East West Pipe Rack For Piping Project J-80: Sendan International Company LTD

PROJECT TITLE:
EAST WEST PIPE RACK FOR PIPING PROJECT J-80
CLIENT NAME:
KENTZ ENGINEERING AND CONSTRUCTORS
DOCUMENT TITLE:
METHOD OF STATEMENT FOR ERECTION, MODIFICATION &

DISMANTLING OF SCAFFOLDING
Document No :
SEN-KENT-MS-0001 rev. 00
Project Code:
1100164
Sendan International Company Ltd.

Scaffolding Division
P.O. Box 11049, Tareeg 114, Jubail Industrial City 31961, Kingdom of Saudi Arabia
Tel No. : +966 3 341 2343; Fax No.: +966 3 341 1288; Website : www.sendan.com.sa
CERTIFIED
PROJ.
MGR ________________
1 Issue for DATE____________
approval CLIENT _______________ DATE
___________
Page 1 of SIN-KENTZ-GR-WMS-0002
24
Prepared by: (Name and Signature) Reviewed by: (Name and Signature) Approved by: (Name and Signature)
ABDUL HADHI ASLAM CHAUDHARY MARKUS VORSTER

Scaffold Design Engineer Scaffold Superintendent Scaffold Operation Manager
SINOPEC Engineering Group Saudi Co. Ltd.

SENDAN International Company Limited
P.O. Box 11049, Tareeg 114, Jubail Industrial City 31961, Kingdom of
Saudi Arabia
Tel No. : +966 3 341 2343; Fax No.: +966 3 341 1288; Website :
www.sendan.com.sa
METHOD OF STATEMENT FOR ERECTION, 1100164 Rev. No. 00

MODIFICATION & DISMANTLING OF SCAFFOLDING
WORKS SEN-KENTZ-MS- Page 1 of
0001
TABLE OF CONTENTS
1 PURPOSE 4
2 SCOPE 4
3 REFERENCES 4
4 DEFINITIONS 4
5 RESPONSIBILITY 4
6 SCAFFOLDING MATERIAL 6
7 PRE-ERECTION PROCEDURE 9
8 SCAFFOLDING OPERATIONS 10
9 REQUEST FOR SCAFFOLD 11
10 PERMIT TO WORK 11
11 EMERGENCY RESCUE PLAN 11
12 SCAFFOLD CONSTRUCTION 12
13 SPECIFIC SCAFFOLD ERECTION METHODS 15
14 INDEPENDENT SCAFFOLD 15
15 BIRD CAGE SCAFFOLD 16
16 CANTILEVER SCAFFOLD 17
17 SLUNG SCAFFOLD 19
18 SPECIFIC SCAFFOLD ERECTION METHOD 20
19 IN-PROGRESS INSPECTION 20
20 FINAL INSPECTION 20
21 ON-GOING INSPECTION 21
22 PRE-DISMANTLING PROCEDURE 21
23 DISMANTLING OPERATION 22
24 JOB SAFETY ANALYSIS (ATTACHMENT) 23
25 SCAFFOLDING CHECKLIST (ATTACHMENT) 23
The online version and secured hard copy are the controlled documents. The secured hard copy will be identified by an
official document stamp giving date of distribution. Any and all other documents are uncontrolled.
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0001
METHOD STATEMENT FOR ERECTION,

MODIFICATION & DISMANTLING OF
SCAFFOLDING WORKS
EAST WEST PIPE RACK FOR PIPING PROJECT J-80
Saudi Arabia
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1. PURPOSE 0001
The purpose of this document is to ensure that the erection, modification and dismantling of scaffolding
works is carried out strictly in accordance with Saudi Aramco standards and to support the execution tem with
relevant information regarding the specific project requirements.
This method statement provides the necessary support to the execution team with relevant information
regarding the specific project requirement and a guide line for a procedure to work safely.
2. SCOPE
The scope of this method statement is to define safe guidelines/ procedure to carry out erection, dismantling,
modification and Inspection of different types of scaffold required for safe work and access for Insulation
works to be carried out on the east west pipe rack for piping project J-80.
3. REFERENCES
This procedure is based on the following:

3.1. Scaffold Safety handbook (CSM-II, Section 2, 2011 Edition)
3.2. Saudi Aramco Construction Safety Manual
3.3. kentz Contractor Site Safety Program
3.4. G.I.02.100-work Permit System
3.5. G.I.08.001- Safety Requirement for Scaffolding
3.6. CMS Hand tools and power tools. Section 1-11; page 1-18
4. DEFINITIONS
4.1. Proponent
SAUDI ARAMCO owns the project.
4.2. Contractor
NATIONAL CONTRACTING CO LTD (KENTZ) is the contractor.
4.3. Sub-Contractor
SENDAN INTERNATIONAL is performing erection and dismantling of
scaffolding works.
4.4. Scaffold Structure
A temporarily provided elevated platform structure which provides access, or on
or from which persons work or which is used to support materials, -plant or
equipment.
4.5. Responsibility
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5.1. Construction Manager
Construction Manager shall be responsible for the site coordination0001 and management of all
construction activities to meet the requirement of CSM & GI 08.001- Safety Requirements for
scaffolding.
The construction manager is essential in the implementation of the safety accountability program.
The success of the program is contingent upon the support of this level of management together in
cooperation with contractor this line management representing safety and health environment. The
construction manager is accountable for the subsequent activities.
5.1 HSE Manager
The HSE Manager the individual who is managing and providing oversight of the safety program
is the bureaus point of contact for the bureaus safety program, and performs the following
functions:
Provides appropriate safety and health, accident prevention, and investigation training for
managers and supervisors.
Assists management in the annual inspection of workplace to assure safe and healthful
conditions for workers. Prepares appropriate notices for management to issue for abatement of
any identified hazards.
Provides promotional materials and develops and administers recognition system to promote
safe and healthful work performance.
Assists management and supervisors in investigating accidents and developing measures to
prevent recurrences.
Supports the Safety Management information system (SMIS) by recording all accident reports
in a timely, complete, and accurate manner.
Assures that claims for injuries and illness posted in SMIS are posted in the occupational
Safety and Health Administration log.
5.3 Scaffold Supervisor (ARAMCO Certified)

He has the over-all responsibility of site coordination for arranging material and manpower required
for this project.
His responsibility includes the compliance of all scaffolding activities to clients requirement. He
liaises with the clients construction team with regards to the requirement of scaffold and its fit for
purpose and he will erect scaffolding according to drawing specification.
He will be present in the erection, dismantling and alteration activities of the scaffolding.
He will be a SAUDI ARAMCO Certified or SPSP certified.
He will be responsible for inspecting the scaffolding(less than or equal to 6 meter or 20ft) at the job
site as soon as possible after completion of erection by his craftsman before workers other than
scaffold craftsman use the scaffolding.
5.4 Scaffold Inspector (ARAMCO Certified)
He is responsible for the quality of the scaffolding. He conducts a joint inspection with the Scaffold
Supervisor of the material prior to use ensure the material meets the clients standards and
specification.
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He inspects scaffolds immediately after erection and completes the Scaffold Erectors Inspection
METHODprior
Certificate OF toSTATEMENT
submission toFOR ERECTION,
clients representative for approval. 1100164
Once approved by the Rev. No. 00
clients
representative he signs the Safe-to- Use tag and installs in on the inspected scaffold at the point
He carries out a revalidation Inspection every 14 days or before use0001 after any severe weather
condition or before use after any modification work on the scaffold.
He will be a SAUDI ARAMCO Certified or SPSP certified.
He will be responsible for inspecting the scaffolding over 6 meter or 20ft and special scaffolding.
5.5 Safety Supervisors

He will be responsible to undertake and monitor all HSSE activities as per project requirement.
He will be always present at the jobsite at all times.
He must ensure that all personal involve in the activity is SAUDI ARAMCO or SPSP certified.
He will verify that all relevant documentation is complete before the activity commences.
He along with the Scaffold supervisor closely monitors the site for any unsafe condition/hazard
prior to work commencement and during the entire duration of work. He conducts Tool-box talks
& Risk Analysis prior to work commencement. Reporting and recording of any near miss or
accident! Incident to the management.
5.6. Scaffolder and Scaffold Helpers
Their responsibilities include following work instruction given by the supervisor and informing the
supervisors about any unsafe condition that may affect them or others. They shall carry out the
work
entrusted on them in a safe manner. All scaffolders who are engaged in erection, modification and
dismantling of scaffolds should be well experienced and certified.
5.7. Training of Scaffold Crew
Scaffold craftsmen shell be trained and qualified to perform scaffolding work.
All scaffold crews must undergo safety scaffold training and have competency cards from the
approved
third party.
Refresher scaffolding training must be carried out time to time on field as well as with slide
presentation training sessions.
Scaffold Supervisor and Scaffold Inspector must be certified by SAUDI ARAMCO or SPSP.
5.6 SCAFFOLDING MATERIAL

Scaffolding material should conform to the following international accepted standards as
manufactured as per the recommendation of EN 10239
Tubes: BS 1139
Boards: BS 2482 & OSHA Standards
Fittings: EN 74 1.
System scaffolding: Cup locking type.
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0001
6.1. Scaffolders are supplied with appropriate hand tools i.e. (spanners, ratchet, and
spirit levels with safe holsters on belts). Scaffolders use only manufacture tools for
erection and dismantling scaffolding.
6.2. Gin wheels will be provided as well for use on several lifts provided specifications are met
unless adequately supported, cantilever tube project at maximum 750mm beyond the scaffold.
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The material to be hoisted by means of the Gin wheels must not exceed 50kg (110lbs).
Gin wheel are
METHOD OFtoSTATEMENT
be fixed to theFOR
scaffold for the purpose of raising and
ERECTION, lowering materials
1100164 Rev.during
No. 00
MODIFICATION & DISMANTLING
scaffold construction OF
and dismantling asSCAFFOLDING
per CSM II-2.
WORKS
Gin Wheel to be certified SEN-KENTZ-MS-
and colour coded as per project requirements. Page 7 of
0001
6.3. All scaffold components (tube, boards, fittings and ladders etc.) required for the works will be
taken from the place where it kept or rack to the place of work. Materials will be stored neatly, so
that no hazards or risk are caused to other site personnel. During manual handling operation, all
employees shall give proper training for the correct manual handling procedures.
6.4. Only inspected scaffolding materials will be delivered to the work locations. All materials are
pre- inspector. Properly sorted and maintained regularly before allowed to be used.
7.PRE-ERECTION PROCEDURE
7.1. Prior to erection, Client's or the Scaffold Requisition Form shall be provided for any request for
scaffold erection.
7.2. Work area shall be barricaded and warning signs prominently displayed
7.3. All Scaffold tubes used shall confirm to BS1139 standard, couplers to EN 74-1 & scaffold
Boards to BS 2482 & OSHA Standards and only approved scaffold materials and accessories shall
be used.
7.4. All Scaffolding Supervisors and Erectors deployed for scaffold work shall possess the relevant
qualifications and certification. All Scaffold Erectors shall possess required training and experience.
7.5. Tool Box Meeting shall be conducted prior to scaffold erection.
7.6. Full Body Safety Harness with double lanyard shall be provided and worn at all times by all
workmen during work and shall always be anchored to firm structures during carrying the works.
7.7. Job Safety Analysis and Hazard Analysis / identification shall be done to pre-determine
precautions to be taken during process and recorded in JSA/Hazard Analysis form.
7.8. It is recommended to grout steel structure prior to start scaffold erection work.
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0001
8. SCAFFOLDING OPERATION
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0001
9. REQUEST FOR SCAFFOLD

Request for Scaffold shall be raised by the user of the scaffolding specifying the details of the
scaffold required.
The
The online details
version andmust include
secured hard the following:
copy are the controlled documents. The secured hard copy will be identified by an
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Location & date of the required scaffold.
METHOD
Purpose of OF
the scaffold
STATEMENT& type of
FORloadERECTION,
on the scaffold 1100164 Rev. No. 00
Any hazard associated
MODIFICATION with the useOF
& DISMANTLING of SCAFFOLDING
the scaffold ego Corrosive environment. Fire Hazard, close
proximity to electrical lines etc. 0001
Sheeting or tarpaulin around the scaffold or any other special requirement.
Maximum number of user on the scaffold at one time.
Maximum number of scaffold level required to be used at any one time. Barrication detail for
unauthorized entry.
The Scaffold supervisor must study the request and get himself fully aware about the requirement
of the user. Scaffold supervisor may request any additional information if required.
10. PERMIT TO WORK
The Scaffold Supervisor must request a Permit to Work prior to erecting, altering or dismantling
any scaffolding. The permit will be issued from the relevant operation department of the owner.
A JSA (Job Safety Analysis) will be required to done in presence of the area supervisor of the
Owner / Client at the time of issuance of the permit to work. A joint Risk Assessment will be
required to be carried out where scaffold activities will be carried out simultaneously with other
activities.
11. After the issuance of the Permit to Work the Scaffolding activities may begin.
11. EMERGENCY RESCUE PLAN
When the worker working at height notices that his co-worker is in danger of falling or has fallen
and is hanging by the lanyard or the self-retracting lifeline he immediately informs the site
supervisor or the safety officer.
11.1. The site supervisor or safety officer activates the Emergency Response procedure by sounding
ALARM and calling Medical assistance via mobile or Bravo.
11.2. Area Safety Officer will secure the area as directed by the HSE Manager/Commander and will
control the access on on-scene commander.
11.3. Loose the life line (winch type self-retracting life-line) and connect to the victim's safety
harness "D" ring and 1m the handle in upward direction of the winch and raise the victim slowly.
11.4 The rescue team will place the victim in the man basket or use basket stretcher whichever is
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applicable.
METHOD OF STATEMENT FOR ERECTION, Rev. No. 00
11.5 The nurse should check the victim first before giving first aid. 1100164
WORKSteam will safely move the victim to SEN-KENTZ-MS-
11.6 The emergency response the nearest access point.Page 11 of
0001
11.7 If the victim may is unconscious, fix cervical collar to support his head before starting the
rescue. Horseplay is strictly prohibited.
11.8 The victim may be transported to the clinic or to the local hospital as recommended by the
attending nurse for further treatment.
11.9 There is available equipment (i.e. crane with stretcher, man lift, etc.) from the contractor that
could be borrowed for the retrieval of the suspended workers all the time, then this will be utilized
for the rescue. We will provide one man lift when we will do the scaffold work.
11.10. Every 12m we will erect accesses at both side of pipe rack and every 75m we will also erect
emergency staircases at both side of pipe rack.
11.12. To supply the Fall from height rescue equipment.
12. SCAFFOLD CONSTRUCTION

The dancing platform for piping installation will be medium-duty type and our scaffolders involved
in dancing floor erection, modification and dismantling will belong directly to KENTZ as approved
Specialized Scaffolding Contractor and we will hire necessary quantity of scaffold supervisors who
have SA certification depending on the amount of scaffolders from SENDAN.
Before we start the dancing platform we will provide lifeline with tubes and couplers for our
scaffolders on the site and workload.
Ladder beam connections joints must be spliced with two scaffold tubes 1m length by using right
angle couplers.
The entire scaffold construction must be done under the direct supervision of qualified, competent
and experienced scaffold supervisor.
All scaffolders must wear a full body safety harness with double lanyard white working at a height
more than 1.8m.
During scaffold construction, all material must be raised or lowered in an orderly manner, no
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overlapping activities by hand in the same direction or zigzag. Couplers and other smaller items
must be handled in secure bags or baskets. Hems must not be thrown or allowed to fall.
Before commencement WORKS SEN-KENTZ-MS-
of any scaffold activities suitable barricade Page any
must be installed to prevent 12 of
0001
unauthorized entry below or near the scaffolding under construction.
Material used in the building of scaffolding must be in free from corrosion and damage and must
conform to the following standards:
Working Load Max. permitted Remark
(lbffl2) Span
25 lb/ft2 2.4m
50 lb/ft2 1.5m Span must never exceed 2.4m
75 lb/ft2 1.5m
Tubes: Conforming to BS 1139, 48.3111m OD, 4mm Wall Thickness with min. yield strength of
235N/mm2.
Couplers: Conforming to EN74 - 1
Boards: Conforming to 8S2482 & OSHA Standards
Ensure that the base of the scaffold is strong and firm and capable of carrying the imposed load for the
entire duration of the scaffold.
Sole boards must be ensured for shifting and movement. Use of wedges is strictly prohibited.
Ensure that Standards (Verticals members) are placed at the center of the Base Plate. The Spacing of
the Standards must never exceed 10 feet. The spacing of the Standards must not exceed the following:
Ensure that toot ties (kicker lift) are installed at l50mm from ground to the standards to prevent from
sway of the scaffold and offer stability to the scaffold structure.
All standards must be in plumb by fixing the bracing to the standards. All joints in the standards,
ledgers (longitudinal members) and Transoms (transverse members) must be staggered. All ledgers
and ransoms must be in level and horizontal.
The ledgers and transom tubes in the kicker lift must be connected to the standards using the right
angle couplers only. After the kicker lift subsequent lift height should not exceed 2m.
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The scaffold is braced by using swivel couplers onto the ledger, transom or standards. Bracing must be
fixed to the outside of the scaffold diagonally at angle between 35 to 551100164
to the horizontal.
Ledger bracing shall be fixed at every alternate pair of standards and Facade/sway
0001 bracings are to be
'fixed at every 5th bay intervals and at each end of the scaffold.
Bracing is to be done lip to full height and length of the scaffold.
The spacing of the transom should be spaced such that boards arc evenly supported. Intermediate
transom should be installed not more than 1.5m to support the boards from over stressing.
All scaffold boards at the working platform must rest squarely and evenly on accurately spaced
transom support. All scaffold boards must be inspected to ensure that they are free from knots, cracks
and warp prior to use. Boards must not extend over the end support transoms by less than 150mm and
more than 450mm.
The ledgers, transoms and bracing tubes must not protrude beyond l50mm from the general outline of
the scaffold to prevent injury to passer-by.
A fall protection system comprising of double guardrails and Toe boards must be installed on all sides
where there is a potential of fall of personnel and material from more than 1.8m height. The top
guardrail must be installed at least 970 mm and an intermediate guardrail at between 400 mm to 600
mm maximum above the working platform level. The toe-boards are fitted to prevent materials from
falling. The height of the toe boards should be at least l50mm above the working platform level.
Accidents involving ladders frequently occur within construction industry and account for many
serious injuries. Because the ladder is regarded as one of the most basic forms of access, the dangers
are not always anticipated.
Scaffolds ladders must extend at least 1.07m above working platform. Scaffolding platform not more
than 4m as per KENTZs procedure. Ladder access should be constructed within the scaffold. Ladder \
should be set at ratio 4:1 (1 m horizontal spread to every 4m vertical rise) or 75 angle to vertical,
Inspect ladders before each use. Remove and report any defective ladder.
Set ladders on a firm and level base. Ensure, before use, that they arc securely tied or footed to prevent
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any slippage or lateral movement.
MODIFICATION
Use both hands to&climb
DISMANTLING
and rememberOF
theSCAFFOLDING
three points of contact rule when climbing or descending a
ladder. 0001
Ladders should be fitted as early as possible during erection and removed as late as possible during
dismantling to eliminate the need to climb the scaffold structure.
Recesses and opening provided in the scaffolding platform must be provided with guard rails to
prevent accidental slippage.
Scaffolds should not be tied to existing handrails or any other weak member.
Sufficient means of emergency escape and access must be provided from each scaffold platform. We
will be set up emergency staircase every 75m along the pipe rack with access to all dancing floor
levels and alternating both sides.
Upon tile installation of ladder unto the scaffold, Scaffold Tug with red workings indicating "Not Safe
for Use" must be affixed to the scaffold to prevent unauthorized usage until the scaffold is fully
completed and a thorough final inspection of the scaffold is carried out and a Scaffold Tag with green
wording indicating "Safe to Use" is affixed the scaffold. Scaffold supervisor shall ensure that all loose
materials are safely and securely stowed or returned to rack or storage yard. No scaffold operation is
"Complete" until this task has been performed.
13. SPECIFIC SCAFFOLD ERECTION METHODS
13.1 All procedures are carried out in accordance with requirements stated in the client's
specifications and where applicable, approved drawings.
13.2 Scaffolding will be erected on the request for erection from KENTZ and will be kept ill place for
the entire duration for required works and finally be dismantled after request for dismantle from the
contractor.
13.3 Rest landings are required at 4.0 meters maximum vertical intervals to avoid fatigue. Ladder
access must alternate to require the individual to exit the ladder into the platform before accessing the
next ladder in their ascent/descend.
13.4 Retractable
The online lifelineshard
version and secured shall be are
copy usedthewhile ascending
controlled / descending
documents. access
The secured ladders
hard with
copy will befall
identified by an
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exposure greater than 9.0 meters. Retractable lanyards shall be fastened directly to the D ring on the
body harness and not to the lanyard.
WORKS
13.5 All landings shall be SEN-KENTZ-MS-
accessed by self-closing drop bar and all around guardrail. Page 15 of
0001
14. INDEPENDENT SCAFFOLD

14.1. Before commencing erection of the scaffold, check the footings prior to basing out for soft
grounds and ensure that the ground is firm and stable.
14.2. Sole boards are checked to ensure no shifting.
14.3. The standards are then inserted vertically into the base plates and spaced no more than 2.4m
apart expect for a 3 board wide scaffold used for inspection where the standards can be spaced up to
2.4m apart.
14.4. Then the foot ties (where necessary) are fixed to 150mm to the standards and near to the ground
to prevent from vertical to sideways movement.
14.5. The ledgers and transom tubes are then connected to the standards using the right-angled
couplers. The ledgers and transoms are to be spaced at vertical intervals of not more than 2m. The
ledgers and transoms must not protrude beyond 150mm form the general outline of the scaffold.
14.6. The scaffold is braced by using swivel couplers onto the ledger, transom or standards. Bracing
must be fixed to the outside of the scaffold diagonally at angle between 35 to 55 to the horizontal.
Ledger bracing shall be fixed at every alternate pair of standards and Facade/sway bracings are to be
fixed at every 5 bay intervals and at each end of the scaffold. Bracing is to be done up to scaffolds full
height and length.
14.7. The Putlog is to be set on top of the ledgers secured by right-angled couplers. 14.8. Boards for
working platform shall then be installed closely boarded. End-to-end (butt-joints) and secured.
Minimum width of the scaffolding shall be 3 boards wide unless there is space constraints.
14.9. No metal boards which forms part of the working platforms shall project beyond its end support
to a distance less than 50mm to 150mm or more than 4 times the thickness of the board unless it is
effectively secured to prevent tipping or uplift.
14.10. The guardrails are installed on all four sides of the scaffold at 1.01m above the platform and
immediate handrail at 0.6m above the platform level.
14.11. Toe boards are then fitted at toe level to prevent materials from falling off the distance between
the top
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board and
hardthe lowest
copy handrail
are the must
controlled be not more
documents. The than 400mm.
secured hard copy will be identified by an
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14.12. Ladder is placed all the inside of the scaffold and is secured to the scaffold using ladder clamps
at the top and the base and middle of the ladder. Ladder should protrude 1.05m above the working
platform. WORKS SEN-KENTZ-MS- Page 16 of
0001
14.13. All standards and ledgers must be staggered when the height and/or length of the scaffold are
over 6m.
14.14. Upon the installation of ladder unto the scaffold, Scaffold Tag with red workings indicating
"Not Safe for Use" is affixed to the scaffold to prevent unauthorized usage until the scaffold is fully
wording indicating "Safe to Use" is affixed the scaffolds.
15. BIRD CAGE SCAFFOLD

15.1. Prior to commencing erection the bird cage scaffold the floor, the ground or the base which the
scaffold situated should be distributed as widely as possible.
15.2. The floor, the ground or the base must be level and properly compacted firmly.
15.3. Client to ensure that the foundation, floor or ground on which the scaffolding will be based is
strong enough to take the load of the scaffolding and all the loads imposed on the scaffolding.
15.4. Spacing of the standards shall be evenly spread.
15.5. All standards should insert with base plates and be rested on sole boards. I5 .6. All jointed to the
standards and ledgers are to be staggered.
15.7. The base lift or the foot tie me fixed to 150mm minimum to standards near to ground to prevent
vertical to sideways movement and to stability the scaffold structure.
15.8. All standards should be plumb by fixing the bracing to the standards.
15.9. Once all the bracing are fixed to the standards then the first lift of the ledgers and transoms are
to be connected to standards using right angle couplers or double couplers.
15.10. The standards spacing per bay should be set horizontally in rows at not more than 2.4m centre
to centre in each direction.
15.11. The braced should be fitted at all four (4) sides and swivel couplers are used. Either in One
Way Braced, Dog Legged or Facade manner.

15.12. Bracing must extend FROM the ground (across the lowest lift) the topmost part of the
scaffolding.
15.13. Ledgers and transoms should be level and horizontally.
15.14.version
The online The ledgers and transoms
and secured hard copymeareto becontrolled
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The for every
secured lift.will be identified by an
hard copy
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15.1 S. The standards are laced together with grid of ledgers and transoms at evenly lift height. 15.16.
Rev. No. 00
AllMETHOD
ledgers andOF STATEMENT FOR ERECTION, 1100164
transoms joints ill adjacent to standards should not occur in the same lift. 15.17. All
WORKS
ledgers and transoms should be staggered. SEN-KENTZ-MS- Page 17 of
0001
15.18. The same sequence should be applied for all the lifts.
15.19. All boards at the working platform must rest squarely and evenly on accurately spaced transom
support.
15.20. In the top lift transoms should be fixed to the ledgers to provide level to support for the
working platform decking.
15.21. The spacing of the transom should be spaced such that boards are evenly supported.
15.22. The outside of the working platform should be kept as close to walls and gaps should not
exceed 300mm.
15.23. Intermediate transom should be installed not more than 1.5m to support the boards from over
stressed.
15.24. The guardrails are installed on all the four (4) sides of the bird cage tower scaffold at 1.0Smm
minimum and intermediate guardrail at 0.6mm maximum above the working platform level.
15.25. The toe-boards are than fitted to prevent materials from falling.
15.26. The height of the toe boards should be at l50mm.
15.27. Scaffolds ladders should project above working platform at least 1.05m. 15.28. Ladder access
should construct within the scaffold.
15.29. Ladder should be set at ratio 4: 1 or 75 angle.
wording indicating "Sate to Use" is affixed the scaffolds.
16. CANTILEVER SCAFFOLD

16.1. Prior to erection of cantilever scaffold, identify the main cantilevering beams which me suppose
to support the independent tied scaffold, ensure that the cantilevering beams can could be able to
carry the whole weight of scaffolding structure involved.
16.2. Cantilevering beam which projected out from building or structure should he design by
qualified Design Engineer.
16.3. All calculation data for cantilevering beam should be review by occupier and approval.
15.4. version
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scaffolding materials
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properly stack and segregation at the erection area.
16.5. Scaffolding materials area should be barricade and signage need to be display to prevent falling
off from height. WORKS SEN-KENTZ-MS- Page 18 of
0001
16.6. Only experience and skill and erectors are allowed to erect the scaffold and full time supervision
is required.
16.7. Scaffold erectors should wear full body harness with double lanyard at all time tic off. 16.8. All
cantilevering beam spaced to should evenly apart.
16.9. Wooden boards should be laid on the cantilevering beams and to be secure to prevent tipping off
or dislodge.
16.10. Once the wooden boards are laid the base plates shall insert to scaffold standards tubes.
16.11. The scaffold standards should be rested on wooden boards and it has to be exactly on the
cantilevering beams.
16.12. Distance from beam end 150mm minimum.
16.13. A jointed to the standards are to be staggered.
16.14. The base lift or the foot tie are fixed to 150mm minimum to standards closed to cantilevering
beam to prevent vertical to sideways movement and to stability the scaffold structure.
16.15. All standards should be plumb by fixing the bracing to the standards.
16.1 6. Once all the bracing are fixed to the standards than the first lift the ledgers and transoms are to
be connected to standards using right angle couplers or double couplers.
16.17. The standards spacing per bay should be set vertically in rows at not more than 2.4m centre to
centre in each direction.
16.18. Once all the bracing are fixed to the standards then the first lift the ledgers and transoms are to
be connected to standards using right angle couplers or double couplers.
16.19. The braced should be fitted at all four (4) sides and swivel couplers are used. Either in One
Way, Braced or Dog Legged manner.
16.20. The ledgers and transoms are to be spaced not more than 2.0m for every lift. 16.21. Ledgers
and transoms should be level and horizontally.
16.22. The same sequence should be applied for all the lifts.
16.23. As a minimum scaffold to be tied to a firm and strong building or to structure at every 4.0m
vertically and every 6m horizontally.
16.24. Width of the scaffold should be more than 1.2m
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16.25. The scaffold shall erect within 300mm of building or structures edge.
16.26. Once it reaches to required level for working platform than the metal or wooden boards are to
WORKS
be installed fully boarded SEN-KENTZ-MS-
and be secured with board retaining couplers. Page 19 of
0001
16.27. Working platform allowed maximum five (5) boards.
16.28. Boards shall project out beyond its end support the transoms to a distance not less than 50mm
and more than 150mm or more four (4) times thickness of the boards.
16.29. Intermediate transom should be installed at a maximum spacing or 1.5m to support the boards
from weakening.
16.30. The guardrails are installed on all sides of the scaffold and the top rail must be 1.05mm
minimum and intermediate guardrails at 0.6m maximum above the working platform level.
16.31. The toe-boards are than fitted to prevent materials from falling.
16.32. The height of the toe boards should be at 150mm.
16.33. Scaffolds ladders should project at least 1.05m above working platform.
16.34. Ladder access should construct within the scaffold.
16.35. Opening for ladder access should not exceed 500mm in width.
16.36. Ladder should he set at ratio 4: 1 or 75 angle.
17. SLUNG SCAFFOLD

17.1. Prior commencing erection of the slung scaffold several factors have to be carefully determined.
17.2. All slung scaffolds shall be specially designed and approved by a Design Engineer.
17.3. The load bearing projecting brackets beam or other overhead structures are to be ensured for
their capability to carry the weight of the scaffold erected from them.
17.4. The hanging tackles of tubes and couplers, wire ropes or chains should be capable of carrying
the load applied over the appropriate area of the decking including the self-weight of the hanging
materials.
17.5. Attention must be paid to obtaining a firm and secure anchorage point for the supporting of the
slung scaffold.
17.6. version
The online Adequate
and anchorage points
secured hard must
copy are thebe provided
controlled while working
documents. on hanger
The secured tubes.
hard copy will Any anchorage
be identified by an
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point for member or support should be specially erected in such a way that it should not become
dislodge, or get displaced or shifted.
17.7. The imposed loadWORKS SEN-KENTZ-MS-
adopted in the calculation should not less than 0.75kN/m2. Page 20 of
0001
17.8. The support for the hanger tube can be fixed to the structural member either by using Girder
couplers or by "Box Tying" around the beam as the case may be.
17.9. Ladder beams can be used for longer spans.
17.10. All hanging or suspension tubular should have fitted with check couplers.
17.11. The entire standard or the puncheon pipe are to be lowered clown to the required level to form
a square and secured with right angle couplers.
17.12. The ledgers and the transoms are connected to the standard or the puncheon pipe using right
angle couplers.
17.13. Once is done the laid of the ledgers and transom and the intermediate transoms me to be rested
on ledgers to support the scaffold boards.
17.14. Boards arc than lowered to the platform base to form working platform at" the slung scaffold.
17.15. The metal or wooden boards are to be installed Cully boarded and be secured with retaining
board couplers.
17.16. Working platform should he fully board.
17.17. The working platform shall project out beyond its end support the transoms to a distance not
less than 50mm or more than 150mm or more four (4) times thickness of the boards.
17.18. Intermediate transom should be installed at a spacing not exceeding l.5m to support the boards
from over stressed.
17.19. The guardrails are installed 011 all the four (4) sides of the slung scaffold perimeter, top guard
rail at 1.05mm minimum and intermediate guardrail at 0.6m maximum above the working platform
level shall be provided.
17.20. The toe-boards arc than fitted to prevent materials from falling.
17.21. The height of the toe boards should be at 150mm.
17.22. Ladder access should construct to provide access to the slung scaffold platform.
17.23. Scaffolds ladders should be installed at the main scaffold structure and it has to protruding
above working platform at 1.05m. Access tower shall be provided at every 15m interval.
17.24. Opening for ladder access should not exceed 500mm in width. Ladder should be set at ratio 4:1
or 75 angle.
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17.25. The access to the slung scaffold it can be also linked to the structure deck or walkway.
17.26. Upon the installation of ladder unto the scaffold, Scaffold Tag1100164
with red workings indicating
WORKS
"Not Safe for Use" is affixed SEN-KENTZ-MS-
to the scaffold to prevent unauthorized Page
usage until the scaffold 21 of
is fully
0001
17.27. Lifeline anchorage for scaffolders needs to be mentioned on the method statement with details.
(lf it is planned to use tube & couple system as an anchorage for lanyards, all SA requirements will be
fully met in this matter).
17.28. Gin wheel operation procedure need to be detailed on the method statement. (Hook type gin
wheel is not allowed. Only ring gin wheel type is allowed and preferably equipped with brake. Gin
wheel will be certified by 3rd party. Use of gin wheel should be included in JSA).
17.29. Piping installation must be under special purpose scaffolding according to GI 008.1 scaffold
safety handbook. (Dancing platforms for piping installation will be medium-duty type).
17.30. Only certified scaffolders, who having third party certification like (TUV, SUD) shall perform
the activity. (Scaffolders involved in dancing floor erection, modification and dismantling will belong
directly to SENDAN as approved Specialized Scaffolding Contractor).
17.31. Special scaffold erection, modification & dismantling must be under the supervision of
specialist scaffolding contractor. (Necessary quantity of Scaffold Supervisors SA Certified will be
supplied by SENDAN it depending on the amount of scaffolders on site and workload).
18. SPECIFIC SCAFFOLD ERECTION METHOD

18.1. All inspection works shall be carried out in accordance with requirements stated in Saudi
Aramco Standards and/or Client's specifications, approved drawings where applicable.
19. IN-PROCESS INSPECTION
19.1. In the process of scaffold erection & modification the Scaffolding Supervisor and/or Project
Manager and/or Assistant Supervisor shall continuously check the scaffold.
20. FINAL INSPECTION

20.1. Upon completion of the scaffold erection, the Scaffolding Supervisor and Inspector/and/or
Assistant Supervisor shall carry out final inspection on the erected scaffold. Results on Inspection
shall be recorded in the Scaffold Inspection Log Register.
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20.2. Acceptable scaffolds are signed off as "APPROVED FOR USE" on Scaffold Register. Not
approved scaffold shall re-work.
WORKS
20.3. Upon acceptance by SEN-KENTZ-MS-
CLIENT, a green Scaffold Tag representing scaffold "SAFE Page 22 of
0001
FOR USE" shall have details of the scaffold written and hung on prominent area or the scaffold
indicating that the scaffold was inspected, accepted by both parties and safe for use. Scaffold shall not
he used until tile Scaffold Tag with green workings "SAFE: FOR USE" is hung on the scaffolds.
21. ON-GOING INSPECTION
21.1. All erected scaffolds shall be inspected every fourteen (14) days, after bad weather, damage or
accident and after every modification
21.2. All findings and recordings of the inspection are to be recorded in the Scaffold Inspection log
Register.
21.3. "Touch-up" works will be carried out on scaffolds that have been found to be tampered with and
arc unsafe. All inspections on touch-up works shall be in accordance with originals plans and
requirements.
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0001
22. PRE-DISMANTLING PROCEDURE

22.1. On receipt or instruction to dismantle to the scaffold, the Scaffold Supervisor shall inform the
Scaffold Inspector for it pre-dismantling inspection. If the scaffold is found defective, it must be made
good before dismantling commences.
22.2. The Scaffold Inspector will ensure that all ties are in position and that the scaffold is in a safe
condition for dismantling.
22.3. The scaffold must be free of dust and debris.
22.4. The scaffold inspector must ensure that the scaffold is clearly tagged UNSAFE at all access
points.
22.5. Work area shall he: barricaded and warning signs prominently displayed throughout the process
of works (wherever possible the perimeter of the area to be barricaded where the scaffold is located).
It will be ensured that in no circumstances anyone is allowed to work below the scaffold where there
is any risk of falling material causing injury.

22.6. Toolbox Meeting and PPE inspection shall be conducted prior to scaffold dismantling.
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23.METHOD
DISMANTLING OF STATEMENT
OPERATION FOR ERECTION, 1100164 Rev. No. 00
23.1. Scaffolds shall be dismantled in the reverse order of the erection procedure.
22.2. Dismantling shall be done in such a planned and orderly way as not0001
to destabilize the scaffold
structure at any time.
23.3. Scaffold shall never be dismantled in vertical section rather all scaffolds shall be dismantled in
horizontal sections and parts.
23.4. Do not remove all ties, or all bracing or all intermediate transoms or guard rails first. Rather
Ties, bracing, transoms and guard rails shall be progressively dismantled lift-wise or section-wise.
23.5. Special care shall be taken with the ties of the scaffold, wherever possible ties shall be removed
in the end while dismantling.
23.6. If required additional rakers or ties shall be provided to the scaffolds while dismantling to
stabilize a scaffold being dismantled.
23.7. Dismantled material shall be lower to the ground and should never be stored on the scaffold.
Materials should never be thrown on ground; they should be lowered hand to hand in an orderly
fashion or using a gin wheel.
23.8. Full body harness with double lanyard and Life Line with anchor point shall be provided and
worn by workers and securely anchored to firm structures during works on the scaffold at all times.
100% tie on shall be required while all scaffolding operation.
24. JOB SAFETY (ATTACHMENT)
25. SCAFFOLDING (ATTACHMENT)

East West Pipe Rack For Piping Project J-80: Sendan International Company LTD

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PROJECT TITLE:

EAST WEST PIPE RACK FOR PIPING PROJECT J-80

METHOD OF STATEMENT FOR ERECTION, MODIFICATION &

Sendan International Company Ltd.

ABDUL HADHI ASLAM CHAUDHARY MARKUS VORSTER

SINOPEC Engineering Group Saudi Co. Ltd.

METHOD OF STATEMENT FOR ERECTION, 1100164 Rev. No. 00

9 REQUEST FOR SCAFFOLD 11

11 EMERGENCY RESCUE PLAN 11

13 SPECIFIC SCAFFOLD ERECTION METHODS 15

15 BIRD CAGE SCAFFOLD 16

18 SPECIFIC SCAFFOLD ERECTION METHOD 20

24 JOB SAFETY ANALYSIS (ATTACHMENT) 23

25 SCAFFOLDING CHECKLIST (ATTACHMENT) 23

METHOD OF STATEMENT FOR ERECTION, 1100164 Rev. No. 00

METHOD STATEMENT FOR ERECTION,

METHOD OF STATEMENT FOR ERECTION, 1100164 Rev. No. 00

This procedure is based on the following:

METHOD OF STATEMENT FOR ERECTION, 1100164 Rev. No. 00

5.3 Scaffold Supervisor (ARAMCO Certified)

5.5 Safety Supervisors

5.6 SCAFFOLDING MATERIAL

METHOD OF STATEMENT FOR ERECTION, 1100164 Rev. No. 00

METHOD OF STATEMENT FOR ERECTION, 1100164 Rev. No. 00

METHOD OF STATEMENT FOR ERECTION, 1100164 Rev. No. 00

9. REQUEST FOR SCAFFOLD

10. PERMIT TO WORK

11. EMERGENCY RESCUE PLAN

12. SCAFFOLD CONSTRUCTION

Couplers: Conforming to EN74 - 1

Boards: Conforming to 8S2482 & OSHA Standards

Bracing is to be done lip to full height and length of the scaffold.

13. SPECIFIC SCAFFOLD ERECTION METHODS

14. INDEPENDENT SCAFFOLD

15. BIRD CAGE SCAFFOLD

Way Braced, Dog Legged or Facade manner.

16. CANTILEVER SCAFFOLD

17. SLUNG SCAFFOLD

18. SPECIFIC SCAFFOLD ERECTION METHOD

19. IN-PROCESS INSPECTION

20. FINAL INSPECTION

METHOD OF STATEMENT FOR ERECTION, 1100164 Rev. No. 00

22. PRE-DISMANTLING PROCEDURE

is any risk of falling material causing injury.

24. JOB SAFETY (ATTACHMENT)

25. SCAFFOLDING (ATTACHMENT)

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