LPM subtract .1 if the flow adjustment
needed is greater than .1 LPM or .05 if adjustment is less than .1 LPM. If the average is lower than 2.7 LPM add .1 if the flow adjustment needed
is greater than .1 LPM or .05 if less than .1 LPM. Hit the ENTER key and verify the AUTO REFRESH BUTTON changes from red to green, click
the button if it does not turn green after 5 seconds. Wait for 2 minutes and check the average again. Continue adjusting the PID Set Point until
the average flowrate is in the specified range.
11. Check the O2 %. Click the Press to Reset button and wait about 30 seconds. If the average is greater than 90.0 % and is stable within 1% O2, no
changes are required. Verify the O2 stays above 90% for 10 minutes.

12. If the O2 varies greater than 1% and/or is less than 90% make adjustments to the PETA/PETD.
13. Change the PET A by subtracting 10. It starts at 300 so change it to 290 and hit ENTER. The AUTO Refresh enable will turn red and wait for it
to turn green and verify the setting has not changed.
14. Click the SET MARKER in the TEST CONCENTRATOR program or start a timer. Record the PETA Value
15. Allow the unit to run for 2 minutes.
16. If the O2 varies greater than 1% and/or is less than 90% make adjustments to the PETD.
17. Change the PETD by adding 10. It starts at 300 so change it to 310 and hit ENTER. The AUTO Refresh enable will turn red and wait for it to
turn green and verify the setting has not changed.
18. Click the SET MARKER in the TEST CONCENTRATOR program or start a timer.
19. Allow the unit to run for 2 minutes.
20. Continue to subtract from PETA and add to PETD until the O2 is stable to 1% and greater than 90% for 10 minutes. Note: PETA and PET D
values must equal 590 to 610. O2 Stability should be within 1% but can be up to 1.6% maximum at 3.0LPM.
21. Record the O2% and Flowrate.
22. Change the unit flow mode setting from pulse to continuous 2.5 LPM.
23. At 2.5 LPM check the flowrate on the Concentrator Test program. Click the Press to Reset button and wait about 30 seconds. The average
must be between 2.5+/-.25 LPM (2.25-2.75 LPM). If it is in this range, no changes are required. If it is out of this range the PID Set Point must
be changed. Follow step 11 except using the new limits. Note: O2 stability can be greater than 1.6% for all Settings other than 3.0 LPM.
24. Continue at 2.0, 1.5, 1.0 and .5 LPM Continuous settings. Enter the same PETA and PET D values established at 3.0 LPM setting. Make adjustments
per step 11 except using the new limits and record the O2 and Flowrate. The Average minimum O2 % must be 90% at Setting 2, 2.5, and 3 LPM
and 92% at settings .5, 1.0 and 1.5 LPM.
25. After the Continuous Mode setting 3.0 through .5 LPM are complete, change the unit to 5.0 LPM Pulse Mode.
26. Verify that PETA and PETD values are the same as at 3.0 LPM Continuous.
27. Turn the unit off.
28. Remove the AC/DC adapter.
29. Remove the GUI Battery housing.

Flow Setting Motor (RPM) Pressure Output

3.0 2700 12
2.5 2300 11
2.0 1600 9
1.5 1300 8.5
1.0 875 7.5
0.5 700 7.5

26 LCD SCREEN NAVIGATION GUIDE
26 LCD Screen Navigation Guide

26.1 Turning Concentrator On/Off
Perform one of the following:
To turn the SOLO2 concentrator on, press and hold the On/Off button until the three warning lights display and the unit beeps.
To turn the SOLO2 concentrator off, press and hold the On/Off button.
Green light will flash and you will hear the machine stop running.
ON/OFF Button
Mode/Return/
Highlight Button
26.2 Menu Screen Navigation

After turning on unit, press and hold the Mode/Return/Highlight Button to scroll through the three SOLO2 concentrator menu screens.
Screens will continue scrolling until the Mode/Return/Highlight button is released.
26.3 Normal Operating/Standby Screen

The Normal Operating/Standby screen shows either battery strength guage, fan operating, external power on and battery charging icons, when
applicable, or the current/last mode of operation and output flow level selected.

26.4 LCD Adjust Screen
The LCD Adjust screen allows the user to change the brightness and contrast of the screen.
Up/Increase Button
Down/Decrease Button
Mode/Return/
Highlight Button
26.5 LCD Adjust Screen Navigation

1. Perform one of the following while the LCD Adjust screen is displayed:
Tap the Mode/Return/Highlight Button to move the black highlight bar from left to right, or right to left.
Tap the Up/Increase Button or the Down/Decrease Button while the black highlight bar is on the LEFT SIDE" of the screen to move the highlight
bar up or down.
Tap the Up/Increase Button or Down/Decrease Button while the highlight bar is on the "RIGHT SIDE" of the screen to change the value of the
item highlighted.
Hold down the Mode/Return/Highlight Button to continue scrolling through the three menu screens.
If no buttons are pressed for approximately 10 seconds, the screen will change back to the Standby/Normal Operating screen. Any
changes made will NOT be saved.
2. To save changes made on the LCD Adjust screen press and hold the Mode/Return/Highlight Button until a different screen appears.

26.6 Mode and Flow Adjust Screen
The Mode and Flow Adjust Screen allows the user to change the current mode of operation and output flow.
To adjust either the mode of flow, the Mode and Flow Adjust Screen must be displayed. If the battery level screen is displayed, press
the Mode/Return/Highlight, Up/Increase or Down/Decrease button for approximately two seconds (screen should change to Mode
and Flow Adjust).
Any changes to the setting will not take effect until after the screen flashes three times.
Up/Increase Butto
Down/Decrease But
Mode/Return/
Highlight Button
26.7 Changing Mode

1. With the Mode & Flow screen displayed, press and hold the Mode/Return/Highlight Button for one second.
2. Wait until the Mode & Flow screen flashes three times.
26.8 Adjusting Flow

1. With the Mode & Flow screen displayed, press and hold the Up/Increase Button or Down/Decrease Button until desired setting is achieved.
2. Wait until the Mode & Flow screen flashes three times.

Invacare Corporation
USA Canada
One Invacare Way 570 Matheson Blvd E Unit 8
Elyria, Ohio USA Mississauga Ontario
44036-2125 L4Z 4G4 Canada
800-333-6900 800-668-5324
Part No 1176122 Rev A - 2/12 www.invacare.com

Solo2 Tpo100b

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Invacare Solo2 Portable Oxygen Concentrator

Model TPO100B Model TPO100B-EU

EN Internal Repair Manual

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MANUAL PART NUMBER

Invacare Solo2 Portable Oxygen Concentrator 2 Part No 1176122

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Part No 1176122 3 Invacare Solo2 Portable Oxygen Concentrator

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Invacare Solo2 Portable Oxygen Concentrator 4 Part No 1176122

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Part No 1176122 5 Invacare Solo2 Portable Oxygen Concentrator

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Invacare Solo2 Portable Oxygen Concentrator 6 Part No 1176122

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Carry LCD Display

Air Intake and

Oxygen Outlet Port

Part No 1176122 7 Invacare Solo2 Portable Oxygen Concentrator

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Attention - Consider Accompanying Documents

No open flame or ignition sources

Class II, Double Insulated

DO NOT dispose of in household waste

Invacare Solo2 Portable Oxygen Concentrator 8 Part No 1176122

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DO NOT use oil or grease

Keep dry in transport or storage

Part No 1176122 9 Invacare Solo2 Portable Oxygen Concentrator

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CONSERVER TRIGGER DELAY: 35 mSec max

Invacare Solo2 Portable Oxygen Concentrator 10 Part No 1176122

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Part No 1176122 11 Invacare Solo2 Portable Oxygen Concentrator

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2.4 Technical Description

Invacare Solo2 Portable Oxygen Concentrator 12 Part No 1176122

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Part No 1176122 13 Invacare Solo2 Portable Oxygen Concentrator

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3.2 Radio Frequency Interference

3.3 Polarized Plug Instruction

Part No 1176122 15 Invacare Solo2 Portable Oxygen Concentrator

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4 Packaging and Handling

4.3 Disposal of Equipment and Accessories

Invacare Solo2 Portable Oxygen Concentrator 16 Part No 1176122

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1. Turn the unit On by pressing the On/Off button.

Part No 1176122 17 Invacare Solo2 Portable Oxygen Concentrator

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Invacare Solo2 Portable Oxygen Concentrator 18 Part No 1176122

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Administrative Settings Screen

Part No 1176122 19 Invacare Solo2 Portable Oxygen Concentrator

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6.3 Adjusting DC Power Limit

Maximum DC Power Limit is 2.0 LPM continuous.

Invacare Solo2 Portable Oxygen Concentrator 20 Part No 1176122

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6.4 Toggling Auto Pulse

Part No 1176122 21 Invacare Solo2 Portable Oxygen Concentrator